multi 260 s - metabo service...−surface planer −thicknesser −circular saw −spindle moulder...

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W0039IVZ.fm

Betriebsanleitung . . . . . . . . . . . . . . . . . . . . .3Operating Instruction . . . . . . . . . . . . . . . . .19Betjeningsvejledning . . . . . . . . . . . . . . . . .33Handleiding . . . . . . . . . . . . . . . . . . . . . . . .47

Multi 260 S

Stefan Zindel

2

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U2W0039.fm

ENGLISH

XW0006E.fm Operating Instruction ENGLISH

1. Please Read First!.....................19

2. Safety .........................................19

2.1 Specified conditions of use .........19

2.2 General safety instructions .........19

2.3 Symbols used throughout these instructions........................20

3. Special Product Features.........20

4. Transportation and Installation.................................20

4.1 Machine installation ....................20

4.2 Wheel installation........................20

4.3 Thicknesser bed handwheel installation...................................21

4.4 Further preparations ...................21

4.5 Relocating the machine ..............21

4.6 Mains connection........................21

5. Operating Elements..................21

5.1 General safety devices ...............21

6. Surface Planer Mode ................22

6.1 Setup ..........................................22

6.2 Safety..........................................22

6.3 Operation ....................................23

7. Thickness Planer Mode............23

7.1 Setup ..........................................23

7.2 Safety..........................................24

7.3 Operation ....................................24

8. Operation With The Drilling And Morticing Attachment (Optional Accessory) ................................25

9. Circular Saw Mode....................25

9.1 Setup ..........................................25

9.2 Safety..........................................26

9.3 Operation ....................................26

10. Spindle Moulder Mode .............27

10.1 Setup ..........................................27

10.2 Safety..........................................28

10.3 Operation ....................................28

11. Care and Maintenance..............29

11.1 Replacing cutter knives...............29

11.2 Saw blade change ......................30

11.3 Care and maintenance ...............30

11.4 Machine Storage.........................30

12. Available Accessories..............31

13. Repairs.......................................31

14. Environmental Protection ........31

15. Trouble Shooting ........................31

15.1 All operating modes ....................31

15.2 Surface/thickness planer ............31

15.3 circular saw.................................31

15.4 Spindle moulder..........................31

16. Technical Specifications..........32

17. Available Accessories..............63

Table of Contents
• Read these instructions before use.
Pay special attention to the safetyinstructions.

• If you notice transport damage whileunpacking. notify your supplierimmediately. Do not operate themachine!

• Dispose of the packing in an envi-ronmentally friendly manner. Taketo a proper collecting point.

• Keep these instructions for refer-ence on any issues you may beuncertain about.

• If you lend or sell this machine besure to have the instructions go withit.

2.1 Specified conditions of use

This machine provides four differentoperating modes:

• Surface planer mode for surface planing of wood andwood-derived materials.

• Thickness planer mode for thickness planing of wood andwood-derived materials.

• Circular saw mode for sawing wood and wood-derivedmaterials. Do not use the circularsaw for rebating, tenoning andgrooving (use spindle moulderinstead).

• Spindle moulder mode for moulding wood and wood-derived materials.

Prior to operation the machine must beset up for the respective operatingmode. Set-in work is not permitted to be carriedout on the circular saw (high risk ofinjury). The permissible workpiece dimensionsmust be observed (see "Technical Spec-ifications"). Any other use is not as specified. Usenot as specified, modification of themachine or use of parts not tested andapproved by the equipment manufac-turer can cause unforeseen damage.

2.2 General safety instruc-tions

When using this electric tool observe thefollowing safety instructions, to excludethe risk of personal injury or materialdamage. Please also observe the special safetyinstructions in the respective chapters; Keep all documents, supplied with themachine, for future reference. Observe the statuary accident insurance

1. Please Read First!

2. Safety

institution regulations and regulations forthe prevention of accidents pertaining tothe operation of combination machinesand air tools, where applicable.

� General Hazard! Keep your work area tidy – a messywork area invites accidents. Be alert. Know what you are doing. Setout to work with reason. Do not operateelectric tool while under the influence ofdrugs, alcohol or medication. Consider environmental conditions. Keep work area well lighted. Prevent adverse body positions. Ensurefirm footing and keep your balance at alltimes. When working long stock use suit-able supports. Do not operate electric tool near inflam-mable liquids or gases. This combination machine shall only bestarted and operated by persons whoare familiar with combination machinesor planers, circular saws and spindlemoulders respectively, and who are atany time aware of the dangers associ-ated with the operation of such machine. Persons under 18 years of age shall usethis electric tool only in the course oftheir vocational training, under thesupervision of an instructor. Keep bystanders, particularly children,out of the danger zone. Do not permitother persons to touch the electric tool orpower cable while it is running. Do not overload electric tool – use it onlywithin the performance range it wasdesigned for (see "Technical Specifica-tions").

� Danger! Risk of electric shock! Do not expose electric tool to rain. Do not operate electric tool in damp orwet environment.Prevent body contact with earthedobjects such as radiators, pipes, cookingstoves, refrigerators when operating thiselectric tool. Do not use the power cable for any pur-pose it is not intended for.

� Risk of personal injury andcrushing by moving parts!

Do not operate the electric tool withoutinstalled guards. Always keep sufficient distance to thecutting tool. Use suitable feeding aids, ifnecessary. Keep sufficient distance to motor anddriven components when operating elec-tric tool. Ensure electric tool is discon-nected from power supply before servic-ing. Ensure that when switching on (e.g. afterservicing) no tools or loose parts are lefton or in the electric tool. Turn power off if the electric tool is notused.

19

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� Cutting hazard, even with thecutting tool at standstill!

Wear gloves when changing cuttingtools.

� Risk of kickback (workpiece iscaught by the saw blade and thrownagainst the operator):

Always work with a properly set rivingknife. Do not jam workpieces. Cut thin or thin-walled workpieces onlywith fine-toothed saw blades. Alwaysuse sharp saw blades. If in doubt, check workpiece for inclusionof foreign matter (e.g. nails or screws).

Drawing-in/trapping hazard! Ensure that no parts of the body or cloth-ing ca be caught and drawn in by rotat-ing components (no neckties, no loose-fitting clothes; contain long hair with hair-net).

� Hazard generated by insuffi-cient personal protection gear!

Wear hearing protection. Wear safety glasses. Wear dust mask if work generates dust. Wear suitable work clothes. When work-ing outdoors wearing of non-slip shoes isrecommended.

� Risk of injury by inhaling wooddust:

Dust of certain timber species (e.g. oak,beech, ash) can cause cancer wheninhaled: Always use a dust collector. Thedust collector must meet the followingrequirements:

− fitting the outer diameter of the suc-tion port;

− air volume ≥ 550 m3/h;

− vacuum at suction port of machine≥ 740 Pa;

− air speed at suction port of machine≥ 20 m/s.

� Hazard generated by modifica-tion of the machine or use ofparts not tested and approvedby the equipment manufactu-rer!

Assemble electric tool in strict accord-ance with these instructions. Use only parts approved by the equip-ment manufacturer. Do not make changes to any of theparts. Use only cutting tools according toEN 847-1. Use only matching saw blades and rivingknives.

� Hazard generated by electrictool defects!

20

Keep electric tool and accessories ingood repair. Observe the maintenanceinstructions. Check electric tool for possible damagebefore any use: Before operating theelectric tool all safety devices, protectiondevices or slightly damaged parts mustbe inspected for proper functioning asspecified. Check to see that all movingparts work properly and do not jam. Allparts must be correctly installed andmeet all conditions necessary for theproper operation of the electric tool. Damaged protection devices or partsmust be repaired or replaced by an qual-ified specialist. Have damaged switchesreplaced by a service centre. Do notoperate electric tool if the switch can notbe turned ON or OFF. Keep handles free of oil and grease.

2.3 Symbols used through-out these instructions

� Danger! Indicates risk of personalinjury or severe materialdamage.

� Risk of electric shock! Risk of personal injury by elec-tric shock.

Danger! Drawing-in/trappinghazard! Risk of personal injury by bodyparts or clothing being drawninto the rotating saw blade.

Caution! Risk of material damage

� Note: Supplementary information

• One machine – four operatingmodes: − surface planer − thicknesser − circular saw − spindle moulder

• Wide range of accessories.

• Latest technology for perfect per-formance.

4.1 Machine installation 1. Transport combination machine on

the pallet to a suitable location: − space required:

min. 3 m x 4 m Depending on workpiece dimen-sions more space may berequired.

− sufficient load bearing capacity − level

3. Special Product Features

4. Transportation and Installation

− even − dry − non-slip.

2. Remove packing and enclosed parts– do not yet remove the transportbrace inside the combinationmachine!

3. Unscrew and remove the metalclamps holding the combinationmachine on the pallet.

4. Extend transport handle (1) fully.

5. Hold combination machine with sev-eral persons at the transport handleand the opposite table edge (2) andlift it off the pallet.

Caution! Lift machine only at both

marked spots (1) and (2) . Other com-ponents are not designed for the ten-sile load by the machine weight.

6. Open the access door.

7. Loosen lock lever (3) and lift motorup.

8. While the motor is lifted up tightenthe lock lever.

9. Remove transport brace from underthe motor.

10. Close access door.

4.2 Wheel installation 1. Lift combination machine on one

side with the transport handle (1)and place a wooden block under thelifted side of the combinationmachine.

� Danger!As long as the machine is kept

in this tilted position, it must be keptfrom falling over by another person!

2. Put plastic protection covers overboth lifted feet of the machine.

1

2

3

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3. Remove wooden block and lower
the combination machine so it willstand on the protection covers.

4. Lift combination machine at the side(2) opposite the transport handle.

5. Place wooden block under the liftedside of the combination machine.

6. Put wheels (4) from below on thetwo lifted feet, making sure they goall the way up. Tab fold (5) with aplastic tip hammer or similar, if nec-essary.

7. Remove wooden block and lowercombination machine on the wheels.

4.3 Thicknesser bed hand-wheel installation

1. Place handwheel (6) on shaft (7).

2. Tighten fastening screw (8) with a4 mm hex key.

4.4 Further preparations 1. Insert the spindle moulder’s table

insert (9) in the table.

2. Put push stick (10) (feeding aid) intoits bracket

4.5 Relocating the machine 1. Extend transport handle fully.

2. Lift combination machine with thetransport handle (1) until the wheelsmake contact with the floor.

3. Move combination machine to thedesired location and set it down.

4

5

6

7

8

9

10

4. Push transport handle fully in.

4.6 Mains connection

� Danger! Electrical Hazard. Operate in dry environment

only. Operate machine only on a powersource matching the followingrequirements (see also "TechnicalSpecifications"):

− protected by a residual currentoperated device (RCD) of 30 mAcapacity;

− outlets properly earthed;

− 5-wire three-phase outlets withneutral lead;

− when a dust collector is used itmust also be properly earthed.

Position power supply cable so itdoes not interfere with the work andis not damaged.

Protect power supply cable from heat,aggressive liquids and sharp edges.

Use only extension cables of suffi-cient lead cross-section.

Do not pull on power supply cable tounplug.

� Check direction of rotation! Depending on the phase

sequence it is possible that themotorshaft will turn in reverse rota-tion. This can cause damage to themachine. Therefore – after each con-nection to a different power outlet –before putting on the flat belts thedirection of rotation must be che-cked: The arrow on the belt pulleymust point in the direction of rotation. With an incorrect direction of rotationthe phase sequence needs to be cor-rected by a qualified electrician at eit-her the power outlet or the powercable.

ON/OFF switch

� Note: The ON/OFF switch can be

locked to prevent unauthorized use. Forstarting the ON/OFF switch must beunlocked.

5. Operating Elements

12 1311

To unlock the ON/OFF switch:

1. Push stopper (11) up.

2. Unlock red OFF button (12) by turn-ing clockwise.

To switch ON:

• Press black ON button (13).

To switch OFF

• Press red OFF button (12).

To lock the ON/OFF switch:

1. Press the red OFF button (12).

2. Pull the stopper (11) downwardsand out. Block the stopper with a padlock, ifnecessary.

Belt drive

With the belt drive the motor power istransmitted for the individual operatingmodes:

− jointing – thicknessing – mortising;

− sawing and

− moulding.

In addition, the belt drive provides twodifferent speed settings in operatingmodes mortising and moulding. The belt drive is accessed by openingthe access door. To change between operating modesand/or speeds the flat belts are changedon the pulleys. Detailed information canbe found in the chapters explaining therelevant operating mode.

5.1 General safety devices

Access door with safety contact

The access door (14) prevents contactwith drive components inside the combi-nation machine, while it is running. Toprovide this protection the access door isequipped with a safety contact, which

14

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switches the motor off as soon as theaccess door is opened.
Emergency-stop pushbutton

With the E-STOP pushbutton (15) at theplaner/thicknesser the machine isswitched-off immediately in any operat-ing mode.

Undervoltage relay An undervoltage relay trips in the eventof a voltage failure to prevent restartingof the machine when the power isrestored. To restart, the black switch but-ton (13) must be actuated.

6.1 Setup

� Danger! Before setting the machine up:

− Switch machine OFF.

− Unplug.

− Wait until machine has come to acomplete stop.

Flat belt change For operation as planer the flat belt (16)must be positioned as illustrated:

If this is not the case, position it as fol-lows.


2. Loosen lock lever (17) and lift motorslightly with handle (18).

3. Take the flat belt that is not requiredoff the motor pulley (19).

4. Tuck the flat belts not requiredbehind the retaining springs (20) asillustrated, so they do not interferewith the drive belt on the pulleys.

5. Place the cutterblock’s flat beltcrosswise on the large diameter(front) (19) motor pulley.

6. Surface Planer Mode

15

16

17

18

20

19

22

Caution! The flat belt for the cutterblock

must run crosswise, as illustrated.Otherwise the cutterblock turns in thewrong direction!

6. Shift motor along the axis of themotor shaft fully to the rear: Thelarge diameter motor pulley must bein alignment with the cutterblock’spulley.

7. Tighten the flat belt by pushing themotor downward with the handle(18).

8. Lock motor in position with the locklever (17).


Work area preparationEnsure the removal of all not requiredobjects from the work area:

1. Saw blade and blade guard fullyretracted and covered by tableinsert?

2. Mitre fence dismounted?

3. Cutter fence completely dis-mounted?

4. Cutter spindle fully retracted andcovered by table rings and insert?

Fence installation • Slide fence carrier (21) on the guide

rail (22) and secure with the clamp-ing plate (23).

21

23

22

Cutterblock cover installation:1. Fasten the cutterblock’s arm (24) to

the outfeed table.

2. Slide cutterblock guard extrusion(25) in the seat on the arm of thecutterblock cover and lock withscrew (26).

Dust collection attachment installa-tion 1. Place the dust chute (27) of the dust

collection attachment on the thick-nesser bed (28). Lower thicknesserbed, if necessary.

2. Secure suction port in place by rais-ing the thicknesser bed.

3. Connect a suitable dust collector tothe suction port.

6.2 Safety

Safety devices • Cutterblock guard

The cutterblock cover prevents the rotat-ing cutterblock from being touched whensurface planing.For effective protection the cutterblockcover must always be adapted to theworkpiece.

Information for a safe operation

� Risk of kickback! Workpiece is caught by the

rotating cutterblock and thrown backagainst the operator:

− Always use sharp cutter knives.

− If in doubt check workpiece for inclu-sion of foreign objects (e.g. nails,screws, lose knots).

24

25

26

27

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− Always plane the workpiece over its
entire length.

� Risk of injury by touching therotating cutterblock:

− Always keep your hands well clearof the cutterblock.

− When jointing, use the jointerfence to provide firm support forthe workpiece. Use an auxiliaryfence when planing thin or nar-row stock, to keep your hands ata safe distance from the cutter-block.

− Always cover the part of the cutter-block that is not covered by theworkpiece with the cutterblockcover.

− Adjust the cutterblock cover exactlyto the dimension of the workpiece.

− Never reach with your hands underthe cutterblock cover when guidingthe workpiece!

− Use workpiece supports (such astable extensions) to keep longstock from losing its balance.

− Plane only stock which restssecurely on the table.

− Use a feeding aid (push block) whenplaning a small workpiece, whichcan not be guided with a sufficientsafety distance to the cutterblock.

− Do not pull the workpiece back overthe unguarded cutterblock!

� Risk of injury by cuts with thecutterblock at standstill:

− Always cover the cutterblock withthe guard extrusion of the cutter-block cover when the machine is notused as thickness planer.

6.3 Operation 1. Place stock against the jointer fence

(29).

2. Adjust cutterblock guard extrusion(30):

− Planing the face of a plank or work-pieces up to 75 mm thick: Use the adjusting screw (31) toadapt the guard extrusion to theheight of the workpiece. When guid-ing the workpiece, the hands slideover the guard extrusion.

29

31

30

− when planing narrow edges (edgejointing) or workpieces more than75 mm thick: Loosen adjusting screw (32) toadapt the guard extrusion to thewidth of the workpiece.

3. Adjust depth of cut with lever (33).

� Note: The max. chip removal in a single

pass is 4 mm.

4. The thicknesser feed can beswitched-off for surface planing. Toswitch off, pull lever (34) out until itengages.

5. Start motor.

6. Assume proper operating position:position yourself to one side of theinfeed table.

7. Feed workpiece straight across theinfeed table, holding your fingersclose together, guiding the work-piece with the palm of your hands.

8. Switch machine off if no further plan-ing is to be done immediately after-wards.

32

33

34

Workpiece dimensions • Width: max. 259 mm.

• Thickness: at least 4 mm more thanthe set planing thickness.

Tips and tricks • Plane stock with the grain, if possi-

ble.

• Use roller supports on both sides ofthe planer/thicknesser when work-ing long stock.

• It is better to make several passeswith less chip removal, than makingonly a few passes with a high depthof cut.

• When surface planing a warped(twisted) board, place on infeedtable with the hollow side facingdown.

• When surface planing short work-pieces: − use push stick; − feed workpiece with the small

face first; − guide workpiece turned approx.

20° against the direction of feed.

• Keep surfaces of planing beds clean– in particular, remove resin residuewith a suitable cleaning and mainte-nance spray (optional accessory).

• Apply an anti-seize compound to allplaning bed surfaces afterwards.This makes feeding easier and pro-vides for a smoother surface finish.

7.1 Setup



− Unplug.


Flat belt change For operation as planer the flat belt (35)must be positioned as illustrated:

If this is not the case, the flat belt mustbe positioned as detailed in chapter"Surface Planer Mode".

7. Thickness Planer Mode

35

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Work area preparation Ensure the removal of all not requiredobjects from the work area:

2. Mitre fence dismounted?



Dust collection attachment installa-tion The dust collection attachment consistsof two parts, the suction port (36) andthe dust chute (37). The duist chute isattached to a cantilever arm. The suctionport is put on the dust chute.

1. Set infeed table (38) with lever (39)to 4 mm planing thickness.

2. Swing dust chute over the cutter-block as illustrated. Both prongs ofthe dust chute must fit into therecesses to the left and right of thecutterblock.

3. Set infeed table with lever to 0 mmplaning thickness.

4. Connect a suitable dust collector tothe suction port.

7.2 Safety

Safety Devices • Dust collection attachment

The dust collection attachment (40) pre-vents that the rotating cutterblock can betouched when thickness planing.

• Anti-kickback lock

The anti-kickback lock (41) (inside theplaner, not visible) prevents the work-piece from being thrown back againstthe operator by the rotating cutterblock. All fingers of the anti-kickback lock must

3736

39

38

41

40

24

end in a point at their lower end. All anti-kickback fingers must automati-cally return to their rest position (down-wards).


Danger! Drawing-in/trapping hazard!

− Never reach with your hands intothe machine when guiding the work-piece!

− Use a feeding aid (push stick) if youwant to feed short stock into thethicknesser. Stock to be thicknessedmust be at least 200 mm long.

− Guide a workpiece on the outfeedside if it has been fed so far into thethicknesser that it can no longer besafely guided from the infeed side.

− Remove stuck stock only after motorhas come to a complete stop andthe machine is unplugged.

� Risk of kickback Risk of injury by workpiece

kickback (workpiece is caught by therotating cutterblock and thrown backagainst the operator):

− Do not jam workpieces.

− Operate machine only with a fullyfunctional anti-kickback lock.

− Always use sharp cutter knives.


− Always plane the workpiece over itsentire length.

− Do not thickness plane more thantwo workpieces at the same time.

� Risk of injury by touching therotating cutterblock:

− Always cover the cutterblock withthe the dust collection attachmentwhen the machine is used as thick-ness planer.

7.3 Operation 1. Loosen locking screw (42) and set

planing thickness with the hand-wheel (43).

− The thicknesser bed adjusts in arange from 4 mm to 155 mm.

− One full revolution of the handwheelmoves the thicknesser bed by4.7 mm.

424344

2. Tighten locking screw (42) again.

3. To thickness plane stock which sur-faces are not parallel, use suitablefeeding aids (make fitting tem-plates).

4. The thicknesser feed must beswitched on for thickness planing. Ifthis is not the case, lift lever (44) andpush it in.

5. Start motor.

6. Assume proper operating position:to feed the workpiece into themachine, position yourself offset toone side of the feed opening.

7. Feed workpiece slowly and straightinto the thicknesser. It will then beautomatically fed through the thick-nesser.

8. Guide workpiece straight throughthe thicknesser. To remove the workpiece from themachine, position yourself offset toone side of the outfeed opening.


Workpiece dimensions • Length: min. 200 mm.

• Width: max. 259 mm.

• Thickness: min 4 mm; max. 155 mm.

Tips and Tricks • Plane stock with the grain, if possi-

ble.

• Use roller supports on both sides ofthe planer/thicknesser when work-ing long stock.

• When thickness planing it is betterto make several passes with littlechip removal, than making only fewpasses with a high depth of cut.

• Keep surfaces of planing beds clean– in particular, remove resin residue

ENGLISH
with a suitable cleaning and mainte-nance spray (optional accessory).
• Apply an anti-seize compound to allplaning bed surfaces afterwards.This makes feeding easier and pro-vides for a smoother surface finish.

� Note:Further information on installation

and operation is found in the operatinginstructions supplied with the Drilling andMorticing Attachment.



− Unplug.


Flat belt change For operation with the Drilling and Mor-ticing Attachment the flat belt (45) mustbe put on as illustrated:

If this is not the case, the flat belt mustbe positioned as detailed in chapter"Surface Planer Mode".

Caution!When using the Drilling and

Morticing Attachment the speed ofthe chuck must be selected accor-ding to the mortising bit diameter!

The speed is set by changing the flatbelt:

• small (= rear) motor pulley (48): spindle speed 3900 min -1

for mortising bits 10 mm ∅ and up

• large (= front) motor pulley (49): spindle speed 6300 min -1

for mortising bits up to 10 mm ∅ To adjust the speed:



3. Shfit motor along the axis of themotorshaft: The motor pulley must

8. Operation With The Drill-ing And Morticing Attach-ment (Optional Acces-sory)

45

46

47

be in alignment with the cutter-block’s pulley

.

4. Tighten flat belt by pushing themotor downward with handle (47).



Adjusting the cutterblock cover:7. Adjust cutterblock cover (50) so that

the cutterblock is completely cov-ered.

9.1 Setup



− Unplug.


Flat belt change For operation as circular saw the flat belt(51) must be positioned as illustrated:





4. Tuck the flat belts not required (55)behind the retaining springs as illus-

9. Circular Saw Mode

48

49

50

51

52

53

55

54

trated, so they do not interfere withthe drive belt on the pulleys.

5. Place the flat belt for the saw spin-dle on the large diameter (front) (51)motor pulley (54).

6. Shift motor along the axis of themotor shaft fully to the rear: Thelarge diameter motor pulley must bein alignment with the pulley on thesaw spindle.







3. Cutterblock cover lowered on thetable?

4. Suction port disconnected from thedust collector and lowered?

Raising the saw blade 1. Remove table insert (56).

2. To raise the saw blade loosen locklever (57) and push lever (58) down-ward. To lock blade at desired depthof cut tighten lock lever (57) again.

56

5758

25

ENGLISH
3. Replace the kerf plate. To do so,
slightly bend the table insert apart atits rear and slide over saw bladeand riving knife. Then fit table insertflush into the saw table.

Rip fence installation • Slide fence carrier (59) on the guide

rail (60) and secure with clampingplate (61).

Mitre fence installation

The mitre fence can be used both infront of or behind the workpiece.

• When used in front of theworkpiece – especially suitable forcutting ledges and boards:

:

• When used behind the workpiece –especially suitable for cuttingsheets:

59

61

60

26

1. Loosen screws (62) until fence car-rier can be pushed in the groove ofthe sliding carriage.

2. Set to desired angle and tightenscrews (62).

3. Loosen screws (63), until fenceextrusion can be pushed on thefence carrier (64).

4. Shift wooden end piece (65) to otherend, if necessary. The end piecemust be fitted on the end of thefence extrusion that reaches to thesaw blade.

Caution!The fence extrusion must not

extend into the line of cut!

5. Tighten screws (63).

9.2 Safety

Safety Devices • Riving knife

The riving knife (66) prevents the work-piece from being caught by the risingteeth of the saw blade and being thrownagainst the operator. When sawing, the riving knife must bepositioned at a distance of 3 – 8 mmfrom the saw blade.

• Blade guard

The blade guard (67) protects againstaccidental contact with the saw bladeand from chips flying about. When using the saw, the blade guardmust alway be positioned so that the dis-tance between the workpiece and lowerfront edge of the blade guard is not morethen 2 mm.

• Push stick

The push stick (68) serves as an exten-sion of the hand and protects againstaccidental contact with the saw blade.

62

63

64

65

6766

68

Always use push stick if distancebetween

rip fence and saw blade is ≤ 120 mm.


� General Hazard: − Never cut several workpieces at the

same time – and also no bundlescontaining several individual pieces.Risk of personal injury if individualpieces are caught by the saw bladeuncontrolled.


kickback (workpiece is caught by therotating saw blade and thrown backagainst the operator):

− Do not attempt to stop the sawblade by pushing the workpieceagainst its side.

− Always hold the workpiece down onthe table and do not jam it.

− always work with a properly set riv-ing knife.

− Always use sharp saw blades. If indoubt check workpiece for inclusionof foreign objects (e.g. nails, screws,lose knots).

Danger! Drawing-in/trapping hazard!

− Use a feeding aid (push stick) if youwant to cut short stock.

− Never cut stock to which ropes,cords, strings, cables and wires areattached or which contains suchmaterials.

9.3 Operation 1. Set bevel angle:

− Loosen lock lever (69).

− Tilt the sawhead to obtain thedesired bevel angle.

− Tighten lock lever (69) to hold thesaw blade in position.

2. Set depth of cut: − Loosen lock lever (70) and push

lever (71) down. − Set desired depth of cut – the dis-

tance between workpiece andlower front edge of the bladeguard must not be more than2 mm.

69

70

71

ENGLISH
− Tighten lock lever (70) again to
hold the saw blade in position.

3. If necessary use fence, sliding car-riage or table extension.

4. Start motor.

5. Assume proper operating position.

6. Cut workpiece in a single pass.

7. Stop machine and lower the sawblade guard fully, if no further cuttingis to be done immediately after-wards.

Tips and Tricks • Use roller supports on both sides of

the saw when cutting long stock.

• To simplify repetitive cut-off workuse a stock stop.

10.1 Setup



− Unplug.


Flat belt change For operation as spindle moulder the flatbelt (72) must be positioned as illus-trated:





4. Tuck the flat belts (76) not requiredbehind the retaining springs as illus-trated, so they do not interfere withthe drive belt on the pulleys.

10. Spindle Moulder Mode

72

73

74

76

75

5. Place the flat belt (72) on the cutterspindle and on the motor pulley (75).

Caution!In spindle moulder mode the

cutter spindle speed must be selec-ted according to the cutter diameter!

Cutting speed in m/s

� Danger! At these combinations there is

an increased risk of kickback.

The speed is set by changing the flatbelt:

• small (= rear) motor pulley: (77) speed of cutter spindle 4500 min -1

• large (= front) motor pulley: (78) speed of cutter spindle 7000 min -1

6. Check direction of rotation of thecutter spindle: Turn motor pulley byhand in direction indicated by arrow– the cutter spindle must rotateclockwise (if viewed from top). If thisis not the case, take flat belt off thecutter spindle and turn over.




Cutter spindle-speed (min–1)

4500 7000

Cut

ter

diam

eter

(m

m)

180 42 m/s 66 m/s

160 38 m/s 59 m/s

140 � 51 m/s

120 � 44 m/s

100 � 37 m/s

77

78



2. Rip fence dismounted?

3. Suction port disconnected from thedust collector and lowered?

Cutter installation 1. Remove table insert and table insert

rings.

2. Loosen locking screw (79) andcrank cutter spindle with handwheel(80) fully up.

3. To lock the cutter spindle, slide thelong lock pin (81) through the slotinto the hole provided in the cutterspindle.

4. Loosen spindle nut (82) and removeany fitted cutters and spacing col-lars.

5. Fit new cutter and spacing collars onthe cutter spindle.

Caution! − Observe direction of rotation of

the cutter (counter-clockwise ifviewed from top)!

− The cutter must be positioned onthe cutter spindle as far downpossible!

6. Cover the clearance zone aroundthe cutter spindle with table insertrings that accommodate the cutterhead diameter.

7. Fill space between cutter and spin-dle thread with spacing collars.

79

8081

82

27

ENGLISH
8. Tighten spindle nut, with the open
end wrench supplied, hand-tightonly.

� Danger! − Do not extend open end wrench

for tightening the spindle nut.

− Do not tighten spindle nut by stri-king the wrench

− Remove lock pin (81) from thehousing.

9. Rotate cutter spindle by hand tosee that it runs clear of the tableinsert rings.

10. Crank cutter spindle fully down withhandwheel 80 and tighten lockingscrew (79).

Cutter fence installation 1. Install the cutter fence’s base first.

To do so, screw both bolts (83) intothe tapped holes in the machinetable

.

2. Fasten the articulated arm (84) withtwo each hexagon socket head capscrew and washer to the rear of thecutter fence’s base.

3. Slide the hexagonal extension arm(85) into the relevant bracket on thearticulated arm (84) and tighten.

4. Slide vertical holddown shoe (86)onto the extension arm and tighten.

5. Slide lateral pressure shoe (87) ontoextension arm and tighten.

6. Connect a suitable dust collector tothe cutter fence’s base.

Guard plate installation 1. Slide guard plate (88) into the

groove in the sliding carriage (89),right up against the mitre fence andtighten both screws on the rear ofthe guard plate.

83

84 85 86 87

88 89

28

2. Make a test pass with the slidingcarriage (motor OFF, without stock):The guard plate must always stayclear of the cutter by at least 10 mm.

10.2 Safety

Safety devices • Cutter fence with lateral pressure

shoeThe cutter fence and lateral pres-sure shoe provide a support for thesafe guiding of the workpiece, pro-tect against accidental contact withthe cutter and chips flying about.

• Guard plate The guard plate protects againstaccidental contact with the cutter.


� General Hazard: − Install only suitable cutters. A cutter

must correspond to EN 847-1 andcarry the follwing markings: − "HAND FEED"

or − "MAN".

The installation of grinding or polish-ing disks is not permissible.

− Before switching on check to seethat the cutter is securely clamped.

− Before switching on check to seethat the cutter can turn freely. To doso, turn cutter carefully by hand –Caution – cutting hazard!

− Always work one workpiece at atime.

− Depending on the job use suitablesafety devices, which prevent acci-dental contact with the rotating cut-ter. Adapt these safety devicesexactly to the respective applicationand the workpiece dimensions.

− Use a feeding aid if you are going towork a workpiece less than 300 mmlong.

− Always feed the workpiece againstthe cutter’s direction of rotation.


kickback (workpiece is caught by therotating cutter and thrown backagainst the operator):

− Always use sharp cutters only.


− Depending on the job use suitablesafety devices, which prevent acci-dental contact with the rotating cut-ter. Adapt these safety devicesexactly to the respective applicationand the workpiece dimensions.

− Adapt spindle speed to the cutterdiameter.

10.3 Operation 1. Depending on job, install and adapt

cutter, cutter fence, lateral pressureshoe and/or guard plate. Also use sliding carriage, G-crampsor table extension, if necessary.

2. Adjust spindle speed relevant to thecutter diameter.

3. Start motor.

4. Assume proper operating position.

5. Loosen locking screw (90) and setcutting height with handwheel (91)(any possibly fitted auxiliary fencewill be cut by this process). Tightenlocking screw (90).

� Note:The auxiliary fence is a wearing

part. It is therefore necessary to fabri-cate a new auxiliary fence if the clear-ance zone around the cutter hasenlarged the extent that the workpiececan no longer be safely guided.

6. Work the workpiece.

90

91

ENGLISH
7. Use a push block when working the
ends of narrow stock.

8. When working across the grain(making slots and tenons), use ten-oning table, stock clamp (92) andsliding carriage (93).

� Note:Further information on installation

and operation is found in the operatinginstructions supplied with the TenoningTable.


Tips and Tricks • Always make several passes if a

large amount of material needs tobe removed.

• Make trial cuts on a piece of scrapbefore working the actual work-piece.

• When working complex shapes,make jigs and guides to guide theworkpiece properly.

� Danger! Prior to all servicing:


− Unplug.


Replace defective parts, especially ofsafety devices with genuine replace-ment parts only. Parts not tested andapproved by the equipment manufac-turer can cause unforeseen damage.

After all servicing:

− Check to see that all safetydevices are operational.

11. Care and Maintenance

92 93

− Make sure that no tools or otherparts remain on or in themachine.

Repair and maintenance work otherthan described in this section shouldonly be carried out by qualified speci-alists.

11.1 Replacing cutter knives

� Note: Worn cutter knives are noticeable

by

− reduced planing performance;

− increased risk of kickback;

− motor overloads.

� Danger! Risk of personal injury by cuts

from the cutter knives! Wear gloveswhen changing cutter knives.

To remove the cutter knives:

1. Unplug power cable. 2. Remove the fence. 3. Remove the cutterblock cover 4. Turn the three square-head bolts

(94) of the cutter knife lockbar (95)all the way in (wear gloves!).

5. At first remove cutter knife (96), thencutter knife lockbar (95) from thecutterblock (97).

6. In the cutterblock’s groove there arestill two springs. Note exact positionof the springs (for reassembly), thenremove them.

7. Clean all surfaces of cutterblock andcutter knife lockbar with a suitablesolvent.

� Danger! Do not use cleaning agents

(e.g. to remove resin residue) thatcould corrode the light metal compo-nents; the stability of the light metalcomponents would be adverselyaffected.

949596

97

To install the cutter knives:

� Danger! − Use only suitable cutter knives

conforming to EN 847-1 (see"Available Accessories") – unsui-table, incorrectly mounted, bluntor damaged cutter knives canwork loose or increase the risk ofkickback considerably respec-tively.

− Always replace both cutterknives.

− On the cutterblock and cutterknife lockbar the numbers "1"and "2" respectively are punchedin. When reassembling, ensurethat the numbers on cutterblockand cutter knife lockbar match,otherwise damage to the bearingscould occur by a balance error.

− Only cutter knives marked "HSS"or "HS" can be resharpened! When resharpening, remove thesame amount of material fromboth cutter knives, otherwise abalance error may cause damageto the bearings.

− Cutter knives can only be reshar-pened down to a minimum widthof 12 mm.

− Install cutter knives using onlygenuine replacement parts.

8. Place spring clips back into their ori-ginal position in the cutterblock’sgroove.

9. Place the cutter knife lockbar in thecutterblock’s groove. Turn the threesquare-head bolts so far out that thecutter knife will just slide in.

10. Insert a sharp cutter knife and adjustposition with the cutter knife lockbar,so that neither protrudes over theedge of the cutterblock.

11. Place cutter knife setting gauge onplaner bed in the direction as indi-cated by the arrows in the illustra-tion:

The setting gauge (98) must restwith its edge (99) on the front edgeof the infeed table (100). The pin (101) of the setting gaugemust engage in the cutterblock’sgroove. The cutter knife (102) must protrude

98 99

100

101

102

29

ENGLISH
so much that it will touch the settinggauge.
12. To tighten the cutter knife, turn thethree square-head bolts of the cutterknife lockbar fully out. Start with thetwo outer bolts, then tighten the cen-tre bolt.

� Danger! − Do not extend tool when tighte-

ning the bolts.

− Do not tighten bolts by strikingthe wrench.

13. Install the cutterblock guard extru-sion.

11.2 Saw blade change

� Danger! Directly after cutting the saw

blade can be very hot – burninghazard! Let a hot saw blade cooldown. Do not clean the saw bladewith combustible liquids. Risk of injury, even with the blade atstandstill. Wear gloves when chan-ging blades. When assembling, the direction ofrotation of the saw blade and outerflange must be observed!

1. Remove table insert (103).

2. Raise saw blade and lock in posi-tion.

3. Remove the blade guard (104).

4. Hold the saw spindle with the reten-tion pin (105) to lock it.

5. Loosen arbor bolt (106) with span-ner (L.H. thread!).

6. Remove outer blade collar (107),washer and saw blade from the sawspindle.

103

104

105

107

106

30

7. Clean clamping surfaces of outerblade flange and saw blade.

� Danger! Do not use cleaning agents

(e.g. to remove resin residue) thatcould corrode the light metal compo-nents of the saw; the stability of thesaw would be adversely affected.

8. Put on a fresh saw blade (observedirection of rotation!).

� Danger! Use only suitable saw blades

(see "Technical Specifications") –when using an unsuitable or dama-ged blade parts could be explosive-like hurled from it by centrifugalforces. Do not use:

− saw blades made of high speedsteel (HS);

− saw blades with visible damage;

− cut-off wheel blades.

� Danger! − Mount saw blade only using

genuine parts.

− Do not use loose-fitting reducingrings; the saw blade could workloose.

− Saw blades have to be mountedin such way that they do notwobble or run out of balance, andcan not work loose during opera-tion.

9. Put on the outer blade flange (107).

10. Screw on arbor bolt (106) withwasher (L.H. thread!) and tightenhand-tight only.

� Danger! − Do not extend arbor bolt tighte-

ning wrench.

− Do not tighten arbor bolt by stri-king the wrench.

− After tightening the arbor bolt donot forget to remove the retentionpin!

11. Replace table insert (103) flush withthe table top.

12. Install blade guard (104).

11.3 Care and maintenance

� Danger! The checks and procedures

described here are meant to help ope-rate the machine safely! Should therebe faults evident on any of these com-ponents, the machine must not beused until these faults have beenremedied in a workmanlike manner.

Before starting any work 1. Check power supply cable for dam-

age, if necessary have replaced bya qualified electrician.

2. Remove sawdust and chips.

3. Check cutter knives for: − tight seat − sharpness − general condition

(no notches etc.)

4. Check the thicknesser’s anti-kick-back lock: − mobility of anti-kickback fingers

(must fall down by their ownweight)

− points of anti-kickback fingers(not rounded)

5. Check circular saw: − Distance saw blade – riving knife

OK? (3 – 8 mm) − Riving knife and blade guard

undamaged?

6. Check spindle moulder: − Cutter guard undamaged?

Weekly: 1. Remove chips and dust with dust

collector or brush from: − thicknesser bed spindles; − height setting mechanism of the

cutter spindle; − height setting mechanism of the

circular saw; − adjustment elements of the circu-

lar saw; − telescopic type ball bearing trav-

eller and track of the sliding car-riage.

Caution! Do not spray care and mainte-

nance spray on flat belts and pulleys– this will cause the flat belt to slip.

2. Apply a light coat of anti-seize com-pound to infeed table, outfeed tableand thicknesser bed.

11.4 Machine Storage

� Danger! Store machine so that

− it can not be started by unauthori-zed persons and

− nobody can get injured while themachine is switched off.

Caution!Do not store machine unpro-

tected outdoors or in damp environ-ment.

ENGLISH

For special tasks the following accesso-ries are available at your specializeddealer – see back cover for illustrations:

A Drilling and Morticing Attachment for drilling mortices of max. 100 mmdepth and max. 100 mm long.

B Table Extension required for working long stock.

C Sliding Carriage Side Extension required to work wide stock.

D Stock Stoprequired for repetitive cut-off work.

E Tenoning Table required for unproblematic tenon-ing.

F Curved Moulding Stop required for the exact guiding ofcurved stock.

G HS Cutter Knives 260x20x2.5 for extended edge life. Resharpen-able.

H TCT Saw Blade 250x3.2/2.2x30 24 ATB for rip and crosscuts in grown tim-ber and particle board.

I TCT Saw Blade 250x3.2/2.2x30 48 UAT for rip and cross cuts in panels,plastics, aluminium and high-qualityveneered sheets.

J TCT Saw Blade 250x3.2/2.2x30 60 combinationATB General purpose saw blade forplastics and non-ferrous metals.

K TCT Saw Blade 250x3.2/2.2x30 80 trapezoidal flatteeth General purpose saw blade forplastics and non-ferrous metals.

L Ball Transfer Stand for exact guiding of long stock.Used with either swivel ball or rollerhead.

M WAXILIT Anti-seize Compoundimproves stock gliding quality onthe planing beds.

N Care and Maintenance Spray to remove resin residue and for pre-serving the metal surfaces.

� Danger! Repairs to electric tools must

be carried out by qualified electrici-ans only!

Electric tools in need of repair can besent to the service centre of your coun-try. Refer to the spare parts list for theaddress.

Please attach a description of the fault tothe electric tool.

12. Available Accessories

13. Repairs

The machine's packaging can be 100 %recycled.

Worn out machines and accessoriescontain considerable amounts of valua-ble raw and plastic materials, which canbe recycled.

These instructions are printed on chlo-rine-free bleached paper.

� Danger! Prior to any servicing:

− Switch Off.

− Unplug.


Check to see that all safety devices areoperational after any servicing.

15.1 All operating modes

Motor does not run No supply voltage.

− Check cables, plug, outlet andmains fuse.

Access door not closed.

− Close access door.

ON/OFF switch locked.

− Unlock ON/OFF switch by turningclockwise.

Undervoltage relay tripped by tempo-rary voltage failure.

− Start again.

Motor has overheated, e.g. due to bluntcutting tools, overloading or chipbuildup.

− Remove cause for overheating andallow to cool down for approx. 10minutes, then start again.

15.2 Surface/thickness planer

Performance lessens Cutter knives blunt.

− Install sharp knives.

Flat belt slips.

− Re-tension flat belt.

Planed surface not smooth Cutter knives blunt.


Cutter knives blocked by chips.

− Remove chips.

Moisture contents of workpiece too high.

− Dry workpiece.

Planed surface cracked Cutter knives blunt.


14. Environmental Protection

15. Trouble Shooting

Cutter knives blocked by chips.

− Remove chips.

Workpiece was planed against the grain.

− Plane workpiece in opposite direc-tion.

Too much material removed in one pass.

− Make several passes at less depthof cut.

Worked surface uneven Cutter knives are installed unequal.

− Adjust cutter knives with settinggauge.

Feed rate too little (thicknessing) Resin buildup on thicknesser bed.

− Clean thicknesser bed and applylight coat of anti-seize compound.

Feed rollers stiff.

− Repair feed rollers.

Flat belt slips.


Workpiece jams(thicknessing) Too much material removed in one pass.

− Make several passes at less depthof cut.

15.3 circular saw

Loss of cutting performance Saw blade blunt (possibly temperingmarks on blade body)

− Replace saw blade.

Flat belt slips.


Sliding carriage stiff: Guide elements dirty.

− Clean guide elements with brush,compressed air or dust collector.

15.4 Spindle moulder

Performance lessens Cutter blunt.

− Replace cutter.

Flat belt slips.


Blocked dust port No dust collector hooked up:

− connect dust collector.

Dust build-up around the cutter spindle.

− Remove table insert rings, movecutter spindle up and down andclean surroundings with brush orcompressed air and dust collector.

Sliding carriage stiff: Guide elements dirty.

− Clean and lubricate guide elements.

31

ENGLISH

16. Technical Specifications

Multi 260 S1 ~ 230V

Multi 260 S3 ~ 400V

Combination machine Length (in transport mode, w/o add-on parts) Width (in transport mode, w/o add-on parts) Height (in transport mode, w/o add-on parts) Weight (w/o add-on parts) Operating mode Power input P1Power output P2Voltage Nominal current Frequency IP rating Protection class Insulation class

mm mm mm kg

S6 (%)W W VAHz SKIP–

1120850860166

4021501500

230 ~ 19.550

I44F

1120850860166

4022001500

400 ~ 34

50I

44F

Surface/thickness planer No-load speed n0 Cutterblock - diameter Cutter knife - length Cutter knife - width Cutter knife - thickness

Surface planer Planing beds - overall length Infeed table - length Max chip removal Max width of cut

Sound power level - idle running* Sound power level - working*

Sound pressure level at workplace - idle running* Sound pressure level at workplace - working*

Thickness planer Thicknesser bed - length Thicknesser bed - width Thicknesser bed - setting range Max width of cut Max chip removal Feed rate



min-1

mm mm mm mm mm mm mm mm

dB (A) dB (A) dB (A) dB (A)

mm mm mm mm mm

m/mindB (A) dB (A) dB (A) dB (A)

650062

26020

31040

5204

25989

98.585.5

92590258

4 – 150259

47

107100

9494.5

650062

260203

1040520

4259

8998.585.5

92590258

4 – 150259

47

107100

9494.5

Circular saw No-load speed n0 Saw blade - outer diameter

Saw blade - arbor bore Saw blade - tilting range Cutting height at 0° Cutting height at 45° Sliding carriage - width Sliding carriage - length Sliding carriage - travel



min-1

mm mm

° mm mm mm mm mm


4800250

300– 45

9058

14010801320

9010683.594.5

4800250

300– 45

9058

14010801320

90106

83.594.5

Spindle moulder No-load speed n0 Cutter spindle diameter Max. cutter diameter in table Max. cutter diameter in cutter fence Cutter spindle vertical setting range Cutter spindle capacity under nut Cutter spindle direction of rotation (viewed from top) Sliding carriage - width Sliding carriage - length Sliding carriage - travel



min-1

mm mm mm mm mm

– mm mm mm


4500 / 690030

150180125

92left

14010801320

8792.5

8289

4500 / 690030

150180125

92left

14010801320

8792.5

8289

* The noise emission was esablished according to EN 861, based on operating conditions as defined in ISO7960:1995, Appendixes Band C.The values shown are emission levels and are not necessarily safe working levels. Although there is a connection between emission andimmission levels, it can not be reliably concluded whether additional measures are required. The factors, influencing the actual immissionlevel present at the workplace, include duration of exposure, room characteristics, other sources of noise, etc., such as the number ofmachines and other adjacent processing operations. In addition, the permissible immission level may vary from country to country. This information is nevertheless suitable to assist the user of the machine in his assessment of the exposure and risk.

32

U3w0039.fm

A 092 005 4056 B 092 005 3947 C 092 005 4072

D 092 005 4110 E 092 005 4080 F 092 005 4099

G 092 005 4030 H 091 003 0990 I 091 003 1015

J 091 003 1023 K 091 003 1031 L 091 005 3353

M 431 306 2258 N 091 101 8691

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multi 260 s - metabo service...−surface planer −thicknesser −circular saw −spindle moulder...

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