mt-ii lesson plan

The Kavery Engineering College,Mecheri, Salem District.

DEPARTMENT RECORDSREC.NO : MECH/QP-04

REV NO : 00

DEPARTMENT – B.E.MECHANICAL ENGINEERING

DATE : 31/11/2012

PAGE : 1 OF 5TEACHING PLAN

Academic Year 2012-2013Semester IV (Regulations 2008)

MANUFACTURING TECHNOLOGY – IIII Year MECH -B

Hours/Week

L T P C3 0 0 3

Mr.N.GURUMOORTHI ASST.PROFF MECHANICAL ENGINEERINGUnit Lecture

No.Lecture Topic Author of the Book Page No. Content

No.Teaching

AidsDate

TaughtFrom To

I

TITLE OF THE UNIT : THEORY OF METAL CUTTING

1Introduction: material removal processes, types of machine tools

Hajra Choudry Black Board

2Theory Of Metal Cutting: Chip Formation


3 Theory Of metal cutting: orthogonal cutting,


4 Theory Of metal cutting: cutting tool materials,


5 Theory Of metal cutting: tool wear,


6 Theory Of metal cutting: tool life,


7 Definition of surface finish.


8 Application of cutting fluids.


9 Cutting oils. Hajra Choudry Black Board

II TITLE OF THE UNIT: CENTRE LATHE AND SPECIAL PURPOSE LATHES

1 Centre lathe, Hajra ChoudryBlack board, & PPT

2 Constructional Features,

Hajra ChoudryBlack board, & PPT

3 Cutting Tool Geometry,


4 Various operations. Hajra Choudry Black board, & PPT



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5Taper turning methods,


6 Thread cutting methods,


7 Special attachments,


8 Machining Time And Power Estimation


9 Definition Of Capstan and turret lathes


10

automats – single spindle, Swiss type, automatic screw type, multi spindle


11 Turret Indexing mechanism


12 Bar feed mechanism


TITLE OF THE UNIT - OTHER MACHINE TOOLS III

1 Reciprocating machine tools: shaper


2 Reciprocating machine tools: planer ,slotter


3 Types Of Milling Hajra ChoudryBlack board, & PPT

4 Milling cutters Hajra Choudry Black board, & PPT



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5 types of Milling operation


6 Hole making drilling Tapping Reaming, Boring


7 Sawing machine: hack saw, band saw, circular saw


8 Introduction to broaching machines


9 Types of broaching machines


10 Horizontal surface broaching machine


11 continuous broaching machines


TITLE OF THE UNIT - ABRASIVE PROCESSES AND GEAR CUTTING

IV

1 Introduction to Abrasive processes:


2 grinding wheel – specifications and selection


3 Types of grinding cylindrical grinding


4 surface grinding, centreless grinding


5 Surface finishing process-lapping


6 Honing, super finishing.




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7 polishing and buffing, abrasive jet machining


8 Introduction to Gear cutting.


9 Introduction to gear forming.


10 Gear generation, shaping, hobbing.


TITLE OF THE UNIT - CNC MACHINE TOOLS AND PART PROGRAMMINGV

1 Numerical control (NC) machine tools


2 CNC: types, constructional details,


3 Special features Hajra ChoudryBlack board, & PPT

4

Design considerations of CNC machines for improving machining accuracy


5 structural members Hajra ChoudryBlack board, & PPT

6 slide ways –linear bearings


7spindle drives and feed drives


8 Part programming fundamentals




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9 manual programming Hajra Choudry Black Board

10Computer assisted part programming


TEXTBOOKS

S.No. Author Title of the Book Edition Publisher Year of Publication

1 Hajra ChoudryElements of Work Shop Technology – Vol. II Media Promoters 2002

REFERENCE BOOKS

S.No. Author Title of the Book Edition Publisher Year of Publication

1 Rao, P.N Manufacturing Technology”, Metal Cutting and Machine Tools

S. Chand and Co 1986

2 M.P.Groover and Zimers Jr CAD/CAM - Prentice Hall of India Ltd

2004

ADDITIONAL RESOURCES12.3.

PREPARED BY

Staff in charge

APPROVED BY

HoD ISO Coordinator Principal

Revision History:Revision Level

Reason for revision Date Authorised ByFrom To



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DATE : 31/11/2012




Hours/Week

L T P C3 0 0 3



No.Teaching

AidsDate

TaughtFrom To

mt-ii lesson plan

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