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Copyright © 2016 Raytheon Company. All rights reserved. Public Domain Information ITAR 120.11 Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

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Page 1: Multi-mode Average PWM Switch Models Missile Systems · Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

Copyright © 2016 Raytheon Company. All rights reserved.

Public Domain Information ITAR 120.11

Multi-mode Average PWM Switch Models

Curtis Copeland

Senior Architect

Saber Users Group Forum

April 7, 2016

Missile Systems

Page 2: Multi-mode Average PWM Switch Models Missile Systems · Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

Overview

Simulation Objectives

A simplistic approach to system modeling

Discussion of average models

An improved average model

Implementation example

Features and extensions

Future work

4/7/2016 2Copyright (C) 2016 Raytheon Company. All Rights Reserved. Public Domain Information ITAR 120.11

Page 3: Multi-mode Average PWM Switch Models Missile Systems · Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

Power System Simulation Objectives

Enable Successful System Integration– Non-recurring Engineering Cost

– Time to market

– Customer accountability

System Level Concerns– Inrush current

– Sequencing / Interdependence

– Power glitches / surges / brownouts / dropouts

– Bus stability

– Power budget

– Aggregate losses

Lower-level Concerns– Component stresses

– Converter stability

4/7/2016 3Copyright (C) 2016 Raytheon Company. All Rights Reserved. Public Domain Information ITAR 120.11

Page 4: Multi-mode Average PWM Switch Models Missile Systems · Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

A Simplistic Model:

The Arbitrary DC/DC Converter

Selectable behavior– Pass element ( Iin = Iout )

– DC transformer ( Vin * Iin = Vout * Iout )

Lumped loss models– Flat “efficiency”

– Overhead loss

– Conduction loss

“Infinite” bandwidth– No control loops

Limited large signal behavior emulation– Startup / Shutdown ramps

– Undervoltage lockout (UVLO)

– Enable input

Accelerates system analysis– Power budget

– Inrush current

4/7/2016 4Copyright (C) 2016 Raytheon Company. All Rights Reserved. Public Domain Information ITAR 120.11

Page 5: Multi-mode Average PWM Switch Models Missile Systems · Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

Average PWM Switch Modeling

Advantages of the method:– Computationally efficient

– Accurate small signal behavior

– Accurate large signal behavior

Challenges to Practical Simulations:– Large signal boundary conditions

Startup / shutdown / pre-bias

Overload / recovery

– Discontinuous derivatives

– Divide by zero errors

– Large, cascaded models

– Critical conduction boundary

4/7/2016 5Copyright (C) 2016 Raytheon Company. All Rights Reserved. Public Domain Information ITAR 120.11

Page 6: Multi-mode Average PWM Switch Models Missile Systems · Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

Average Switch Model

Branch QuantitiesQuantities may be inputs or outputs depending on topology being constructed i.e. Buck, Boost, Buck-Boost (inverting)

– VA: Voltage at Active Terminal

– VC: Voltage at Common Terminal

– VP: Voltage at Passive Terminal

– IA: Current into Active Terminal

– IC: Current out of Common Terminal (the average inductor current)

– IP: Current into Passive Terminal

– VSense: Voltage sensed at Inductor (inductor terminal opposite common terminal)

Duty– DA: Percentage of time that Active Terminal connects to Common Terminal

– DP: Percentage of time that Passive Terminal connects to Common Terminal

Ramp – Vramp: Voltage Ramp Amplitude (Input)

– HiSense: Current Mode Gain (sensing resistor multiplied by op-amp gain)

– Iramp: Current Ramp Amplitude (multiplied by HiSense to convert to a voltage)

4/7/2016 6Copyright (C) 2016 Raytheon Company. All Rights Reserved. Public Domain Information ITAR 120.11

Page 7: Multi-mode Average PWM Switch Models Missile Systems · Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

Canonical Topologies

L

COut

RLoadVOut

+

-

VIn

VSense

A

DA

DP

Cprivate

PC

Rdisconnect

ICIA

VC

VPVA

IP

average_pwm_sw

L

COut RLoad

VOut

+

-

VIn

VSense

A

DA

DP

Cprivate

PC

Rdisconnect

ICIA

VC

VPVA

IP

average_pwm_sw

L

COut

RLoad

VOut

+

-

VIn

VSense

A

DA

DP

Cprivate

PC

Rdisconnect

ICIA

VC

VPVA

IP

average_pwm_sw

BUCK

BOOST

BUCK-BOOST

BODY

DIODESCONDUCTION

ELEMENTS

Conduction losses can be modeled

Using diode models or resistors

4/7/2016 7Copyright (C) 2016 Raytheon Company. All Rights Reserved. Public Domain Information ITAR 120.11

Page 8: Multi-mode Average PWM Switch Models Missile Systems · Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

Pulse Width Modulation

A

IL

t

Iavg

Ipeak

Verror

ramp

rampv

ramp i

D T PD T

T

D TA P

IL

t

Iavg

rampv

Ipeak

Verror

ramp

D T

T

ramp i

CONTINUOUS DISCONTINUOUS

4/7/2016 8Copyright (C) 2016 Raytheon Company. All Rights Reserved. Public Domain Information ITAR 120.11

Page 9: Multi-mode Average PWM Switch Models Missile Systems · Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

Typical Application:

TPS40170 Eval Board

CONTROL LOOP

AVERAGE PWM SWITCH

SUPERVISOR

SWITCHING DEVICES

4/7/2016 9Copyright (C) 2016 Raytheon Company. All Rights Reserved. Public Domain Information ITAR 120.11

Page 10: Multi-mode Average PWM Switch Models Missile Systems · Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

Features

Topology-agnostic

Large Signal– Enable / Disable with proper behavior

– Isolated UVLO with hysteresis

– Ramped reference

– Tracking input

– Duty limits and blanking

– DC switching element loss models

Small Signal– Frequency response (ac)

– Slope compensation

– Current mode and/or voltage mode modulation

– Autonomous inductor conduction mode

– Frequency as a live input

4/7/2016 10Copyright (C) 2016 Raytheon Company. All Rights Reserved. Public Domain Information ITAR 120.11

Page 11: Multi-mode Average PWM Switch Models Missile Systems · Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

Behaviors Easily Implemented

Isolated topologies

“COMP” clamped soft start

Voltage tracking / margining

Feedforward

Current limit

Pre-bias mitigation

Pulse skipping / hiccup

Overcurrent

Internal references, regulators, delays, etc.

Frequency-dependent loss models

4/7/2016 11Copyright (C) 2016 Raytheon Company. All Rights Reserved. Public Domain Information ITAR 120.11

Page 12: Multi-mode Average PWM Switch Models Missile Systems · Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

Work to be done

Ridley peak current mode sampler

Average current modulator

Pulse skipping / hiccup / foldback

Non-trivial topologies: – Cuk, SEPIC

– Boundary conduction mode

– Variable frequency

– Resonant

– etc.

4/7/2016 12Copyright (C) 2016 Raytheon Company. All Rights Reserved. Public Domain Information ITAR 120.11

Page 13: Multi-mode Average PWM Switch Models Missile Systems · Multi-mode Average PWM Switch Models Curtis Copeland Senior Architect Saber Users Group Forum April 7, 2016 Missile Systems

References1. R. D. MIDDLEBROOK and S. CUK, “ A general Unified Approach to Modeling Switching Converter Power Stages ”, IEEE

PESC, 1976 Record, pp 18-34

2. Vatché VORPERIAN, “Simplified Analysis of PWM Converters Using The Model of The PWM Switch, Parts I (CCM) and II

(DCM) ”, Transactions on Aerospace and Electronics Systems, Vol. 26, N°3, May 1990

3. Basso, C, "A tutorial introduction to simulating current mode power stages," PCIM, October 1997.

4/7/2016 13Copyright (C) 2016 Raytheon Company. All Rights Reserved. Public Domain Information ITAR 120.11