national lng platform, 20-11 - ifv · 2016. 4. 8. · concerning the lng installation. 2. check...

National LNG Platform, 20-11.2014

Rob van Reem Deputy Director STC B.V.

Simulation, Education and Training, Consultancy, Research, Technical Assistance

and Applied Research

Applied Research

Consultancy & Technical Assistance

Vocational Education & Training Focus: Shipping and Transport Range: All EU Levels Pre- Vocational

Senior Vocational

Higher Vocational

Bachelor

Master

International

MASTERPLAN FOR LNG ON RHINE-MAIN-DANUBE AXIS

National LNG Platform, 20-11.2014,

Rotterdam

Rob van Reem

STC Group

Education and Training

STC Group partner in LNG Masterplan

ROL STC GROUP

Development of curricula and lesson material for:

1. Inland navigation crew members, OL and ML, use of LNG as a fuel;

2. Inland navigation crew members, OL and ML, LNG as cargo;

3. Terminal personnel and staff, OL, ML and where appropriate support level;

4. Bunkering personnel and staff, OL, ML and where appropriate support level;

5. Company personnel and staff, OL, ML and where appropriate support level;

6. Inspectors from competent authorities.

Methodology

Project team development phase 1:

For example with regard to LNG as fuel

1. STC Project Management

2. STC, ADN specialists, engineers, tanker specialists

3. Engine suppliers

4. Shipyards

5. Tank suppliers

6. Oil majors

7. IWT companies

8. Ministry of Infrastructure and Environment;

9. Netherlands Shipping Inspectorate;

10.Port of Rotterdam

Investigation of professional profile in relation to knowledge, skills and proficiency leading to the competences needed

Methodology

• Determination of content LNG training

• Mandatory requirements legislation, regulation, etc.

• Requirements other stakeholders

• Determination of subjects

• Existing internal and external knowledge project team

• What is already available and what must be developed

• Timeline and steps of development

SUBJECTS LNG AS FUEL

1. Concept CCNR

1. General legislation / best practice for ADN, RVIR, European Directive EU 2006/87 and new developments

2. Available international legislation concerning LNG (for seagoing / best practices) IMO, IMDG and new developments

3. Provisional rules of Class associations

4. Legislation concerning health and safety

5. Local regulations and

6. Recommendations ADN and RVIR

2. Introduction to LNG

1. The definition of LNG, critical temperatures, LNG hazards, atmospheric conditions

2. Compositions and qualities of LNG, LNG- quality certificates

3. MSDS (safety sheet): physical / product characteristics

4. Environmental characteristics

3. Safety

1. Hazards and risks

2. Risk management

3. The use of Personal Protection Equipment


4. Technical aspects of the installation on board

1. General layout

2. Explanation of the effects of liquefied natural gas

3. Temperatures and pressures

4. Valves and automatic controls, ATEX

5. Alarms

6. Materials (hoses, pressure relief valves)

7. Ventilation

5. Service & checks of the LNG installation

1. Daily maintenance & controls

2. Weekly maintenance & controls

3. Periodical maintenance

4. Identifying basic faults

5. Documentation of the maintenance work

THEORETICAL SUBJECTS

6. Bunkering of LNG

1. Bunkering procedure LNG

2. Gas freeing /flushing of the LNG system before docking

3. Check lists and delivery certificate

4. Bunkering equipment (including bunker hoses and ERS)

7. Maintenance

1. Gas free certificate

2. Gas freeing / flushing of the LNG system before docking

3. Inerting of the LNG system

4. Procedure de-bunkering of the bunker tank

5. First filling of the LNG bunker tank (cool down)

6. Start up after dock period

7. Engines (dual fuel,100% LNG, Capstones)


8. Emergency Scenario’s and First Response

1. Emergency plan

2. LNG Spill on deck

3. LNG skin contact

4. Release of natural gas on deck

5. Release of natural gas in enclosed spaces (power stations)

6. Fire on deck in the vicinity of the LNG storage tank.

7. Fire in engine rooms

8. Uncontrolled boil-of

9. Collision/Grounding


Result competence table

E-LEARNING LNG MASTERPLAN

Development & Process

Pre-module E-learning

E-learning modules are standardised modules which participants can work on

in their own time using a computer. This ensures everybody has the

same level of knowledge. At the end this level is measured using a short test.

• Template developed

• Setting up an E-learning team together with Teachers

• Content of each module is collected and assembled.

• Visual material added; Photo’s, Videos and Animations

• E-learning made Interactive

• Test questions integrated

• Feedback

• Final version published on Learning Management System

•Process

Pre-module E-learning

Modules

Introduction LNG Risks LNG

19

Risk’s LNG

20

Risks LNG

Risks LNG

22

Risks LNG

9. Description of practical ……….

1. Get familiarised with the content of the ships management system, in particular the chapters concerning the LNG installation.

2. Check safety awareness and the use of safety equipment for LNG

3. Knowledge of monitoring, controls and alarms of the LNG installation on board.

4. Knowledge of maintenance and control procedures of the LNG installation.

5. Knowledge and familiarisation with the bunker procedure (preferable in practice)

6. Knowledge of the maintenance procedures for docking

7. Knowledge of the emergency scenarios

8. Fire fighting


PRACTICAL TRAINING EXAMPLE

STC Process and Maintenance College

Module scheme Plant - module

PRACTICAL TRAINING – DYNAMIC SIMULATION

copy of plant simulator


Plant overview detail A

Visualisation

What is the result of operating the valve

Results web based

Simulator

Export results

Used in classroom

Training results - evaluation

• Results of simulation are recorded and stored on a web / intranet application.

• This offers:

– Comparison results of students

– Detail analyse of simulator run

– Evaluation and debriefing of student performance

• How:

– Website with results (scoreboard)

– Visualisation of cause and effect (alarms/actions vs. changes in pressure/temp/output, etc.)

Dynamic simulation

Imaging that we develop dynamic simulation were real engine room with LNG as fuel can be entered and operated

• Gas street

• Monitoring – Sensors, alarms,

gas detection

Dynamic simulation - LNG as fuel

1. main valve 2. Gas filter 3. main pressure regulator; 2 b - 50 mbar 4. overpressure protection 5. Leackage gasindicator 6. High and low pressure sensors 7. Temperature sensor 8. Block and bleed together 9. Zero-pressure regulator 10. Pressure sensor

Pre-transfer fill checklist

Grounding between truck and ship

Check connections b.g.

Pneu ESD connecting and testing

Elec ESD connecting and testing

Bunkerhose coupling

Transfer Fill checklist

Bunkerhose purging/check

Cold test of pneu ESD

Valves properly set

Start bunkering

Check/adjust pressure/level

Stop bunkering

Pipe boil-off, elec ‘ready’

Bunkerhose purging

Close tankvalves

Bunkerhose disconnecting

Disconnect elec ESD

Disconnect Pneu ESD

Disconnect grounding

Bunkertruck shutdown, automatic closing pneumatic valves

Post-transfer fill checklist

Dynamic simulation of bunker procedures

C:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/PRE-bunker checklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/PRE-bunker checklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/PRE-bunker checklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/PRE-transfer bunkerchecklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/AFTER bunkerchecklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/AFTER bunkerchecklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/AFTER bunkerchecklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/AFTER bunkerchecklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/AFTER bunkerchecklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/AFTER bunkerchecklist POR.pdf

DCS

3D-visual

Dynamic

Model

Dynamic simulation of other equipment

Dynamic simulation of plant or terminal

• Can be done anywhere.

• Can be done at IWT education and training institutes.

• Content for everyone the same

• Results recordable

• Can be checked by competent authority

Dynamic simulation -advantages

Cargo Handling Simulator – LNG

Safety

Fire-Fighting Don’t try this on board

Result course LNG as Fuel

150 Certificates issued

Contact information

Rob van Reem Deputy Director STC B.V. member of the STC Group Lloydstraat 300 3024 EA ROTTERDAM, The Netherlands +31 10 4486424 +31 654315958 www.stc-group.nl – www.stc-bv.nl
http://www.stc-group.nl/http://www.stc-group.nl/http://www.stc-group.nl/http://www.stc-bv.nl/http://www.stc-bv.nl/http://www.stc-bv.nl/