mtu commercial marine engines

Power. Passion. Partnership.

A TOGNUM GROUP BRAND

We move you.With reliable power.

Commercial Marine

We move you. With reliable power. I Commercial Marine I 3

I A CUSTOMER-ORIENTED TECHNOLOGICAL LEADER.

II WATER IS YOUR ELEMENT. MTU IS YOUR PROPULSION.

8 Propulsion for Inland and Coastal Cargo Vessels

10 Propulsion for Tugs and Pushboats

12 Propulsion for Passenger Vessels and Ferries

14 Propulsion für Offshore Vessels and Crew Boats

16 Propulsion for Special Vessels

III COMMERCIAL PROPULSION OVERVIEW

20 Series 60

22 Series 2000 for Vessels with Unrestricted Continuous Operation

24 Series 2000 for Fast Vessels with High or Intermittend Load Factors

26 Series 4000 for Vessels with Unrestricted Continuous Operation

28 Series 4000 for Fast Vessels with High Load Factors

30 Series 1163

32 Series 8000

IV SYSTEMS SOLUTIONS

36 Diesel-Mechanic Propulsion Systems 37 Diesel-Electric Propulsion Systems

38 Combined Propulsion Systems

39 Noise Reduction Technologies

40 Emissions Reduction Technologies

41 Gas-Protected Operation

V SHIP AUTOMATION SYSTEMS

44 MTU Standard Ship Automation Systems

46 MTU Callosum – Integrated Ship Automation System

VI MTU_VALUE CARE 50 MTU_ValueService

52 MTU_ValueSpares MTU_ValueExchange

VII QUALITY AND CERTIFICATIONS

Contents


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1 Power MTU meets even the most demanding propulsion requirements with powerful

and reliable engines and propulsion systems.

2 Passion MTU is passionate about fulfi lling the needs of its customers with the utmost

professionalism and precision.

3 Partnership MTU is a reliable and trend-setting partner which acts with foresight in a

results-oriented manner.

4 Technological leader As a supplier of high-quality, performance propulsion solutions, MTU stands

for the highest level of technological expertise.

MTU is one of the Tognum Group’s fl agship brandsWith its two business units – Engines and On-site Energy and Components – the Tognum Group is one of the world’s leading suppliers of engines, propulsion systems and distributed energy systems. These products are based on diesel engines up to 9100 kW (12203 bhp), gas engines up to 2150 kW (2883 bhp) of power, fuel cells up to 345 kW (463 bhp) of power and gas turbines with up to 50000 kW (67050 bhp).

The Engines business unit’s product range is comprised of MTU engines and propulsion systems for marine vessels, heavy land, rail and mili tary vehicles and for the oil and gas industry.

The Onsite Energy and Components business unit’s product portfolio comprises MTU Onsite Energy distributed energy systems as well as components for engines and propulsion systems. The energy systems consist of diesel engines for emergency power generation, including base and peak load, as well as cogeneration power plants – gas engines, fuel cells and gas turbines – that generate both electri city and heat.

An expert technological leaderSince its founding, MTU has set standards in technological expertise, innovative ideas, and customized product and systems solutions. At MTU, research is a tradition. We concentrate our innovation on the systematic advancement of our core competencies in the areas of fuel injection, turbo charging, and electronics right from the start.

A passionate engine specialistWe spend every day working with our customers to fi nd the propulsion systems that best fi ts their needs. Whether a standard system or a customized solution – we passionately assume responsibility in the art of engine building.

A reliable partnerWe understand the specifi c requirements for diverse applications. In collaboration with our customers we look for the propulsion solution which is best suited to the individual require-ments. Regardless of which propulsion system is selected, our top-quality automation can be completely integrated into almost any area of application.

A customer-oriented technological leader.MTU supplies its customers with technologically advanced premium products that are proven in the fi eld. MTU’s range of services for off-highway diesel engines is extensive – from standard to customized solutions.

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Water is your element.MTU is your propulsion.The water is your element and workplace. But regardless of your task: we provide a reliable operation.

We have a long and intensive history of partner-ship with commercial shipping. Thousands of our diesel engines are used all over the world on oceans, seas, and rivers – as main propulsion and onboard power generation. This widespread use is based above all on the tried and tested per formance, reliability, long service life and cost-effectiveness of our engines.

Of course, all MTU engines, whether for main propulsion or power supply, meet the require-ments of the world’s major classifi cation societies.

As systems providers we ensure professional and comprehensive product and customer service – around the globe and around the clock.

8 I Commercial Marine I We move you. With reliable power.

Your competitive position and economic success depend on reliable and punctual operation. We prepare you with high quality products, preventive maintenance concepts, 24/7 service and as a result, maximum availability.

In order to predict your profi t you need to know your operating costs. With our comprehensive expertise in marine business, we are able to provide reliable LCC analysis as well as custom spare parts and tool programs adapted to your specifi c needs.

Maximizing profi t is your goal. Reducing fuel consumption is an im-portant way to achieve that goal. MTU engines are renowned for their fuel effi ciency. The sequential turbocharging leads to superior fuel consumption values cross the entire operating range. With an MTU propulsion system you get state-of-the-art technology that helps your business.

It is essential to be on time to earn money. MTU self explanatoryservice and simple maintenance work minimizes the risk of delays and downtimes. Our engine design allows basic maintenance on board. MTU training is adapted to your specifi c needs making you competent to do basic repair on your own.

Propulsion for Inland and Coastal Cargo Vessels

With us, you can move incredible amounts.

MTU engines are used in many different types of inland and coastal cargo vessels. Powered by MTU engines they benefi t from:

— Low fuel costs— Low operating costs— Environmental stewardship


Propulsion for Tugs and Pushboats

Your tasks are enormous.We make you strong.

Your success depends on reliable, punctual operation and the un-compromed availability of your ships. We prepare you not only with high quality products, but also with preventive maintenance concepts designed for continuous heavy duty service as well as support around the clock.

Tugs and pushboats must maneuver precisely and quickly in all situa-tions. MTU engines help you meet this requierements with broad performance maps, state-of-the-art common-rail technology and sequential turbocharging.

In order to predict your profi t you need to know your operating costs and maintenance effort. With our comprehensive expertise in marine business, we are able to provide reliable LCC analysis as well as custom spare parts and tool programs adapted to your specifi c needs.

MTU always delivers solutions to meet your needs – tailormade for the application, tailormade for you. Our propulsion systems are extremly fl exible and able to meet the most specifi c requirements. Whether you need the auxiliary crankshaft power takeoff to drive fi re-fi ghting pumps, hydraulic pumps or further application-specifi c equipment, MTU meets those demands.


Propulsion for Passenger Vessels & Ferries

With us you bring people and goods to their destination. Reliably. Safely. On time.

The reliable, punctual operation of your fl eet is crucial for your success of your business. We prepare you not only with high quality products, but also with preventive maintenance concepts designed for con-tinuous heavy duty service. You can rely on our 24/7 service – and as a result, on the maximum availability of your vessel.

You need to know your operating and maintenance costs to predict your profi t. MTU provides you reliable LCC analysis as well as custom spare parts and tool programs adapted to your specifi c needs. Rely on our specialized expertise in commercial marine business. Our global service network takes care wherever you are.

Unrestricted availability is the number one priority:With straightforward maintenance and rapid, reliable service, MTU engines keep unproductive downtimes to a minimum.

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Propulsion for Offshore Vessels and Crew Boats

You have a lot of responsibility.We give you the capability.

The single most important factor in your success is the maximum availablility of your ships which have to be 100% reliable, punctual and safe. MTU provides you not only with high quality products, but also with preven-tive maintenance concepts designed for continuous heavy duty service as well as comprehensive support around the clock.

MTU delivers customized propulsion and service solutions which satisfy the most specialized and demanding applications:

Fast supply ships MTU’s propulsion systems for fast supply ships offer unsurpassed power density in terms of power-to-volume ratio and power-to-weight ratio combined with the effortless unfolding of power and bottom end torque

Platform offshore supply vessels MTU offers diesel-electric propulsion systems and onboard power ge-neration for extremly safe, effi cient and environmentally friendly opera-tion. Design of the installation, location in the ship and operating modes are highly fl exible. Due to special mounting concepts, vibration and noise can be reduced to a minimum.

Installation & construction vessels for offshore windparks To satisfy the varying power demands within this application, MTU offers diesel-electric propulsion systems with an excellent load response, high stability as well as maximum reliability and availability.

Maintenance and service vessels for offshore windparks The high bollard push capabilities of MTU engines guarantee safe access to wind turbines. Thanks to their lightness, excellent power-to-weight ratio and response, the engines allow fast maneuvering of the vessels.

1 With powerful MTU engines, crew boats always make it to every destination quickly.

2 Diesel-electric propulsion systems are the perfect solution for offshore vessels – particularly when it comes to:

— Flexibility, — Availability, — Redundancy, — Efficiency.


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Propulsion for Special Vessels

You have the challenge.We have the propulsion solution.

From fi re and rescue boats to research and survey vessels: No matter what specialized task your vessel performs, MTU can provide exactly the right propulsion solution – involving both high quality products and preventive maintenance concepts designed for continuous heavy duty service.

Our decades of experience and individualized systems solutions can meet any challenge, any requirement. We also supply engines that meet the high security requirements for operation in hazardous environments, such as after accidents involving fuels or chemicals. To assure safe gas-protected operation, an anti-gas package is available.

Various PTO options can be implemented to adapt the propulsion system exactly to your application.

1 The outstanding torque developed by MTU engines ensures high-level PTO performance (e.g. for fi re-fi ghting pump) with no reduction in vessel performance.

2 In order to maintain a high level of safety in dangerous

environments, some engines can be equipped for protection near fl ammable gasses.

The more challenging the requirements, the more you need MTU engines. We partner with our customers to develop the optimum propulsion solutions. Our broad range of engines are ideal for meeting even the most demanding needs for power.

IIICommercial Marine Propulsion Overview

We move you.With reliable power.


Series 60

Series 60 for onboard power generation/ diesel-electric drives 50 Hz 60 Hz

Power output kW 271 - 322 271 - 370 (bhp) (363 - 432) (363 - 496) Speed rpm 1500 1800 Emissions All engines

comply with emissions regulations in accordance with IMO; IMO 2 on request

All engines comply with emissions regulations in accordance with IMO 2 and EPA 2

Engine model S60 6R

Power output kW 261 – 447 (bhp) (350 – 600) Speed rpm 1500 – 2100 Emissions All engines comply with emissions

regulations in accordance with IMO 2 and EPA 2

AvailabilityHigher availability translates into maximum service and reliability. A large global population and comprehensive fi eld data enable availability-opti-mized preventive maintainance plans.

ReliabilityUncompromising reliability maximizes fulfi lment of scheduled services, building the base for a reliable business partnership. Large population and comprehensive fi eld data are proof of our outstanding reliability.

MaintainabilityOur maintenance-optimized engine offers reduction in maintenance effort. This means reduced labor and higher overall availability of vessel. This saves on cost of ownership.

Life Cycle Costs (LCC)MTU reduces maintenance and repair costs in order to lower cost of ownership throughout the whole lifecycle of the product. Reliable and valid for decades to come.


Series 2000for Vessels with Unrestricted Continuous Operation

AvailabilityHigher availability translates into maximized fulfi lment of scheduled services, building the base for a reliable business partnership. Large population and comprehensive fi eld data enable our availability-opti-mized preventive maintainance concepts. The insurance for the best feasible availability rate.

ReliabilityUncompromising reliability maximizes fulfi lment of scheduled services, building the base for a reliable business partnership. Large population and comprehensive fi eld data are proof of our outstanding reliability.

MaintainabilityOur maintainence-optimized engine offers reduction in maintenance effort. This means: reduced man hour requirements and higher overall availability of vessel. This saves on cost of ownership.

Life Cycle Costs (LCC)Our company reduces maintenance and repair costs in order to maintain benchmark LCC. This saves on cost of ownership throughout the whole lifecycle of the product. Reliable and valid for decades to come.

Engine model 2000 12V, 16V


regulations in accordance with IMO 2 and in part also EPA 2, EU III A (including RheinSchUO II) and EU recreational crafts 94/25


Power output kW 498 - 770 600 - 930 (bhp) (668 - 1033) (805 - 1247) Speed rpm 1500 1800 Emissions IMO 2 IMO 2

Some engines for onboard power generation are also available with interface automation genoline


Series 2000for Fast Vessels with High or Intermittend Load Factors

If unmatched performance in terms of speed, agility and safety are in focus,

MTU Series 2000 combines best in class power-to-weight ratio with effortless unfolding of power and and bottom end torque. MTU Series 2000 combines industry leading safety features with the durability and reliability of one of the most successful marine engines. Design and type approved by major classifi cation societies and SOLAS making the difference of this engine in the marine market. Designated marine design features enable this engine family to fulfi l marine requirements not compromising the power-to-weight ratio.

Engine model 2000 8V, 10V, 12V, 16V


regulations in accordance with IMO 2 and in part also EPA 2, EU III A (including RheinSchUO II)


Power output kW 498 - 770 600 - 930 (bhp) (668 - 1033) (805 - 1247) Speed rpm 1500 1800 Emissions IMO 2 IMO 2



Series 4000for Vessels with Unrestricted Continuous Operation

Engine model Series 4000 8V, 12V, 16V


regulations in accordance with IMO 2, and in part also EPA 2 and EU III A (including RheinSchUO II)


Power output kW 760 – 1760 920 – 2240 (bhp) (1019 – 2360) (1234 – 3004) Speed rpm 1500 1800 Emissions All engines comply with emissions

regulations in accordance with IMO 2 and in part also EPA 2 and EU III A (including RheinSchUO II)

Some engines for onboard power generation are also availablewith interface automation genoline

AvailabilityHigher availability translates into maximized fulfi lment of scheduled services, building the base for a reliable business partnership. Large population and comprehensive fi eld data enable our availability-optimized preventive maintainance con-cepts. The ensurance for the best possible availability rate.

ReliabilityUncompromising reliability maximizes fulfi lment of scheduled services,building the base for a reliable business partnership. Large population and comprehensive fi eld data are proof of our outstanding reliability.

MaintainabilityOur maintainence-optimized engine offers reduction in mainte-nance effort. This means: reduced man hour requirements and higher overall availability of vessel. This saves on cost of owner-ship.

Life Cycle Costs (LCC)Our company reduces maintenance and repair costs in order to maintain benchmark LCC. This saves on cost of ownership throughout the whole lifecycle of the product. Reliable and valid for decades to come.


Series 4000for Fast Vessels with High Load Factors

Engine model Series 4000 12V, 16V, 20V


regulations in accordance with IMO 2, and in part also EPA 2 and EU III A (including RheinSchUO II)


Power output kW 760 – 1760 920 – 2240 (bhp) (1019 – 2360) (1234 – 3004) Speed rpm 1500 1800 Emissions All engines comply with emissions

regulations in accordance with IMO 2 and in part also EPA 2 and EU III A (including RheinSchUO II)


If endurance, reliability and safety are in focus of MTU S4000 ensures:

A tailor-made propulsion system solution based on MTU’s expertise in NVH-, noise, vibration, harshness-engineering set standards. References from very demanding applications are valid testi-monials and are proof of MTU’s system engineering capability. Unsurpassed power density in terms of volume-to-power ratio and power-to-weight ratio combined with the effortless un-folding of power and bottom end torque due to MTU’s unique sequential turbo charging technology.


Series 1163

The proven and mature engine for the marine industry

MTU Series 1163 combines industry leading safety features with the durability and reliability of the global market leader of high performance marine engines. Unique tailor-made propulsion system solutions based on MTU’s expertise in NVH-, noise, vibration, harshness-engineering set standards. References from very demanding applications are valid testi-monials and proof of MTU’s system engineering capability. Individual customer-specifi c services for decades to come are the attributes provided to the marine industry.

Engine model 1163 12V, 16V, 20V


regulations in accordance with IMO, IMO 2 available on request


MTU Series 8000 is dedicated for the marine industry with leading safety features, durability and reliability in its class. Unrivaled operational fl exibility whether idling or sailing at full speed, the S8000 will deliver – without question

Unique tailor-made propulsion system solutions based on MTU’s expertise in NVH-, noise, vibration, harshness-engin eering set standards. References from very demanding applications are valid testimonials and proof of MTU’s system engineering capability.

Individual customer-specifi c services for decades to come are the attributes provided to the marine industry.

Engine model 8000 20V

Power output kW 7200 – 9100 (bhp) (9655 – 12205) Speed rpm 1150 Emissions All engines comply with emissions

regulations in accordance with IMO 2 and EPA 2

Series 8000


IVSystems Solutions

A competitive edge. From MTU.As a leader in innovative high-quality propulsion systems, we are constantly researching and working on new technologies. We bundled all the relevant core competencies within our company right from the beginning, and over the years we have continually made advancements to them. Our unique know-how and longtime expertise is the basis for solutions which are tailored to your spe-cifi c needs. Trust MTU as your powerful and reliable partner.


MTU delivers diesel mechanical drive propulsion systems – comprised of an engine, coupling, and transmission – pack-aged as a complete series system. The diesel engine’s power is either applied directly to the ship’s propeller or through a transmission.

The system can also be upgraded to included other drive com-ponents, such as the shafting and a propulsor, if so desired. Whether waterjet, fi xed pitch propeller, controllable pitch propeller, Voith Schneider, or any other type of propulsor — MTU has the expertise to integrate it into the complete system in the optimal way.

In addition, MTU offers matching accessories, such as:— Fuel treatment plant— Coolant pre-heater— Lube oil priming pump— Exhaust muffl er

In addition to diesel-mechanical propulsion, MTU offers gen-sets for diesel-electric propulsion systems and onboard power generation based on Series 60, Series 2000 and Series 4000 engines. In this case, the mechanical energy produced by the diesel engine is con verted into electricity using a gen-erator, and then transmitted to the ship’s propellers – with a range of benefi ts:— Highly fuel-effi cient— Lower emissions— High operating safety through the use of multiple gensets,

in most cases

— The design of the installation, its placement on the ship and its operating modes are all highly fl exible

— Low life-cycle-costs— Compact design— Reduced vibrations during operation through double-elastic

mounted systems— Reduced noise during operation through the use of high-

quality insulating capsules

Systems Solutions

Diesel-mechanic propulsion systemsSystems Solutions

Diesel-electric propulsion systems

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1 Combined Diesel And Diesel Propulsion with controllable pitch propellers

The basic idea: four diesel engines power two controllable pitch propellers (CPP) through two main gearboxes. In normal operation, one diesel engine powers one axle; for maximum speed the other two diesel engines are also switched on.

Systems Solutions

Combined Propulsion Systems

In some cases, combined systems with several diesel engines or hybrid propulsion systems are the preferred propulsion systems for commercial vessels. With our long-time expertise, we engineer the propulsion systems for your specifi c application. All the components – engines, gas turbines, gearboxes, automation and accessories – come from one source and are combined into an integrated complete system.

Noise Reduction Technologies

Reducing noises. Raising comfort.

Squaring the circleThe reduction of sounds and vibrations that are inevitably caused by engines, pumps, and propellers in operation is something that is requested for different reasons. On the one hand, certain special ships require the sound which is propagated into the water to be reduced to a bare mini-mum. On the other hand, everyone wants to have the least amount of stress possible while working on board, including stress caused by noise.

With well-engineered concepts for noise reduction on board, MTU has a number of possibilities at its disposal to fulfi ll both the desire for more power and the need for optimum comfort. Running at over 2000 rpm, MTU engines are perfectly suited for implementing noise-reducing measures. For this purpose, we offer both standard systems as well as complex customized solutions.

Standard mounting conceptsSignifi cant noise reduction can be achieved with our standard mounting systems. Generally speaking, all MTU marine engines are elastically mounted. Here are some typical confi gurations: — Flange mounted gearbox, resilient mounts— Freestanding gearbox; rigid or resilient— Suitable coupling systems

Customized mounting conceptsFor higher acoustic demands, MTU offers complex systems that are cus -tomized for the respective vessel in order to fi t the needs of the owner. Our proven systems make use of state-of-the-art technologies, utilize special concepts, and incorporate acoustic improvements:

— With the double elastic mounting system, the soundproof engine sits elastically on a frame that is also elastic-mounted. This leads to signifi -cantly less structure-borne noise being passed into the ship’s structure as is the case with single elastic mounts.

— The innovative active mounting system combines and complements proven high-quality conventional mounting technologies with special active elements derived from the automobile and aerospace industries.

The active element contains the actuators and sensors required for noise reduction. The adjustment and control electronics which are optimized accordingly works on a stand-alone basis that is set up separately.

— Integrating the entire engine into a sound-reducing capsule also reduces airborne noise.

2 Combined Diesel and Electric propulsion Combined Diesel or Electric propulsion with controllable pitch propellers Depending on the ship’s mission, the individual use of diesel and/or electric

engines can guarantee that the ship is propelled effi ciently.

The basic idea: Two diesel engines and two electric motors power two controllable pitch

propellers through two main gearboxes - either alone or in combination. This confi guration is just an example for any possible hybrid propulsion

system and can be modifi ed according to the individual needs.

40 I Commercial Marine I We move you. To success.

Gas-Protected Operation

Built-in safety

Security - in all circumstancesIn order to maintain a high level of safety in dangerous, explosive environ-ments, some engines in the 396, 4000, and 8000 series can be equipped for gas protection around fl ammable or explosive gasses. Engines are equipped with a safety package that meets with the related operational conditions.

The following demands are thus satisfi ed:— Prevention of retro-ignition in the atmosphere (engine is not to function

as an ignition source).— Controlled diesel-engine operation when drawing in high-energy gasses (protection for the engine to avoid overspeed).— Approval by Germanischer Lloyd (GL).

An engine management system includes the control units for the engine speed regulation, register loading, starting automatic, gas-protected operation including an engine safety stop system that responds if any of the following criteria are present:— Engine overspeed and engine speed gradient— Engine oil-pressure too low— Engine coolant temperature too high— Engine coolant pressure too low— Controller failure— Impermissible operation in gas-protected mode

The following additional shipside measures are to be carried out:— Exhaust cooling with temperature monitoring— Exhaust silencer with spark arrestor— Keel cooling system for engine-coolant— Flame-retarder in the air-intake ducting— Sealed engine-room citadel

Emissions Reduction Technologies

Working with a clear conscience.

MTU – a leader in assuming responsibility Operating on the water means working in a sensitive environment. Assuming responsibility for protecting the water and air and keeping them clean is second nature to us. MTU has always played a leading role in developing environmentally friendly engines and, in particular, solutions for reducing emissions. Since we have all the relevant key technologies bundled within our company in addition to our core business of building engines, we have been and will always be leaders in this space. MTU en-gines are an embodiment of the most state-of-the-art technology available. Running at above 2000 rpm, they are, in comparison to engines with lower rpm ranges, generally more environmentally friendly and emit less nitro-gen oxides. The greenest engines are high-speed engines – and so it is logical that MTU engines comply with all current emission regulations.

Optimizing the combined packageIn addition to low emission diesel engines, MTU offers customizedexhaust after treatment systems such as:— Diesel particle fi lters (DPF) with active or passive regeneration— Selective catalytic reduction (SCR) units— Combined DPF+SCR

Schematic engine for gas protected operation

drawn in from atmosphere

Air fi lterCock to shut off constant drainage fr charge-air cooler

Electronic governor with GPO software

Emergency air-shutoff fl aps

ShipsideControlConsole

Flameexplosionretarder (suppliedby yard, for Series4000 not required)

Pressure-resistantair-intake ducting(up to the fl ame-explosion retarder)

Return of the crankcase ventingto the air-intake ducting

Cooled and gas-tightexhaust pipework

Silencer with spark arrestor (supplied by yard)

Seawater injection tocool exhaust gas(supplied by yard)

Cooled exhaust, no sparks

V


MTU Ship Automation Systems

Automatically more reliability.As your systems partner, MTU not only provides you with the perfect workboat engine, but also an automation system which is exactly suited to it. Our systems automatically monitor and control the reliable and effi cient operation of your propulsion system in every case, so that you can concentrate on the real important thing: performing your tasks.


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MTU Standard Ship Automation Systems

smartline, blueline and bluevision:Complete. Intuitive.Essential.

Standard systems – customized to workboats.MTU standard automation systems are delivered ready-made to be in -stalled in your vessel, meaning they are perfectly matched to your MTU propulsion system. So you get a complete package where every thing is just right. These types of standard systems can only be customized by those that know your ship inside and out – MTU. We don’t only develop, manufacture and service engines, but also automation technology that keeps everything running smoothly.

Our standard automation systems smartline, blueline and bluevision are modularly designed, fl exible solutions that vary in their areas of appli-cation and range of features. Plug-and-play technology allows them to be inte grated into the respective complete system, easily, quickly, and inexpensively. By optimizing the interface between the propulsion and automation systems, we can create ideal total solutions that guarantee you security, effi ciency and reliability. We offer you a complete system indi-vidually optimized for your vessel, as well as comprehensive ser vice – all from one source.

Key featuresPlug & Play Technology — Quick and simple installation— Complete system package consisting of monitoring and remote control

system – no interfacing to other systems— Pre-manufactured cables according to the respective ship design

Modular system design, easy to install and service— Allows fl exible confi guration according to boat design and customer

requirements and budgets— Easy system extension— Reliable and proven design technology— Optimized system with optimized interfaces— System reliability and maximum operating safety— Databus technology

1 smartline smartline is an MTU “non classifi able” monitoring and propulsion remote control system system package for smaller workboats.It is designed for:— Series 2000 and Series 60 engines— Twin shaft propulsion plants with fi xed pitch propeller and surface drive

propulsion plants (for waterjet and controllable pitch propeller by interface) Key features— Plug & play— Easy installation— Simple operation

2 bluelineblueline is an MTU “non classifi able” monitoring and remote control system for workboats, offering a comprehensive standard automation system solution. It is designed for:— Series 2000 and Series 4000 engines— One to four engine propulsion plants with fi xed pitch propeller and surface

drive propulsion plants (for waterjet and controllable pitch propeller by interface)

Key features — Plug & play— Local operating panel for installation in engine room— Operator language selection— Indication of fuel consumption

3 bluevision bluevision provides the most extensively developed MTU standard system package and includes a monitoring and remote control system package. It is designed for: — Series 2000 and Series 4000 engines— One to four engine propulsion plants with fi xed fi tch propellers as standard

basic confi guration; controllable pitch propeller, waterjet propulsion and surface drive propulsion systems as an option

The system is available in a classifi able as well as a non classifi able version: — bluevision basic scope version for non classifi ed automation

according to MTU specifi cation— bluevision extended scope version for classifi ed automation in compliance

with classifi cation society regu lations; with GL, ABS, BV, CCS, DNV, KR, LRS, NK, RINA, JG, TL

Key features— Plug & play— Local operating panel for installation in engine room— Comfortable visualization including language selection, fuel consumption,

trending, engine documentation— Simple and fast soft key navigation

Engine room

Engine room

Engine room

Control room

Control room

Control room

46 I Commercial Marine I We move you. With reliable power. We move you. With reliable power. I Commercial Marine I 47

MTU Callosum – Integrated Ship Automation System

The nervous system for your entire vessel.

Integrated. Intelligent. Intuitive.MTU Callosum bundles many decades of MTU automation experience. The intelligent system optimizes process sequences onboard by professio-nally collecting and processing data as well as displaying them visually in perfect form.

Four modules. Three clicks.The integrated ship automation system Callosum has four system modules. A network of sensors, which is set up individually based on the respective vessel, monitors and controls all areas and functions of the ship’s electro nics. Every action can be carried out with only three mouse clicks from any networked monitor.

Callosum offers an ideal complete solution for commercial vessels, which guarantees that the ship operates reliably and ideally. You have the choice of four modules to build a highly integrated automation system. The system modules can be used individually or combined with one an-other, based on your individual needs.

Callosum_MC – Integrated Monitoring and Control System— Is the basis for ideal expansion with additional system modules— Contains the newest generation of the remote control system and

the monitoring and control system — Monitors the propulsion plant, the onboard power generation and

other ship sub-systems — Modular design and open structure enables to easily integrate

additional ship operating systems

Callosum_DC – Damage Control System— System module for limiting possible damages (e.g., leaks or fires)

quickly and automatically and for ship safety

Callosum_MT – Maintenance Support System— Based on informaton and reports of Callosum_MC— Provides support for the maintenance and upkeep onboard— Callosum_MT guides the user reliably and intuitively while using

support tools – e.g. electronic documentation and 3D videos.

Callosum_TS – Onboard and Land-Based Training System— System for realistic, intensive training of the crew— Training can be carried out onboard or on land

Monitoring and control of:

– Propulsion plant

– Electrical power generation

– Shipboard systems

– Damage control

VIMTU_ValueCare

If something is valuable, it should stay valuable.Purchasing an MTU engine or system pays off in many ways: not just from its performance and reliability, but also the peace of mind you will get from receiving superior service – from MTU_ValueCare.

We are committed to offer the best services and maintenance solutions. With that as our goal, we offer you a portfolio of services above and beyond the technology itself. They are perfectly developed for your vessel’s MTU engines and systems, helping to ensure years of reliable service.

MTU_ValueCare is an unparalleled portfolio of value-enhancing products and services indi -vidually tailored to your specifi cations. Leave it to us to care.

The three main product lines of MTU_ValueCare are:

— MTU_ValueService: extensive service solutions from the global MTU service network

— MTU_ValueSpares: genuine MTU spare parts and top quality consumables

— MTU_ValueExchange: remanufactured engines and service parts


MTU_ValueService

Professional support.Maximum uptime.

MTU offers you professional maintenance, warranty and repair solutions according toyour needs. The reliability and expertise of our MTU_ValueService offering is essential to maintaining and improving high levels of performance throughout the life of your vessel’s engines and systems.

We’re here to help you protect your invest-ment. Our complete portfolio of services, in -cluding training and technical documentation, is available around the clock and around the world. Professional repairs are conducted by MTU experts, with a convenient global service network of more than 1,200 service centers.

Our customized, exclusive services help to protect the the value and productivity of your vessel or fl eet for years to come.

MTU Customized CareMTU Customized Care makes it easy to plan maintenance throughout the lifecycle of your engine and ensure maximum availability. Our expert MTU service technicians perform all maintenance and repair work for you. The terms and intervals of each MTU Customized Care product are precisely tailored to match your individual circumstances. According to your requirements, you have the choice between a “Preventive” or an “All inclusive” contract.All services and parts supplied under MTU Customized Care carry the standard MTU warranty.

MTU Extended CoverageWith MTU Extended Coverage, owners of MTU powered commercial vessels can extending their warranty coverage for up to 60 months. This provides optimum peace of mind for your investment. MTU’s preventive maintenance concept safe guards highest availability levels for the engines. Corrective maintenance is provided in addition to the preventive mainte-nance services, spanning the entire contract period. A dense global service network with qualifi ed MTU experts guarantees prompt and excellent execution.

MTU Annual CheckThe MTU Annual Check takes the uncertainty out of preventive maintenance and allows you to optimize the performance and longevity of your engines. With MTU Annual Check, professional MTU experts conduct a thorough examination of your engines and evaluate the effectiveness of your maintenance program. MTU Annual Check also highlights any additio-nal maintenance or repair work that may be required and provides information about pro-duct developments and updates. Contract periods are fl exible.

MTU Remote Services MTU Remote Services allows you direct access to the activity of your MTU engines and systems – no matter where you are. With Remote Services you can call up all the information of your MTU engines and systems simply and conveniently on the Internet for analysis. It provides the best foundation for making targeted operational decisions quickly and effi ciently improving performance and your profi t margin by avoiding downtime through early fault identifi cation.


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1

MTU_ValueSpares

As genuine as your MTU engines.

MTU_ValueExchange

The smart alternative.

1 Only genuine spare parts and consumables guarantee that your MTU engines will deliver performance you can count on over the long term.

2 Modern warehouses and professional logistics ensure that MTU_ValueSpares parts are available quickly and reliably – all over the world, at any time, day or night.

With MTU_ValueExchange products, you will continue to enjoy robust, reliable performance from your MTU engines and systems with tre-mendous savings. In the MTU_ValueExchange process, used products and assemblies are fully disassembled, cleaned and inspected, then re-assembled with genuine all new wear parts from MTU. Since our products have the appear ance, performance and life expectancy of new goods, they meet the same performance re quirements and enjoy warranties similar or identical to equi-valent new goods.

Because our MTU_ValueExchange products incorporate the latest updates in materials and design, they can often be better than the products they replace.

Ask your local MTU Service Center for more details on all MTU_ValueCare products.

The MTU_ValueSpares program offers genuine parts and consumables to ensure the continued peak performance of your MTU engines and systems. We provide everything required for maintenance and repair from a single source. To ensure quality, MTU_ValueSpares parts and consumables are designed, tested and approved specifi cally for MTU engines, and include the latest updates. This safeguards the performance and long life of your engines for years to come.

Spare PartsNo matter what MTU engines or systems you have, we offer everything you need for your maintenance and repair program from a single source. Genuine MTU_ValueSpares replacement parts are designed for optimal performance of your vessel. All parts are approved by MTU, and include the latest updates. Spare parts programs can also be designed to meet your unique needs.

ConsumablesMTU_ValueSpares consumables protect your investment and provide peace of mind. We offer a full line of lubricants, coolants and fi lters that are specifi cally engineered for maxi-mum performance and low cost of operation for MTU engines and systems.

Certifi ed qualityTognum with its core company MTU Friedrichshafen GmbH satisfi es the internatio-nal requirements of ISO 9001:2008 and 14001:2009. We conduct acceptance testing, including type tests, according to the rules and regulations of all the relevant classifi cation bodies (e.g. ABS, BV, CCS, DNV, GL, JG, KRS, LR, NKK, RINA). All MTU electronics products bear the CE mark.

Quality you can feelTo us, quality is measured by more than just a certifi cate. We measure it by the degree of our customers’ satisfaction, and by the number of years they continue to place their trust in us. Quality of that kind cannot be achieved with average objectives. You rightly expect everything of us – and we offer you even more. More re li ability, more innovation, more specialization, more safety. If you share these aspirations, then together we will achieve a lot: a quality partnership.

VII


Quality and Certifi cations

MTU quality is something you can measure – and feel.We are uncompromising when it comes to quality. True to our corporate philosophy of total quality management, we assure the quality of our products through out the entire process of development and production. Every one of our staff is responsible in this respect – and thinks and acts accordingly.

A TOGNUM GROUP BRAND

Europe I Middle East I Africa I Latin America, MTU Friedrichshafen GmbH, 88040 Friedrichshafen, Germany, T +49-7541-907-015, F +49-7541-907-081, [email protected], www.mtu-online.com I Asia I Australia I Pacifi c, MTU Asia Pte. Ltd., 1 Benoi Place, Singapore 629923, Republic of Singapore, T +65-6861-5922, F +65-6861-3615, [email protected], www.mtu-online.com.sg I USA I Canada I Mexico, MTU Detroit Diesel, Inc., 13400 Outer Drive West, Detroit, Michigan 48239, USA, T +1-313-592-7806, F +1-313-592-5137, [email protected], www.mtudetroitdiesel.com

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