navigation lock foundation design in complex karst geology ... · •types of blasting;...

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US Army Corps of Engineers BUILDING US Army Corps of Engineers BUILDING STRONG ® Navigation Lock Foundation Design in Complex Karst Geology At Chickamauga Dam Mark S. Elson, P.G. USACE Juan Payne, P.G. USACE Dewayne Ponds, P.G. Arcadis

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Page 1: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

US Army Corps of Engineers

BUILDINGUS Army Corps of EngineersBUILDING STRONG®

Navigation Lock Foundation Design in Complex Karst Geology At Chickamauga

DamMark S. Elson, P.G. USACEJuan Payne, P.G. USACE

Dewayne Ponds, P.G. Arcadis

Page 2: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Acknowledgements

Arcadis Ben C. Gerwick, Inc. Bergmann Assoc. Black & Veatch Inca Engineers, Inc. MWH

Page 3: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Cofferdam construction for the new Chickamauga Lock.

Page 4: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Chickamauga Dam lies within the Valley and Ridge Physiographic Province

Chattanooga

Chickamauga DamChickamauga Dam

Page 5: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Site Stratigraphy

Compressive Strength

•Cannon, upper – 10,000 psi

•Cannon, lower – 18,000 psi

•Hermitage – 11,000 psi

•Tyrone – 10,000 psi

•Carters – 14,400 psi

Page 6: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Carters Fm

Page 7: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Tyrone Fm

Page 8: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

T-4 Bentonite in Tyrone Fm

Page 9: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Hermitage Fm

Page 10: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Geologic Map

Rocks strike 020 dipping to the southeast at2-5 degrees at the surface, 40 degrees to vertical in some locations.

Page 11: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

L-12 through L-14 geologic profile.

Page 12: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Sites of further field investigations upstream of Chickamauga LockSites 1-5 bentonite, folding and faulting

Chickamauga Lock

Page 13: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Site 3 off of Lake Resort Drive upstream of the existing lock.

Drag Fold in Carters LimestoneBentonite Sample Site

Page 14: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Site 4 upstream of existing lock.

Hwy 153

Drag fold

T-3 Bentonite

T-3 Bentonite

T-3 Bentonite

Page 15: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Original lock excavation cross cutting bentonitebed exposing fault and slickensided surface

Slickensided surface

Bentonite bed

Fault

Page 16: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Highly weathered joints and solutioned cavities, looking east

Page 17: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Joint spacing as close as 2 feet is indicated by arrows Two joint sets: 258-353 and 018-050Vertical to near vertical dips with spacing from 2 to 9 feet

Joints

Page 18: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Design Solutions

•Design of Lock Monolith Foundations include:

Exploratory Drilling for Construction

Drilled Shaft Installation

Secant Wall Installation

Blasting, and Excavation

Foundation Drilling and Grouting

Excavation Stabilization

Page 19: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Drilled Shaft Location Plan

Page 20: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Integrated lock monolith, Riverside lock monolith.

landside.

Page 21: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Exploratory Drilling for Drilled Shaft Construction

• One boring in center of structure to verify founding elevation conditions

• One boring at center of each drilled shaft to a depth of 10 feet below tip elevation

•HQ diameter vertical borings

Page 22: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Floating plant for cofferdam drilled shaft installation.

Page 23: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Structural steel for cofferdam drilled shafts.

Page 24: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

L-12 through L-14 geologic profile.

Page 25: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

L-13 Secant wall, plan view.

Page 26: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Secant wall construction at L-13.

Page 27: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Blasting

• Blasting extremely important at this project

• Most major rock excavation will be accomplished by drilling and blasting

•Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting

• Preblast survey conducted end of September of 2007

• Structures examined; TVA Power Management Facility, Chickamauga Lock, Dam and Powerhouse, the other facilities

Page 28: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Lock Foundation Excavation, Looking Southwest

Outlet structure

Crossover trench

Downstream miter sill

Bentonite beds

Page 29: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Lock Foundation Excavation, Looking Southeast

Page 30: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Pre-Split (18” -24” spacing)

Pre-split at monolith joints (12” spacing)

Line drill (6” spacing)

Blasting Plan

Monolith L13

Page 31: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Foundation Drilling and Grouting

• Grouting needed to minimize leakage

• Operational condition

• Maintenance condition

• Seepage analysis performed to evaluate grout curtain effectiveness

• Single line grout curtain placed with holes drilled on 10 foot centers, 30 degrees from vertical.

• Contingency in quantities for split spacing to be applied as needed.

Page 32: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Foundation Grouting Plan

Page 33: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Excavation Stabilization

Rock Bolts And Shotcrete

• Closely spaced joints, bedding planes dipping into excavation and bentonite beds make slope failures possible.

• Rock bolts, shotcrete, drains and limits on excavation employed to maintain excavation stability.

• Rock bolts consist of 15’, 20’ 25’ and 30’ vertical and angled mechanical bolts for the excavation.

• Large stranded anchors are to be installed at the toe of the cellular coffercells to maintain stability of cofferdam during excavation.

Page 34: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Shotcrete Application and Drain installation

Page 35: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Rock Bolts at D/S Miter Sill, Plan

Page 36: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Rock Bolts at D/S Miter Sill, Section

Sill Foundation

Page 37: Navigation Lock Foundation Design in Complex Karst Geology ... · •Types of blasting; Pre-splitting, Pre-splitting at monolith joints, line drilling, production blasting • Preblast

BUILDING STRONG®

Questions?