mt testing 3
DESCRIPTION
MT TESTING OF WELDING 3TRANSCRIPT
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FIELD STRENGTH & DIRECTION
VERIFICATION of field:• ASTM Pie gauge is positioned on the
examination surface with brazed pie-sections toward the examination surface.
• A clearly defined line or lines when particles are applied simultaneously with magnetizing force indicates adequate strength.
MEASURING FIELD STRENGTH:• Hall-effect tangential probe positioned on
the surface • The peak-value of tangential field is
measured when magnetizing force is applied
• Value of 30 to 60 Gauss (2.4 k to 4.8 k Amps /meter) indicates adequacy of field
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MAGNETISING DIRECTION
• The direction of magnetization is verified using ASTM pie-gauge
• Pie gauge is positioned so that• brazed pie-sections toward the
examination surface • Cu plate away form surface.
• A clearly defined line or lines in the desired direction when particles reapplied simultaneously with magnetizing force
• fulfills the requirement of field direction
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DRY CONTINUOUS
APPLICATION OF DRY PARTICLES :• Flow of magnetizing current
initiated• Cloud of Dry particles floated with
low velocity upto the surface • Application of current terminated
after the application of powder has been completed and any excess has been blown-off.
• Build-up of indication observed as the particles are being applied used for examination.
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YOKE TECHNIQUE
• To detect discontinuities open to surface • Yokes have TWO adjustable legs • Adjustable legs permit changing the
contact space in between the legs and improved contact area with surface
• Legs of yoke are positioned similar to prods & pressed against surface
• The discontinuities anticipated should be centrally located in the area between pole pieces
• The effective inspection area • space in between the legs is the area of
examination • Lateral area of 38 mm on each side of
the center-line of yoke legs• Depends on part geometry and
qualified using Hall-effect gauss meter
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ELECTRO-MAGNETIC YOKES
• A single leg used in areas of tight access• Flux lines for single leg yoke flow
radially producing radial magnetization • ELECTRO-MAGNETIC YOKES:• DC yoke has greater penetration while
AC yoke concentrates the field on the surface of weld providing greater sensitivity
• At maximum pole spacing used for examination the minimum Lifting power of AC yokes shall be:4.5 kg; DC yokes:18.1 kg.
• The yoke techniques produce LONGITUDINAL magnetic field on the surface in between the pole-pieces
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PERMANENT YOKES
• Permanent yokes used where no electric power is available or where arcing is not permitted
• The strength of any yokes is determined by its lifting power
• At maximum pole spacing used for examination he minimum Lifting power of Permanent yoke shall be:18.1 kg