nde procedure magnetic particle testing

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    NDE PROCEDURE MAGNETICPARTICLE TESTING

    Date: 30/3/2010

    CALIDAD SDN BHD

    PRIVATE AND CONFIDENTIAL

    NDE PROCEDURE -MAGNETIC PARTICLE TESTING

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    NDE PROCEDURE MAGNETICPARTICLE TESTING

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    TABLE OF CONTENTS

    SECTION DESCRIPTION PAGE1.0 Pu!o"e 32.0 S#o!e 33.0 Refee$#e 3%.0 De&$'t'o$ 3(.0 Po#e)ue"

    (.1 *ua+'at'o$ of Pe"o$$e+

    (.2 ,ag$et'-'$g A!!aatu"

    (.3 Dete#t'$g ,e)'u

    (.% Co$ta"t A')

    (.( F'e+) I$te$"'t I$)'#ato

    (. Sufa#e Co$)'t'o$

    (. E+e#t'#a+ Safet

    (. Te"t Te#$'4ue

    (.5 Te"t Po#e)ue 67o8e ,eto)9

    (.10 A##e!ta$#e C'te'a

    %

    %

    (

    5

    5

    5

    10

    13.0 S!e#'a+ Re4u'ee$t 1%.0 Re#o)"

    .1 Re!ot'$g

    1%

    A!!e$)'#e"

    A!!e$)' 1 ; I$"!e#t'o$ A##e!ta$#e C'te'a

    A!!e$)' 2 ; Po#e)ue To #e#8 O$ te ,ag$et'#

    F'e+) Ste$gt of A# 7 7o8eA!!e$)' 3 ; ,ag$et'# Pat'#+e Te"t'$g Fo

    1.0 PURPOSE

    CALIDAD SDN BHD

    PRIVATE AND CONFIDENTIAL

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    NDE PROCEDURE MAGNETICPARTICLE TESTING

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    It '" to #a out ,ag$et'# Pat'#+e I$"!e#t'o$ o$ feoag$et'#

    ate'a+" a$)

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    ".0 PROCEDURES

    ".1 Q#$%&'c$(&o) o* P+,o))+%

    Pe"o$$e+ !efo'$g te ag$et'# !at'#+e te"t'$g "a++ =e

    ta'$e) a$) #et'&e) to NDT Leve+ II '$ ,ag$et'# Pat'#+e

    I$"!e#t'o$ '$ a##o)a$#e Leve+ II CSIP +eve+ II PCN +eve+ II.

    I$ a))'t'o$ te a=ove !e"o$$e+ ae e4u'e) to u$)ego a$

    ee ea'$at'o$ fo v'"ua+ a#u't a$) a" '$'u =e a=+e

    to ea) at +ea"t te aege 2 Cat.

    ".2 M$)+(&&) A00$,$(#-

    (.2.1 P'o to u"e te ag$et'-'$g !o

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    (.2.% Ea#

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    NDE PROCEDURE MAGNETICPARTICLE TESTING

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    e$ aeo"o+ "!a '" u"e) #ae "ou+) =e

    ta8e$ to e$"ue "uJ#'e$t ve$t'+at'o$ at te

    +o#at'o$ of te"t a$) $o $a8e) Hae '" #+o"e =.

    'te #o$ta"t !a'$t u"e) "a++ '$#+u)e A$)o o

    e4u'va+e$t.

    (.3.3 D 'o$ !o

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    ".! Co)(,$( P$&)(

    e$ te"t '" !efoe) o$ a "ufa#e

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    NDE PROCEDURE MAGNETICPARTICLE TESTING

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    ".4 S#,*$c+ Co)&(&o)

    Sufa#e of te feo@ag$et'# ate'a+ to =e te"te) a$) a++

    a)?a#e$t aea"

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    (.5.1. Re!eat "te! (.5.1.3 to (.5.1.0 at a$ a'"

    !e!e$)'#u+a to &"t te"t.

    (.5.1. e$ a$ '$)'#at'o$ '" fou$) !efo

    "te! (.5.1.3 to (.5.1. at a$ a'"

    !e!e$)'#u+a to te a'" of te '$)'#at'o$

    '$ o)e to o=ta'$ a'u "e$"'t'v't/.

    (.5.1.5 If '$ )ou=t "te! (.5.1.3 to (.5.1. "ou+)

    =e e!eate) a$)t3e

    '$)'#at'o$eeva+uate) u$t'+ a e"u+t #a$ =e o=ta'$e).

    (.5.1.10 Re!eat "te! (.5.1.3 to (.5.1. ove te

    e$t'e aea of te"t. ,a'$ta'$ a$ ove+a! of

    a!!o'ate+ (0$ to e$"ue 100

    #oveage of aea of te"t.

    (.5.1.11 Reove ea'$'$g "o+ve$t afte te"t.

    (.5.1.12 Re#o) Ha< '$)'#at'o$" fou$)

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    (.5.2 D eto)

    (.2.5.1 C+ea$ a$) ) aea of te"t fee fo u"to'+ gea"e o a$ ot3e ate'a+ tat ao="tu#t ovee$t of 'o$ !at'#+e" o'!a' e"u+t '$te!etat'o$. G'$) +'g3t+/ 'f$e#e""a.

    (.2.5.2 P+a#e 7o8e o$ te aea of te"t '$ a )'e#t'o$

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    (.2.5.12 Re#o) Ha< '$)'#at'o$" fou$)

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    ".10 Acc+0($)c+ C,&(+,&$

    I$)'#at'o$ "a++ =e eva+uate) '$ te" of te a##e!ta$#e"ta$)a)" of te efee$#'$g #o)e "e#t'o$:

    A##e!t I Re?e#t C'te'a "a++ =e '$ a##o)a$#e toA!!e$)' AS,E >III D'v.+ fo !'!'$g a$) Ta=+e .1Se#t'o$ AS D1.1 62009 Se#t'o$ fo Stu#tua+.

    CALIDAD SDN BHD

    PRIVATE AND CONFIDENTIAL

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    .0 S!e#'a+ Re4u'ee$t"

    Not a!!+'#a=+e

    .0 Re#o)"

    .1 Re!ot'$g

    A++ te"t" #a'e) out "a++ =e e!ote) '$ a foat tat#o$ta'$" te fo++o

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    APPENDICES

    TABLE .1

    I$"!e#t'o$ A##e!ta$#e C'te'aD'"#o$t'$u't Catego a$)'$"!e#t'o$ C'te'a

    Stat'#a++Loa)e)

    No$@

    C#+'#a++Loa)e)

    No$@

    Tu=u+aCo$$e#t'o$" 6A++

    CALIDAD SDN BHD

    PRIVATE AND CONFIDENTIAL

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    Ta=u+aCo$$e#t'o

    $

    Ta=u+aCo$$e#t'o

    $

    Loa)"9

    619 Ca#8 Po'='t'o$A$ #a#8 "a++ =eu$a##e!ta=+e ega)+e"" of "'-eo +o#at'o$

    629 e+)/Ba"e ,eta+ Fu"'o$Toug fu"'o$ "a++ e'"t=et

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    a$) te a'u)'aete "a++ $ot

    e#ee) 2.(6%9 $)e#ut

    6a9 Fo ate'a+ +e"" ta$ 1'$. 2( Q t'#8u$)e#ut "a++ $ot e#ee)1/32 '$. 1 Q

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    PROCE9URE TO C:EC; ON T:E (AGNETIC FIEL9 STRENGT: OFAC