myths and misconceptions about hearing protection e-a-r 11-13/hp...

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Myths and Misconceptions about Hearing Protection E-A-R 11-13/HP E. H. Berger, M.S. 3M Occupational Health & Environmental Safety Division E•A•RCAL Laboratory 7911 Zionsville Road Indianapolis, IN 46268-1657 desk: 317-692-3031 [email protected] October 6, 2011 Version 1.2 Presented at the National Hearing Conservation Association, New Orleans, LA, February 2012 Spectrum Vol 29, Supplement III, p. 34.

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Myths and Misconceptions about Hearing Protection

E-A-R 11-13/HP

E. H. Berger, M.S.

M 3M Occupational Health & Environmental Safety Division

E•A•RCAL Laboratory 7911 Zionsville Road

Indianapolis, IN 46268-1657 desk: 317-692-3031

[email protected]

October 6, 2011

Version 1.2

Presented at the National Hearing Conservation Association, New Orleans, LA, February 2012

Spectrum Vol 29, Supplement III, p. 34.

Myths and Misconceptions about Hearing Protection

As someone who has kept up with the literature in the field of hearing conservation for

over 30 years, I have had the opportunity to learn much, but also to observe common

myths and misconceptions that cause confusion in the application of hearing protection

devices (HPDs). This talk will address five common fallacies: 1) HPDs must be ANSI

certified or otherwise approved (false in the U. S.); 2) The 7-dB correction used when

applying the NRR is a “real-world” correction (false); 3) Earmuffs provide better

protection than earplugs from sound that excites the bone-conduction pathways, and

real-ear attenuation at thresholds tests cannot reveal these bone-conduction issues

(mostly false); 4) For the best fit and protection, roll-down foam earplugs must be held in

place during expansion in the earcanal (false); 5) Level-dependent HPDs are designed

for impulse noise and therefore provide better protection from gun shots and blasts than

conventional passive (non-electronic) HPDs (false). Explanations will be provided to

unravel these statements and clarify the facts.

Learning Objectives:

1. Understand the reason for and application of the 7-dB correction for use with the

NRR.

2. Be able to describe the relative effectiveness of earplugs vs. earmuffs in blocking

bone-conducted sound transmission.

3. Understand the limitations of level-dependent HPDs and which type of HPD

provides the most protection from blast noise.

Myths and MisconceptionsAbout Hearing Protection

National Hearing Conservation Assoc., New Orleans, February 25, 2011Elliott Berger, Indianapolis, IN

Having worked in our field for many years, I have had the opportunity to read the literature, conduct my own research, collaborate with many bright people, and attend conferences suchas this one. I have been able to sort the wheat from the chaff. My intent today is to share some of those learnings with respect tofive common myths and misconceptions related to hearing protection.

Myths and Misconceptions

HPDs must be ANSI certified or otherwise approved

The OSHA 7-dB adjustment factor is a “real-world” correction

Earmuffs block bone-conducted energy better than earplugs especially at high levels, and REAT cannot measure this effect

Roll-down foam plugs must be held in place during expansion

Level-dependent (“nonlinear”) HPDs provide more protection from impulse noise (gunshots) than do simple plugs or muffs

The five topics to be discussed are outlined on this first slide.

ANSI standards on how to measure attenuation

EPA labeling regulation that requires attenuation bemeasured and reported

OSHA specifies use of HPDs above Action Level, and defines how to determine HPD suitability

MSHA specifies use of HPDs above Action Level

NIOSH best practice guidance; no requirements or regulations

NVLAP accredits laboratories, not their test results

FDA HPDs are not considered to be medical devices

CPSC no requirements with respect to HPD performance

HPDs must be ANSI certified or otherwise approved

Relevant Standards Groups and Federal Agencies

The most common representation of this assertion is in manufacturer’s literature where sometimes it is implied or stated that their HPDs are ANSI or OSHA approved.

Another issue is that customers may ask for or “require” use of approved or certified devices.

ANSI standards on how to measure attenuation

EPA labeling regulation that requires attenuation bemeasured and reported

OSHA specifies use of HPDs above Action Level, and defines how to determine HPD suitability

MSHA specifies use of HPDs above Action Level

NIOSH best practice guidance; no requirements or regulations

NVLAP accredits laboratories, not their test results

FDA HPDs are not considered to be medical devices

CPSC no requirements with respect to HPD performance

HPDs must be ANSI certified or otherwise approved

Relevant Standards Groups and Federal Agencies

The most common representation of this assertion is in manufacturer’s literature where sometimes it is implied or stated that their HPDs are ANSI or OSHA approved.

Another issue is that customers may ask for or “require” use of approved or certified devices.

The actual adjustment factor as well as the math underlying the NRR derives from NIOSH 76-120

The adjustment factor provides the best agreement, when used with dBA, between a NIOSH-style single-number rating and a long-method octave-band computation

The adjustment has nothing to do with real-world use/misuse of HPDs

OSHA’s 7-dB adjustment is a real-world correction

Background information:

Patricia Kroes, Roy Fleming, and Barry Lempert

76-120 is the source document for the math underlying the NRR.

The adjustment appears in the OSHA HCA Appendix B.

workplace noise effective employee exposure

Using the NRRUsing the NRR

dBC - NRR = dBA´

Real-world derating is a separate issueand is often recommended

Using the NRRUsing the NRR

dBC - NRR = dBA´

dBA - (NRR – 7) = dBA´

A better approach is fit testing.

The small area of coverage of the skull by earmuff cushions does not substantially affect airborne excitation of those areas

REAT (real-ear attenuation at threshold) is the “gold standard”for measuring HPD attenuation

REAT is based on subjective thresholds, i.e., response of the cochlea; it accounts for all pathways including BC

REAT is valid up to the point at which conventional HPDs become level-dependent, about 160 – 170 dB SPL

The attenuation of an earmuff and earplug as measured by REAT is a valid indicator of their relative performance

Earmuffs block bone-conducted energy better than earplugs, and REAT cannot measure that effect

The facts are these:

REAT is valid for the way in which the HPDs were fit for the testing that was conducted.

Foam plug + Lead Muff

Used lead muff plus deep-insert plug to estimate BC limits

Roll-down foam plugs must be held during expansion

This idea originated in the early 1970s

Another potential reason for the misconception is illustrated in the next slide.

Key Experimental Details

Laboratory testing according to ANSI S12.6-2008 in3M’s E•A•RCAL facility

Test conditions: Method A, w/pinna pull (trained fit, n = 16)Method B (inexperienced-subject fit, n = 15)

In each test the same subjects did both the hold and the no-hold

Presentation order was counter balanced

Paired t-tests indicated no significant effect of holdingat any frequency

Illustration of the Method-B Instructions

Only about ½ of Method-B subjects followed instructions

About ½ of Method-B subjects pulled pinna

More important is to teach correct tight, smooth, and crease-free roll downs and the correct pinna pull

Level-dependent HPDs provide better protection from impulse noise than simple earplugs or earmuffs

Other common terms describing level dependency are,nonlinear, sound-transmission, and amplitude-sensitive

Conventional HPDs – no electronics, no moving parts, simple sound barriers – provide level-independent attenuation up to about 160-170 dB peak SPL

Passivelevel-dependent earplugs

Activelevel dependent earmuff

Combat Arms – 0.3-mm ID hole in a 0.1-mm thick plate

North – elastic element constricted between two metal plates

Incident Sound Level (dB)

Inse

rtio

n L

oss

(d

B)

Level-Dependency of an Orifice0

10

20

30

40

50

Actual SPL

IL of unmodified HPD

IL of orifice increases 5 dB/10 dB

Transition

Range

17016015014013012011010090

IL at low SPL Transition SPL

NOTE: Level-dependent HPD may reach, but will never exceed the attenuation of conventional HPD

Level-dependent HPDs include a sound bypass to let sound in at lower levels

This can be accomplished passively (by mechanical design) or actively (by electronics using a power source such as a battery)

Sound = movement of air molecules; orifice create turbulent air flow

Key point – level dependency in passive HPDs does not begin until about 110 – 120 dB SPL.

PositiveProvides better hearing when noise not present,

and can sound more natural.

Impulse Hearing Protectors

Neutral or Possibly NegativeNever more protective than, and possibly not as

protective as, a conventional HPD

Summary Remarks

In North America HPDs do not require certification

OSHA’s 7-dB adjustment is not a correction for real-world performance, rather it is a function of using the NRR with dBA vs. dBC

Muffs and plugs are about equal in blocking bone-conducted sound, and their relative performance can be properly measured via the standardized REAT procedure

No evidence was found for the need to hold a roll-down earplug during expansion; key factors for fit are the roll down and the pinna pull

Level-dependent HPDs do not provide more protection from impulses than conventional HPDs, rather they let you hear better between the impulses, that is, during the “quiet” times

Though certification is not required testing to ANSI S3.19-1974 and labeling ARE required.

1. Allen, C. H. and Berger, E. H. (1990). "Development of a Unique Passive Hearing Protector with Level-Dependent and Flat Attenuation Characteristics," Noise Control Eng. J. 34(3), 97-105.

2. ANSI (1974). "Method for the Measurement of Real-Ear Protection of Hearing Protectors and Physical Attenuation of Earmuffs," American National Standards Institute, S3.19-1974 (ASA STD 1-1975), New York, NY.

3. ANSI (2008). "Methods for Measuring the Real-Ear Attenuation of Hearing Protectors," American National Standards Institute, S12.6-2008, New York, NY.

4. Berger, E. H. (1986). "Review and Tutorial - Methods of Measuring the Attenuation of Hearing Protection Devices," J. Acoust. Soc. Am. 79(6), 1655-1687.

5. Berger, E. H. (2010). "History and Development of the E-A-R Foam Earplug," Canadian Hearing Rept. 5(1), 28-34.

6. Berger, E. H., Kieper, R. W., and Gauger, D. (2003). "Hearing Protection: Surpassing the Limits to Attenuation Imposed by the Bone-Conduction Pathways," J. Acoust. Soc. Am. 114(4), 1955-1967.

7. EPA (1979). "Noise Labeling Requirements for Hearing Protectors," Environmental Protection Agency, Fed. Regist. 44(190), 40CFR Part 211, 56130-56147.

8. Gauger, D. and Berger, E. H. (2004). “A New Hearing Protector Rating: The Noise Reduction Statistic for Use with A Weighting (NRSA),” E•A•R 04-01/HP, 3M, Indpls., IN <www.e-a-r.com/hearingconservation/journal_main.cfm>

9. Kroes, P., Fleming, R., and Lempert, B. (1975). "List of Personal Hearing Protectors and Attenuation Data," National Institute for Occupational Safety and Health, U.S. Dept. of HEW, Rept. No. 76-120, Cincinnati, OH.

10. OSHA (1983). "Occupational Noise Exposure; Hearing Conservation Amendment; Final Rule," Occupational Safety and Health Administration, 29CFR1910.95 Fed. Regist. 48(46), 9738-9785.

11. Zera, J. (2007). “Attenuation of high-level impulses by earmuffs,” J. Acoust. Soc. Am. 122(4), 2082-2096.

References

Questions?

[email protected] Zionsville, Rd., Indianapolis, IN 46260

3M, E-A-R, Classic, TaperFit and the color yellow for earplugs are trademarks of 3M Company, used under license in Canada. Peltor is a trademark of 3M Svenska AB, used under license in Canada.