mwd shock and vibration: key principles & mitigation€¦ · fundamental shock and vibration...

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1 MWD Shock and Vibration: Key Principles & Mitigation Pat Sheridan, Director of Technology Adam Keithly, P.E., Field Engineer

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Page 1: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

1

MWD Shock and Vibration:Key Principles & Mitigation

Pat Sheridan, Director of TechnologyAdam Keithly, P.E., Field Engineer

Page 2: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

Fundamental Shock and Vibration Theory

2

• m: Mass of the System→ The MWD string itself

• µ: Coefficient of friction→ Centralizers/Fins against ID of Collar

• c: Damping Coefficient→ If tight fit, friction between fins & collar provides

some damping→ In either case, a variable to control

• k: Spring rate:→ MWD is generally a rigid system→ Becomes a variable we can control

• x: Displacement:→ System must move to mitigate shock or vibration

m

µ

Page 3: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

3

Forced Response Systems

Mass ExcitedBase Excited

M

K

M

K

• Automotive Suspension System• MWD System

• Engine Mounts• Washing Machine

C C

Page 4: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

4

Shock;Half Sine Pulse

Acc

eler

ati

on

,g’s

to

Gin

Time, ms

• The dominant input to MWD isshock (not vibration)

• Modeled as Half Sine Pulse

• Similar to a sledge hammer blow

• Series of shock events downholecan look like a harmonic input

Page 5: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

5

Shock;Non-Isolated System

Acc

eler

ati

on

Time

Input

Output

Without isolation:

Shock Output = Shock Input

Consider a Sledge Hammer onConcrete Floor

Page 6: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

6

Shock;Isolated System

Acc

eler

ati

on

,g’s

Time, ms

Input

Output

With isolation:

Same amount of energy, but spreadout over time Requires movement

to accomplish this

Consider a sledgehammer on concrete floorwith slab of rubber on top

Page 7: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

7

Three Modes of Dynamic Inputs to the BHA

Lateral

Torsional

Axial

Bending

Whirl

Stick-Slip

Bit Bounce

AET’s

Jarring

We focused onAxial Shock first:

LargestMagnitude/Biggest

Problem

Lateral is Next

Page 8: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

LORD Axial Inline Isolator, J-28348-52 (Gen 3.3)

8

35.250”

1.875”

Protect MWD/LWD Electronics• Reduces the magnitude and occurrence of shock and vibration transmitted

to the MWD tool string from the BHA and other drill string excitations• Utilizes proprietary elastomer formulation to endure the harshest drilling

environments• Replaceable working elastomer section• Robust design allowing for broad operating envelope

Page 9: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

9

Size & Location in MWD String

35.250”

1.875”

UpstreamPressure

Viscous Drag

ToolWeight Downstream

Pressure

IsolatorReactionWe had to consider all of the forces

acting on the MWD System, the largestof which were ‘static’ mud pressure andfluid drag

Page 10: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

Exploded View

10

The key to this patented isolatorare the elastomeric compressionand rebound stacks. The 4compression stacks take thedynamic shock inputs, and the 2rebound stacks mitigate the recoileffect.

Page 11: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

Design Methods/Non-linear Spring

11

FATIGUE

Another important feature and lesson that we learned wasto achieve the soft spring rate with elastomer incompression, as shown on the right. This also provides anon-linear spring rate to accommodate changes in the staticloading from varied mud pressure and viscous drag effects.

Page 12: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

Case 2 S/N 10.1 Shock & Vibe

12

Run 1: WithoutLORD Axial Isolator

Run 2: With LORD Axial Isolator

Page 13: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

Case 2 S/N 10.1 Vibration Only

13

Run 1: WithoutLORD Axial Isolator

Run 2: With LORD Axial Isolator

Page 14: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

Case 2 S/N 10.1 Vibration Histograms

14

Run 1 (without LORD Axial Isolator) Run 2 (with LORD Axial Isolator)

Page 15: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

Case 2 S/N 10.1 Shock

Run 1: WithoutLORD Axial Isolator

Run 2: With LORD Axial Isolator

Page 16: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

Case 2 S/N 10.1 Count of Shock Events

Run 1: WithoutLORD Axial Isolator

Run 2: With LORD Axial Isolator

Page 17: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

Case 2 S/N 10.1 Count of Shock Events

Run 1 (without LORD Axial Isolator) Run 2 (with LORD Axial Isolator)

Page 18: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

18

Multi-Stage Shock and Vibe Solutions

• Snubbers

• SoftShoe™ Isolator

• Lateral Isolator (next challenge)

18

Page 19: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

19

LORD High Torque Mud Motor Transmission

• 500 Series is commercial

→ 20,000 ft-lbs stall

→ 10,000 – 15,000 ft-lbs nominal

• 700 Series in field trials

→ 50,000 ft-lbs stall

→ 15,000 – 20,000 ft-lbs nominal

19

Page 20: MWD Shock and Vibration: Key Principles & Mitigation€¦ · Fundamental Shock and Vibration Theory 2 • m: Mass of the System →The MWD string itself • µ: Coefficient of friction

20

Thank YouFor more information on Shock and Vibration Theory, please

visit the LORD video series on YouTube:

Shock Basics:https://www.youtube.com/watch?v=aTg08scpxbA

Vibration Basics:https://www.youtube.com/watch?v=O7cDEzxwaKg