mv650h push vacuum owner’s manual · p/n 840129 p/n 840116 p/n 840134 p/n 840194 . part no 840186...

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Part No 840186 1 Form No F080706B BILLY GOAT ® MV650H PUSH Vacuum Owner’s Manual Accessories Caster Kit Hose Kit Bag Liner Kit Felt Bag Kit Use on hard surface for maneuverability. For vacuuming hard to reach areas. To collect leaves, thatch, and grass. Use on all dusty conditions. P/N 840129 P/N 840116 P/N 840134 P/N 840194

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Page 1: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Part No 840186 1 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

BILLY GOAT ® MV650H PUSH Vacuum

Owner’s Manual Accessories

Caster Kit Hose Kit Bag Liner Kit Felt Bag Kit Use on hard surface for maneuverability.

For vacuuming hard to reach areas.

To collect leaves, thatch, and grass.

Use on all dusty conditions.

P/N 840129 P/N 840116 P/N 840134 P/N 840194

Page 2: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Part No 840186 2 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT ® MV Vacuum. Your new machine has been carefully designed and manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your MV Vacuum in top running order. Read this manual carefully before assembling, operating, or servicing your equipment. CONTENTS Serial Plate Data ............................................................................................................................................... 3

Specifications .................................................................................................................................................... 3

Common Replacement Parts ............................................................................................................................ 3

General Safety Instructions and Symbols ......................................................................................................... 4-5

Sound Data ....................................................................................................................................................... 6

Vibration Data .................................................................................................................................................... 6

Intended Use ..................................................................................................................................................... 6

Instruction Labels .............................................................................................................................................. 7

Engine Labels .................................................................................................................................................... 7

Assembly Instructions ....................................................................................................................................... 8-11

Operation ........................................................................................................................................................... 12

Operator Controls ....................................................................................................................................... 13

Starting ........................................................................................................................................................ 13

Height/Nozzle Door Adjustment .................................................................................................................. 14-16

Handling and Transporting ................................................................................................................................ 17

Storage .............................................................................................................................................................. 17

Maintenance ...................................................................................................................................................... 18

Periodic Maintenance ................................................................................................................................. 18

Impeller Removal ......................................................................................................................................... 18

Wiring Diagrams .......................................................................................................................................... 19

Troubleshooting ................................................................................................................................................. 19

Engine Maintenance and Repair ....................................................................................................................... 20

Warranty Claim Procedure ................................................................................................................................ 20

Maintenance Record ......................................................................................................................................... 21

Illustrated Parts List ........................................................................................................................................... 22-28

Page 3: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Form No F080706B 3 Part No 840186

MV650H PUSH Vacuum Owner’s Manual

SERIAL PLATE DATA Record the model number, serial number, date of purchase, and where purchased. Purchase Date: Purchased From:

MV 650 SERIES SPECIFICATIONS MV650

Engine Type Honda GSV190AA1A

Horsepower 6.5 (4.85 kW)

Fuel Capacity 1.6 qt (1.5 L)

Oil Capacity 0.69 qt (0.65L)

Engine Weight 28 lbs (12.7 kg)

Unit Weight 157 lbs (71.2 kg)

Shipping Weight 180 lbs (81.7 kg)

Overall Dimensions 28” Wide x 62.5” Long x 45.5” High

Maximum Operating Slope 20°

Lw(a) at Operator position 103 dB(a) at 3320 rpm

Lp(a) at Operator position 83 dB(a) at 3320 rpm COMMON REPLACEMENT PARTS • Bag. P/N 840189. Original equipment replacement bag.

• Skid. P/N 840041. Nozzle wear guard skid.

Page 4: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Part No 840186 4 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

GENERAL SAFETY INSTRUCTIONS and SYMBOLS

The safety symbols shown below are used throughout this manual. You should become familiar with them before assembling, operating or servicing this equipment.

This symbol indicates important information that will prevent injury to yourself or others.

This symbol indicates ear protection is recommended when operating this equipment.

This symbol indicates eye protection is recommended when operating this equipment.

This symbol indicates gloves should be worn when servicing this equipment.

This symbol indicates that this manual and the engine manufacturer’s manual should be read carefully before assembling, operation, or servicing this equipment.

This symbol indicates important information that will prevent damage to your BILLY GOAT ® MV Vacuum.

This symbol indicates the engine oil level should be checked before operating this equipment.

Read and make sure you thoroughly understand the following safety precautions before assembling, operating or servicing this equipment:

READ this manual and the engine manufacturer’s manual carefully before assembling, operating, or servicing this equipment.

EAR PROTECTION is recommended when operating this equipment.

EYE PROTECTION is recommended when operating this equipment.

EXHAUST from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code. The arrester must be maintained in good working order. Other states may have similar laws. Federal laws apply on federal lands.

DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and possibly fatal poison.

Page 5: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Form No F080706B 5 Part No 840186

MV650H PUSH Vacuum Owner’s Manual

DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended.

DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling.

DO NOT store gasoline near an open flame.

DO NOT remove gas cap while engine is running.

DO NOT start or operate engine if strong odor of gasoline is present.

DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until gasoline has completely evaporated.

DO NOT smoke while filling the fuel tank.

DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark tester.

DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with muffler deflector, inspect deflector periodically and replace if necessary.

DO NOT operate engine with grass, leaves or other combustible material near the muffler.

DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may cause severe burns.

DO NOT leave equipment unattended while in operation.

DO NOT park equipment on a steep grade or slope.

DO NOT operate equipment with bystanders in or near the work area.

DO NOT allow children to operate this equipment.

DO NOT operate equipment with guards removed.

DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.

DO NOT operate equipment on slopes greater than specified in Specifications section of this manual.

ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.

ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.

ALWAYS keep hands and feet away from moving or rotating parts.

ALWAYS store fuel in approved safety containers.

Page 6: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Part No 840186 6 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

SOUND DATA

SOUND LEVEL 103 Dba at Operator Position

Sound tests were conducted in accordance with 2000/14/EC, as well as ISO 11094, and were performed on 5-17-2005 under the conditions listed below.

Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit for the sound power level for your model.

General Conditions: Sunny Temperature: 66.2oF (19oC) Wind Speed: 8.5 mph (13.7kph) Wind Direction: South Southwest Humidity: 59% Barometric Pressure: 29.9” Hg (101.35kPa) VIBRATION DATA

VIBRATION LEVEL 1.43g(14.00m/s2)

Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using calibrated vibration test equipment. Tests were performed on 5-24-2006 under the conditions listed below. General Conditions: Sunny Temperature: 73.7oF (23.2oC) Wind Speed: 8.05 mph (3.6m/s) Wind Direction: South Humidity: 83.5% Barometric Pressure: 29.91” Hg (101.31 kPa) INTENDED USE Your BILLY GOAT ® MV Vacuum is designed for vacuuming leaves, grass clippings, and other types of organic litter, as well as, debris mixed with cans, bottles and small amounts of sand; however, vacuuming cans, bottles and sand will affect the longevity of your machine. Like all mechanical tools, reasonable care must be used when operating the machine. Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign

Page 7: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Form No F080706B 7 Part No 840186

MV650H PUSH Vacuum Owner’s Manual

objects. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 25). INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT ® MV Vacuum. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown.

PN 400268 (See Figure 3 Item 55)

PN 890254 (See Figure 4 Item 162)

PN 840054 (See Figure 1 Item 34)

PN 400424 (See Figure 1 Item 11)

PN 810736 (See Figure 4 Item 174)

PN 890301 (See Figure 4 Item 163)

PN 840080 (See Figure 4 Item 175)

ENGINE LABELS CONTROLS

PN 840045 (See Figure 3 Item 57)

Page 8: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Part No 840186 8 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

MV Vacuum Assembly Drawing

Page 9: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Form No F080706B 9 Part No 840186

MV650H PUSH Vacuum Owner’s Manual

PARTS LIST

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Part No 840186 10 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

ASSEMBLY INSTRUCTIONS Your BILLY GOAT ® MV Vacuum was shipped in one carton, completely assembled except for the Hood/Upper Handle Assembly. Mounting hardware for the Hood/Upper Handle Assembly is temporarily installed on the lower handle and the Housing assembly.

READ all safety instructions before assembling unit. TAKE CAUTION when removing the unit from the box the Hood/Upper Handle Assembly is attached to the unit by cables.

Remove unit from carton. Make sure the following items that have been packed with unit:

Parts bag P/N 840190

Owner’s Manual, P/N 840186 Declaration of Conformity, P/N 840204 Honda Engine Manual Warranty Card, P/N 400972 Ty-Wraps (2 ea)

Hardware Bag P/N 840190

DISCONNECT spark plug wire before assembling unit.

1. Attach hood assembly to the housing then hold in place during the step 2. NOTE: BE SURE ALL CABLES ARE ROUTED ON THE UNDERSIDE OF THE HOOD AND HOUSING.

2. Install item #170 center bolt first when aligned with a nut on the housing.

3. Attach rest of hood assembly to the housing using corresponding hardware.

NOTE: You will have to insert the bolt/washer from the inside by reaching through the hood.

- Two 7/16” wrenches.

1st

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Form No F080706B 11 Part No 840186

MV650H PUSH Vacuum Owner’s Manual

4. Attach upper handle brace to lower handle using corresponding hardware. Then repeat this step on the other side.

- Two 1/2” wrenches.

5. Attach rod end (164) to the nozzle door rod then secure in place by tightening jam nut.

6. Attach nozzle door rod to the nozzle door using corresponding hardware. NOTE: It is easier to do this with nozzle door closed.

- Two 9/16” wrenches.

7. Attach rod end to rod (as in step 5).

8. Attach nozzle door rod to the lever with nozzle door closed and lever in hose kit position.

NOTE: Check to see nozzle door open and close all the way (see page 15). Tighten or loosen the rod end (164) for any adjustments.

Two 9/16” wrenches.

9. Install cable ty wraps.

10. Reconnect spark plug wire.

11. Attach the bag.

HERE

HERE

Page 12: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Part No 840186 12 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

OPERATION

DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an

odorless and possibly fatal poison.

DO NOT start or operate engine if strong odor of gasoline is present.

DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until gasoline has completely evaporated.

DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with muffler deflector, inspect deflector periodically and replace if necessary.

DO NOT operate engine with grass, leaves, or other combustible material near the muffler.

DO NOT touch muffler, cylinder or cooling fins while engine is running. Contact with hot surfaces may cause severe burns.

DO NOT operate equipment with bystanders in or near the work area.

DO NOT operate equipment with guards removed.

DO NOT operate equipment in areas containing rock, glass, string-like material, wire, rags, cans, metal, or other non-organic material.

DO NOT operate equipment on slopes greater than specified in Specifications section of this manual.

DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.

DO NOT allow children to operate this equipment.

ALWAYS keep hands and feet away from moving or rotating parts.

EAR PROTECTION is recommended when operating this equipment.

EYE PROTECTION is recommended when operating this equipment.

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Form No F080706B 13 Part No 840186

MV650H PUSH Vacuum Owner’s Manual

OPERATOR CONTROLS The operator’s position is at the rear of the machine between the handlebars. The operator should STAND in a position to allow both handlebars to be grasped firmly, which allows sufficient leverage to steer the machine. Operator’s controls are shown below.

Operator Control Locations

1 Nozzle Door Adjuster 4 Throttle Control 2 Bag Latch 3 Pull Starter STARTING

CHECK engine oil level before operating machine.

1. Place equipment on a level, firm surface that is free of rocks or other debris.

2. Place throttle in CHOKE position.

Throttle

DO NOT START equipment without the debris bag in place.

2

3

4

1

Page 14: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Part No 840186 14 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

3. Secure the unit with left hand at the handle then pull starter rope with right hand to start engine.

PULL STARTER CORD slowly until resistance is felt. Then pull cord rapidly to avoid kickback.

4. Move throttle control back to RUN position and allow engine to reach correct operating speed. VACUUM NOZZLE HEIGHT ADJUSTMENT FOR MAXIMUM PICKUP: Adjust nozzle height as close to debris as possible, but without blocking airflow into the nozzle. NOTE: Never bury nozzle into debris. The vacuum nozzle is raised and lowered by turning the crank handle clockwise and counter-clockwise.

SECURE UNIT AT THE HANDLE WITH LEFT HAND DURING START

PULL ROPE STARTER WITH RIGHT HAND

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Form No F080706B 15 Part No 840186

MV650H PUSH Vacuum Owner’s Manual

VACUUM NOZZLE DOOR ADJUSTMENT The vacuum nozzle door adjusts for the maximum performance under various applications.

Nozzle fully opened. This is ideal for turf application

Nozzle half way opened. This is ideal for hard surface application

Nozzle closed for OPTIONAL hose kit. This is ideal TO USE WITH THE HOSE KIT.

Page 16: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Part No 840186 16 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

VACUUMING OPERATION This machine is designed for vacuuming leaves, grass clippings, and other types of organic litter. Debris mixed with cans, bottles, and small amounts of sand can be vacuumed; however, it is not this machine's primary purpose. Vacuuming cans, bottles, and sand will affect the longevity of your machine. In dusty conditions it maybe necessary to purchase Felt Bag Kit (P/N 840022).

Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 22).

SHUT DOWN 1. Pull Throttle Control all the way back to the STOP position.

CLEARING A CLOGGED NOZZLE

DISCONNECT spark plug wire before servicing unit.

1. Shut engine off and wait for impeller to stop completely.

2. Disconnect spark plug wire.

3. Wearing durable gloves, remove clog.

WEAR durable gloves. Clog may contain sharp materials.

4. Reconnect spark plug wire. DEBRIS BAG Debris bags are normal replaceable wear items.

Frequently empty debris to prevent bag overloading with more weight than you can lift.

Bag liners are available for use in various conditions where debris will be vacuumed. (see Bag Liner Options shown on page 1). DO NOT place bag on or near hot surface, such as engine.

Be sure engine has come to a complete stop before removing or emptying bag!!.

This vacuum is designed for picking up trash, organic material and other similar debris (see Safety Warnings page 4-5). Many vacuums are used where dust is mixed with trash. Your unit can intermittently vacuum in dusty areas. However, following these rules will help maintain your machine's ability to vacuum in dusty conditions: •Run machine at idle to quarter throttle. •Machine or pressure-wash debris bag if normal cleaning does not fully clean bag. Bag should be thoroughly dry before use.

Page 17: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Form No F080706B 17 Part No 840186

MV650H PUSH Vacuum Owner’s Manual

Having one or more spare bags (840189) is a good way to reduce down time while dirty bags are being cleaned.

Felt Bag (840194) accessory is great when used in dusty conditions.

HANDLING and TRANSPORTING Using two people to lift unit is recommended. Lift holding the handle and front of nozzle. Make sure equipment is properly secured before transporting. See MV650 series specifications on page 3 for unit weight.

NEVER lift the machine while the engine is running.

STORAGE

DO NOT store engine in an enclosed or poorly ventilated area where fuel fumes may

reach an open flame or spark from a furnace, water heater, clothes dryer or similar devices.

DO NOT drain fuel in an enclosed or poorly ventilated area.

DO NOT smoke when draining fuel.

DO NOT remove gas cap while engine is running.

DO NOT park equipment on a steep grade or slope.

ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.

ALWAYS keep hands and feet away from moving or rotating parts.

ALWAYS store fuel in approved safety containers.

If the equipment will not be used for 30 days or more, prepare as follows: 1. Make sure engine is cool.

2. Drain gasoline from carburetor and fuel tank to prevent formation of gum deposits.

3. Run engine until tank is empty and engine runs out of gas.

Fuel stabilizer (such as Sta-Bil TM) is an acceptable alternative for minimizing the formation of gum deposits during storage. Add stabilizer to gasoline in storage container or fuel tank. Follow stabilizer manufacturer’s instructions to determine proper mix ratio. Run engine at least 10 minutes after adding stabilizer to allow it to reach carburetor.

Hint!

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Part No 840186 18 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals:

Maintenance Operation Every Use Daily or Every 5 Hours

Every 25 Hours Every 50 Hours

Every 100-150 Hours

Inspect for worn or damaged parts.

Check for excessive vibration

Inspect for loose parts.

Clean Debris Bag

Lubricate throttle control cable and linkage. NOTE: Use white lithium grease or equivalent

IMPELLER REMOVAL

READ all safety instructions before servicing unit.

DISCONNECT spark plug wire before servicing unit.

Tools required: - 1/2” socket, 3/8” drive and 3/8” ratchet - drive extension, 3/8” drive - universal joint, 3/8” drive - pry bar or long screwdriver - jack stands or similar device adequate to support weight of machine. 1. Wait for engine to cool and disconnect spark plug. 2. Drain fuel and oil from the engine. 3. Remove engine, impeller and mounting plate by removing bolts around outside of housing. 4. Leaving engine fastened to plate, remove impeller bolt and lock washer and slide impeller off crankshaft

(A puller may be required). CAUTION: Do not drop impeller. 5. If impeller does not slide off crankshaft, place two crowbars between impeller and housing on opposite

sides. Pry impeller away from engine until it loosens. Using a penetrating oil can help loosen a stuck impeller.

6. If the impeller cannot be loosened, obtain a 3/8-24x3 ¾” longer bolt of the same diameter and thread type as the impeller bolt. Invert engine and impeller and support engine above ground to prevent recoil damage. Thread longer bolt by hand into the crankshaft until bolt bottoms. Using a suitable gear or wheel puller against the bolt head and the impeller back-plate (near the blades), remove impeller from shaft.

7. To reinstall impeller, use a new impeller bolt and lockwasher 8. Tighten impeller bolt. Torque impeller bolt to 50 Ft. Lbs. (68 N.m). 9. Reinstall engine, impeller, and mounting plate onto housing in reverse order of removal. 10. Before connecting spark plug wire, slowly pull engine starting rope to insure that impeller rotates freely. 11. Reconnect spark plug wire.

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Form No F080706B 19 Part No 840186

MV650H PUSH Vacuum Owner’s Manual

WIRING DIAGRAMS

Bag Switch Circuit Schematic Diagram

TROUBLESHOOTING

Problem Possible Cause Solution

Will not vacuum or has poor vacuum performance.

· Dirty or full debris bag or filter. · Clean debris bag and filter. Shake bag clean or wash.

· Nozzle height set too high or too low. · Adjust nozzle height (see page 14).· Hose kit cap missing. · Check for hose kit cap.· Clogged nozzle or exhaust. · Unclog nozzle or exhaust (see page 16)· Excessive quantity of debris. · Allow air to feed with debris.

Abnormal vibration. · Loose or out of balance impeller. · Check impeller and replace if required.· Loose engine. · Check engine (see page 24 ).

Engine will not start. · Throttle in off position. · Check throttle control (see page 13).· Engine not in full choke position. · Check throttle, choke position (see page 13).

· Out of gasoline or bad, old gasoline. · Check gasoline.· Spark Plug wire disconnected. · Connect spark plug wire.· Gas valve off. · Turn on gas valve.· Dirty air cleaner. · Clean or replace air cleaner. Contact a qualified

service person.· Safety Interlock disengaged on bag plate. · Latch the bag properly or check thr bag rod to see

if it's bent.

Engine is locked, will not pull over. · Impeller plugged or clogged. · Remove debris (see page 16).· Engine problem. · Contact an engine servicing dealer for engine

problems.

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Part No 840186 20 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

ENGINE MAINTENANCE AND REPAIR

Refer to the engine manufacturer’s manual for maintenance and service information. Warranty coverage on the engine is the responsibility of the engine manufacturer. If your engine requires warranty repair contact your local servicing engine dealer. Have your engine model number and serial number ready when you contact the dealer. If you cannot locate a servicing dealer in your area, you may contact the manufacturer’s national service organization at the following numbers: American Honda (800) 426-7701 WARRANTY CLAIM PROCEDURE Should a BILLY GOAT ® machine fail due to a defect in material and/or workmanship, the owner should make a warranty claim as follows:

• The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer.

• The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or receipt.

• The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory Attention: Service Manager. Any parts replaced under warranty must be tagged and retained for 90 days. The model number and serial number of the unit must be stated in the Warranty Claim.

• The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration.

• The Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination. BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received.

• The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding.

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Form No F080706B 21 Part No 840186

MV650H PUSH Vacuum Owner’s Manual

MAINTENANCE RECORD Date Service Performed

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Part No 840186 22 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

ILLUSTRATED PARTS LIST

Nozzle Assembly Figure 1

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Form No F080706B 23 Part No 840186

MV650H PUSH Vacuum Owner’s Manual

Nozzle Assembly Parts List

ITEM NO.PART

NUMBER DESCRIPTIONMV650H

QTY.1 350127 YOKE 1/2 - 20 12 350128 PIN YOKE 1/2" 13 8024060 BOLT CARRIAGE 3/8-16X1 1/2" ZP 24 8172009 WASHER 3/8" SAE ZP 25 8161042 NUT LOCK 3/8-16 LT WT THIN ZP 26 8041038 SCREWCAP 5/16 -18 x 3 1/2 17 8160002 NYLON INSERT LOCKNUT 5/16-18 UNC 38 8172020 WASHER FLAT FENDER 5/16 19 8161044 NYLON INSERT LOCKNUT 1/2-13 UNC THIN 210 8171002 WASHER 1/4" FC ZP 311 400424 LABEL WARNING OPEI 112 8024050 BOLTCARRIAGE 5\16-18X3 1\2 213 520156 ROLL PIN 1/4 X 1 LONG 214 8172011 WASHER 1/2" SAE ZP 215 840118 NOZZLE MV VAC ASSEMBLY 116 840019 CAP 5 IN HOSE VAC 117 840024 HANDLE LOWER MV VAC 118 840101 WHEEL 14" ASSEMBLY WITH BEARING AND TIRE 219 840104 AXLE FRONT WA MV VAC 120 840155 HGT ADJ WA W/LABEL MV VAC 121 8041004 SCREWCAP 1/4 - 20 x 0.75 HWH 122 840034 LINK HGT ADJ MV VAC 123 840041 BRACKET NOZZLE WEAR GUARD MV VAC 224 840029 ROD CONNECT HGT ADJ 125 840073 BUSHING 0.5" ID 0.625 OD X X 0.250 126 840119 ROD HANDLE CRANK ASSEMBLY 127 840057 HANDLE CRANK 0.5 ID X 3.72 LONG 128 840078 BUSHING 3/8" ID 1/2" OD X 3/8" LONG 229 840158 WASHER LOCK 1/4" TWISTED TOOTH 130 840207 NUT PAL 0.5" ID X 0.75 OD 231 840135 NOZZLE COVER MV VAC 132 840055 LABEL PRODUCT DECAL MV 133 840035 SCREW PLASTIC 834 840054 LABEL HGT ADJ MV VAC 135 8122082 SCREW SELF-TAP 5/16 NC X 3/4 HEX 236 840088 BRACKET NOZZLE COVER REINFORMENT MV 137 8024021 BOLT CARRIAGE 1/4-20X0.75 338 900455 NUT FLANGE 1/4-20 3

Page 24: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Part No 840186 24 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

Engine Assembly Figure 3

Page 25: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Form No F080706B 25 Part No 840186

MV650H PUSH Vacuum Owner’s Manual

Engine Assembly Parts List

ITEM NO.

PART NUMBER DESCRIPTION

MV650H QTY.

50 840069 ENGINE HONDA 6.5 VERTICAL GSV190 151 840137 IMPELLER ASSEMBLY PUSH MV VAC 152 840111 PLATE TOP WA PUSH MV VAC 153 840205 HOUSING PLASTIC VAC 154 400502 WASHER LOCK 3/8 TWISTED TOOTH 155 400268 LABEL HOT ENGINE 156 9201087 SQ KEY 2.125 X .187 157 840045 CONTROL THROTTLE MV VAC 158 8160001 NYLON INSERT LOCKNUT 1/4-20 UNC 159 8172007 WASHER 1/4" SAE ZP 660 8172019 WASHER FENDER 1/4 ZP 661 8041004 SCREWCAP 1/4 - 20 x 0.75 HWH 662 790167 SCREWCAP 3/8-24X2 3/4" W/PATCH LOCK 163 900564 SCREWCAP 3/8"-16X2 1/2" TAPTITE 364 8177010 WASHER SPLIT LOCK 1/4" 665 8041018 SCREWCAP 1/4"-20X4" HCS ZP 166 8171002 WASHER 1/4" FC ZP 267 840083 SPACER 1.50OD X .875ID X .5 THK 180 890010 PIGGY BACK TERMINAL 5/16 181 840213 SCREWCAP 1/4-20X5/8 GR. 5 6

Page 26: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Part No 840186 26 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

Hood Assembly Figure 4

Page 27: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Form No F080706B 27 Part No 840186

MV650H PUSH Vacuum Owner’s Manual

Hood Assembly

IT E M N O .

P AR T N U M B E R D E S C R IP T IO N

M V 650H Q T Y .

130 840141 H O O D A S S Y W / LA B E L M V V A C 1131 840153 B R A C K E T B A G C H A N N E L R H W /S E A L M V V A C 1132 840196 S E A L B A G M V V A C 1133 840037 T U B E H A N D LE B R A C E R H M V V A C 1134 840038 T U B E H A N D LE B R A C E LH M V V A C 1135 840154 B R A C K E T B A G C H A N N E L R H W /S E A L M V V A C 1136 840152 B R A C K E T N O Z Z LE D O O R A D J W /LA B E L M V V A C 1137 840195 B A G A S S E M B LY M V V A C 1138 840138 B A R L IF T N O Z Z LE D O O R W / G R IP M V V A C 1139 840061 R O D L IF T N O Z Z LE D O O R S P V A C 1140 840062 P LA T E B A G LA T C H M V V A C 2141 840191 G R IP LE V E R L IF T 1142 840058 S W IT C H IN T E R LO C K V A C 1143 840077 H A R N E S S W IR E A S S Y M V V A C 1144 8024025 B O LT C A R R IA G E 1 /4-20 X 1 .75 7145 8171002 W A S H E R 1/4 " F C Z P 14146 8160001 N YLO N IN S E R T LO C K N U T 1 /4 -20 U N C 13147 520018 S C R E W H E X H E A D #10-24 X 1 " 4148 8172005 W A S H E R #10 S A E Z P 8149 8164005 N YLO N IN S E R T LO C K N U T 10-24 U N C 4150 900407 T Y W R A P 6151 610347 P IN S C R E W 1 /4 -28 1152 8171003 W A S H E R 5/16 F LA T W A S H E R Z /P 11153 8160002 N YLO N IN S E R T LO C K N U T 5 /16-18 U N C 3154 610429 S P R IN G LE V E R G Z 1155 610348 F IB R E W A S H E R 1156 8041032 S C R E W C A P 5 /16"-18 X 2 Z P 1157158 8041006 S C R E W C A P 1 /4-20X 1" Z P 2159 8041031 S C R E W C A P 5 /16-18 X 1 .75 Z P 2160161 8172007 W A S H E R 1/4 " S A E Z P 6162 890254 LA B E L E A R E YE B R E A T H IN G 1163 890301 LA B E L R E A D 1164 400886 R O D E N D B A LL JO IN T 3 /8 N F 2165 8041052 S C R E W C A P 3 /8 -16X 1 1 /2 Z P 1166 8160003 N YLO N IN S E R T LO C K N U T 3 /8 -16 U N C 2167 8041056 S C R E W C A P 3 /8"-16X 2 1 /2 " Z P 1168 840197 S E A L B A G F R O N T H O O D 20 .5 LO N G 1169 8149003 N U T R E G 3 /8 -24 N F 2170 8041004 S C R E W C A P 1 /4"-20X 3/4" H C S Z P 1171 8172019 W A S H E R F E N D E R 1 /4 Z P 7172 8041018 S C R E W C A P 1 /4"-20X 4" H C S Z P 1173 840071 N U T A C O R N 1 /4-20 2174 810736 LA B E L D A N G E R F LYIN G D E B R IS 1175 840080 LA B E L N O Z Z LE D O O R M V V A C 1178 8024021 B O LT C A R R IA G E 1 /4-20 X 3 /4 " 5180 840214 B R A C K E T H O O D F R O N T S T R A IG H T E N E R 1188 840113 P LU G S N A P R IV E T 0 .166 D IA 2189 840114 P LU G S N A P R IV E T 0 .232 D IA190 840040 R O D B A G W A M V V A C 1191 840139 LA T C H R U B B E R A S S E M B LY M V V A C 2192 360203 P A L N U T 0 .312 2193 840189 B A G D E B R IS M V V A C 1

Page 28: MV650H PUSH Vacuum Owner’s Manual · P/N 840129 P/N 840116 P/N 840134 P/N 840194 . Part No 840186 2 Form No F080706B MV650H PUSH Vacuum Owner’s Manual ABOUT THIS MANUAL THANK

Part No 840186 28 Form No F080706B

MV650H PUSH Vacuum Owner’s Manual

Rear Axle Assembly Figure 2

Rear Axle Assembly Parts List

ITEM NO.

PART NUMBER DESCRIPTION

MV650H QTY.

200 8172011 WASHER FLAT 1/2" SAE 2201 8024046 BOLT CARRIAGE 5/16-18X2 1/2 4202 8171002 WASHER 1/4" FC ZP 4203 8160002 NYLON INSERT LOCKNUT 5/16-18 UNC 4204 8161044 NYLON INSERT LOCKNUT 1/2-13 UNC THIN 2205 840091 SHAFT REAR AXLE PUSH VAC 1206 840090 BRACKET REAR AXLE MOUNT PUSH MV VAC 2207 840101 WHEEL 14" ASSEMBLY WITH BEARING AND TIRE 2