ncsx ncsx cdr may 27 2005 s. ramakrishnan slide 1 electrical power systems (wbs 4) s. ramakrishnan...

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NCSX CDR May 27 2005 S. Ramakrishnan Slide 1 NCSX Electrical Power Systems (WBS 4) S. Ramakrishnan NCSX CDR May 27 2005

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Page 1: NCSX NCSX CDR May 27 2005 S. Ramakrishnan Slide 1 Electrical Power Systems (WBS 4) S. Ramakrishnan NCSX CDR May 27 2005

NCSX CDRMay 27 2005

S. RamakrishnanSlide 1

NCSX

Electrical Power Systems (WBS 4)

S. RamakrishnanNCSX CDR

May 27 2005

Page 2: NCSX NCSX CDR May 27 2005 S. Ramakrishnan Slide 1 Electrical Power Systems (WBS 4) S. Ramakrishnan NCSX CDR May 27 2005

NCSX CDRMay 27 2005

S. RamakrishnanSlide 2

NCSX

Electrical Power System Requirements

• Provide Source of all Electric Power for NCSX– All AC Power

• At all Distribution Voltage levels» 4.16kV,480V, 208/120V» Includes Experimental AC Power» Includes AC Power to NB» Includes all Auxiliary AC Power up to Power Panels

– All DC Experimental Power• Provide DC power for stellarator coil systems

– 3 Modular, 1 TF, and 5 PF coil circuits» PS requirements based on Initial Ohmic Scenario» Clear path for future upgrades (other scenarios,

flexibility)

• Provide Diagnostics support for Sensor cabling• Grounding

Page 3: NCSX NCSX CDR May 27 2005 S. Ramakrishnan Slide 1 Electrical Power Systems (WBS 4) S. Ramakrishnan NCSX CDR May 27 2005

NCSX CDRMay 27 2005

S. RamakrishnanSlide 3

NCSX

PPPL Site Plan

NCSX C-Site Location

NCSX Control Room Location

Page 4: NCSX NCSX CDR May 27 2005 S. Ramakrishnan Slide 1 Electrical Power Systems (WBS 4) S. Ramakrishnan NCSX CDR May 27 2005

NCSX CDRMay 27 2005

S. RamakrishnanSlide 4

NCSX

C-Site Power Supplies

• C-site Rectifier power supplies used for Coil circuits

– Six (6) Robicon Rectifier Supplies. Each of (2) 6-pulse, 2-quadrant converters in parallel - 12-pulse rectified DC output.

– One (1) PEI Rectifier Supply. Two 6-pulse rectifier bridges in parallel - 12-pulse DC output

• Sufficient power available for First Phase

• Future upgrades with D-Site Supplies

Page 5: NCSX NCSX CDR May 27 2005 S. Ramakrishnan Slide 1 Electrical Power Systems (WBS 4) S. Ramakrishnan NCSX CDR May 27 2005

NCSX CDRMay 27 2005

S. RamakrishnanSlide 5

NCSX

Power Supplies Assignment

1st plasma & Magnetic Configuration (2/2009)

Circuit Power SupplyCurrent

1.5s / 180sVolts CW (MW)

M1+M2+M3 P20 20kA 500V 10

TF P5-3 (5kA unit) 5kA 300V 1.5

PF1,2 P5-1+ P5-4 5kA 300V+300V 1.5

1.5

PF3 P5-2 5kA 300V 1.5

PF4 PEI 5kA 500V 2.5

PF5 None NA NA NA

PF6 P10 10kA 200V 2

Page 6: NCSX NCSX CDR May 27 2005 S. Ramakrishnan Slide 1 Electrical Power Systems (WBS 4) S. Ramakrishnan NCSX CDR May 27 2005

NCSX CDRMay 27 2005

S. RamakrishnanSlide 6

NCSX

Typical Circuit Arrangement Contd.

• Disconnect and grounding switches provided for each circuit

• Existing cables used from Rectifier Supplies to Disconnects in Test Cell Basement

• New Cables (4/c- 500mcm, 600V) from Disconnects to the Bus Stubs in the Tunnel

• Current/ Voltage transducers provided• Changeover to CDX possible by disconnecting

cables at top of Disconnects.

Page 7: NCSX NCSX CDR May 27 2005 S. Ramakrishnan Slide 1 Electrical Power Systems (WBS 4) S. Ramakrishnan NCSX CDR May 27 2005

NCSX CDRMay 27 2005

S. RamakrishnanSlide 7

NCSX

PS Control and Coil Protection

• PLC will be provided for Hardwired Controls– Modern PLC based system– Additional interlocks as needed– Coil protection will be provided

• Instantaneous overcurrent• Ground fault• Timed overcurrent• I2t limit

Page 8: NCSX NCSX CDR May 27 2005 S. Ramakrishnan Slide 1 Electrical Power Systems (WBS 4) S. Ramakrishnan NCSX CDR May 27 2005

Electrical Power System Costs

System Start Finish Labor M&S Total

411 - Auxiliary AC Power Jan-05 Jan-07 $258,515 $123,515 $382,030

412 - Experimental AC Power Oct-06 Feb-08 $41,214 $6,929 $48,143

431 - C-site AC/DC Converters Oct-04 Mar-07 $319,797 $134,345 $454,142

441 - Electrical Interlocks Oct-06 Nov-08 $252,217 $125,447 $377,664

442 - Kirk Key Interlocks Oct-06 Nov-07 $33,708 $48,475 $82,183

443 - Real Time Control Apr-07 Nov-07 $14,271   $14,271

444 - Instrumentation Oct-06 Dec-07 $197,474 $115,180 $312,654

445 - Coil Protection Oct-05 Nov-07 $452,426 $69,677 $522,104

451 - System Design Apr-03 Nov-08 $520,501   $520,501

452 - Electrical Systems Support Oct-06 Mar-08 $257,580 $4,156 $261,736

453 - System Testing Oct-06 Mar-08 $275,996 $48,723 $324,719

460 - April-Sept MIE Cost Apr-03 Sep-03 $1,300   $1,300

TOTAL     $2,624,998 $676,447 $3,301,445

Page 9: NCSX NCSX CDR May 27 2005 S. Ramakrishnan Slide 1 Electrical Power Systems (WBS 4) S. Ramakrishnan NCSX CDR May 27 2005

NCSX CDRMay 27 2005

S. RamakrishnanSlide 9

NCSX

Conclusions

• Using existing C-site Rectifier supplies for First Plasma is cost-effective for powering NCSX coils

• Existing AC power distribution system at C-site will feed other loads & have been used for PBX/PLT

• Technical & cost risks is minimal – Since this is standard electrical work– Cost is based on industry feedback & PPPL experience

on past projects– Is performed by experienced personnel. – Careful planning will mitigate schedule risk– Highest priority to Personnel Safety

Page 10: NCSX NCSX CDR May 27 2005 S. Ramakrishnan Slide 1 Electrical Power Systems (WBS 4) S. Ramakrishnan NCSX CDR May 27 2005

NCSX CDRMay 27 2005

S. RamakrishnanSlide 10

NCSX

TF & PF1,2 FEEDS

Page 11: NCSX NCSX CDR May 27 2005 S. Ramakrishnan Slide 1 Electrical Power Systems (WBS 4) S. Ramakrishnan NCSX CDR May 27 2005

NCSX CDRMay 27 2005

S. RamakrishnanSlide 11

NCSX

PF3, 4, & 6 FEEDS

Page 12: NCSX NCSX CDR May 27 2005 S. Ramakrishnan Slide 1 Electrical Power Systems (WBS 4) S. Ramakrishnan NCSX CDR May 27 2005

NCSX CDRMay 27 2005

S. RamakrishnanSlide 12

NCSX

MODULAR COIL FEED