musselsalive project: development of best practice and new technology for grading, handling,...

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... of mussels for SMEs in the European mussel industry. This power point and videos were presented by Sara Barrento during the Association of Scottish Shellfish Growers 2012 in Oban. In 2011 several mussel farmers were interviewed in Scotland, Ireland and Norway. This presentation addresses two questions raised by the mussel farmers: 1) Can oxygen be maintained above 5 mg/L at flows lower than 6500 L/h? 2)Transport with ice: What is the temperature inside mussels? There are two videos the first video is on slide 34 and the caption is as follows Mussels can survive for extended periods out of water and can be traded for human consumption as live animals. Usually mussels are transported live without water. However, when exposed to air, mussels gape in an attempt to maintain oxygen levels. Gaping occurs when mussels are out of water and is basically the opening of the valves. In this video it can be seen that mussels gape intermittently, and the smaller mussels gape more often, loosing more water than bigger mussels. The footage was taken during a 48 h period, the dark images correspond to the night period. Mussels were kept out of the water in a temperature controlled room set to 18 degrees Celsius. The temperature was chosen because everything happens faster at higher temperatures. The same type of response was shown at 5 degrees, but instead of capturing images during 48 h, the time is then extended to one week, which further demonstrates the importance of keeping low temperatures. The second video is on slide 35 and the caption is as follows: this video shows mussels in an aquarium that were given green microalgae. Mussels start filtrating immediately and at the same time it can be seen that mussels release pseudofaeces. Quite often the mussel foot comes out from the valves and extends. This video is ideal to show how fast mussels filtrate and the importance of filtration during depuration. Many physiological events can be explained and introduced with these images. These videos were supported by The European Commission through the Collaborative Research Project ''MusselsAlive : Development of best Practice and new technology for grading, handling, transportation, conditioning and storage of mussels for SMEs in the European mussel industry".

TRANSCRIPT

Page 2: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

ASSG 2011

Page 3: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage
Page 4: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

and new technology for ...

Development

of best practice

Page 5: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Keep quality & Reduce waste

Harvest

Consumer

Page 6: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

SMEs in the

European mussel industry

Keep quality & Reduce waste

Research

Page 7: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage
Page 8: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage
Page 9: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage
Page 10: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Practices...

different TRANSPORT conditions

different harvesting TECHNIQUES

Companies...

different CLIENTS

different COMMERCIAL CHANNELS

Countries...

different REGULATIONS

different TRADE CHAINS

Page 11: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Conditions of approval Scotland

Specifications The system is approved for the purification of

{species (latin name)} .The system shall consist of a tank measuring 1160 x 980 x 600mm internally containing a minimum water volume of X litres. The maximum capacity of the system shall be X species subject to the loading conditions given

below. The system must be fitted with a 25 watt, or greater, UV

steriliser. Conditions All shellfish must be alive and healthy

before undergoing purification. Purification, without disturbance to shellfish,

must be for a minimum period of 42 hours once the correct

conditions of purification have been achieved.

The total volume of water in the system must be recirculated through the UV

lamps and evenly through the whole system at a rate of at least 20 litres

per minute. After each purification cycle the tank must be drained

down, without causing resuspension of sediment,

before shellfish are disturbed or removed. Seawater should only enter the system via the operating UV system. Seawater should not normally be re-used for more than 2 consecutive weeks. However, extended re-use up to a maximum of one month is permitted where exceptional climatic or other circumstances dictate.

UV lamps must be changed after every 2,500

hours of use. A record of UV usage must be kept for this purpose. UV

lamps must be maintained free of slime and other substances which may impair efficiency of

Page 12: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Conditions of approval

Bulk bins require a minimum flow rate 6500L/h per bin for 250kg of mussels...

to keep oxygen > 5mg/L or 50%

Page 13: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Conditions of approval

Bulk bins require a minimum flow rate 6500L/h per bin for 250kg of mussels...

substantial pumping costs

Page 14: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Can oxygen be maintained

above 5 mg/L at flows lower

than 6500 L/h?

Page 15: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

6500L/h

6500L/h 3000L/h

3000L/h 2500L/h

2500L/h

Different Flows Regimes tested for 42 h

Page 16: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

How we did it

Calculate the area of the hole to give a

flow of 3000 L/h or 2500 L/h

Q (m/s) = Area of the hole x

√(2xg force x height of the tank)

For each flow we used two tanks as replica

Page 17: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Mussels were harvested and graded as usual

Page 18: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

… and placed in the bins

12.6 ̊C

Page 19: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

12.6 ̊C

Page 20: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Oxygen sampling

20 hours 24 hours 42 hours

30 min 90 min 7 hours

Page 21: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

False Floor

FF

Bottom

Middle MC

Top

Drain

Page 22: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Results Oxygen (mg/L) at 12.6 ̊C

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

FF Bottom Middle MC Top Drain

Oxy

gen

(m

g/L

)

2500 L/h 3000L/h 6000 L/h 6500 L/h

* *

Page 23: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

7.1 mg/L

7.3 mg/L

Drain

7.5 mg/L

7.8 mg/L

7.6 mg/L 6.5 mg/L

7.7 mg/L 7.0 mg/L

Results Oxygen (mg/L)

Page 24: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

79 %

81 %

Drain

83%

87 %

85 % 72 %

83 % 77 %

Results Oxygen (%)

Page 25: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Can oxygen be maintained

> 5 mg/L at flows lower

than 6500 L/h? Yes, 2500 L/h and

temperature <12.6⁰C

Page 26: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

What is the temperature?

Transport with ice

Photo by Sara Barrento

Page 27: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Temperature during transport

Simulated transport

Logger

ICE

Page 28: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Simulated transport with ice

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

00:00 01:00 02:00 03:00 04:00 05:00 06:00 07:00 08:00

Tem

pe

ratu

re °

C

Hours

Outside box

Top

Middle

Temperature during transport

Page 29: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Temperature inside the mussels Simulated transport

Fake mussel Live mussel

Page 30: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

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:32

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:19

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:06

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:53

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:40

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:27

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:01

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:48

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:59

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:02

Tem

pe

ratu

re

C

Live mussel

Fake mussel

Simulated 24h transport without ice

Temperature inside mussels

Page 31: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Temperature inside mussels

ICE

Simulated 48h transport with ice and re-water at 11.7C

Re-water 11.7C

48h simulated transport

Page 32: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

0

2

4

6

8

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10

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11/02/2012 12/02/2012 13/02/2012 14/02/2012

Tem

pe

ratu

re °

C

Bottom mussel

Middle mussel

Top mussel

Environment

Simulated 48h transport with ice and re-water at 11.7C

Temperature inside mussels

Page 33: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

Gaping out of water

26.7

32.5

1.8 0.0

10.0

20.0

30.0

40.0

45.5 mm 56.3 mm 68.3 mm

We

igh

t Lo

ss %

Mussel Length (mm)

Page 34: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage
Page 35: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

vIDEO TRIALS

Page 36: MusselsAlive Project:  development of best practice and new technology for grading, handling, transportation, conditioning and storage

vIDEO TRIALS