nasscom engineering summit 2015: session v: juergen moessinger
TRANSCRIPT
RBEI/NE3 | 07 - Oct, 2015 | Public | © Robert Bosch Engineering and Business Solutions Private Limited 2015. All rights reserved, also
regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Industry in Transition : Enabling Information Driven
Smart manufacturing
- Dr. Juergen Moessinger
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NASSCOM Engineering Summit 2015 | October 07, 2015
RBEI/NE3 | 07 - Oct, 2015 | Public | © Robert Bosch Engineering and Business Solutions Private Limited 2015. All rights reserved, also
regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
1.0
2.0
3.0
Smart BuildingSmart Grid
Local Communication: Fieldbus within factoryAuto ID: unique worldwide, online
Online System: Machines, Vehicles, Tools
Internet:
Service Platforms
4.0 Cyber-Physical Systems
First mechanical
loom 1784
First assembly line
Slaughterhouse in
Cincinatti
1870
First Programmable
Logic Controller,
Modicon 084 1969
Industry is in Transition
2
Enabling Information Driven Smart Manufacturing
RBEI/NE3 | 07 - Oct, 2015 | Public | © Robert Bosch Engineering and Business Solutions Private Limited 2015. All rights reserved, also
regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Change is Constant : Challenges & Opportunities
Disruptive
business models
Social behavior,
new cooperation
24/7 worldwide
service
Shortened product
life cycles
Shortened delivery
times
Individual customer
requirements
Volatile markets
3
Enabling Information Driven Smart Manufacturing
RBEI/NE3 | 07 - Oct, 2015 | Public | © Robert Bosch Engineering and Business Solutions Private Limited 2015. All rights reserved, also
regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.4
Industry 4.0 – 3 Phases of Innovation Cycle
Enabling Information Driven Smart Manufacturing
RBEI/NE3 | 07 - Oct, 2015 | Public | © Robert Bosch Engineering and Business Solutions Private Limited 2015. All rights reserved, also
regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Challenges
Industry 4.0
Legacy machines
(access to data)
New upcoming business cases
Missing standards
IT(Bandwidth,Cloud, ...)
Data Security
Clash of worlds
(machine vsinternet people)
German industry invests 3.3% of annual turnover in I4.0 solutions in next 5 years
Demand
Forecast
Engine
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Enabling Information Driven Smart Manufacturing
RBEI/NE3 | 07 - Oct, 2015 | Public | © Robert Bosch Engineering and Business Solutions Private Limited 2015. All rights reserved, also
regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Big Data
Process Optimization
Quality Improvement
Cycle time reduction
Stock reduction
It’s all about Data
Real Time Control Offline Optimization
In process feedback
Direct control loop
Increase of flexibility
Efficiency increase
Optimized usage of resources
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Enabling Information Driven Smart Manufacturing
Smart Manufacturing: India Relevance
RBEI/NE3 | 07 - Oct, 2015 | Public | © Robert Bosch Engineering and Business Solutions Private Limited 2015. All rights reserved, also
regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Real-time KPI show at any time where you loose/gain money
Challenges
• Quality/ Reduce Defects
• High Attrition rates in factories in India
• Real Time Information Flow & Agility of Production
• Optimizing resources (Man, Machines and Technology)
Solution I4.0 in India
• Reduction of unwanted downtime
• Improvement in output / machine uptime
• Quality improvement
• Increased flexibility
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Enabling Information Driven Smart Manufacturing
RBEI/NE3 | 07 - Oct, 2015 | Public | © Robert Bosch Engineering and Business Solutions Private Limited 2015. All rights reserved, also
regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Dual Strategy Complimenting Industry 4.0
Lead ProviderSystem manufacturer/ Production resource viewI 4.0 solution provider
with external business
enabler technology or
internal I 4.0 solution provider
Assembly Systems and Special Machinery
Industrial Sensor Solutions
Bosch ConnectedDevices & Solutions
Bosch Sensortec
Machine Platforms
Center of CompetenceRFID@BOSCH
Data Mining, Big Data
Bosch Software Innovations
Packaging Technology
Drive and Control Technology
Innovations-management Logistik
Lead OperatorProduct manufacturer/ Product view
250 Bosch plants world wide
Manufacturer of products
Machine operator
Plant operator
Interface to customers/suppliers
Many practical pilot applications are
bundled within the Innovation Cluster CI
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Engineering Solutions
Enabling Information Driven Smart Manufacturing
RBEI/NE3 | 07 - Oct, 2015 | Public | © Robert Bosch Engineering and Business Solutions Private Limited 2015. All rights reserved, also
regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch as Lead Operator and ProviderBOSCH AS LEAD
OPERATOR
First mover in the
realisation of integrated
concepts with equipment
providers
Manufacturer of
products with I4.0
I4.0 Machine operator
Plant operator
Interface to
customers/suppliers
BOSCH AS LEAD
PROVIDER
Technology and solution
supplier
for OEMs und end users
I4.0 software solutions
I4.0 services
I4.0 components and
systems for automation
Machines for
Packaging Technology
9
Enabling Information Driven Smart Manufacturing
RBEI/NE3 | 07 - Oct, 2015 | Public | © Robert Bosch Engineering and Business Solutions Private Limited 2015. All rights reserved, also
regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Summary
265 Bosch plants
worldwide as
Produkt manufacturer
Machine operator
Plant operator
Interface to customers and
suppliers
Pilot projects to Connected
Industry (Industrie 4.0) started
Software Innovations
Packaging Technology
RFID@Bosch
BOSCH ATMOSoftware + Hardware Solutions
CR/APAMachine Platforms
Technology and solution supplier
for OEMs und end users
LEAD PROVIDERSystem manufacturer view / production resource view
LEAD OPERATORProduct manufacturer view / product view
First mover in the realisation of integrated
concepts with equipment providers
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Smart manufacturing
• impacts the entire value chain,
• shows huge improvement potential
• introduced in a stepwise approach
Smart manufacturing in India
• Requires tailoring to the needs of an LCC
• Best starting conditions due to vast IT know how
• Real time data enables wide cost reduction
• Quality, Maintenance, Energy Management are
areas with short turn around time
We at Bosch have an practitioner approach as
a lead provider as well as lead operator
Industry 4.0 – The quiet revolution has started
Enabling Information Driven Smart Manufacturing
RBEI/NE3 | 07 - Oct, 2015 | Public | © Robert Bosch Engineering and Business Solutions Private Limited 2015. All rights reserved, also
regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
The Shop floor of the Future : Connected, Information
Driver and Smart
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Thank you for your attention!
Enabling Information Driven Smart Manufacturing