multi-material 3d printer

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Introduction | Design and Construction | Business Plan Zack Polizzi Maxwell Tucker North Carolina School of Science and Mathematics MATERI-ALL A MULTI MATERIAL 3D PRINTER

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Page 1: Multi-Material 3D Printer

Zack PolizziMaxwell Tucker

North Carolina School of Science and Mathematics

MATERI-ALLA MULTI MATERIAL 3D PRINTER

Page 2: Multi-Material 3D Printer

Introduction | Design and Construction | Business Plan

3D PRINTERS

• Allow for rapid creation

of 3-dimensional objects

• Applications in rapid

prototyping, design

testing, flexible

production, and a

variety of other uses

http://www.wired.com/design/2013/07/is-this-cast-the-future-of-healing-broken-bones/

http://biginscience.com/big-in-science-articles/2012/8/26/could-3d-printing-help-an-ailing-economy.html

http://protinus.wordpress.com/tag/bathsheba-grossman/ 2

Page 3: Multi-Material 3D Printer

Introduction | Design and Construction | Business Plan

PROBLEMS WITH CURRENT DESIGNS

• Current consumer printers offer limited material selection

• Relatively slow print speeds

• Extrusion printing struggles with complex unsupported structures

http://solidsmack.com/cad-design-news/evd-unsensored-bre-pettis-interview-and-makerbot-store-tour/attachment/makerbot-replicator-2/

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Page 4: Multi-Material 3D Printer

Introduction | Design and Construction | Business Plan

PRODUCT DESIGN AND FEATURES

• Use a design capable of printing in multiple different

materials

• Create a design that is flexible and extensible

• Have the ability to print directly from 3D CAD drawings

• Uses a method known as selective laser sintering (SLS)

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Page 5: Multi-Material 3D Printer

http://upload.wikimedia.org/wikipedia/commons/3/33/Selective_laser_melting_system_schematic.jpg 5

Page 6: Multi-Material 3D Printer

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Page 7: Multi-Material 3D Printer

Introduction | Design and Construction | Business Plan

CURRENT WORKUpgrades

• Laser Powered

• Greater Material Capability

• Faster Print Speeds

• Fully Automatic Printing

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Page 8: Multi-Material 3D Printer

Introduction | Design and Construction | Business Plan

CURRENT WORK

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Page 9: Multi-Material 3D Printer

Introduction | Design and Construction | Business Plan

INTELLECTUAL PROPERTY

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In 2014, a number of key patents surrounding SLS will expire:

• “Method and apparatus for producing parts by selective

sintering” –US5597589

• Expires May 31

• “Multiple material systems for selective beam sintering” –

US5382308

• Expires March 21

Page 10: Multi-Material 3D Printer

Introduction | Design and Construction | Business Plan

COMPETITIVE MATRIX

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Printer Our Printer Makerbot Reprap ShapewaysEOSINT

280

Print Speed 5cm3/min 1cm3/min .5 cm3/min 6-20 days 10cm3/min

Product Cost $5,000 $3,000 $700+$20-$1,000/

print$680,000

Material Capabilities

Many powdered materials

ABS/PLA plastic

ABS/PLA Plastic

Plastics, 3 metals,

ceramic, sandstone

Plastics, metals,

ceramics

Page 11: Multi-Material 3D Printer

Introduction | Design and Construction | Business Plan

TOTAL ADDRESSABLE MARKET

• TAM of approximately 7.5 billion/year

• Based on projected $5000 price

• 10 year replacement cycle

• 3D printer market is rapidly growing

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Page 12: Multi-Material 3D Printer

Introduction | Design and Construction | Business Plan

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Page 13: Multi-Material 3D Printer

Introduction | Design and Construction | Business Plan

Create working prototype and find business

partners

Acquire venture capital/crowdfunding

Rollout-direct sale to consumers

Online marketing campaign

TO-MARKET PLAN

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Page 14: Multi-Material 3D Printer

Introduction | Design and Construction | Business Plan

PrototypeDevelopment

Business Plan

Launch Company

Construction/product dev.

Rollout through online store

Gathering Financial Backers

Strategic partnerships/other sales outlets

Page 15: Multi-Material 3D Printer

Introduction | Design and Construction | Business Plan

Completed initial prototype – $1,000

Production prototype – $20,000

Website/marketing costs – $10,000

Initial production run – Cost to be determined

TO-MARKET COST

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Page 16: Multi-Material 3D Printer

THANK YOU

THANKS TO DR. LOBUGLIO, DR. HALPIN, DR. BENNETT,NCSSM RESEARCH