Multi-Level Jobs in Vantage

M1 – MTO Top Assembly

P1 – Purchased Comp P2 – Purchased Comp P3 – Purchased Comp

Buy Direct

M2 – MTO Sub Assy

Pull as Assy

P2 P1

M3 – MTO Sub Assy A1 – MTS Sub Assy

P2 P2 P1 P1

M1 – MTO Top Assembly

P1 – Purchased Comp P2 – Purchased Comp P3 – Purchased Comp

Buy Direct

M2 – MTO Sub Assy

P2 P1

M3 – MTO Sub Assy A1 – MTS Sub Assy

M3 – MTO Sub Assy A1 – MTS Sub Assy

P2 P2 P1 P1

STOCK

Job No. 1 (2 levels)

Job No. 2

Make Direct to Job 1 Job No. 3

Make to stock

ManufacturingPurchasing

Purchase OrdersPurchase

To Stock

Purchase Direct

To Job

WT/200 – Emergency Trolley

6100796 (Base Fabrication)

6100533(Assembly Door)

6100789(Drawer Fab)

2CAT056(Castor)

2PLO29(Tray)

6201301 (Front Panel)

620334(Lock clip)

6201303(Body Panel)

2SHMS002(MS sheet 0.9x3x5)

2SHMS031(MS sheet 2.0x3x1.5)

Level 0

Level 2

Level 1

Sub Assembly Sub AssemblySub Assembly

Manufactured component

Manufactured component

Manufactured component

Purchased Purchased

PurchasedPurchased

Sales Order Demand10 Cabinets

KANBAN

STOCK

Job Number 1

Assembly 0Cabinet

Assembly 1Carcase

Assembly 2Door Assembly

Demand

Multi Level Jobs(Product marked as Make to Order)

TubeCell

SheetCell

RAW

MATERIALS

Purchase components

Cabinet Cell

WT/200Emergency Trolley

6100796(Drawer Fab )

6100533(Assembly Door)

6100789(Base Fabrication)

2CAT056(Castor)

2PLO29(Tray)

6201301 (Front Panel)

620334(Lock clip)

6201303(Body Panel)

2SHMS031(MS sheet 2.0x3x1.5)

Sales Order Qty 10

Job 1

Job 2

Job 3Disadvantages

Not How You OperateJob 2 not linked to Sales order3 Jobs to manage/Schedule ETCDoes not include Kanban

Kanban / Work Orderless Supply From Sheet & Tube Cell

WT/200Emergency Trolley

6100796(Drawer Fab )

6100533(Assembly Door)

6100789(Base Fabrication)

2CAT056(Castor)

2PLO29(Tray)

6201301 (Front Panel)

620334(Lock clip)

6201303(Body Panel)

2SHMS031(MS sheet 2.0x3x1.5)

Sales Order Qty 10

Job 1

Rotor Set Example

Single Level Jobs(All Assemblies marked as Make to Stock)

Sales Order Demand10 Rotor Sets

STOCK

Demand

Job Number 1Rotor Set

Supply

Demand

Job Number 2Male Rotor

Supply

Job Number 3Female Rotor

Supply

Demand

Advantages

Separate Route Cards

Materials Tied to CorrectLevels

Can sell as separate items

• Rotor Sets• Males• Females

Disadvantages

No Sales order – WorkPegging / Links

3 Separate Jobs to manage

3 Separate Jobs to ScheduleMove ETC

Sets are not tied together

Males & Female Rotors haveTo be processed throughStores

Sales Order Demand10 Rotor Sets

STOCK

Demand

Job Number 1Rotor Set

Supply

Job Number 2Male Rotor

Supply

Job Number 3Female Rotor

Supply

Demand

Advantages

Separate Route Cards

Materials Tied to CorrectLevels

Can sell as separate items • Rotor Sets• Males• Females

Sets are tied together

Males & Female Rotors do not go through Stores

Disadvantages

No Sales order – WorkPegging / Links

3 Separate Jobs to manage

3 Separate Jobs to ScheduleMove etc.

Single Level Jobs(All Assemblies marked as Make to Order)

Sales Order Demand10 Rotor Sets

STOCK

Demand

Job Number 1

Assembly 0Rotor Set

Supply

Assembly 1Male Rotor

Assembly 2Female Rotor

Demand

Multi Level Jobs(All Assemblies marked as Pull As Assembly)

Advantages

Separate Route Cards

Materials Tied to CorrectLevels

Can sell as separate items • Rotor Sets• Males• Females

Sets are tied together

Males & Female Rotors do not go through Stores

Single Job to manage, schedule, move etc.

Disadvantages

No Sales order – WorkPegging / Links

Sales Order Demand10 Sets of rotors

STOCK

Job Number 1

Assembly 0Rotor Set

Assembly 1Male Rotor

Assembly 2Female Rotor

Demand

Multi Level Jobs(Rotor Set marked as Pull Make to Order)

Advantages

Separate Route Cards

Materials Tied to CorrectLevels

Can sell as separate items • Rotor Sets• Males• Females

Sets are tied together

Males & Female Rotors do not go through Stores

Single Job to manage, schedule, move etc.

SO pegged to WO

Disadvantages

None

Questions?