nakambala product alignment and refinery project · project scope raw sugar refine sugar-raw house...
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NAKAMBALA PRODUCT ALIGNMENT AND REFINERY PROJECT
ZAMBIA 2016
CLIENT ZAMBIA SUGAR PLC
EPCM BOSCH PROJECT
SITE NAKAMBALA,MAZABUKA, ZAMBIA
PROCESS
PROJECT SCOPE
RAW SUGARREFINE SUGAR
-RAW HOUSE UPGRADE 640to700TCH
- BOILER UPGRADE MCR160to185TPH
- NEW REFINERY 90,000t/year
- CONDITIONING SILO 200t
- PACKING STATION
INDUSTRIAL OPERATION
2016
PROJECT VALUES USD 90,000,000
FORGES TARDIEU CONTRACT VALUES
USD 17,400,000
PROJECT OVERVIEW
STEEL, PIPING & MECHANICAL INSTALLATION:
• Raw House Upgrade• Bagasse Handling• Boiler Upgrade• Refinery• Conditioning Silo
STEEL & PIPING SUPPLY:
• Raw House Upgrade• Boiler Upgrade• Refinery Building
REFINERY EQUIPMENT DESIGN & SUPPLY:
• Batch Pans• Strike Receivers• Melters• Dryer Station
FORGES TARDIEU SCOPE
Pan Capacity 42m³ x 2
Massecuite Flow Rate 24t/h
Material 3Cr12
REFINERY EQUIPMENT DESIGN & SUPPLYBATCH PANS
Strike Capacity 50m³ x 3
Material 3Cr12
REFINERY EQUIPMENT DESIGN & SUPPLYSTRIKE RECEIVERS
REFINERY EQUIPMENT DESIGN & SUPPLYMELTERS
Refined Sugar Flow Rate 7.5 – 11.5 t/h
Material 3Cr12
Rotary Louvre Type
Refined Sugar Output 25t/h
REFINERY EQUIPMENT DESIGN & SUPPLYDRYER STATION
Steel Structures 1225 t
Piping 13 km
STEEL & PIPING SUPPLYRAW HOUSE UPGRADE
BOILER UPGRADE
REFINERY BUILDING
Press Water ClarifierRotary Screens x 2
Juice Heaters BuildingJuice Heaters x 4
Reject Condensate Vessels
Juice Heater Condensate Receiver
Mill Intercarriers Refurbishment
Mud TankMud Mixer
Filtrate Receiving & Seal Tanks
Juice Splitter Box
STEEL, PIPING & MECHANICAL INSTALLATIONRAW HOUSE UPGRADE
STEEL, PIPING & MECHANICAL INSTALLATIONRAW HOUSE UPGRADE
Mud Filters x 2 & AccessoriesJuice Clarifier
85m³ Continuous Vacuum PanCondenser
V3 & V4 Condensate Flash Vessel
Lime Prep Tank‘A’ Vacuum Seed Receiver
‘A’ Molasses Conditioning Tank
‘B’ Molasses Conditioning Tank
HSL 2 CVP ‘A’ Seal Tank
Belt Conveyors x 3
Slat Conveyors.
STEEL, PIPING & MECHANICAL INSTALLATIONBAGASSE HANDLING
Venturi Scrubber
Swirl Tank
ID Fans
STEEL, PIPING & MECHANICAL INSTALLATIONBOILER UPGRADE
Melting, Carbonatation & Sulphitation
Flue Gas CompressorsSeparator Vessel
Vacuum Batch Pan x 2New Strike Receivers x 3
CentrifugalReject MelterSugar Dryer
Bucket ElevatorsScrew ConveyorsLump & Oversize Vibrating Screens
Lump BreakerPacking Machines x 2
STEEL, PIPING & MECHANICAL INSTALLATIONREFINERY
Shell StrakesPenthouse Floor
ComponentsAir Distribution Cone
Silo OutfeedSugar Distributer
Vibrating Conveyor
STEEL, PIPING & MECHANICAL INSTALLATIONCONDITIONING SILO
SITE AMENITIES
WELLFARE FACILITIES
Site CampSite Office & StoresLaydown & Site Buffer Area
Birthday CelebrationCulture & Nature TripFestivalsCelebrating AchievementsSports CompetitionCricket, Volley Ball & Football
MANPOWER 335 Expatriate Skills Labour250 Local Labour50 Management Staff
PLANT & MACHINERY
MOBILISATION
SITE TEAM MANAGEMENT STRUCTURE
Imported from Mauritius
MOBILISATIONMANPOWER :335 Expatriate Skills Labour250 Local Labour50 Management Staff
MOBILISATIONSITE AMNITIES :Laydown & Site Buffer AreaSite CampSite Office & Stores
MOBILISATIONWELLFARE FACILITIES :Birthday CelebrationCulture & Nature TripFestivalsCelebrating AchievementsSports CompetitionCricket, Volley Ball & Football
HEALTH,SAFETY &PERFORMANCEACCOMPLISHMENTS
TOOLBOX TALKSPPE
MEDICAL FACILITYEFFECTIVE H&SMANAGEMENT
CERTIFICATE OF ACHIEVEMENT:
1.1 MILLION MAN HOURS
PERFORMANCE APPRAISAL FROM
CLIENT :
“ Very Good leaning to excellent ”
FORGES TARDIEU LtdPO Box 20, 31 Nicolay Road, Port Louis, Republic of MauritiusTel +230 206 52 00Fax +230 240 71 59Email [email protected] www.forgestardieu.com
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