na-lube ep 5000 series
DESCRIPTION
NA-LUBE EP 5000 Series BrochureTRANSCRIPT
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NA-LUBE® EP 5000 Series
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Sulfurized Backbone 1 - Olefin 2 - Fatty Acid Esters 3 - Fatty Acid Esters /Triglyceride 4 - Olefin / Triglyceride
5000 Series Product Key
5 0 0 0 5000 Series Total Sulfur Content
% Total Sulfur
Example: NA-LUBE EP-5210 5 - 5000 series 2 - Sulfurized Fatty Acid Ester 10 - 10% total sulfur
NA-LUBE® EP 5000 Series
NA-LUBE EP 5000 Series
EP 5100
Sulfurized Olefin
EP 5200 Sulfurized Fatty
Acid Esters
EP 5300 Sulfurized Fatty Acid Esters / Triglycerides
EP 5400 Sulfurized Olefin /
Triglycerides / Fatty Acid Esters
EP-5415
% Total Sulfur - 15 % Active Sulfur - 4
EP-5310 % Total Sulfur - 10
% Active Sulfur - <1.0
EP-5210 % Total Sulfur - 10
% Active Sulfur - <1.5
EP-5216 % Total Sulfur - 16 % Active Sulfur - 5
EP-5218 % Total Sulfur - 18 % Active Sulfur - 6
EP-5131 % Total Sulfur - 30 % Active Sulfur - 19
EP-5316 % Total Sulfur - 16 % Active Sulfur - 5
EP-5420 % Total Sulfur - 20 % Active Sulfur - 10
EP-5425 % Total Sulfur - 26 % Active Sulfur - 19
NA-LUBE ADTC
% Total Sulfur - 30 % Total Nitrogen - 6.5
NA-LUBE EP 5000 Series consists of low odor, light colored sulfurized fatty acid esters, triglycerides and a-olefins. The 5000 Series is produced from hydrogen sulfide and elemental
sulfur, offering improved oxidative stability and better solubility in paraffinic base oils.
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Product % Total Sulfur
% Active Sulfur
Viscosity @40ºC (cSt)
Description
NA-LUBE EP-5131 30 17 20 Light colored, low odor sulfurized olefin with excellent extreme pressure properties.
NA-LUBE EP-5210 10 <1.5 25
Unique low odor, very light colored inactive sulfur carrier based on fatty acid ester chemistry. Com-patible with copper and its alloys. Enhances the oxidation stability of Group I & II oils when used with yellow metal deactivators and phenolic/aminic antioxi-dants.
NA-LUBE EP-5216 16 5 45 Light colored, low odor sulfurized fatty acid ester with excellent extreme pressure properties.
NA-LUBE EP-5218 18 6 50 Light colored, low odor sulfurized fatty acid ester with excellent extreme pressure properties.
NA-LUBE EP-5310 10 <1.0 240 Light colored, low odor inactive sulfurized fatty acid ester/fatty oil with excellent extreme pressure properties.
NA-LUBE EP-5316 16 5 265 Light colored, low odor sulfurized fatty acid ester/fatty oil with excellent extreme pressure properties. Provides excellent boundary lubrication.
NA-LUBE EP-5415 15 4 290
Light colored, low odor sulfurized olefin/fatty oil with excellent extreme pressure properties and out-standing thermal and hydrolytic stability. Compatible with copper and its alloys. Enhances the oxidation stability of Group I & II oils when used with yellow metal deactivators and phenolic/aminic antioxidants. Compatible with zinc dithiophosphates.
NA-LUBE EP-5420 20 10 25
Light colored, low odor sulfurized olefin/fatty oil with excellent extreme pressure properties. Highly suitable for heavy duty drilling and cutting opera-tions.
NA-LUBE EP-5425 26 19 200
Light colored, low odor sulfurized olefin/fatty oil with excellent extreme pressure properties. Highly suitable for heavy duty drilling and cutting opera-tions.
NA-LUBE EP-5665 65 - Powder
Bis-dimercaptothiadiazole derivative (yellow powder) with excellent extreme pressure/antiwear and antioxidant properties. Recommended for use in grease where heavy load carrying capability is required.
2
Extreme Pressure / Antiwear Additives King Industries offers a broad range of low color, low odor Extreme Pressure Additives used for metalworking fluids, greases, slideway oils and other industrial lubricants.
NA
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Product % Total Sulfur
% Total Nitrogen
Description
NA-LUBE ADTC Ashless Dialkydithiocarbamate
30 6.5 A unique ashless dithiocarbamate offering extreme pressure, antiwear and antioxidant properties.
Viscosity @40ºC (cSt)
370
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The NA-LUBE EP 5000 Series consists of a variety of novel sulfur-containing additives with total sulfur content ranging from approximately 10% to 65% and the active sulfur content ranging from <1.5% to 18%. Because these unique products provide both extreme pressure and antiwear properties and also perform as friction modifiers, they are used in a wide variety of lubricant applications, including:
Industrial Gear Oils Automotive Gear Oils Automatic Transmission Fluids Slideway Oils
NA-LUBE EP-5210 and EP-5415 are well suited for formulating slideway oils.
Hydraulic Fluids Rust and Oxidation Oils Greases
NA-LUBE EP-5210, NA-LUBE EP-5415 and NA-LUBE EP-5665 are highly recommended for grease applications including non-antimony/lead containing EP greases.
“Neat Oil” Metalworking Fluids
NA-LUBE EP-5131, EP-5210, EP-5216, EP-5218, EP-5310, EP-5316, EP-5415 and EP-5425 are outstanding alternatives to chlorinated paraffins in metalworking fluids, when used in combination with ash-producing or ashless phosphorus-type antiwear and boundary lubrication additives.
NA-LUBE EP-5131, EP-5216, EP-5218, EP-5310, EP-5316, EP-5415 and EP-5425 are
highly suitable for heavy-duty drilling and cutting operations.
Water Miscible Metalworking Fluid Concentrates Environmentally Friendly Lubricants and Greases
The NA-LUBE EP 5000 sulfur carriers, when combined with NA-LUBE AW, NA-LUBE AO, NA-SUL and K-CORR products, are highly suitable for formulating high quality/high performance industrial and automotive lubricants and greases.
NA-LUBE EP-5121, EP-5131, EP-5210, EP-5216, and EP-5218 have excellent solubility in hydrotreated mineral oils, synthetic diesters, and fatty oils. NA-LUBE EP-5316 has solubility in napththenic and solvent refined Group I base oils. NA-LUBE EP-5415 extends solubility to Group II base oils as well. NA-LUBE EP-5310’s unique chemistry gives it outstanding solubility characteristics in naphthenic and solvent refined Group I base oils. Due to its novel chemistry, NA-LUBE EP-5310 provides improved lubricity over similar inactive sulfur fatty acid ester type extreme pressure additives.
Applications for the NA-LUBE EP 5000 Series
Solubility
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The following table highlights the performance of the products in various bench tests for lubrication properties.
Tests NA-LUBE EP-5210
NA-LUBE EP-5216
NA-LUBE EP-5218
NA-LUBE EP-5316
NA-LUBE EP-5415
Base Oil ISO VG 32 (Group I)
Treat Level, % 5.0
Four Ball Weld (ASTM D 2783) 10 seconds, 25°C, 1800 rpm OK Load, kgf Weld Load, kgf
160 200
200 240
200 240
200 240
220 240
Four Ball Wear (ASTM D 4172) 1 hour, 75°C, 40 kgf, 1200 rpm Scar Diameter, mm
0.54
0.58
0.81
0.68
0.60
Copper Corrosion (ASTM D 130) 3 hours, 100ºC 24 hours, 100ºC
1a 2a
3a 4a
3a 4a
1b 3b
1b 3b
Series Performance in a ISO VG 32 Group I Base Oil
NA-LUBE EP-5210 - Concentration Effect On Properties
Tests
2.0% NA-LUBE EP-5210
7.5% NA-LUBE EP-5210
10.0% NA-LUBE EP-5210
10.0% NA-LUBE EP-5210 6.0% NA-LUBE AW-6010
Base Oil ISO VG 32 (Group I)
Four Ball Weld (ASTM D 2783) 10 seconds, 25°C, 1800 rpm OK Load, kgf Weld Load, kgf
120 160
160 200
160 200
200 240
Four Ball Wear (ASTM D 4172) 1 hour, 75°C, 40 kgf, 1200 rpm Scar Diameter, mm
0.72
0.59
0.60
0.50
Falex PIN & VEE (ASTM D 3233) Lbs.
890
1050
1060
950
Copper Corrosion (ASTM D130) 3 hours, 100ºC 24 hours, 100ºC
1a 3a
1a 2a
1a 2a
1b 2a
Demulsibility (ASTM D 1401,DIN 51 599 Oil-Water-Emulsion, ml Time, Minutes
39-39-2 10
41-39-0 10
41-39-0 10
40-40-0 10
As shown below, with increasing concentrations of NA-LUBE EP-5210, the wear and extreme pressure properties improve with no negative effects on demulsibility or copper corrosion protection.
NA
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Performance for the NA-LUBE EP 5000 Series
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As shown below, tapping torque tests were conducted to compare the performance of NA-LUBE EP-5415 versus the performance of a commonly used chlorinated paraffin. The tests were conducted using 4340-alloy steel under varying machining speeds.
4340 Alloy Steel Base Oil: Paraffinic ISO VG 32
10% Chlorinated Paraffin Average Peak Torque
(inch - pounds)
10% NA-LUBE EP-5415 Average Peak Torque
(inch - pounds) % Efficiency
40 sfm* (407rpm) 68.8 70.79 97.2
48 sfm (488rpm) 69.2 71.32 97.0
58 sfm (586rpm) 71.0 69.88 101.6
69 sfm (703rpm) 71.7 72.05 99.5
83 sfm (844rpm) 69.1 70.95 97.4
*sfm = surface feet per minute
Tests 1.5% NA-LUBE EP-5415
0.5% Tackifier 5.0% NA-LUBE EP-5415
0.5% Tackifier Cincinnati Lamb
P-47 Specification
Base Oil ISO VG 68 ISO VG 68 cSt @ 40ºC: 61.6-74.8
SUS @ 100ºF: 317-389
Flash Point (ASTM D 92) COC, ºF
>380
>380
330 Minimum
Fire Point (ASTM D 92) COC ºF
>380
>380
360 Minimum
Acid Number (ASTM D 974) mg KOH/g
0.07
0.10
1.7 Maximum
Cincinnati Lamb Stick-Slip (μs/μK)*
0.0710 / 0.0982 = 0.72
0.0783 / 0.1009 = 0.78
0.80 Maximum
Thermal Stability Test Procedure B: 24 hours, 101ºC CM Color Class Rod Weight of Deposit, mg Rod Metal Loss, mg Acid Number Change, mg KOH/g Precipitate
Steel Copper
1 3 0.30 1.0 0.2 0.4
0.07 None
Steel Copper
1 3 0.35 1.2 0.3 0.4
0.07 None
Maximum Limits Steel Copper
1 5 3.5 -- 1.0 5.0
5 --
Additionally, NA-LUBE EP-5415 can be used to formulate premium quality machine tool slideway lubricants. Various treat levels of NA-LUBE EP-5415 in combination with 0.5% tackifier in an ISO VG 68 oil meet the requirements of the Cincinnati Lamb P-47 Heavy-Medium Way Oil specification.
NA-LUBE EP-5415 Metalworking Performance Data
Tests
10% Mid-chain Chlorinated Paraffin (C14-17 >50% Cl)
10% NA-LUBE EP-5415
Base Oil ISO VG 32 (Group I)
Four Ball Weld (ASTM D 2783) 10 seconds, 25°C, 1800 rpm OK Load, kgf Weld Load, kgf
160 180
320 340
Four Ball Wear (ASTM D 4172) 1 hour, 75°C, 40 kgf, 1200 rpm Scar Diameter (mm)
0.80 0.54
0.75 0.58
Copper Corrosion (ASTM D 130) 3 hours, 100ºC
1a
1b
NA-LUBE EP-5415 imparts good extreme pressure performance for metalworking fluids and can be used to replace chlorinated paraffins as shown in the chart below.
* Ratio of static to kinetic friction
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Tests ASHLESS PACKAGE: NA-LUBE ADTC, NA-LUBE AO-130,
NA-LUBE AW-6220, K-CORR 1031
Treat Level of Additive Package, % 0.5 1.0
Base Oil ISO VG 32 (Group I)
Demulsibility (ASTM D 1401, DIN 51 599) Oil-Water-Emulsion, ml Separation Time, Minutes
42-38-0
10
41-38-1
10
Steel Corrosion (ASTM D 665B, DIN 51 585) Pass Pass
Copper Corrosion (ASTM D 130, DIN 51 759) 3 hours, 135°C
1a
1a
RPVOT* (ASTM D 2272) Lifetime, Minutes 495 1260
Four Ball Wear (ASTM D 4172) 1 hour, 75°C, 40 kgf, 1200 rpm, Scar Diameter, mm
0.50
0.47
AFNOR Wet Filtration (E 68691) Filterability Index 1.25 1.10
FZG A/8.3/90 (ASTM D 5182, DIN 51 354 Part 2) Damage Load Stage
Not Determined
>12
Performance of NA-LUBE ADTC - Ashless Hydraulic Fluid Package
The table below shows the performance capabilities of NA-LUBE ADTC in an ashless hydraulic fluid package containing K-CORR 1031, an amino acid derived rust inhibitor.
* Rotating Pressure Vessel Oxidation Test
NA-LUBE ADTC is a unique, ashless dialkyldithiocarbamate additive that offers excellent extreme pressure, antiwear, and antioxidant properties. NA-LUBE ADTC has well-defined chemistry with sulfur and nitrogen present in the same molecule.
Product Composition Sulfur
Approx. (%)
Nitrogen Approx.
(%)
Viscosity @ 100°C (ASTM D 445)
Approx. mm2/s (cSt)
NA-LUBE ADTC Methylene-bis-
dibutyldithiocarbamate 30 6.5 15
NA-LUBE ADTC exhibits the following properties:
Excellent extreme pressure and antiwear
Excellent oxidation inhibition Outstanding demulsification Good thermal stability Excellent solubility in highly
paraffinic base stocks
Due to its multifunctionality, NA-LUBE ADTC is used in:
Heavy Metal-free Greases Rust and Oxidation Oils Automotive and Industrial Gear Oils Extreme Pressure Turbine Oils Hydraulic Oils Engine Oils Metalworking Fluids
NC4H9
CS
S SC
SN
C4H9
C4H9
C4H9
CH2
NA-LUBE ADTC PROPERTIES & USES
NA
-LU
BE®
EP
5000 S
erie
s &
NA
-LU
BE
AD
TC
NA-LUBE® ADTC Multifunctional Ashless Dialkyldithiocarbamate
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King Industries, Inc - USA Lubricant Additives Division Science Rd. Norwalk, CT 06852 Phone (203) 866-5551 Email: [email protected]
King Industries - Europe Mr. Marcel Groenewoud Noordake 64 2741 EZ Waddinxveen The Netherlands Phone: +31 182-631360 Email: [email protected]
King Industries - Asia Dr. Zhiqiang Alex He 42 Ju Lin Ya Yuan Rich Mond Hill (Juhaoyuan) Bo Ai 7th Road Zhongshan, Guangdong, China 528403 Phone: +86 760-88229866 Email: [email protected]
The conditions of your use and application of our products, technical assistance and information (whether verbal, written or by way of product evaluations), including any suggested formulations and recommendations, are beyond our control. Therefore, it is imperative that you test our products, technical assistance and information to determine to your own satisfaction whether they are suitable for your intended uses and applications. Such testing has not necessarily been done by King Industries, Inc. ("King"). The facts, recommendations and suggestions herein stated are believed to be reliable; however, no guaranty or warranty of their accuracy is made. EXCEPT AS STATED, THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, OF MERCHANTABILITY, FITNESS OR OTHERWISE. KING SHALL NOT BE HELD LIABLE FOR SPECIAL, INCIDENTAL, CONSEQUENTIAL OR EXEMPLARY DAMAGES. Any statement inconsistent herewith is not authorized and shall not bind King. Nothing herein shall be construed as a recommendation to use any product(s) in conflict with patents covering any material or its use. No license is implied or granted under the claims of any patent. Sales or use of all products are pursuant to Standard Terms and Conditions stated in King sales documents.
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