mtc operation manual

8/13/2019 Mtc Operation Manual

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ACUSHNET

MICROPROCESSORTEMPERATURE CONTROLLER

OPERATION MANUAL

Please check whether range, input and output match your requirement before using.

Thank you for using our microprocessor temperature controller. We have obtained CEcertification (LDV: D/N EN61010-1; EMC EN 55 022 1994/A1: 1995/A2: 1997, EN 61 000-3-2:1995/ -3-3: 1995, EN 61 000-4-2: 1995/ -4-3: 1996/ -4-5: 1995/ -4-6: 1996/ -4-8: 1993/ -4-11: 1996/EN 50 204: 1995) for all our products since January 2002. We have also computerized our QC process and testing to provide high quality standard and high functionality of our products and also reduce cost.


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1. Front Panel Instruction

1.1 7 Stage DisplayPV: Process value 4 digit display (red color)SV: Setting value 4 digit display (green color)

1.2 LEDOUT1: Output 1 Green color OUT2: Output 2 Green color

AT: Auto tuning Yellow color PRO: Program Yellow color -Only available for FPPmodels.

AL1: Alarm 1 Red color AL2: Alarm 2 Red color AL3: Alarm 3 Red color MAN: Manual Yellow color

*Note: When error occurs, MAN will light up and reset output percentage to zero.

1.3 KEYSET MODE SET key

SHIFT key

DOWN key (Setting value 1, -10, -100, -1000)

UP key (Setting value +1, +10, +100, +1000)

A/M Auto/Manual key

Automatic The output percentage is determined by internalcalculation.

Manual The output percentage is determined by setting OUTL

manually at USER LEVEL.

2. Auto Tuning (AT)2.1 Set the user level to YES to initiat Auto Tuning.


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4. Operating Flow4.1 Level 1 (User Level)

4.1.1 Press SHIFT key ( ) until the first digit begins to blink to inputparameters, then press the UP key( ) or DOWN key( ) to increase ordecrease value. Press the SHIFT Key( ) again to go to the next digit. Whenall the numbers have been input, press SET key to enter the value.

4.1.2 SET key can also be used to change MODEs. If the SET key is pressed,the display shows the next MODE .

4.1.3 Press and hold SET Key for 5 seconds to go to LEVEL 2, PID Level, to changeparameters. Press and hold the SET key for another 5 seconds to go back toLEVEL 1 .

4.1.4 The display goes back to LEVEL 1 if no key is pressed for one minute.4.1.5 Regardless of the LEVEL thats being displayed, press A/M key to go

to LEVEL 1 .4.1.6 If OUTL is set to "0" , it means the controller has no output.


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4.2 Level 2 (PID Level)press & hold SET key for 5 seconds to enter level 2


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4.3 Level 3 (INPUT Level)when LCK=0000, press & hold both SET key and SHIFT ( )key for 5 seconds toenter level 3


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4.4 Level 4 (SET Level)When LCK=1111, press & hold both SET key and SHIFT Key ( )or 5 seconds toenter LEVEL 4. There are SET 0.1 to SET 9.4 for use.

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When SET8.3=1 (The program controller will initiate the SV value tobe the current PV value). The controller will be more energy efficient andalso decreases the time needed to achieve the desired SV value.The remaining time left to reach the SV value will be shown in the parameter TIMR since the time of countdown is related to the PV value, not relatedto segment setting.

Please do not operate SET 8.4. Operating SET 8.4 might cause internalerrors in the controller. If SET 8.4 is set to 1, the controller will enter intoSingle Display mode. The display will show both the Parameter Value andthe Set Value alternately as shown in the diagrambelow:

To rectify the problem please press the SHIFT key ( ) and change thesetting value to XXX0.

4.4.3 Functions of LCKWhen LCK=0000, you can enter any LEVEL except for the SET Level tochange parameters.When LCK=1111, you can enter any LEVEL including SET Level to changeparameters.When LCK=0100, you can enter only Level 1 and Level 2 to change parameters.When LCK=0110, you can enter only Level 1 and Level 2 but only Level 1sparameters can be changed.

When LCK=0001, you can enter only Level and only SV can be changed.When LCK=0101, you can not make any changes to the parameters exceptfor LCK.


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4.5 Program Level (Available only in FPP models)


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4.5.1 This program has 2 sets. Each set contains 8 Segments to choose from.4.5.2 Terminologies

Pattern A program consists of some steps.Step A Ramp status + a Soak status.Ramp status The status with changing SV.Soak status The status with fixed SV.

4.5.3 Operating1. KEY function (no changing parameter).

(RUN) To start the program - PRO light starts blinking. (HOLD) To suspend program - PRO light will stop

blinking but stay lighted. + SET(JUMP) To jump to the next segment. + SET (RESET) To reset program - PRO light turns off..

2. ALARM functionWhen ALD1=07 (See p.14~15).When AL1=2, program ends in Segment 2 and the alarm sounds.When ALT1 is set at 00.10(alarm time 10 sec.), the program stays on for 10 seconds before shutting off.

3. END functionThis controller does not have END command. If program has less thanm8 stages per set, set the next stage OUT parameter to zero to end programat the next stage. When ALD1=17,the program will end in Segment 8 or16.

4. LINK functionWhen PTN=1, the porgram only run the first set of 8 Segment.When PTN=2, the program only run the second set of 8 Segments.When PTN=0, the program will run all Segments.(set PTN1 and PTN2 first then set PTN=0)

5. Other function (refer to Level 4)SET 8.1=1 Program repeat.SET 8.2=0 No power failure disposal.

SET 8.2=1 With power failure disposal(In case of a power failure, the controllers program willresume at the point where it was interrupted)

SET 8.3=0 Program starts from 0.SET 8.3=1 Program starts from PV.


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5. Input5.1 Input Selection (INP1)

The initial factory setting is K2.


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6. Alarm6.1 Alarm Function Selection

Note : the word INHIBIT means that alarm does not work at the first time.


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6.2 Alarm Action Description


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7. Modification of input TC RTD(on PC board )If the controller needs modification from TC or mV to RTD type, please make PAD short onPC board back as following diagram and changing input selection. On the contrary, modifyfrom RTD to TC or mV make PAD open.

8. Modification of output Relay SSR 4~20mAReplace the original module on the PC board and modify output type.

9. Modification of outputHEAT/ALARM HEAT/COOL (on PC board)


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10. Modification of INPUT 0~1, 0~5, 0~10 and mA10.1 Hardware Part

0~20mA (INP1=AN4) (R3 use 100, AR5 use 2.4, S3 S5 SHORT)4~20mA (INP1=AN5) (R3 use 100, AR5 use 2.4, S3 S5 SHORT)0 ~ 1V (INP1=AN4) (R1 use 2K, AR4 use 100, S1 S4 SHORT)0 ~ 5V (INP1=AN4) (R2 use 10K, AR4 use 100, S2 S4 SHORT)1 ~ 5V (INP1=AN5) (R2 use 10K, AR4 use 100, S2 S4 SHORT)0 ~ 10V (INP1=AN4) (R3 use 22K, AR4 use 100, S3 S4 SHORT)2 ~ 10V (INP1=AN5) (R3 use 22K, AR4 use 100, S3 S4 SHORT)


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10.2 Software Part (Calibrate input)


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11. Special Function Description11.1 Level 4 (Set Level)

11.1.1 Second input mode (FP MODEL ONLY )INP2=0 NoneINP2=1 10~50mV / 4~20mA / 1~5V / 2~10VINP2=2 0~50mV / 0~20mA / 0~5V / 0~10V*Second input is for Remote SV Function but the FPP model`s SV can onlybe controlled by the program so INP2=0 is not applicable.

11.1.2 Output modeOUTY=0 Single OutputOUTY=1 Double OutputOUTY=2 No outputOUTY=3 Motor ValveOUTY=4 1 SCR (Single Phase Control)OUTY=5 3 SCR (Three Phase Control)

11.2 Functions of Ramp & SOAK ( Only Applicable for FP MODEL)11.2.1 RAMP

I. Please set SET2.1=1(Display AL3) SET4.1=1 (Display ALD3)II. ALD3=9 (Use RAMP to replace AL3)III. RAMP menu will be displayed (replaces AL3)


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11.5 Functions of SETA ( SETAhas replaced HYSM on the old control board.)

11.6 Functions of SET811.6.1

SET8.1=0 Program does not rerun itself

SET8.1=1 Program rerun itself (for model FPP)11.6.2

SET8.2=0 No power failure disposal (for model FPP)SET8.2=1 Power failure disposal - When power failure occurs, the program

will restart from the point where it was interrupted11.6.3

SET8.3=0 Program starts at zero in section 1 (for model FPP)SET8.3=1 Program starts at PV (for model FPP)

11.6.4

SET8.4=0 Do not alter its SET valueSET8.4=1 Single display

SET8=0000 Can return double display

11.7 Function SET911.7.1

SET9.1=0 Do not alter its SET valueSET9.1=1 PV / SV switching

(Do not alter its SET value)11.7.2

SET9.2=0 ClosedSET9.2=1 Timers display changed from showing hours and

minutes to show minutes and seconds11.7.3

SET9.3=0 ClosedSET9.3=1 Transmit SV

11.7.4SET9.4=0 ClosedSET9.4=1 Transmit PV


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11.8 Functions of Set 0.1~0.4

11.8.1SET 0.1=0 ClosedSET 0.1=1 TTL communication, transmit SVs output

11.8.2

SET 0.2=0 ClosedSET 0.2=1 RATE is displayed in USERS LEVEL (ALD3=0)(see Application P.23)

11.8.3SET0.3=0 ClosedSET0.3=1 Remote SV

11.8.4SET0.4=0 Motor Valve closes Point b outputsSET0.4=1 Motor Valve closes Point a outputs (Dont care)

11.9 WAIT at INPUT LevelWAIT=0 means no waitingWAIT0 means waiting

12. Control Panel Opening & Outline Dimensions12.1 Diagrams (Units: mm)


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12.2 Outline Dimensions (Units: mm)


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ApplicationApp1. TTL communication SV output & RATE functions Open RATE function (use for slave)

11.10 Open Rate SET0.2=111.11 Open AL3 SET2.1=111.12 Open ALD3 SET4.1=1

11.13 ALD3=0 at INPUT Level11.14 Slave SV = (RATE9999)_master SV

Example:


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App2. Single Phase Control (for SCR module) Available Models: FP900 / FPP900, FP700 / FPP700 Data Change OUTY=4

CLO1=0 CHO1=4500 Use for resistance loadCLO1=0 CHO1=4000 Use for inductor load


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App3. Single Phase Control (for TRIAC module) Available Models: FP900 / FPP900, FP700 / FPP700 Data Change OUTY=4

CLO1=0 CHO1=4500 Use for resistance loadCLO1=0 CHO1=4000 Use for inductor load


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App4. Three Phase Control Available Models: FP900 / FPP900 Data Change OUTY=5

CLO1=0 CHO1=4500 Use for resistance load only


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App5. Single Phase Zero Control Available Models: FP900 / FPP900, FP700 / FPP700, FP400 / FPP400 Data Change OUTY=0

CYT1=1


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App6. Three Phase Zero Control Available Models: FP900 / FPP900 Data Change OUTY=0

CYT1=1


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App7. Motor Valve Control Available Models: FP900 / FPP900, FP700 / FPP700, FP800 / FPP800,

FP600 / FPP600, FP400 / FPP400 Data Change OUTY=3

CYT1=1 ~ 100sec.( Manufacturing default setting - 5 sec.)RUCY=5 ~ 200 sec.1. CYT1 is the cycle time of Open / Close2. RUCY is the running time of motor valve 0 ~ 100%

App8. RS485 Communication


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App9. RS232 Communication


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mtc operation manual

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