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Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
1
Installation Guide
-- MRac Ground Terrace V
Content
1 Introduction --------------------------------------------------- P2
2 Installation Tools and Components -------------------------- P3
3 Installation Guide --------------------------------------------- P5
4 Service -------------------------------------------------------- P13
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
2
1. Introduction
MRac Ground Terrace V (GT5) is a pre-assembled ground solar PV mounting
system, which is suitable for large-scale commercial or multi-purpose
installation. GT5 has been adapted for all sorts of PV module. The innovative
and distinctive Rail 105 of GT5 is more convenient and ensures a high accuracy
for installation. the high quality components and the pre-assemblility of GT5 will
save substantial installation time and cost when being applied in large scale
project。
Please read this Installation Guide thoroughly before installing the MRac Ground
Terrace V system. This manual details the installation instruction for GT5.
To meet the proper structural strength and relevant industrial standards, please
strictly carry out the installation according to the instruction of this guide.
During the installation, please conform to the relevant local safety code and
other specification. Please contact Mibet by [email protected] or the local
representatives in your area to confirm if your installation guide is the newest
version.
Please comply with following principles during installation:
Please conform to the applicable local or national building codes that may
supersede this manual;
Please ensure that MRac and other products are appropriate for the
certain installation and circumstances;
Please use the parts provided and the installation tools specified by Mibet
Energy (Mibet Energy shall not take any responsibility for any damage by
the substitution of parts from Mibet);
Recycle the mounting system according to local relevant regulations;
Uninstall the mounting system according to corresponding installation
steps;
Ensure that there are no less than two professional workers in panel
installation;
Ensure the installation of relative electrical equipment is carried out by
professional electrician;
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
3
Ensure safe installation of all electrical devices in the PV array.
2. Installation tools and components
2.1 Installation tools
L Inner Hexagon
Spanner
Monkey Spanner Socket Spanner Electric Tool
Laser Level Nylon Cord Tapeline Try Square
Pile Driver
2.2 Componets
Overview of Components
End Clamp Kit Inter Clamp Kit Rail 45 C Clamp Kit
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
4
Rail 105 Rail 105 Splice Pre-assembled GT5 Support
T Anchor Plate
T-Corrugated Anchor Plate
Ground Screw
2.3 System Overview
1) End Clamp Kit
2) Inter Clamp Kit
3) Rail 45
4) C Clamp Kit
5) Rail 105
6) Rail 105 Splice
7) Pre-assembled GT5 Support
8) T Anchor Plate
9) T Corrugated Anchor Plate
10) Ground Screw
❶
❺ ❽
❾
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
5
3. Installation Guide
3.1 Installation of Mounting System
3.1.1
Locate piling point for
ground screws by stakes
and set out strings by
Laser Level according to
solution drawing.
Adjust the pile driver on
the staked spots to keep
it vertical to water level
by leveling instruments
or plummets before
piling the ground screws.
(Keep the centers of the
ground screws in same
elevation on vertical and
horizontal direction)
3.1.2
a. If the terrace of
installation site is with
slopes like picture 1,
reduce the depth of
piling ground screws or
using shorter ground
screws to keep all the
flange plates on the
same water level.
b. If the terrace of
installation site is with
slopes like picture 2,
increase the depth of
Picture 1 Picture 2
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
6
piling ground screws or
using longer ground
screws.
3.1.3
If rocks, trucks or other
barriers found
underground hinder the
piling work, the two
ground screws of
pre-assemble support
should move properly
horizontally to avoid
those barriers (the
allowed maximum
distance of two ground
screws is 4 meters). But
if the sizes of barriers are
too large, it is suggested
to dig out the barriers
first and then adopt
concrete base to replace
ground screws because
of the loosening of soil.
3.1.4
Fixed the T anchor plate
and T corrugated anchor
plate onto ground
screws by specified bolts
and adjust according to
solution drawing.
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
7
3.1.5
Unfold the pre-assemble
support of GT5
Connect the T connector
of pre-assemble support
to T anchor plate by the
M12*90 bolts (do not
fasten).
Connect the back
support and side support
to corrugated anchor
plate by the M12*90
bolts (do not fasten)
Note:
The mounting system
can be slightly adjusted
to avoid the deviation of
ground screw
(adjustable distance:
25mm horizontally,
30mm vertically)
The corrugated gasket
should apply to the
corrugated surface of
corrugated anchor plate
to avoid sliding of
support.
Fasten the all the bolts
after the fine adjustment
Picture 1
Picture 2
Picture 3
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
8
3.1.6
After finishing installing
pre-assembled supports,
the mounting system
shall be like the picture
on right side.
3.1.7
Install all other
pre-assembled supports
according to the arrays
of solution drawing. Use
Laser Level or nylon
cords to ensure that the
lower ends of all the
pre-assembled supports
are on same water level
and in line.
Adjust in anchor plates if
there is height
difference.
3.2 Installation of Rails
3.2.1
Install end clamps, inter
clamps and C clamps like
shown in the right
picture.
3.2.2
Please confirm the
required length of rail
105 before installing
Rail
105 Splice
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
9
those rails onto
supports.
If a rail is not long
enough, please connect
the rails by Rail 105
Splice.
4 tapping screws are
required on each side,
and 8 tapping screws are
required on both side.
It is not suggested to
connect rails on the
pre-assembled supports.
3.2.3
Mark a line between
beams and upper
surface of rails by the
marker according to the
size of solution drawing.
And mark lines along the
edge of rail on the beams
where to lay the rail and
on the rails.
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
10
3.2.4
Fasten all the rails 105
on beams by C clamps.
3.2.5
Install all the rails 105 as
last step.
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
11
3.2.6
Please confirm the
length of rails 45 before
install them onto rails
105. Mark a line between
the upper surface and
rail 105 according to the
size on the drawing.
And mark lines along the
edge of rail on the rail
105 where to lay the rail
45 and on the rails 45.
Install all other rails 45
according to planning on
drawing by above
mentioned method.
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
12
3.3 installation of Solar Panels
3.3.1
a. Same as the
installation of rails,
install the first panel
(lowest panel of first
column) by using the Jig
3 (to assist to install
panels) to put the panel
onto rail 45 according to
drawing. Confirm the
perpendicularity by the
try square. After
confirming the length of
the overhung rail
according to drawing,
fasten the end clamps
and inter clamps of the
first panel.
b. Put the second panel
(upper than first panel
on first column) close to
the first panel and fasten
it by end clamps and
inter clamps. If the
interval between two
panels is design to be
20mm, put inter clamps
between two panels until
finishing fastening of the
panel.
c. Install the third panel
(lowest panel of second
column) by using angle
aluminum as a jig
against first panel.
Installation of End Clamps
Installation of Inter Clamps
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
13
Ensure the lower edge of
the third panel are keep
in line with that of the
first panel, and then
fasten the third panel by
inter clamps.
d. Install all other panels
according to previous
steps.
3.3.2
Inspect and ensure all the
bolts are fastened after
finishing installation.
Put the end cap on all
rails and beams.
4、15 year limited Product Warranty, 5 year limited Finish Warranty
Mibet (Xiamen) New Energy Co., Ltd. (hereinafter as “Mibet Energy”) warrants to
the original purchaser (“NSEW Trading Pty Ltd.”) of products that it manufactures
(“Solar PV Mounting Systems”) at the original installation site that the Product shall
be free from defects in material and workmanship for a period of fifteen (15) years,
except for the under normal atmospheric conditions for a period of five (5) years,
from the earlier of 1). The date the installation of the Product is completed, or 2). 30
days after the purchase of Product by the original Purchaser (“Finish Warranty”).
The Finish Warranty does not apply to any foreign residue deposited on the finish. All
installations in corrosive atmospheric conditions are excluded. The Finish Warranty is
VOID if the practices specified by AAMA 609 & 610-02 –“Cleaning and
Maintenance for Architecturally Finished Aluminum” (www.aamanet.org) are not
followed by Purchaser. This Warranty does not cover damage to the Product that
occurs during its shipment, storage, or installation.
This Warranty shall be VOID if installation of the Product is not performed in
accordance with Mibet’s written installation instructions, or if the Product has been
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
14
modified, repaired, or reworked in a manner not previously authorized by Mibet IN
WRITING, or if the Product is installed in an environment for which it was not
designed. Mibet shall not be liable for consequential, contingent or incidental
damages arising out of the use of the Product by Purchaser under any circumstances.
If within the specified Warranty periods the Product shall be reasonably proven to be
defective, then Mibet shall repair or replace the defective Product, or any part thereof,
in Mibet’s sole discretion. Such repair or replacement shall completely satisfy and
discharge all of Mibet’s liability with respect to this limited Warranty. Under no
circumstances shall Mibet be liable for special, indirect or consequential damages
arising out of or related to use by Purchaser of the Product.
In addition to our Warranty against Defects, the Frame also comes with guarantees
that cannot be excluded under the Australian Consumer Law (Consumer Guarantees).
In the event that the Frame fails to satisfy a Consumer Guarantee, you are entitled to a
replacement or refund for a major failure and compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the Frame repaired or
replaced if the Frame fails to be of acceptable quality and the failure does not amount
to a major failure. Please note that in addition to the rights and remedies set out in this
document, you may also have other rights and remedies available to you under the
law.
*Manufacturers of related items, such as PV modules and flashings, may provide
written warranties of their own. Mibet’s limited Warranty covers only its Product, and
not any related items.
Making a claim
If you believe that the Frame is defective and you are an End-User, you may either
make a claim against the installer or builder from whom you purchased the Frame or
you may make a claim against us directly. In order to make a claim against us, you
must post, fax or email us a notice, using the contact details set out below.
In your notice you must provide: details of why you believe the Frame is defective; a
copy of your invoice, receipt or any other document which provides proof of
purchase;
Details of any expenses you have incurred in making your claim; and details of how
we should contact you.
Within a reasonable time after receipt of your claim we will contact you to arrange a
time to attend the premises at which the Frame is located.
Mibet (Xiamen) New Energy Co., Ltd.
No. 69 Xintian Road, Jimei District Tel: +86 592 3754999
Xiamen, China 361022 Fax: +86 592 6771575
www.mbt-energy.com Email: [email protected]
15
Jurisdiction
Our Warranty against Defects is to be construed in accordance with the laws of
Victoria and any disputes will be determined by the exclusive jurisdiction of the
courts of Victoria.
Contact Details
NSEW Trading Pty Ltd
Level 5, 24 Albert Road
South Melbourne Vic 3205
Tel: 0417 387673
Email: [email protected]