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Document Logistic SystemsThe right choice for all requirements

Flexibility is thecapability of adjustmentto changing circumstances

Müller Apparatebau -Tradition and Focused Expertise

Change alone is invariable. Or are you sure how the market of the future will appear? The complexity of demand increases all the time. In our day-to-day business, we have to adjust continuously to new situations.

Having installed our tailor-made Document Logistic Systems embracing cutting, accumula-ting, folding, stacking, stitching, sorting and inserting equipment, you can readily react philosophically to changes in the market - because each system is built up of various system modules in accordance with your own specifications and requirements.

Flexibility essentially signifies the discovering of the possibilities of selection – new planning, extending, modernising or supplementing. The Müller system modules are not only mutually compatible but also fit in with already existing equipment, without difficulty.

Innovative techniques, developed for the latest document management solutions, the Com-pany of Müller Apparatebau is a specialised mechanical engineering firm in the docu-ment handling and processing industry. Müller components and systems have been in service throughout the world for 40 years.

In Kranzberg, Bavaria around 80 workforce members are permanently occupied with developing and manufacturing tailor-made document logistics systems, and this with one hundred per-cent efficiency and quality.

A brief overview of the corporate history of Müller Apparatebau:

1965 – The launching of Müller Apparatebau by Mr. Manfred Müller for the production of docu-ment processing machines.1971 – Inauguration of the headquarters of the corporation for technical assembling and adminis-tration.1980 – Introduction of microprocessor techniques and CNC manufacturing equipment. The first Auto-

matic Forms Cutter was introduced to the market and was the core product of the Müller range for many years.1988 – Introduction of modular techniques. All components of the equipment became compa-tible with the assistance of a new communications interface.1999 – Removal to the present location inKranzberg, Bavaria.2002 – Production of the first Unwinder andRewinder.2003 – Development of the Müller InsertingSystem. The pilot project was installed at the ING-DiBa Banking Company.2007 – Build-up of collaborative activities withefficient marketing and sales agencies to enhance the market presence of the Müller equipment.2008 – First official appearance of Müller Appa-ratebau at the ‚drupa‘ Trade Fair in Dusseldorf, Germany and the first exhibition at the headquarters in Kranzberg, Bavaria.2010 – Presentation of the new Inserting System Series 9000 at the IPEX Trade Fair in Birmingham, U.K.

Intelligently checked, collated and ... posted into the envelope!

All new challenges are solved without difficulty on a daily basis by the compatibility of the Müller System Modules – no matter what you are seeking – the design of new equipment for your current requirement – or the adaptation of a system already in service. There are a number of options available for adding to your new or existing system to complement your individual output facility.

· Matching of all channels possible· Trucks for post boxes· Card dispenser· Suction and friction feeders· Enclosures routing· Flip-flop switchover for enclosure stations

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Vertical Stacker Pinfeed/Pinlesscontinuous

ZIP code sepa-ration or marking

Cut sheet Envelope Feederfor 2000 envelopes

Document Surveil-lance System (DSS)

All populartypes of reading

InSErTIng SYSTEMSInserting System 8000

· 3 cut sheet feeding channels· OCR match code reading· 5 Enclosure Feeders· Document Surveillance System (DSS)

Series 9000C4 + C5 + DL size

Series 8000C5 + DL size

Series 6900C4

Series 7000DL size

Series 7000/8000 + 6900C4 + C5 + DL size

up to 6,000 cycles/hourup to 12,000 cycles/hour up to 6,000 cycles/hourup to 15,000 cycles/hour

· cut sheet feeding· 2 Enclosure Feeders· Central Control System

· continuous feeding· cut sheet feeding· 6 Enclosure Feeders· Waste Extraction Unit

· cut sheet feeding· 6 Enclosure Feeders

· continuous feeding from roll· cut sheet feeding· 2 Enclosure Feeders· Central Control System

· system combination for processing 2 different envelope sizes in one job· cut sheet feeding· integrated Stitcher· 1 Enclosure Feeder

up to 15,000 cycles/hour

High performance cutting –solo or online

Top-rate technology and high rated reliability for the most various of demands in pinfeed and pinless processing, whether from stacks, from the roll, or online from the printer. Numerous options (even subsequently installable), permit a practically unlimited range of facilities. All solo cutting machines are integration-enabled into cutting lines.

· Waste Chopper· Roll transport carriage· Central Control System· DSS - Document Surveillance System· Waste Extraction Unit· Processing of odd and even groups

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Specialized cutout technology

Longitudinal cut-ting technology

Cutting ofcut sheets

Dual endlessfeeding

Receiving Tray Group separation Pinfeed/pinless processing

CUTTIngHIgH-SPEED Cutting line1-up/2-up, pinfeed/pinless

· Unwinder with integrated Vacuumbox up to 240 m/min· Automatic Forms Cutter for pinfeed/pinless· Merger· Drop stacking unit for continuous processing

Cutting line for2-up, pinfeed

Cutting line for1-up/2-up, pinfeed/pinless




· Unwinder with integrated Vacuumbox· Slitter and Merger· Automatic Forms Cutter· Drop stacking unit for continuous processing

· Unwinder with integrated Vacuumbox· Automatic Forms Cutter· Sequencer· Group separation· Drop stacking unit for continuous processing· Waste Extraction Unit

· Vacuumbox· Automatic Forms Cutter· Sequencer with job separation· Drop stacking unit for continuous processing

· Vacuumbox· Automatic Forms Cutter· Drop Stacker

· Unwinder with integrated Vacuumbox· Automatic Forms Cutter· Sequencer· Ejection to the left side: folding line· Ejection to the right side: stitching line· Drop stacking unit for continuous processing

Stitcher and Tape glue System integrated in Inserting System Series 7000/8000

Dynamic Stitcher inte-grated in C4 Inserting System Series 6900

System for processing travel vouchers

Standard stitching lineup to 5.000 stitches/hour

Cut sheet systemwith 2 Stitchers

Cheque books / vouchers and much more – fully automatically stitched and back-stripped

The best-placed Stitching module for simple and multiple (also dynamically) stitching is up front, followed-up by the Tape Glue module - it couldn‘t be simpler!

Both components correspond throughout to the Müller modular system and can be combined rapidly without difficulty together with other components.

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Stitching from bottom

Cheque books Single or multiple stitching

Continuousfeeding

Dynamical stitching

Cut sheetfeeding

Dynamicback-stripping

STITCHIng/BACK-STrIPPIng

Cheque-/Voucherbookproduction

Dynamically stitching up to100 sheets in one job

· Un- and rewinder move- able with transport rolls

· Automatic detection of rotating direction· Automatic detection of roll diameter· Unwinding controlled by sensors in the vacuumbox· One button operation over the display (only start/stop)

· Integrated Vacuumbox equipped as standard

· Various speeds for Unwinders and rewinders

· Pneumatic fixation of the roll core· Automatic engaging and disengaging of the roll core

Advantage:The modules can be easily transported to different systems where they are needed.

Advantage:No programming necessary – just place the paper andpress start!

Advantage:Optimized paper flow.There is no additional distance necessary for the paper loop between Unwinder and printer or Automatic Forms Cutter – this saves space.

Advantage:The best-placed modulefor each application

Advantage:Only one button is necessary to lift and drop the roll. It couldn`t be more simple.

Convincingadvantages

Müller Unwinders and Rewinders are the ideal supplements for an inserting system. Simple operation, short equipping times and processing speeds up to 240 metres per minute guarantee efficiency right from the start.

Both modules are extremely flexible and operational with numerous systems through their compatibility with all conventional printing systems, and self-arrester feet regulating facilities.

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Dual continuous feeding

Splicetable UP3i - interface WasteExtraction

Hand lifttruck for rolls

Compressor Differentadapters

UnwInDIng/ rEwInDIng

Müller Un- andrewinding system

with Océ VS7000

roll feeding to cut sheetprinting system

Drop Stacking System with continuous feeding online to banderoling machine

Inserting System combined with cut sheet printing system

Modular re- and Unwinding system combined withcontinuous printer

we can also communicate with others...

Müller modules are also easily combined with all conventional printers, booklet-makers, banderole- and film packaging machines, robotic systems, job systems...

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Combination with punching machine

Online from printer Online to book-binder system

Connection to franking machine

Online torobot system

Punching Roll feeding 1-up/2-up

roll feeding onlineto Xerox nuvera

Preprint:continuous to cut sheet

Postprint:fully automatic drop stacking system

OnLInEAPPLICATIOnS

Continuous processing in 2-up System for processing personalized plastic cards and documents (carriers)

Cut sheet feedingcombined with labellingand punching machine

2 in 1 – processing of differentsizes without changes

· different document sizes in one job· different folding lengths in one job· dynamic group sizes

· up to 6 cards· online to inserting system· online to cut sheet system· online to card feeding system

The Müller modular system forthe letter output of the future

Letter shops are developing into output centres for invoices and extensive documentation, mail rooms ensure their capacity utilisation by taking on complicated direct advertising mailings and with the help of complex output software web printers produce documents with widely vary-ing page numbers in constant rotation, which

then have to be processed by intelligent inser-ters as mixed mail in standard or large format. There are many possibilities realisable with, by now practically 100 freely combinable Müller modules.

You bet - we have the solution.

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Alignment Unit Knife Folder Glueing Unit Dual processing Customizedheight adaption

Labelling Machine Customizedpainting

System for “envelopein envelope”-application

· Feeding 1: Cut sheet with match code reading· Inserting unit 1: Series 7000· Feeding 2: Cut sheet with match code reading· Inserting unit 2: Series 7000· Conveying possibilities for separate insertings

CUSTOMEr-SPECIFIC SOLUTIOnS

Müller Apparatebau GmbHFlurstraße 38D - 85402 KranzbergFon +49 (0)8166 - 670-0Fax +49 (0)8166 - [email protected]

The Success FactorExperience andTrade Competence

More than 40 years of innovation, over 40 years of experience – for our customers, this means a maximum of product security. This is only possible when we develop, produce and coordinate all the components, from the mechanics, via the electro-nics, right through to the software within our own enterprise. This makes our business independent of suppliers and enables us to react rapidly and flexibly to the requirements of our customers.

The best techniques are useless unless they corres-pond to customer requirements. This highlights the second aspect of our trade experience. We analyse your situation and then provide you with a suitably tailor-made system.

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