m/s. bhimani dyechem industries · annexure: a executive summary of environmental impact assessment...

Annexure: A

EXECUTIVE SUMMARY OF

ENVIRONMENTAL IMPACT ASSESSMENT REPORT

FOR

PROPOSED UNIT

OF

M/S. BHIMANI DYECHEM INDUSTRIES

Plot no.2, Survey No. 316, Opp. Dharti Industrial Estate, At: Dhanot, Ta: Kalol, Dist: Gandhinagar, Gujarat

PREPARED BY

BHAGWATI ENVIRO CARE PVT. LTD. [ISO 9001, ISO 14001 & OHSAS: 18001 CERTIFIED COMPANY]

CORPORATE OFFICE

28, 29, 30, Parmeshwar Estate II, Opp. AMCO Bank,

Phase I, GIDC Estate, Vatva, Ahmedabad – 382445. Gujarat, India Phone No: +91 79 29295043, 40083051/52 Fax: +91 79 40083053

, Email: [email protected] , [email protected] URL: www.bhagwatienviro.com

mailto:[email protected]

mailto:[email protected]

http://www.bhagwatienviro.com/

Annexure: A Executive Summary of Draft Environmental Impact Assessment Report of

Proposed Manufacturing unit by M/s. BHIMANI DYECHEM INDUSTRIES At Plot no.2 Survey No. 316, Opp. Dharti Industrial Estate,

At: Dhanot , Ta: Kalol, Dist: Gandhinagar, Gujarat..

1. INTRODUCTION

M/s. BHIMANI DYECHEM INDUSTRIES Proposed to start Dyes and dyes intermediates manufacturing unit at Plot No.:2, Survey No. 316, Opp. Dharti industries Estate, At: Dhanot, Tal: Kalol, Dist.: Gandhinagar, Gujarat. In their proposed unit, they will manufacture Synthetic Organic Chemical (Dyes and dyes intermediates) @ 225 MT/M. The proposed project cost is about Rs. 4.50 Crore. As per the EIA Notification S.O. 1533 dated 14th September 2006 and its amendments from time to time, by Ministry of Environment , Forest & Climate Change (MoEF &CC), Government of India, their Proposed manufacturing activity is falls under Synthetic Organic Chemicals – Schedule 5(f)) & cat -A. For that unit needs Environmental clearance from Ministry of Environment, forest and climate change. The industry engaged the services of Bhagwati Enviro care Pvt. Ltd., Ahmedabad to prepare and submit the necessary documents. The consulting firm has submitted an application in prescribed FORM-I along with necessary enclosures for obtaining Terms of Reference to Ministry of Environment, forest and climate change, on dated 22/10/2018. The Ministry of Environment, forest and climate change has given Terms of Reference vide Ref No. IA-J-11011/349/2018-IA-II(I) Dated on 29-11-2018, to carryout EIA Study. The Environmental monitoring and analysis were carried out by Bhagwati Enviro care Pvt. ltd. (Having NABL Accreditation and MoEF&CC Registration) during the period of March –April – May 2018 and Draft EIA Report was prepared and submitted for Public Consultation.

Total plot area is 3344 Sq. meter. From that they will do gardening and plantation for 1105 Sq. Meter which is 33 % of the total plot area.

2. SALIENT FEATURE OF THE PROJECT:- 1. Name of project : M/s. BHIMANI DYECHEM INDUSTRIES 2. Location : Plot No.:2, Survey No. 316, Opp. Dharti

industries Estate, At: Dhanot, Tal: Kalol, Dist.: Gandhinagar, Gujarat

3. Latitude & Longitude : 23° 17' 14.1684'' N (23.287269) 72° 25' 1.0704''E (72.416964)

4. Existing / Proposed : Proposed Unit 5. Schedule & category of Unit : Schedule – 5(f), Cat: A 6. Type of Unit : Dyes and dyes intermediates Unit 7. Land acquired for the plant : 3344 Sq. meter 8. Green belt Area : 1105 Sq. meter (33 % of the total Plot Area) 9. Project Cost : 450 lac 10. Capital Cost of the project : 99.5 lac 11. Recurring cost of the project : 369.9 lac 12. CSR Budget : 2.25 lac per Year (11.25 lac for 05 Yr)

i Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.




13. CER Budget : 1.8 Lac per Year (9.0 lac for 05 yr) 14. Man Power Requirement : 40 Nos. 15. Source of Electricity & Power

Requirement : UGVCL (Uttar Gujarat Vij Co. Ltd.)

75 KVA 16. Total No. of Product and Qty : 51 Products, 225 MT /M 17. Types of Solvents to be used : Benzene, TNBA, Methanol, ODCB, Butanol 18. Source of Water : Water Tanker 19. Total Water requirement : 85 KLPD

(Domestic: 5 KLPD) (Industrial: 78.0 KLPD (Gardening: 2 KLPD))

20. Total Industrial Effluent Generation

: 44.5 KLPD

21. Mode of discharge for Industrial effluent

: 44.5 KLPD industrial effluent will be treated in In-house primary Effluent treatment plant and finally it will be sent to Chhatral Environment Management Systems Pvt. ltd. For Spray drying to achieve ZLD.

22. Domestic Effluent generation & Disposal

: 5.0 KLPD to Soak Pit System

23. No. of flue gas stacks : 1. Steam Boiler-1 – 3 MT (Stack height- 30 m)

2. Steam Boiler-2 – 3 MT (Stack height- 30 m)

3. Hot air generator- 10 Lac K cal (Stack height -30 m)

4. DG set – 125 KVA (Stack height -11 m) 24. Air Pollution Control System

Attached to flue gas stacks : Multi Cyclone Dust Collector followed by bag

filter attached to Steam Boiler and Hot air generator separately.

25. No. of Process gas stacks : 1. Stack attached To reaction vessel of N.W Acid – (Stack height- 11 m)

2. Stack attached To reaction vessel of N.W Acid – (Stack height- 11 m)

3. Stack attached To reaction vessel of K Acid – (Stack height- 11 m)

4. Stack attached To reaction vessel of K Acid – (Stack height- 11 m)

5. Stack attached To reaction vessel of Direct blue 86 – (Stack height- 11 m)

6. Stack attached To reaction vessel of Reactive Blue G – (Stack height- 11 m)

7. Stack attached To Spray dryer – (Stack height- 11 m)

26. Type of process gas emission : Ammonia, HCl,SO2,SPM

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27. Air Pollution Control System Attached to Process gas stacks

: Alkali Scrubber system, Water Scrubber system, Multi Cyclone Dust Collector Followed by Wet scrubber

28. Type and Quantity of fuel : Coal/ lignite/ agro waste @ 11 MT/Day Diesel @ 20 Lit/hr.

29. Type of Hazardous waste : 1. ETP waste – 300 MT /Yr 2. Used Oil - 20 L /Yr. 3. Discarded containers.- 80 MT/Yr 4. Spent Acid (40-45 %)- 9966 MT/Year 5. Process Waste -48 MT/Year 6. Glauber Salt - 300 MT/Year 7. Dilute HCl (25%)– 307MT/Year 8. Sodium Bi Sulphite (28%)-2010

MT/Year 9. Ammonium Hydroxide (25%)-1602

MT/Year 10. Distillation Residue-5 MT/Year

30. Mode of disposal of hazardous waste

: 1. ETP waste – TSDF site 2. Used Oil - Storage into carboys and

ultimately Reuse or sell to registered re refiners

3. Discarded containers- Used for packing of ETP waste or return back to supplier.

4. Spent Acid (40-45 %)- Collection, Storage, Transportation, Disposal to Spent Acid management site or sell to Actual recycler.

5. Process Waste - Collection, Storage, Transportation, Disposal to TSDF site

6. Glauber Salt - Collection, Storage, Transportation, Disposal by selling to actual users/Reuse

7. Dilute HCl (25%)– Collection, Storage, Transportation, Disposal by selling to actual users/Reuse

8. Sodium Bi Sulphite (28%)- Collection, Storage, Transportation, Disposal by selling to actual users/Reuse.

9. Ammonium Hydroxide (25%)- Collection, Storage, Transportation, Disposal by selling to actual users/Reuse.

10. Distillation Residue- Collection, Storage and send to CHWIF.

iii Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.




31. EIA period : March –April – May 2018 32. Villages covered under study

area of 10 KM radius from the project site

: 40 villages.

33. Sampling Location of AAQ, Noise, Soil,

: 1. Project site. 2. Chhatral. 3. Budasan. 4. Ankhol. 5. Indrad. 6. Dhanot. 7. Achrasan. 8. Kadi.

34. Sampling Location of ground water

: 1. Nr Project site 2. Chhatral 3. Budasan 4. Ankhol 5. Indrad 6. Dhanot 7. Achrasan 8. Karannagar 9. Kadi

35. Sampling Location of Surface water

: 1. Narmada canal water. 2. Chhatral Pond. 3. Budasan pond.

36. Analysis Results of AAQ : Pl. Refer Chapter 3, Page No. 215 to 222

37. Analysis Results of Noise Level

: Pl. Refer Chapter 3, Page No. 234 to 241

38. Analysis Results of Soil : Pl. Refer Chapter 3, Page No. 251 to 252

39. Analysis Results of Groundwater and Surface water.

: Pl. Refer Chapter 3, Page No. 245 to 247

3. DETAILS OF PRODUCT

Table: 01 List of Product

Sr. No.

Product Name Chemical Name/ C.I. NAME CAS No.

Quantity (MT/Month)

Group1. Intermediates 1. MUA Meta Ureido Aniline 59690-88-9 75

2. PAABSA Para Amino azobenzene 4 sulfonic acid

104-23-4

3. SPCP Sodium Penta Chloro Phenate

131-52-2

4. N.W. Acid a-Naphthol-4-sulfonic acid 84-87-7

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5. Sodium Naphthionate

Sodium 4-aminonaphthalene-1-sulfonate

130-13-2

6. K-Acid 1-Amino-8-naphthol-4,6-disulfonic acid

118-03-6

Group 2. Dyes (Alternative Production) Reactive Dyes 120 1. Reactive Black 8/HN Reactive Black 8 12225-26-2 2. Reactive Black WNN

/ Black Mix Black CNN ----

3. Reactive Black 5/B Remazol Black GF 17095-24-8 4. Reactive Blue 222/BF Reactive Blue FBN 93051-44-6 5. Reactive Blue 194/

Navy Blue ME2GL Reactive Blue M-2GE 93050-78-3

6. Reactive Orange 12/Golden Yellow HR

Reactive orange 12 35642-64-9

7. Reactive Orange 13/H2R

Reactive Orange 13 12225-85-3

8. Reactive Yellow 15/GR

Reactive Yellow GR 12226-47-0

9. Reactive Yellow 18/H4G

Reactive Yellow 18 12226-48-1

10. Reactive Yellow 42/FG


11. Reactive Yellow 145/Golden Yellow MERL


12. Reactive Yellow 160/ME4GL


13. Reactive Red 195/ ME4BL

Reactive Red 195 93050-79-4

14. Reactive Red 198/ RB Reactive Red 198 145017-98-7 15. Reactive Turquoise

Blue 21/G Reactive Turquoise Blue 21 12236-86-1

16. Reactive Orange 122/ ME2RL

Reactive Orange 122 12220-12-1

2. Direct Dyes 1. Direct Black 22/ VSF Direct Black 22 6473-13-8 2. Direct Red 31/ 12B Direct Red 31 5001-72-9 3. Direct Orange 39 Direct Orange 39 1325-54-8 4. Direct Yellow 86 Direct Yellow 86 50925-42-3 5. Direct Yellow 11/

Paper Yellow R Direct Yellow 11 1325-37-7

6. Direct Violet 9/ BRILL Direct Violet 9 6227-14-1

v Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.

http://www.worlddyevariety.com/?s=Black&submit=Search

http://www.worlddyevariety.com/?s=Orange&submit=Search

http://www.worlddyevariety.com/?s=red&submit=Search

http://www.worlddyevariety.com/?s=red&submit=Search




Violet B 7. Direct Blue 86/

Turquoise Blue GL Direct Blue 86 1330-38-7

8. Direct blue 1/ FF Direct Blue 1 2610-05-1 3. Acid Dyes

1. Acid Blue 193/ Blue MTR

Acid Blue 193 12392-64-2

2. Acid Brown75/CR Acid Brown75 8011-86-7 3. Acid black 194/MSRL Acid black 194 61931-02-0 4. Acid Blue 113 Acid Blue 113 3351-05-1 5. Acid green 68 Acid green 68 61901-32-4 6. Acid Red 131 Acid Red 131 12234-99-0 7. Acid Yellow 36 Acid Yellow 36 587-98-4,377 8. Acid Violet 90/

Bordeaux MB

Acid Violet 90 6408-29-3

9. Acid Black 210/NT Acid Black 210 99576-15-5 4. Solvent Dyes 1. Solvent Blue 36 1,4-

Bis(isopropylamino)anthracene-9,10-dione

14233-37-5

2. Solvent Red 24 Solvent Red 24 85-83-6 3. Solvent Yellow 33 Solvent Yellow 33 8003-22-3 4. Solvent Green 3 Solvent Green 3 128-80-3

5. Food Colors:

1. Tartrazine Tartrazine 1934-21-0 2. Sunset Yellow Sunset Yellow 2783-94-0 3. Chocolate Brown Chocolate brown HT 4553-89-3 4. Ponceau 4R Ponceau 4R 2611-82-7

6. Disperse Dyes: 30

1. Disperse Blue 366 Disperse Blue 366 84870-65-5 2. Disperse Orange 25 Disperse Orange 25 31482-56-1 3. Disperse Yellow 211 Disperse Yellow 211 86836-02-4. 4. Disperse Blue 79 Disperse Blue 79 12239-34-8

TOTAL 225

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4. WATER CONSUMPTION & WASTEWATER GENERATION/ DISPOSAL

Table: 02 Water Consumption and Wastewater Generation:

• Total Water consumption will be 85 KLPD. From which 5 KLPD for Domestic Purpose, 2

KLPD for Gardening purpose & 78 KLPD for Industrial Purpose.

• Total Waste water generation will be 49.5 KLPD. From which 5 KLPD domestic waste water will goes to soak pit via septic tank. 44.5 KLPD waste water will generate from industrial purpose activity.

• Total waste water generated from industrial activity will treat in Effluent treatment plant with primary treatment and then it will send to Common Spry Dryer (Chhatral Enviro management System Pvt. Ltd.) to achieve zero discharge.

Application Water Consumption

(KL/Day)

Waste water generation (KL/Day)

Domestic 5 5 Gardening 2 0 Industrial Process 27 30 Washing 10 10 Boiler 30 3 Cooling 5 0.5 Scrubber 6 1 Total (C) 78 44.5 Total (A+B+C) 85 49.5

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5. DETAILS OF AIR EMISSION Table: 03

Flue Gas Stack Details

Table: 04

Process Gas Stack Details:

Sr. No.

Stack attached To Type of emission

Stack Height

Air Pollution Control Measure

1. Reaction vessel (N.W Acid)

SO2 11 m Two Stage Alkali Scrubber system

2. Reaction vessel (N.W Acid)

NH3 11 m Two Stage Water Scrubber system followed by acid scrubber

3. Reaction vessel (K-Acid)


4. Reaction vessel (K-Acid)

NH3 11 m Two Stage Water Scrubber system followed by acid scrubber

5. Reaction vessel (Direct Blue 86)

HCl 11 m Two Stage Water Scrubber system

6. Reaction vessel (Reactive Blue G)


7. Spray dryer (2 Ton/Hr)

SPM 11 m Multi Cyclone Dust Collector Followed by Wet scrubber

Sr. No.

Stack attached To Stack Height

In Meter

Type Of Fuel

Quantity of Fuel

Type Of emission i.e Air Pollutant

APC System

1. Steam Boiler – 1 (For Group1) (Capacity: 3 MT)

30 Coal/ lignite/ agro

waste

5 MT/Day SPM SO2 NOX

Multi Cyclone Dust collector Followed By Bag Filter

2. Steam Boiler – 2 (For Group2) (Capacity: 3 MT)

30 Coal/ lignite/ agro

waste



3. Hot Air Generator (10 lac Kcal)

30 Coal/ lignite/

agro waste



4. DG Set(125 KVA) 11 Diesel 20 Liter/hr.

SOx ---

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Table: 05 Fuel Consumption Details

Sr. No Name of Fuel Qty. 01 Coal/ lignite/ agro waste 11 MT/day 02 Diesel 20 L /Hr

Table: 06

Utility wise Fuel Consumption Details

Sr. no.

Name of Unit Type of Fuel Qty.

01 Steam Boiler – 1 (For Group1) (Capacity: 3 MT)

Coal/ lignite/ agro waste

5 MT/Day

02 Steam Boiler – 2 (For Group2) (Capacity: 3 MT)


3 MT/Day

03 Hot Air Generator (10 lac Kcal)


3 MT/Day

04 DG Set(125 KVA) Diesel 20 Liter/hr.

ix Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.




6. DETAILS OF HAZARDOUS WASTE GENERATION & ITS MANAGEMENT

TABLE: 07 DETAILS OF HAZARDOUS WASTES GENERATION AND MANAGEMENT

Sr. No

Type of Hazardous Waste

Source Cat. No.

Quantity Management

1. ETP Sludge ETP 35.3 300 MT/Year Collection, Storage, Transportation, Disposal to TSDF site

2. Discarded Bags/Containers/Drums

R.M Storage 33.1 80 MT/Year Used for packing of ETP waste or return back to supplier.

3. Used Oil D.G Set 5.1 20 Liter /Year Storage into carboys and ultimately Reuse or sell to registered re refiners

4. Spent Acid (40-45 %) From Manufacturing

Process of K-Acid, PAPSA, Reactive

Blue G, Direct Blue 86

26.3 9966 MT/Year

Collection, Storage, Transportation, Disposal to Spent Acid management site or sell to Actual recycler.

5. Process Waste From Manufacturing Process of Food

Colours

--- 48 MT/Year Collection, Storage, Transportation, Disposal to TSDF site

6. Glauber Salt From Manufacturing process of N. W

Acid

-- 300 MT/Year Collection, Storage, Transportation, Disposal by selling to actual users

7. Dilute HCl (25%) From Direct Blue 86

D-2, Sc-I

307MT/Year Collection, Storage, Transportation, Disposal by selling to actual users/Reuse.

8. Sodium Bi Sulphite (28%) From K-Acid N.W. Acid

Reactive Blue G

-- 2010 MT/Year

Collection, Storage, Transportation, Disposal by selling to actual users/Reuse.

9. Ammonium Hydroxide (25%)

From K-Acid N.W. Acid

-- 1602 MT/Year

Collection, Storage, Transportation, Disposal by selling to actual users/Reuse.

10. Distillation Residue Distillation (For Solvent Recovery)

-- 5 MT/Year Collection, Storage and send to CHWIF.

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Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.




1. ENVIRONMENTAL PARAMETER MONITORING STUDY AREA/ STUDY PERIOD

The study area for detailed studies is an area within a radius of 10 Kms. Ambient air quality monitoring were carried out at 08 locations within the study area of 10 km aerial coverage from project site as the Center. The ground water monitoring, noise level monitoring, Soil analysis were carried out at 08 location for once in the study period. The monitoring activities were carried out at 08 sampling sites for the Month of March 2018 – May 2018.

2. AIR ENVIRONMENT

Baseline study indicates that AAQ in the surrounding study area with respect to PM2.5, PM10, SO2, NOX, and VOC are well within the stipulated permissible limits as prescribed by the latest National Ambient Air Quality (NAAQ) Standards for the respective industrial residential rural areas.

Maximum evaluated 24 hourly GLC from the ISCST-3, when added to the 98-percentile concentration of each parameter monitored during March 2018 – May 2018 season of the ambient air it indicates that due to Proposed project of M/s. BHIMANI DYECHEM INDUSTRIES., ambient air quality of the surrounding study area will be well within the NAAQ standards for the respective Industrial, residential rural areas. Company will use Coal/ lignite/ agro wastee/ Diesel as a fuel. There will be process gas emission from process Reaction as mention in table no.5 which is SO2, NH3 and HCl. For that unit will provide adequate Air Pollution Control System.

It is concluded that there will be no long term impacts on the surrounding ambient air environment.

3. WATER ENVIRONMENT

M/s. BHIMANI DYECHEM INDUSTRIES is a proposed unit and the source of water for proposed activity will be Tanker. Water Consumption and Wastewater Generation &Disposal:

• Total Water consumption will be 85 KLPD. From which 5 KLPD for Domestic Purpose, 2 KLPD for Gardening purpose & 78 KLPD for Industrial Purpose.

• Total Waste water generation will be 49.5 KLPD. From which 5 KLPD domestic waste water will be goes to soak pit via septic tank. 44.5 KLPD waste water will generate from industrial purpose activity.

Total waste water generated from industrial activity will treat in Effluent treatment plant

with primary treatment and then it will be sent to Common Spray Dryer to achieve zero

discharge.

xi Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.




4. NOISE ENVIRONMENT

Base line data indicates that noise levels in the ambient air environment are within the prescribed norms. The industry will provide adequate noise control measures such as mufflers & silencers at the air inlet/outlet, anti vibration pad for equipment with have extreme vibration etc. Ear plugs & ear muffs will be provided to the workers where noise level will remain extremely high. Thus, there will be short term, reversible impact on the noise environment due to the proposed project. 5. LAND ENVIRONMENT

Air pollution, water pollution and solid waste pollute soil and causes direct/indirect effect on soil. Since all necessary air pollution control measures have been provided and based on the results of the dispersion model for the ground level concentration of various pollutants after the commissioning of the Proposed Project, there will not be any adverse impact of air pollution on soil. All necessary control measures will be provided for handling, storage and safe disposal of solid/hazardous waste, which will be generated from the proposed project. Thus, there will not be any significant impact of solid waste on the soil Environment.

6. ECOLOGY

Impacts on terrestrial ecosystem due to the operation of plant occur mainly from air emissions. Air pollutants can impact adversely on the biotic and abiotic components of the ecosystem and may include injurious effects when concentration of these pollutants exceed from permissible limit. The unit will provide appropriate APCM to control air pollution, so, there will be no adverse impact on the ecological environment of the study area. Total plot area is 3344 Sq. meter. From that they will do proposed gardening and plantation for 1105 Sq. meter. So, after expansion total area for gardening and plantation will be 1105 Sq. Meter i.e. 33.00 % of the total Plot Area.

The company will also develop plantation as per the MoEF guidelines all along the periphery of plant so that these trees perform as natural barrier for bring down the fugitive emission and also stop carryover of dust along with wind current.

xii Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.




7. SOCIO-ECONOMIC ENVIRONMENT Due to Proposed project, 20 nos. of local people and outside people will get employment during the construction phase and 40 people will be employed during the operation phase.

The indirect employment will also be generated by way of transportation, shopkeepers and other casual employment for many people. Thus, the proposed project will have long term- irreversible positive impact on the employment pattern of the study area. 8. ENVIRONMENTAL PARAMETER MONITORING

Environmental parameter monitoring facility of the proposed project is as given below:

Sr. No. Aspect Source of Impact

Monitoring Method and it’s Parameters

Frequency Executing Agency

Monitoring Agency

1.0 Construction Phase (As the construction area is small so, steel structure will be used in the existing unit, hence the impact will be very less)

1.1 Local Manpower Absorption

Construction Work

Contractor’s report No. of people working in the project

Daily Contractor BHIMANI DYECHEM INDUSTRIES

1.2 Air Quality transportation of construction materials

Survey & observations; Levels of SPM, RSPM, SO2 and NOx

Weekly BHIMANI DYECHEM INDUSTRIES

GPCB/ Recognized Env. Agency

1.3 Public Health Dust, Noise, Movement of labours

Regular medical checkup

Monthly Contractors BHIMANI DYECHEM INDUSTRIES

2.0 Operation Phase 2.1 Water Quality

& Quantity Surface & Ground water quality within the Project Area

Surveys, sample collection & field measurement;

Quarterly BHIMANI DYECHEM INDUSTRIES


2.2 Effluent Quality

Quality of Treated effluent Send to common spray drying facility.

ETP sample collection & quality analysis

Daily (Internal); Monthly (Third Party)

BHIMANI DYECHEM INDUSTRIES


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Sr. No. Aspect Source of

Impact

Monitoring Methods and Parameters

Frequency Executing Agency

Monitoring Agency

2.3 Air Quality Emissions from utility and process

Air quality monitoring at 2-3 location within (SO2, NOx, SPM, RSPM, CO, HC, HCl, NH3, VOC) as well as stack monitoring.

Ambient -Monthly (24 hourly); Stack – Monthly (third party)



2.4 Noise Level Noise level compliance with respect to industrial standards

Ambient Equivalent Sound Pressure Levels (Leq) in day and Night time at 4 to 6 location.

Monthly (Third Party) and fortnightly (internal)



2.5 Biological Environment

Horticulture/ Greenbelt Development

Survival rate of plants and shrubs

Quarterly BHIMANI DYECHEM INDUSTRIES


2.6 Solid Waste Management

Disposal of waste

Monitoring of waste collection, segregation and disposal

Fortnightly BHIMANI DYECHEM INDUSTRIES


2.7 Hazardous Waste Management

Hazardous waste as required by hazardous waste authorization

Monitoring of hazardous waste collection, segreg ation, storage and disposal

Fortnightly BHIMANI DYECHEM INDUSTRIES


Generation of used drums, bags and records of their dispatch to approved vendors.

Maintain Records Daily BHIMANI DYECHEM INDUSTRIES


Generation of waste oil and their treatment



xiv Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.




Generation of spent Acid (40-45 %) from manufacturing process.



Generation of Glauber Salt from manufacturing process.



Generation of Dilute HCl (25%) from manufacturing process.



Generation of Sodium Bi Sulphite (28%) from manufacturing process.



Generation of Ammonium Hydroxide (25%) from manufacturing process.



Generation of Distillation Residue from manufacturing process.



9. ADDITIONAL STUDIES

We have carried out socio-economic study of the study area to evaluate impact of proposed project on them. Since the Proposed project is a large scale unit so, it is beneficial to local people. We have carried out Risk Assessment report for Chloro Sulfonic Acid, Hydrochloric Acid, Sulphuric Acid, Ammonia, Acetic Anhydride, Oleum (65%), Sodium Hydroxide, Aniline, Acetic Acid, Alpha Naphthylamine, Methyl Alcohol, Formaldehyde, Benzene, ethyl acetate, PCl3 and Butanol. Detailed possible accident scenarios of that chemical is described in Risk Assessment Report (Annexure- 02 of EIA report).

xv Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.




10. ENVIRONMENTAL MANAGEMENT PLAN

The environmental management plan is the plan for effective environmental management prepared by project proponents. Environmental Management Plan of the company is given in the following table:

OPERATIONAL PHASE:

M/s. BHIMANI DYECHEM INDUSTRIES has planned all the necessary steps to control Water Pollution, Air Pollution, noise pollution as well as Hazardous Waste Pollution. The detailed mitigation measures planned during operation phase of the project are as follows:

Activity Environmental Impacts

Mitigation measures Remarks

Manufacturing of Products

• Air • Land • Water • Noise

• Ensure proper handling of all chemical by introducing spill control procedures.

• Ensure usages of PPE’s by workers.

• Strictly following the appropriate spill control procedures.

• The charging of the hazardous chemical will be done through very carefully.

• MSDS of Raw material &

Implementation responsibility: BHIMANI DYECHEM INDUSTRIES

Activity Environmental Impacts

Mitigation measures Remarks

Construction Phase: Erection of Plant Machineries

• Air • Noise • Socio

Economic

• Well maintained vehicles will be used.

• Metalled Road for Vehicle Movement

• Well maintained equipment will be utilized to prevent noise generation.

• Local labour will be hired for the work so that housing arrangement will be avoided.


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products will be displayed at storage & handling area.

• Water usage will be strictly by putting water meter plant wise.

• Monitored data will be analyzed and reviewed time to time.

• Contaminated solid waste will be sent to approve TSDF Facilities.

• Storage area will be designed in line with the factory Act requirement.

Operation of Boiler, Hot Air generator, Spray Dryer

• Air • Noise • Water

• Ensure proper preventive maintenance of fuel firing system and optimization of air fuel ratio.

• Ensure proper maintenance of machinery to reduce noise level

• After clean up of spillage ensure that disposed it properly.

• Provision of Adequate Stack Height.

• Ensure usage of Personal Protective Equipments.


Operation of Cooling Tower

• Air • Water • Noise

• Ensure proper maintenance of machinery to reduce noise level

• Blow down is being sent in ETP provided within premises

Storage, Handling & Transportation of Raw materials and Products

• Air • Water • Land

• Chemical to be stored in accordance with the rules and regulations of the Safety Department.

• Separate storage area for solid/liquid raw materials.

• Install proper facilities to prevent rain/storm water contamination during the storage of solid raw materials.


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• Ensure disposal of used drums, bags as per the rules/regulations.

Transportation of all the raw materials, finished products & hazardous wastes.

Air Water Land

• Work will be given to Trained / Approved Transports for the transportation of the raw materials/products.

• TERMCARD will be followed.

• Ensure availability of MSDS of all the raw materials and finished products to the Off-site Emergency team.

Development and maintenance of green belt

• Air. • Land

Ensure development and maintenance of proper green belt as proposed.

Direct / Indirect Employment

• Socioeconomic issue

Continue policy of local employment according to the skill and availability of the manpower

xviii Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.




Proposed Budget For Environmental Management Plan [EMP]

Sr. No

System Approximate recurring cost

per annum (in Lac)

Approximate capital cost (Rs. In Lac)

Basis for cost estimates

1 Air pollution control

12.0 45.0 The capital cost would include cost of providing adequate height of the stack, ladder and platform, Air Pollution Control Systems and recurring cost would include cost of monitoring of air environment.

2 Water pollution control

335 40 Capital cost would include cost of ETP, Evaporation cost of Spray Drying etc. In capital cost civil work, mechanical work, Electrical work and piping work is included. Recurring cost is for operational phase.

3 Noise pollution monitoring

0.25 0.0 The recurring cost would include cost of noise monitoring.

4 Solid and hazardous waste management

15.0 12.0 Capital cost would include cost of providing storage space for hazardous waste and membership of TSDF Fee. Recurring cost would include cost of land filling and transportation.

5 Environment monitoring and management

2.0 0.0 The recurring cost would be incurred on hiring of consultants and payment of various statutory fees to regulatory agencies.

6 Green belt 0.8 1.5 Development of Greenbelt including Gardening and Plantation.

7 Occupational health (OHC)

0.8 1.0 Occupational health check up of Employees and workers

8 CSR 2.25 0 2.5 % of the project cost. Recurring cost will include cost allocated for the CSR activity like Educational, Drinking facility, Infrastructure facility, Green belt development, Tribal development, health and medical services etc.

9 CER 1.8

0 2% of the proposed project cost. Green belt development, Drinking water facility, solar Lighting etc.

Total 369.9 99.5

xix Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.




CONCLUSION The study brings out the followings: • The proposed project will have easy access to basic infrastructure facilities,

availability of land, fuel, transportation network, power availability, environmental compatibility and well developed pollution control systems.

• Environmental Impact Assessment shows that proposed project activity will not

have any significant impact on ambient air quality, ground water quality and noise level.

• Risk to flora, fauna and soil is negligible due to location of project activity and

proposed effective environmental management plan for management and handling of air pollution, hazardous wastes and wastewater.

• Greenbelt on available open land area will be developed within the plant

premises; there will be positive impact on the ecological environment of the study area.

• There will be Socio-economic benefits due to creation of direct/indirect

employment. Thus, it is concluded that proposed project of M/s. BHIMANI DYECHEM INDUSTRIES. Will have negligible impact on environment and will become beneficial to the local people after implementation of the mitigation measures and environmental management plan.

xx Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.

m/s. bhimani dyechem industries · annexure: a executive summary of environmental impact assessment...

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