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National Crane Series 800D Product Guide ASME B30.5 Imperial 85% Features 20,87 t (23 USt) rating 30,48 m (100 ft) four-section boom Self-lubricating “Easy Glide” wear pads Internal Anti-Two Block

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Page 1: National Crane Series 800D - GMVykongmvykon.com/wp-content/uploads/2016/10/800D-Product-Guide-Imperial.pdf · National Crane Series 800D Product Guide ASME B30.5 Imperial 85% Features

National Crane Series 800DProduct GuideASME B30.5Imperial 85%

Features

• 20,87 t (23 USt) rating

• 30,48 m (100 ft) four-section boom

• Self-lubricating “Easy Glide” wear pads

• Internal Anti-Two Block

Page 2: National Crane Series 800D - GMVykongmvykon.com/wp-content/uploads/2016/10/800D-Product-Guide-Imperial.pdf · National Crane Series 800D Product Guide ASME B30.5 Imperial 85% Features

Features

Four-section boomAt 30,48 m (100 ft) the Series 800D boom is the longest in its size range. The longer boom allows the operator to perform more lifts without the use of a jib, reducing setup time and improving efficiency.

Boom tipThe speedy-reeve boom tip and sheave blocks simplify rigging changes. Load line wedge socket removal is not required for reeving of multi-part line options.

Overload protectionAll National Crane boom trucks are equipped with overload protection. A Load Moment Indicator (LMI) is required on all machines equipped with jibs or personnel baskets.

Easy Glide boom wear padsThese wear pads reduce the conditions that cause boom chatter and vibration resulting in smoother crane operation.

Optional auger attachmentAvailable on the 890D only, the 14,000 ft/lb two-speed auger attachment has a maximum digging radius of 39 ft.

National Crane Series 800D• 20,87 t (23 USt) maximum capacity• 46,32 m (152 ft) maximum vertical reach• 33,22 m (109 ft) maximum vertical hydraulic reach

Page 3: National Crane Series 800D - GMVykongmvykon.com/wp-content/uploads/2016/10/800D-Product-Guide-Imperial.pdf · National Crane Series 800D Product Guide ASME B30.5 Imperial 85% Features

Features

Best in class performance and servicability

• The stronger standard torsion box improves rigidity, reduces truck frame flex and reduces the need for counterweight.

• Painting crane components before assembly reduces the possibility of rust, improves serviceability and enhances the appearance of the machine.

• State of the art control valve provides smoother operation. This design eliminates parts, reducing repair costs and improving the machines serviceability.

• Sheave bearings on the boom and retract cables can be greased through access holes in the boom side plates and the number of internal boom parts has been reduced to improve serviceability.

• Burst of Speed winch provides faster winch payout and pickup of unloaded cable.

• Adjustable swing speed is standard on the Series 800D. A control knob located on the swing motor brake release valve can be easily adjusted to the crane operator’s swing speed preference.

• Internal anti-two block wire comes standard. It routes the wire through the inside of the boom eliminating the possibility of snagging the wire on obstructions.

*Product may be shown with optional equipment.

Page 4: National Crane Series 800D - GMVykongmvykon.com/wp-content/uploads/2016/10/800D-Product-Guide-Imperial.pdf · National Crane Series 800D Product Guide ASME B30.5 Imperial 85% Features

Contents

Mounting configurations 5

Specifications 6

Capacities 8

Dimensions 13

Accessories 14

Page 5: National Crane Series 800D - GMVykongmvykon.com/wp-content/uploads/2016/10/800D-Product-Guide-Imperial.pdf · National Crane Series 800D Product Guide ASME B30.5 Imperial 85% Features

5Series 800D

Mounting configurations

Notes:• Gross Vehicle Weight rating (GVWR) is dependent on all components of the vehicle (axles,

tires, springs, frame, etc.) meeting manufacturers’ recommendations; always specify GVWR when purchasing trucks

• Diesel engines require a variable speed governor and energize-to-run fuel solenoid for smooth crane operation; electronic fuel injection requires EET engine remote throttle

• All mounting data is based on a National Series 800D with an 85 percent stability factor• The complete unit must be installed in accordance with factory requirements, and a test

performed to determine actual stability and counterweight requirements per SAE J765; contact the factory for details

• Transmission neutral safety interlock switch is required

The configurations are based on the Series 800D with an 85% stability factor. The complete unit must be installed in accordance with factory requirements and a test performed to determine actual stability and counterweight requirements since individual truck chassis vary. Trucks with a frame height in excess of 107 cm (42 in) after mounting will have a final mounted unit height more than 411,5 cm (13 ft 6 in). Chassis that do not meet these minimum stability weights may require counterweight.

Configuration 1 – 8100DWorking area ...........................................................................................................................................................180˚Gross Axle Weight Rating Front ..................................................................................................... 7257 kg (16,000 lb)Gross Axle Weight Rating Rear................................................................................................... 15 422 kg (34,000 lb)Gross Vehicle Weight Rating ...................................................................................................... 22 679 kg (50,000 lb)Wheelbase ............................................................................................................................................. 650 cm (256 in)Cab to Axle/trunnion (CA/CT) ............................................................................................................ 488 cm (192 in)Frame Section Modulus (SM) under crane: 758 MPa (110,000 PSI) ..............................................260,6 cm3 (15.9 in3)Frame Section Modulus (SM) over rear stabilizers: 758 MPa (110,000 PSI) ...................................213,0 cm3 (13.0 in3)Stability Weight, Front ................................................................................................... 3856 kg (8500 lb) minimum*Stability Weight, Rear ..................................................................................................... 4128 kg (9100 lb) minimum*Estimated Average Final Weight ...................................................................................................18 507 kg (40,800 lb)

This configuration allows the installation of the Series 8100D on a chassis by using the subbase for a 6,71 m (22 ft) bed.

Configuration 2 – 8100D (add SFO for 360˚ stability)Working area ...........................................................................................................................................................360˚Gross Axle Weight Rating Front ..................................................................................................... 7257 kg (16,000 lb)Gross Axle Weight Rating Rear.....................................................................................................15 422 kg (34,000 lb)Gross Vehicle Weight Rating ...................................................................................................... 22 679 kg (50,000 lb)Wheelbase ............................................................................................................................................ 650 cm (256 in)Cab to Axle/trunnion (CA/CT) ............................................................................................................ 488 cm (192 in)Frame Section Modulus (SM) under crane: 758 MPa (110,000 PSI) ............................................. 327,7 cm3 (20.0 in3)Frame Section Modulus (SM) over rear stabilizers: 758 MPa (110,000 PSI) .................................. 213,0 cm3 (13.0 in3)Stability Weight, Front ................................................................................................... 3856 kg (8500 lb) minimum*Stability Weight, Rear ..................................................................................................... 4128 kg (9100 lb) minimum*Estimated Average Final Weight ................................................................................................. 18 688 kg (41,200 lb)This mount requires front stabilizer for full capacity 360˚ around the truck. Front stabilizer gives the machine a solid base. This configuration requires a 6,71 m (22 ft) bed for rear overhang, and extended front frame rails for SFO mounting. NOTE: Chassis will require extended front frame rails for SFO mounting.

Configuration 3 – All boom lengths, other than 8100DWorking area ...........................................................................................................................................................180˚Gross Axle Weight Rating Front ..................................................................................................... 7257 kg (16,000 lb)Gross Axle Weight Rating Rear.....................................................................................................15 422 kg (34,000 lb)Gross Vehicle Weight Rating ...................................................................................................... 22 679 kg (50,000 lb)Wheelbase ............................................................................................................................................. 594 cm (234 in)Cab to Axle/trunnion (CA/CT) ............................................................................................................ 419 cm (165 in)Frame Section Modulus (SM) under crane w/ 758 MPa (110,000 PSI) ..........................................260,6 cm3 (15.9 in3)Frame Section Modulus (SM) over rear stabilizers: 758 MPa (110,000 PSI) ...................................213,0 cm3 (13.0 in3)Stability Weight, Front .................................................................................................... 3402 kg (7500 lb) minimum*Stability Weight, Rear ...................................................................................................... 4128 kg (9100 lb) minimum*Estimated Average Final Weight (890D) .................................................................................. 17 600 kg (38,800 lb)**This configuration allows the installation of the Series 800D on a chassis with a subbase and bed combination which best fits the boom length. Depending on the boom length, the bed can be 18 ft, 20 ft or 22 ft. Not all bed lengths can be used with each boom due to rear overhang limits.

Configuration 4 – All boom lengths, other than 8100DWorking area ...........................................................................................................................................................360˚Gross Axle Weight Rating Front ..................................................................................................... 7257 kg (16,000 lb)Gross Axle Weight Rating Rear.....................................................................................................15 422 kg (34,000 lb)Gross Vehicle Weight Rating ........................................................................................................22 679 kg (50,000 lb)Wheelbase ............................................................................................................................................. 594 cm (234 in)Cab to Axle/trunnion (CA/CT) ............................................................................................................ 419 cm (165 in)Frame Section Modulus (SM) under crane w/ 758 MPa (110,000 PSI) .............................................327,7 cm3 (20 in3)Frame Section Modulus (SM) over rear stabilizers: 758 MPa (110,000 PSI) ......................................213,0 cm3 (13 in3)Stability Weight, Front .................................................................................................... 3402 kg (7500 lb) minimum*Stability Weight, Rear ...................................................................................................... 4128 kg (9100 lb) minimum*Estimated Average Final Weight (890D) ......................................................................................17 780 kg (39,200 lb)This mount requires front stabilizer for full capacity 360˚ around the truck. Front stabilizer gives the machine a solid base. Bed length and subbase combinations must match boom length to limit rear overhang. Extended front frame rails required for SFO mounting. NOTE: Chassis will require extended front frame rails for SFO mounting.

Configuration 5 – Rear Mount (all boom lengths)Working area ...........................................................................................................................................................360˚Gross Axle Weight Rating Front ......................................................................................................7257 kg (16,000 lb)Gross Axle Weight Rating Rear.....................................................................................................18 143 kg (40,000 lb)Gross Vehicle Weight Rating ........................................................................................................25 401 kg (56,000 lb)Wheelbase ............................................................................................................................................. 620 cm (244 in)Cab to Axle/trunnion (CA/CT) ............................................................................................................ 432 cm (170 in)Frame Section Modulus (SM) under crane: 758 MPa (110,000 PSI) .................................................260 cm3 (15.9 in3)Stability Weight, Front .................................................................................................... 3856 kg (8500 lb) minimum*Stability Weight, Rear ...................................................................................................... 3991 kg (8800 lb) minimum*Estimated Average Final Weight (8100D) ....................................................................................19 504 kg (43,000 lb)

This configuration allows the rear-mount installation of the Series 800D. This configuration is 360˚ stable and allows the effective use of close working area to lift the heavier capacity loads. Maximum bed length is 4,87 m (16 ft). Requires single rear outrigger.

*Estimated axle scale weights prior to installation of crane, stabilizers and subbase for 85% stability.**If the distance from the front bumper (SFO) to center of rotation exceeds 366 cm (144 in), the 12,19 m (40 ft) overall truck length restriction will be exceeded. Overall length restrictions vary from state to state. In some states it is legal to be more than 12,18 m (40 ft) in length, and some states allow overlength permits.

1625 mm(64")MIN

*3856 kg(8500 lb )

*4128 kg(9100 lb)

RSOD4876 mm

(192")MIN

76 mm (3") MIN

**

1625 mm(64")MIN

SFO

*3856 kg(8500 lb)

*4128 kg(9100 lb)

RSOD

4876 mm(192")MIN

76 mm (3" ) MIN

**

1753 mm(69")MIN

*3402 kg(7500 lb)

*4128 kg(9100 lb)

RSOD

4191 mm(165")MIN

76 mm (3") MIN

1753 mm(69")MIN

SFO

*3402 kg(7500 lb)

*4128 kg(9100 lb)

RSOD

4191 mm(165")MIN

76 mm (3") MIN

1879 mm(74")MIN

*3855 kg(8500 lb)

*3991 kg(8800 lb)

4318 mm(170")MIN

1905 mm(75")MIN

SRO

AF2844 mm

(112")

Page 6: National Crane Series 800D - GMVykongmvykon.com/wp-content/uploads/2016/10/800D-Product-Guide-Imperial.pdf · National Crane Series 800D Product Guide ASME B30.5 Imperial 85% Features

6

Specifications

Boom and jib combinations data

Available in three basic models.Model 851D – Equipped with a 6,4 m - 15,5 m (21 ft - 51 ft) three-section boom. Maximum tip height is 18,9 m (62 ft).

Note: Maximum tip is measured with outriggers/stabilizers fully extended.

Model 890D – Equipped with a 8,23 m - 27,43 m (27 ft - 90 ft) four-section boom. This model can be equipped with a 7,62 m - 13,41 m (25 ft - 44 ft) two-section jib. Maximum tip height with 13,41 m (44 ft) jib is 43,58 m (143 ft).8,23 m - 27,43 m (27 ft - 90 ft) four-section boom.

8,23 m - 27,43 m (27 ft - 90 ft) four-section boom. 8FJ44M 7,62 m - 13,41 m (25 ft - 44 ft ) two-section jib

Model 8100D – Equipped with a 8,99 m - 30,48 m (29.5 ft - 100 ft) four-section boom. This model can be equipped with a 7,62 m - 13,41 m (25 ft - 44 ft) two-section jib. Maximum tip height with 13,41 m (44 ft) jib is 46,32 m (152 ft ).8,99 m - 30,48 m (29.5 ft - 100 ft) four-section boom.

8,99 m - 30,48 m (29.6 ft - 100 ft) four-section boom. 8FJ44M 7,62 m - 13,41 m (25 ft - 44 ft) two-section jib

Page 7: National Crane Series 800D - GMVykongmvykon.com/wp-content/uploads/2016/10/800D-Product-Guide-Imperial.pdf · National Crane Series 800D Product Guide ASME B30.5 Imperial 85% Features

7Series 800D

Specifications

800D winch data

Winch Cable supplied Average breaking strength

Lift and speed

Lift and speed

Lift and speed

Lift and speed

Lift and speed

Lift and speed

Standard planetary

winch

9/16" diameter rotation resistant

17 463 kg (38,600 lb)

3492 kg (7700 lb)

45 m/min (147 fpm)

6985 kg (15,400 lb)

22 m/ (73 fpm)

10 477 kg (23,100 lb)

15 m/min (49 fpm)

13 970 kg (30,800 lb)

11 m/min (38 fpm)

17 163 kg (38,500 lb)

9 m/min (29 fpm)

20 865 kg (46,000 lb)

8 m/min (25 fpm)

With “Burst-of-Speed”

9/16” diameter rotation resistant

17 463 kg (38,600 lb)

1360 kg (3000 lb)

62 m/min (206 fpm)

2721 kg (6000 lb)

31 m/min (103 fpm)

4082 kg (9000 lb)

20 m/min (68 fpm)

5443 kg (12,000 lb)

15 m/min (51 fpm)

6803 kg (15,000 lb)

12 m/min (41 fpm)

8164 kg (18,000 lb)

10 m/min (34 fpm)

Winch Bare drum pull Allowable cable pull

Standard rotation resistant rope 4627 kg (10,200 lb) 3493 kg (7700 lb)

Loadline deduct

Block type Rating Weight

Downhaul weight 3,49 t (3.85 USt) 68 kg (150 lb)

1-sheave block 10,48 t (11.55 USt) 138 kg (305 lb)

2-sheave block 17,46 t (19,25 USt) 161 kg (355 lb)

3-sheave block 27,21 t (30.00 USt) 261 kg (575 lb)

1 part line 2 part line 3 part line 4 part line 5 part line 6 part line• All winch pulls and speeds in this chart are shown on the fourth layer

• Winch line pulls would increase on the first, second and third layers

• Winch line speed would decrease on the first, second and third layers

• Winch line pulls may be limited by the winch capacity or the ANSI 5 to 1 cable safety factor

• Hook blocks are rated at maximum capacity for the block. Do not exceed rated cable pull with any block.

Page 8: National Crane Series 800D - GMVykongmvykon.com/wp-content/uploads/2016/10/800D-Product-Guide-Imperial.pdf · National Crane Series 800D Product Guide ASME B30.5 Imperial 85% Features

8THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE.

The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

Capacities

851D: 51 ft boom with no jib

Load chart

CAUTION:• Do not operate crane booms, jib extensions, any accessories

or loads within 6,1 m (20 ft) of live power lines or other conductors of electricity.

• Jib and boom capacities shown are maximum for each section.• Do not exceed capacities at reduced radii.• Load ratings shown on the load rating charts are maximum

allowable loads with the outriggers properly extended on a firm, level surface and the crane leveled and mounted on a factory recommended truck.

• Always level the crane with the level indicator located on the crane.

• The operator must reduce load to allow for factors such as wind, ground conditions, operating speeds and their effects on freely suspended loads.

• Overloading this crane may cause structural collapse or instability.• Weights on any accessories attached to the boom or loadline must

be deducted from the load chart capacities.• Do not exceed jib capabilities at any reduced boom lengths.• Do not deadhead lineblock against boom tip when extending

boom or winching up.• Keep at least three wraps of loadline on drum at all times.• Use only specified cable with this machine.

Note: Shaded areas are structurally limited capacities.

0

10

40

60

0

HEI

GH

T IN

FEE

T20°

80°

RADIUS IN FEET

BO

OM

LEN

GTH

IN F

EET

21

51

43

36

29

70°

A B C10°

60°50°40°30°

0°-9°

20

30

50

10 20 30 40 50

5

8

10

12

14

16

20

25

30

35

40

45

46,000

32,800

27,800

24,500

21,400

18,400

11,200

LOADRADIUS(FEET)

LOADEDBOOMANGLE

21 ftBOOM

(lb)

A29 ft

BOOM (lb)

LOADEDBOOMANGLE

LOADEDBOOMANGLE

LOADEDBOOMANGLE

LOADEDBOOMANGLE

51 ftBOOM

(lb)

B36 ft

BOOM (lb)

C43 ft

BOOM (lb)

30,500

26,200

23,200

20,500

18,300

15,500

11,400

7200

72

67.5

63

58.5

53.5

42.5

23

0

29,000

25,100

22,100

20,000

17,500

15,100

12,500

9300

5400

76

72.5

69

65.5

62

54

43

29

0

23,800

21,100

18,800

16,600

14,000

12,000

10,000

7800

6000

4200

76

73

70

67

61

53

43.5

33

16

0

22,500

21,000

18,000

16,500

13,500

11,000

9600

8500

6800

5800

3200

78

76

73.5

71

66

59.5

53

46

37

25

0

73.5

64

57.5

50.5

42.5

33

0

Page 9: National Crane Series 800D - GMVykongmvykon.com/wp-content/uploads/2016/10/800D-Product-Guide-Imperial.pdf · National Crane Series 800D Product Guide ASME B30.5 Imperial 85% Features

9

Capacities

THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.Series 800D

890D: 90 ft boom with no jib

Load chart

CAUTION:• Do not operate crane booms, jib extensions, any

accessories or loads within 6,1 m (20 ft) of live power lines or other conductors of electricity.

• Jib and boom capacities shown are maximum for each section.

• Do not exceed capacities at reduced radii.• Load ratings shown on the load rating charts are maximum

allowable loads with the outriggers properly extended on a firm, level surface and the crane leveled and mounted on a factory recommended truck.

• Always level the crane with the level indicator located on the crane.

• The operator must reduce load to allow for factors such as wind, ground conditions, operating speeds and their effects on freely suspended loads.

• Overloading this crane may cause structural collapse or instability.

• Weights on any accessories attached to the boom or loadline must be deducted from the load chart capacities.

• Do not exceed jib capabilities at any reduced boom lengths.• Do not deadhead lineblock against boom tip when extending

boom or winching up.• Keep at least three wraps of loadline on drum at all times.• Use only specified cable with this machine.

Note: Shaded areas are structurally limited capacities.

58101214162025303540455055606570758085

46,00033,00027,40023,50020,70018,30014,500

7400

LOADRADIUS

(ft)

LOADEDBOOMANGLE

27 ftBOOM

(lb)

LOADEDBOOMANGLE

90 ftBOOM

(lb)

LOADEDBOOMANGLE

LOADEDBOOMANGLE

LOADEDBOOMANGLE

LOADEDBOOMANGLE

A42 ft

BOOM(lb)

B54 ft

BOOM(lb)

C66 ft

BOOM(lb)

D78 ft

BOOM(lb)

75.572.569.566.56051.54231

0

23,90020,90018,30016,30013,20010,70088007050

3500

79777572.5686255.549413218.5

0

22,30019,10016,80014,80012,200990083506900585049003700

2000

787672.56863.558534740.532.522.5

0

15,40013,60011,25091507450640055004750405033502700

950

7976726864605550.545.539.5332512

12,60010,30084506800585052504400385033002900245019501150

7874.571.56864.561575349443933.526.517

10,000810065005550475041503600315027502400205017001350850

7770656054.54935

0

0

20

40

60

80

100

0

HE

IGH

T IN

FE

ET

20°

80°

RADIUS IN FEET

BO

OM

LE

NG

TH IN

FE

ET

27

90

78

66

54

42

Structural length limit line

60°

40°

A DB C

10°

-10°

20 40 60 80

70°

50°

30°

Page 10: National Crane Series 800D - GMVykongmvykon.com/wp-content/uploads/2016/10/800D-Product-Guide-Imperial.pdf · National Crane Series 800D Product Guide ASME B30.5 Imperial 85% Features

10

Capacities

THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

890D: 90 ft boom with 44 ft jib

Load chart

NOTE:1. Operate with jib by radius when main boom is fully extended. If necessary increase boom angle to maintain loaded radius.2. Operate with jib by boom angle when main boom is not fully extended. Do not exceed rated jib capacities at any reduced boom lengths.

CAUTION:• Do not operate crane booms, jib extensions, any accessories or

loads within 6,1 m (20 ft) of live power lines or other conductors of electricity.

• Jib and boom capacities shown are maximum for each section.• Do not exceed capacities at reduced radii.• Load ratings shown on the load rating charts are maximum

allowable loads with the outriggers properly extended on a firm, level surface and the crane leveled and mounted on a factory recommended truck.

• Always level the crane with the level indicator located on the crane.• The operator must reduce load to allow for factors such as wind,

ground conditions, operating speeds and their effects on freely suspended loads.

• Overloading this crane may cause structural collapse or instability.• Weights on any accessories attached to the boom or loadline must

be deducted from the load chart capacities.• Do not exceed jib capabilities at any reduced boom lengths.• Do not deadhead lineblock against boom tip when extending boom

or winching up.• Keep at least three wraps of loadline on drum at all times.• Use only specified cable with this machine.

0

20

40

60

80

100

120

140

0

HEI

GH

T IN

FEE

T

80°

50°

100

RADIUS IN FEET

BO

OM

LEN

GTH

IN

FEE

T

2ND JIB44'

1ST JIB25'

27

90

78

66

54

42 A

C

B

70°

60°

47°

30°

40°

10°

0°-10°

Structural lengthlimit line

D

Structural limit linewith 25' jib deployed

Structural limit line with 44' jib deployed

20 40 60 80

100

52.5°

20°

9750785062505300450039003350290025002150180014501100600

250ADD TO

CAPACITIESWHEN NO JIB

STOWED (lb)

58101214162025303540455055606570758085

77706560

54.54935

0

46,00032,30026,70022,80019,90017,50013,700

6600

800

303540455055606570758085

LOADRADIUS

(ft)

LOADEDBOOMANGLE

27 ftBOOM

(lb)

LOADRADIUS

(ft)

LOADEDBOOMANGLE

44 ftJIB(lb)

LOADEDBOOMANGLE

90 ftBOOM

(lb)

LOADEDBOOMANGLE

LOADEDBOOMANGLE

LOADEDBOOMANGLE

LOADEDBOOMANGLE

A42 ft

BOOM(lb)

B54 ft

BOOM(lb)

C66 ft

BOOM(lb)

D78 ft

BOOM(lb)

LOADEDBOOMANGLE

25 ftJIB(lb)

75.572.569.566.560

51.54231

0

23,40020,40017,80015,80012,70010,20083006550

3000

500

797775

72.56862

55.5494132

18.5

0

21,90018,70016,40014,40011,800950079506500545045003300

1600

400

7876

72.568

63.5585347

40.532.522.5

0

15,05013,25010,90088007100605051504400370030002350

600

350

79767268646055

50.545.539.5

332512

12,30010,000

8150650055504950410035503000260021501650850

300

7874.571.568

64.5615753494439

33.526.5

17

480043003650300024502000160013001000750500

79777573716966

63.561

58.555.552.5

3100290027002500230021001800150012501050850650

76.574

71.568.56663605754

50.547

Note: Shaded areas are structurally limited capacities.

Page 11: National Crane Series 800D - GMVykongmvykon.com/wp-content/uploads/2016/10/800D-Product-Guide-Imperial.pdf · National Crane Series 800D Product Guide ASME B30.5 Imperial 85% Features

11

Capacities

THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.Series 800D

8100D: 100 ft boom with no jib

Load chart

CAUTION:• Do not operate crane booms, jib extensions, any

accessories or loads within 6,1 m (20 ft) of live power lines or other conductors of electricity.

• Jib and boom capacities shown are maximum for each section.

• Do not exceed capacities at reduced radii.• Load ratings shown on the load rating charts are maximum

allowable loads with the outriggers properly extended on a firm, level surface and the crane leveled and mounted on a factory recommended truck.

• Always level the crane with the level indicator located on the crane.

• The operator must reduce load to allow for factors such as wind, ground conditions, operating speeds and their effects on freely suspended loads.

• Overloading this crane may cause structural collapse or instability.

• Weights on any accessories attached to the boom or loadline must be deducted from the load chart capacities.

• Do not exceed jib capabilities at any reduced boom lengths.

• Do not deadhead lineblock against boom tip when extending boom or winching up.

• Keep at least three wraps of loadline on drum at all times.• Use only specified cable with this machine.

Note: Shaded areas are structurally limited capacities.

5810121416202530354045505560657075808590

7972.568

63.559544325

0

46,00031,50026,30022,60019,80017,50014,20010,500

5900

RADIUS(FEET)

BOOMANGLE

29 ftBOOM

(lb)BOOMANGLE

100 ftBOOM

(lb)BOOMANGLE

BOOMANGLE

BOOMANGLE

BOOMANGLE

A44 ft

BOOM(lb)

B58 ft

BOOM(lb)

C72 ft

BOOM(lb)

D86 ft

BOOM(lb)

7976

73.570.5686154453520

0

28,50023,80020,30017,80015,80012,80010,300850069005200

2900

787674

69.564

58.5534638

28.514

0

18,50016,20014,30011,7009400780065505550470038502650

1400

79.577.574.57066

61.556.551.5464033246.5

0

14,70013,00010,7008600700059505100440038003250270021501050

500

77.574

70.56763

59.55551

46.541

35.52920

9850795064505500470041003550310027002300190015501100

777471

67.564.5

6157.554504642373225

7350610051504500390034002900255021001900160013001050750

LOAD LOADED LOADED LOADED LOADED LOADED LOADED

0

20

40

60

80

100

120

0

HEI

GH

T IN

FEE

T

20°

10°

80°

20 40 60 80 1 00RADIUS IN FEET

BO

OM

LEN

GTH

IN F

EET

29

100

86

72

58

44 A

C

B

70°

D60°

50°

40°

30°

-10°

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12

Capacities

THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

8100D: 100 ft boom with 44 ft jib

Load chart

NOTE:1. Operate with jib by radius when main boom is fully extended. If

necessary increase boom angle to maintain loaded radius.2. Operate with jib by boom angle when main boom is not fully

extended. Do not exceed rated jib capacities at any reduced boom lengths.

CAUTION:• Do not operate crane booms, jib extensions, any accessories or

loads within 6,1 m (20 ft) of live power lines or other conductors of electricity.

• Jib and boom capacities shown are maximum for each section.• Do not exceed capacities at reduced radii.• Load ratings shown on the load rating charts are maximum allowable

loads with the outriggers properly extended on a firm, level surface and the crane leveled and mounted on a factory recommended truck.

• Always level the crane with the level indicator located on the crane.• The operator must reduce load to allow for factors such as wind,

ground conditions, operating speeds and their effects on freely suspended loads.

• Overloading this crane may cause structural collapse or instability.• Weights on any accessories attached to the boom or loadline must be

deducted from the load chart capacities.• Do not exceed jib capabilities at any reduced boom lengths.• Do not deadhead lineblock against boom tip when extending boom or

winching up.• Keep at least three wraps of loadline on drum at all times.• Use only specified cable with this machine.

Note: Shaded areas are structurally limited capacities.

0

20

40

60

80

100

120

140

160

0

HEI

GH

T IN

FEE

T

20°

10°

80°

20 40 60 80RADIUS IN FEET

BO

OM

LEN

GTH

IN F

EET

2nd JIB44'

1st JIB25'

29

100

86

72

58

44 A

C

D

B

100

30°

40°

50°

54.5°

70°

60°58°

-10°

5810121416202530354045505560657075808590

7972.568

63.559544325

0

46,00030,70025,50021,80019,00016,70013,4009700

5100

3035404550556065707580

RADIUS(FEET)

BOOMANGLE

29 ftBOOM

(lb)RADIUS(FEET)

BOOMANGLE

44 ftJIB(lb)

BOOMANGLE

100 ftBOOM

(lb)BOOMANGLE

BOOMANGLE

BOOMANGLE

BOOMANGLE

A44 ft

BOOM(lb)

B58 ft

BOOM(lb)

C72 ft

BOOM(lb)

D86 ft

BOOM(lb)

BOOMANGLE

25 ftJIB(lb)

7976

73.570.5686154453520

0

27,90023,20019,70017,20015,20012,2009700790063004600

2300

787674

69.564

58.5534638

28.514

0

18,05015,75013,85011,2508950735061005100425034002200

950

79.577.574.57066

61.556.551.5464033246.5

14,35012,65010,350825066505600475040503450290023501800700

77.574

70.56763

59.55551

46.541

35.52920

955076506150520044003800325028002400200016001250800

80777471

67.564.5

6157.554504642373225

7450710058504900425036503150265023001850165013501050800500

7875.5

7370.56865

62.56057

54.5

39003400280023501850150013001100750600

807876747270

67.56563

60.558

27502500225020001850160013501050950800600

LOADEDLOAD LOADED LOADED LOADED LOADED LOADED LOAD LOADED LOADED

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13

Dimensions

Series 800D

978 mm (38.49")

370 mm (14.56")GROUND LEVEL

1231 mm (48.47")

457 mm (18.00"]

1016 mm (40.00")

1099 mm (43.28") 1206 mm (47.49")

215 mm (8.47")

3200mm (126.0")

229 mm (9.00")

WINCH

2370 mm (93.30")

1829 mm (72.02")

1005 mm (39.56")

534 mm (21.04")

1270 mm (50.00")

314 mm (12.35")457 mm (18.00")

1053 mm (41.44")

851D 6,40 m - 15,54 m (21.0' RET - 51' EXT)890D 8,23 m - 27,43 m (27.0' RET - 90' EXT) 8100D 8,99 m - 30,48 m (29.5' RET - 100' EXT)

R1115mm (R43.91")TAILSWING

MAINTAIN CLEARANCEFOR TAILSWING

80°

2325 mm (91.55")

3033 mm (119.42")

2151 mm (84.68") 1698 mm (66.85")

1095 mm (43.12") 495 mm (19.5")

G

Series G Dry weight*

With oil weight*

851D 71 cm (28 in)

6214 kg (13,700 lb)

6448 kg (14,215 lb)

890D 173 cm (68 in)

7468 kg (16,465 lb)

7704 kg (16,985 lb)

8100D 201 cm(79 in)

7797 kg(17,190 lb)

8033 kg (17,710 lb)

*Above weights do not include subbase, reservoir, front or rear stabilizers, jibs, PTO, pump, bed, boom rests, rear bumper, or any other mounting or crane options.

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14

Accessories

Radio Remote Controls – Eliminate the handling and maintenance concerns that accompany • NB4Rcabled remotes. Operate to a range of about 76 m (250 ft), varying with conditions.

Heavy-duty Personnel Basket – One and two person baskets for main boom and jib are available. • BSA-1 • BSA-R1 (provides rotation) • BSAY-1 • BSAY-2

Hydraulic Oil Cooler – Automatic, self-contained radiator system with electric fans cools oil • OCunder continuous operation.

Single Front Outrigger – Center mount front stabilizer for 360° stability with 25 inch vertical stroke. • SFO

Bulkhead Options – Steel 30 in solid wall bulkhead. • BHSD

Spanish-Language Danger Decals, Control Knobs, • SDDand Operators’ Manuals – • SOM

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Series 800D

Notes

15

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©2013 ManitowocPrinted in USAForm No. 800DPart No. 800D/2M/0813 www.manitowoccranes.com

This document is non-contractual. Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment, and price changes without notice. Illustrations shown may include optional equipment and accessories and may not include all standard equipment.

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