mr. abhishek roy, m/s ssp limited zero liquid discharge for distillery
TRANSCRIPT
ZERO SPENT WASH DISCHARGE
FOR DISTILLERIES
Presented By: SSP Pvt Limited, Faridabad
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Typical analysis of direct Spent Wash and Bio-methanated effluent
PROPERTIES SPENT WASH BIOMETHANATED EFFELUENT
BOD 40000 – 60000 mg/l 5000 – 8000 mg/l
COD 80000 – 100000 mg/ l 20000 – 25000 mg/ l
pH 4 – 5.3 7 – 7.5
TS 60000 – 120000 mg/ l 35000 – 40000 mg/ l
TDS 55000 – 90000 mg/l 30000 – 36000 mg/l
TSS 5000 – 10000 mg/ l 4000 – 5000 mg/ l
Chlorides 5000 – 8000 mg/l 4000 – 5000 mg/l
Sulphates 4000 – 6000 mg/ l 1000 – 1200 mg/ l
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
EVAPORATION AND DRYING
TECHNOLOGY
Basic thrust of this technology
Liquid Effluent can be converted to solid waste for easy disposal.
Condensate generated can be reused.
COD and BOD of the recovered water (condensate) can be further reduced
by secondary treatment.
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Advantages of SSP technology
Totally integrated Zero Discharge System.
Low Steam and Power Consumption
By product is marketable product in some of the cases.
Re-use of condensate water.
Compact plant requires very less space.
No scaling, choking and froth formation in evaporator.
User Friendly Plant.
Continuous trouble free operation of the Plant.
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Type of Distilleries
DISTILLERIES
MOLASSES BASED GRAIN BASED
BEET, SUGAR CANE
WHEAT, CORN,SORGHUM ETC.
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Process flow of ZLD system for Molasses Based Distilleries
Distillery Spent Wash
Bio-Methanation
Evaporation
Recyclable
Condensate
Water
Concentrate
Back Pressure/
Bleed Steam
for Evaporation
Mixed with
Rice Husk/
Bagasse
Spray Dryer Rotary Dryer
Powder / Mixed FuelAir Heater Air Heater
Boiler
Turbine
Power Generation
Powder
(Potash Rich)
Back Pressure/
Bleed Steam
Back Pressure/
Bleed Steam
for Process use
A B
Note: -
A: Bio-methanated
B: Spent Wash
Bio Gas
Hot
Gas
Biocomposting
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
SCHEME – A
Handling of
Bio-methanated effluent
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Process flow of ZLD system for Molasses Based Distilleries
Biomethanated Spent Wash
Multiple Effect Evaporator
Spray Dryer
PowderUsed as fertilizer & Fuel
Concentrate (having 40% solids)
Multiple Effect Evaporator
Rotary Dryer
PowderUsed as fertilizer & Fuel
Concentrate (having 40% solids)
Mixed with rice Husk / Baggasse
Multiple Effect Evaporator
Concentrate (having 30% solids)
Biocomposting
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Animation of Five Effect Evaporator with TVR
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Balance Tank
ConcentratePump
FeedPump
ConcentratePump
ConcentratePump
ConcentratePump
ConcentratePump
CondensatePump
InlineFilter
Product Condensate
Steam IN
Feed IN
Concentrate Out
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Animation of Spray Dryer
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High pressure pump
Hot air generator Drying Chamber
POWDER OUT
CIP Tank
POWDER OUTConcentrate Tank
SPRAY DRYER
Feed In
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Evaporator Section
Particulars / No. of Effects 5 6 7
Specific Steam Consumptionwith TVR over 3rd effect at 8 bar g
0.14 0.11 0.10
Specific Steam Consumptionwith TVR over 4th effect 8 bar g
- 0.10 0.09
Bio-methanated effluent is concentrated in a multistage vacuum evaporator from 4% to 40%
solids. The total process is under vacuum and the vapours generated in the system are
compressed in a TVR to economize steam consumption.
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
CONDENSATE WATER ANALYSIS WITH BIO METHANATED EFFLUENT:
BOD: 75 - 130 mg/l (Max.)
COD: 250-300 mg/l
Suspended Solids : <10 mg/l
Total Solids : < 450 mg/l
pH : 7.5 – 9.0
Temp : 55-60 Deg C.
pH of condensate water will vary as per the specification of effluent.
Typical analysis of Condensate water
Condensate water generated from the evaporation system is clear and recyclable for the process.
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Typical analysis of spray dried powder
SPRAY DRIED POWDER ANALYSIS:
Moisture : 4.65%
Mineral Matter : 34.06%
Carbon : 27.86%
Hydrogen : 2.60%
Sulphur : 3.09%
Oxygen : Remainder
Calorific value : 3170 Kcal/Kg.
Bulk Density : 0.77 mg/cc
Physical Appearance : Brown Color
Calorific value of the powder will vary as per the specification of effluent.
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Emissions from Spray Dryer
SO2 12 mg/Nm3
NOx 18 mg/Nm3
Temperature 90 oC
SPM < 150 PPM
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
SCHEME – B
Handling of Direct
Spent Wash
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Process flow of ZLD system for Molasses Based Distilleries
Raw Spent Wash
Multiple Effect Evaporator
Incineration
Concentrate (having 60% solids)
Multiple Effect Evaporator
Spray Dryer/ Rotary Dryer
PowderUsed as fertilizer & Fuel
Concentrate (having 40% solids)
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Animation of Five Effect Evaporator with TVR
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Balance Tank
ConcentratePump
FeedPump
ConcentratePump
ConcentratePump
ConcentratePump
ConcentratePump
CondensatePump
InlineFilter
Product Condensate
Steam IN
Feed IN
Concentrate Out
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Animation of Four Effect Force Circulation Evaporator
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STEAM IN
TRANSFER
PUMP
COND.
PUMP
VACUUM
PUMP
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LIC
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LIC
CONC. OUT
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Animation of Rotary Dryer
Blender
Rotary Dryer
Cyclone
Exhaust Fan
From Online Blender
Hot air generator
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
3D View of Molasses Based Distillery
Our Major Customers
(Distilleries)
Vietnam
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash
Sr. Client Name City/State Country Equipment Description Capacity Application
1 Ashoka Distilleries & Chemicals (P) Ltd New Delhi India Five Effect Falling Film Evaporator with Spray Dryer 750 m3/day Biomethanated Spent wash
2 Kanoria Chemicals & Industries Ltd. Ankleshwar India Five Effect Falling Film Evaporator with TVR 300 m3/day RO Reject of Biomethanated
Spent Wash
3 IFB Agro Industries Ltd. Noorpur, Calcutta India 5 Effect Falling Film Evaporator with TVR and Spray Dryer 750 m3/day Biomethanated Spent Wash
4 Kanoria Chemicals & Industries Ltd. Ankleshwar India Spray Dryer 3126 kg/h WE Biomethanated Spent Wash Concentrate
5 Nizam Deccam Sugars Ltd. Hyderabad IndiaFive Effect Falling Film Evaporator with TVR with Spray Dryer
600 m3/day Biomethanated Spent wash
6 Pioneer Distilleries Ltd. Hyderabad India Five Effect Falling Film Evaporator with TVR 1200 m3/day Biomethanated Spent wash
7 Pioneer Distilleries Ltd. Hyderabad India Rotary Dryer 1200 m3/day Drying of Spent Wash Concentrate + Rice Husk Mix
8 Kanoria Chemicals & Industries Ltd. Ankleshwar India Five Effect Falling Film Evaporator with TVR 300 m3/day RO Reject of Biomethanated
Spent Wash
9 Kolhapur Sugar Mills Limited Kolhapur IndiaFive Effect Falling Film Evaporator with TVR with Rotary Dryer
480 m3/day Biomethanated Spent wash
10 Dharani Sugars & Chemicals LimitedTirunelveli
District, Tamil Nadu
IndiaFive Effect Falling Film Evaporator with Thermal Vapour Recompression (TVR) System
800 m3/day Biomethanated Spent Wash
11 Harmond Advance Technology Limited Ho Chi Minh City VietnamFive Effect Falling Film Evaporator with TVR with Spray Dryer
720 m3/day Biomethanated Spent Wash
12 Piccadily Agro Industries Limited New Delhi India Five Effect Falling film Evaporator with TVR system 600 m3/day Biomethanated Spent Wash
Cont…
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Cont…
Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash
Sr. Client Name City/State Country Equipment Description Capacity Application
13 Piccadily Agro Industries Limited New Delhi India Five Effect Falling film Evaporator with TVR system 600 m3/day Biomethanated Spent Wash
14 IFB Agro Industries Ltd. Noorpur, Calcutta India Double Effect Forced Circulation Evaporator 150 m3/day Biomethanated Spent Wash
15 GMR Industries Limited SankiliAndhra Pradesh India
Five Effect Falling Film Evaporator with Thermal Vapour Recompression (TVR) System
300 KLPD RO Reject of Biomethanated Spent Wash
16 Haryana Distillery Limited Yamunanagar IndiaFive effect Falling Film Evaporator with TVR system + Spray Dryer
240 KLPD RO Reject of Biomethanated Spent Wash
17 Pioneer Distilleries Ltd. Hyderabad India Rotary Dryer 3910 kg/hr W.E. Drying of Spent Wash Concentrate + Rice Husk Mix
18 Pioneer Distilleries Ltd. Nanded India Multiple Effect Evaporator System
4725 kg/hr W.E.(100 m3/day)
Drying of Spent Wash Concentrate + Rice Husk Mix
19 Balezaf Alcohol & Liquors Factory P.L.C, Addis Ababa Ethiopia 5 effect evaporator + Spray Dryer 11817 kg/h W.E. + 766 kg/h W.E. Alcohal & Liquors
20 Desta Alcohol & Liquors Factory PLC Mekelle Ethiopia Five effect falling film evaporator system & Spray Dryer system
4545 kg/hr W.E. + 292 kg/hr W.E. (100 m3/day)
Biomethanated Spent Wash
21 Himani Industries Limited Gujarat IndiaStripper Column + (1 FF + 3 FC) Evaporator WITH TVR+ Vertical Thin Film Dryer
5091 kg/h Feed + 2800 kg/h W.E. + 600 kg/h W.E.
Molasses based distillery
22 AB Mauri India Pvt. Ltd. Ratnagiri, Maharashtra India Five Effect FF Evaporator +
Blending Section + Rotary Dryer
150 KLD (63751 kg/h W.E. + , + 940 Kg/h)
Yeast Effluent
23 Gayatri Sugars Limited Andhra Pradesh IndiaFive Effect Falling Film Evaporator with TVR + Spray Dryer with Biogas Fired HAG
540 KLD (23409 kg/h W.E. ; 2392 kg/h W.E.)
Molasses based distillery
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Cont…
Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash
Sr. Client Name City/State Country Equipment Description Capacity Application
24 ED & F Man Sugar Limited (Simbhaoli Sugars) New Delhi India Triple Effect Forced Circulation
Evaporator 1530 kg/h W.E. Biomethanated Spent Wash
25 NSL Sugars Limited Karnataka India Rotary Dryer 3090 kg/h W.E. spent wash blended Baggase Dryer
26 Bharat Rasayan Limited Gujarat India Vertical Thin Film Dryer 700 kg/h W.E. Effluent
27 KCP Sugar & Industries Corporation Ltd, Tamil Nadu India Five effect falling film evaporator
withTVR system 24720 kg/h W.E.RO Reject of Biomethanated Spent Wash and Raw Spent Wash
28 Athani Sugars Ltd. Karnataka India Seven Effect Falling Film Evaporator with TVR
900 KLPD (34425 kg/h W.E.) Molasses based distillery
29 India Glycol Limited Gorakhpur India Multiple Effect Falling Film Evaporator with TVR 2400 m3/day Raw Spent wash
30 India Glycol Limited Kashipur India Multiple Effect Falling Film Evaporator with TVR 1800 m3/day Raw Spent wash
31 India Glycol Limited Gorakhpur India CALANDRIA 4TH & 5TH FORCED CIRCULATION Raw Spent wash
32 S.V. Sugar Mills Limited Chennai IndiaFive Effect Falling Film Evaporator with TVR with Rotary Dryer
1100 m3/day Biomethanated Spent Wash
33 S.V. Sugar Mills Limited Palayaseevaram, Tamil Nadu India Double Effect Forced Circulation
Evaporation System 2422kg/hr. W.E. Biomethanated Spent Wash
34 ROChem Separation Systme Maharashtra India 5 effect FF Evaporator with TVR 9882 kg/h W.E. Biomethanated Spent Wash
35 SA DES SUCRERIES ET RHUMERIES DE MARIE GALANTE Guadelou
peTriple Effect Falling Evaporator & Steam Tube Dryer 240 m3/day Biomethanated Spent wash
36 Sabacchus Distillery Pvt. Ltd. Pawanoo (HP) India Five Effect Falling Film Evaporator with 250 m3/day Biomethanated Spent wash
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Cont…
Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash
Sr. Client Name City/State Country Equipment Description Capacity Application
37 SCM Sugar Limited Bangalore India 5 Effect Falling Film Evaporator with TVR with Spray Dryer
600 m3/day (26010 Kg/h WE + 2657 kg/h WE)
Biomethanated Spent wash
38 Shakumbari Sugar & Allied Ind. Ltd. Saharanpur, U.P. India Multiple Effect Evaporator System 2400 m3/day Raw Spent Wash
39 Shree Pandurang Sahakari Sakhar Karkhana Ltd
Solapur, maharashtra India Five Effect Falling Film
Evaporator 500 m3/day Biomethanated Spent wash
40 SPY Agro Industries Limited Hyderabad India Five Effect Falling Film Evaporator with TVR System 100 m3/day RO Reject of Biomethanated
Spent Wash
41 SPY Agro Industries Limited Hyderabad India Seven effect forced circulation evaporator 15,500 kg/h W.E. Biomethanated Spent wash
42 The Seksaria Biswan Sugar Factory Pvt. Limited Uttar Pradesh India Double Effect Forced Circulation
Evaporator 120 m3/day Raw Spent Wash
43 Timarpur-Okhla Waste Management Company Pvt. Ltd. New Delhi India 3 Effect FF Evaporator+ Single
Scrap surface+Spray Dryer
4714 kg/h WE+168 kg/h WE+230 kg/h WE
Raw Spent Wash
44 Saf Yeast Company Pvt. Ltd. Maharashtra India Five Effect Evaporator+Condsate Water Poliching Unit 14014 kg/h W.E. Molasses based bio-
methanated spent wash
45 Saf Yeast Company Pvt. Ltd. Maharashtra India 7 Effect Evaporator with TVR + Condnesate water polishing unit 21021 kg/h W.E. Molasses based bio-
methanated spent wash
46 Showa India Pvt. Limited Haryana IndiaTriple Effect Falling Film Evaporator with TVR Vertical Thin Film Dryer
(2422 - 2457 kg/h) + (73 - 100 kg/h)
Molasses based bio-methanated spent wash
47 The Simbhaoli Sugar Mills Limited Chilwaria India Five Effect Falling Film Evaporator with TVR 800 m3/day Raw Spent wash
48 Ugar Sugar Works Ltd. Ugar, Karnataka India Five Effect Falling Film Evaporator with Spray Dryer 360 M3/day Biomethanated Spent wash
49 Ugar Sugar Works Ltd. Ugar, Karnataka India Five Effect Falling Film Evaporator with Spray Dryer 700 m3/day Biomethanated Spent wash
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash
Sr. Client Name City/State Country Equipment Description Capacity Application
50 United Spirits Limited Thallapalem, Andhra Pradesh India
Seven Effect Evaporator with TVR +Rotary Dryer +Condensate Polishing System
30931 kg/hr w.e. +3867 kg/hr w.e. Biomethanated Spent wash
51 United Spirits Limited Hospet, Karnataka India 5 Effect Evaporator with TVR & Rotary Dryer
18780 kg/h WE + 1174 Kg/hr Biomethanated Spent wash
52 United Spirits Limited Rosa, Uttra Pradesh India Seven Effect Falling Evaporator
with TVR and Rotary Dryer30122 kg/hr w.e. + 1614 kg/hr w.e. Biomethanated Spent wash
53 Vaibhav Liquors Pvt. Limited Maharashtra India Five Effect Falling Film Evaporator with TVR System 360 m3/day Biomethanated Spent Wash
54 Viraj Alcohols & Allied Industries Ltd Maharashtra India Steam Tube Dryer 923 kg/h W.E. Distillers Wet Grain
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
ZLD System for
Grain Based
Distillery
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Process flow of Zero Liquid Discharge System – Grain Based
Stillage
Decanter
Thin SlopWet Cake
Evaporation
Blending
Drying
DDGS
Cattle Feed
Concentrate
Re-usable
condensate Water
Re conditioning
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Typical Flow Diagram Evaporator with Steam Tube Dryer
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Animation of Five Effect Evaporator with TVR
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ConcentratePump
FeedPump
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ConcentratePump
ConcentratePump
ConcentratePump
CondensatePump
InlineFilter
Product Condensate
Steam IN
Feed IN
Concentrate Out
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
3D View of Grain Based Distillery
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Plant on similar technology supplied to distillery industry for grain based distillery
Sr. Client Name City/State Country Equipment Description Capacity Application
1 Agchem Biosynthesis Inc. Kerrobert, Saskatchewan Canada
Three Effect Falling Film cum Forced Circulation Evaporator + SFD
5 Tons/day Stillage - Concentration
2 Square D Beverages Ltd. Chennai India Triple Effect Forced Circulation Evaporator + Spin Flash Dryer 15 Tons/day DDGS
3 Shri Venkateshwara Biorefinery & Biofuels Pvt. Ltd. Kolhapur India
Five Effect Falling Film Evaporator with TVR System + Steam Tube Dryer for DDGS
360 m3/day DDGS
4 Esveegee Breweries Pvt. Limited Sikkim IndiaFive Effect Falling Film Evaporator + Steam Tube Dryer for DDGS
340 Tons/day Input DDGS
5 Shivshakti Sahakari Glucose Karkhana Limited
Sangli, Maharashtra India Steam Tube Dryer
1667 kg/h W.E. (833 kg/hr Output)
DDGS
6 Northern India Alcobru System Vapi India Five Effect Falling Film cum Forced Circulation Evaporator 240 KLPD Stillage - Concentration
7 Lokmangal Agro Industries Pvt. Limited Solapur India Seven Effect Falling Film Evaporator 408 KLPD—GSS Grain Spent Stillage
Concentration
8 Shree Shiddivinayak Ent. Pvt. Ltd. Mumbai India Steam Tube Dryer 1962 kg/hr W.E. Stillage - Concentration
9 Lokmangal Agro Industries Pvt. Limited Solapur India Seven Effect Falling Film Evaporator 900 KLPD—BSW Biomethanated Spent Wash
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Condensate polishing
The BOD/odor of the condensate water can be further brought down by using condensate
polishing unit.
This consists of activated charcoal based bed through which condensate water is passed and
sufficient time is a giving which reduces odor and BOD. By using this method BOD can be
further brought down
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Why this technology is important to the distillery industry
A zero liquid discharge system
PRODUCTS FROM THE PLANT:
Powder : Fuel / Fertilizer
Condensate Water: Recycled in plant
Boiler ash: As Fertilizer
Manpower required - 3 persons/shift
Maximum space required 1000 sq. mtr. For a plant size of 600 m3/day.
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Case Study
NAME OF CUSTOMER : UNITED SPIRITS LIMITED, CHITWADGI, KARNATAKA
CAPACITY : 400 m3/Day
TYPE OF EFFLUENT : BIOMETHANATED SPENT WASH
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
CHARACTERSTICS OF FEED
1. SOLID CONTENT : 5 %
2. T.S.S. : max. 4000 mg/L
3. COD : 45500 mg/L
4. BOD : 8250 – 9750 mg/L
5. pH : 6.5 – 7.0
6. TEMPERATURE : 30 – 32 Deg C
7. COLOUR : DARK BROWN
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Multiple Effect Evaporator (21462 KG/HR) AT 5 solids %
Rotary Dryer( Feed= 5364 kg/hr 62.5 % solids
Final output at 80 % solids = 4190 kg/hr
Concentrate (2682KG/HR) (having 40% solids)
Mixed with rice Husk at 15 % moisture ( 2682 kg/hr)
HAG555 kg/h
Mixed Fuel for Boiler (3635
kg/h)
Biomethanated Spent wash 400 KLD
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
OPERATING CONDITIONS FOR FIVE EFFECT FALLING FILM EVAPORATOR WITH TVR
OPERATING PARAMETERS UNITFEED RATE kg/h 21462TEMPERATURE CONSIDERED Deg C 30FEED pH 6.5-7.0INITIAL SOILDS % 5TOTAL SUSPENDED SOLIDS PPM < 5000SPECIFIC GRAVITY OF FEED 1.01SOLIDS IN CONCENTRATE % 40CONCENTRATE OUTPUT kg/h 2682WATER EVAPORATION kg/h 18780
SERVICES / UTALITIES REQUIREDDRY SATURATED STEAM PRESSURE bar-g 8DRY SATURATED STEAM REQUIRED kg/h 2816COOLING WATER CIRCULATION RATE AT 30 DEG C M3/H 190POWER INSTALLED kW 85COMPRESSED AIR REQUIRMENT AT 6 bar-g Nm3/h 5COOLING WATER INLET TEMEPERATURE DEG C 30-32COOLING WATER OUTLET TEMPERATURE DEG C 38-40
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
OPERATING CONDITIONS FOR ROTARY DRYER WITH MIXED HUSK FIRED HOT AIR GENERATOR
OPERATING PARAMETERS UNITMIXED FEED CONCENTRATE + RICE HUSK
FEED RATE TO ROTARY DRYER kg/h5364 kg/h
(2682 kg/h concentrate @ 40% TS + 2682kg/h rice husk @15% moisture)
SOILDS IN MIXED FEED % 62.5FINAL MOISTURE IN DRIED MIX % 20DRIED MIX OUTPUT RATE kg/h 4190WATER EVAPORATION kg/h 1174HOT AIR INLET TEMPERATURE DEG C 350 (+/-)25HOT AIR OUTLET TEMPERATURE DEG C 100 (+/-)10
UTILITIES REQUIREDMIXED FUEL CONSUMPTION FOR HAG kg/h 555POWER INSTALLED kW 100
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
CONDENSATE WATER ANALYSIS AFTER POLISHING
1. BOD : <150 mg/L
2. COD : 400 – 500 mg/L
3. TDS : < 450 mg/L
4. TSS : < 5 mg/L
5. COLOUR : Colourless
6. pH : 7.5 – 9.0
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
ABOUT SSP
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
About SSP
The company was founded in 1977.
The company provides customized turnkey projects & solutions to the industries, pertaining to food processing
sector, dairy processing sector, fruit & vegetable processing sector, chemical industries and effluent treatment
plant for various industries.
It has client base in 47 countries.
‘SSP’ is an ISO 9001:2008 certified company & ASME ‘U’ stamp holder.
3A Certified SS Centrifugal Pumps from 3-A Sanitary Standards, Inc. U.S.A.
State of the art R&D Centre for development & validation of New Technologies.
“SSP” has FOUR manufacturing units with latest generation fabrication machines.
‘SSP’ has technically sound, highly skilled & experienced work force, numbering to 550+.
Supplied more than 350 projects all over the globe.
Supplied more than 600 Evaporators & 400 Dryers round the globe.
Highly Energy Efficient Plants.
Receive 50 - 60% repeat orders every year.
Follow International Standards of Operation & Production.
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Infrastructure
REGD & CORPORATE OFFICE UNIT – I, CHANDPUR UNIT – III, NOIDA
UNIT – IV, SITARGANJUNIT – II, NAGPURR & D Centre, Faridabad
SSP has the following infrastructures:-
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Manufacturing Facilities
SSP has four manufacturing units with the latest fabrication machinery:
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Quality Assurance
SSP is committed to the most stringent norms of quality All
manufacturing facilities are well equipped with latest generation
production machines Raw material are procured directly from the
manufacturers ensuring quality For design and fabrication SSP follows
international standards like ASME section VIII Division I for pressure
vessels, American 3A for food processing machineries Also project can
be manufactured in accordance with GMP and CE certification can be
obtained on a case to case basis.
Our manufacturing processes and plants have also been approved by
engineering consultancy groups like UDHE, LURGI, TCS, EIL, JACOBS,
LLOYDS, SGS, ITS etc.
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Project Management
Project management plays a pivotal role in systematic
operations of any project, to accomplish its stated
objectives, with respect to scope, cost, time and quality.
Our project management teams ensure synchronized
co-ordination between design & engineering,
procurement, manufacturing, erection & commissioning
and the client.
We endeavor to meet the stakeholders objectives and
provide client satisfaction throughout the life of the
project.
We have a separate after sales department which takes
care of all the service needs of the customer.
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Credential
ISO 9001 : 2008 ASME Certificate 3A Certificate CE Certificate
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
R&D Pilot Plants
SSP has the following pilot plants installed in
their R&D Centre with the help of these pilot
plants SSP provides solutions to numerous
industrial problem.
All types of extraction
All types of Evaporators
All types of Dryers
State of the art R&D Centre for Development of Energy Efficient process technology , new process technologies and providing solutions to industrial problems:
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Latest R&D Endeavour
Evaporator without condenser
Freeze drying
Aroma Recovery system
Agglomerators
High Yield Pressure Extraction System for
coffee
Continuous extraction system for Herbs &
Phyto Chemicals
Low Temperature evaporator
Recent Innovation: Evaporator without Condenser
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Industrial Evaporator
SSP evaporators are most energy efficient. In a 5 effect plant with TVRthe specific steam consumption is 0.12 Kg/Kg i.e 1 Kg of steamevaporates 8 Kgs of water & in a 7 Effect plant with TVR the specificsteam consumption is 0.10 Kg/Kg i.e. 1 Kg of steam evaporates 10 Kgsof water.
SSP has to its credit more than 600 evaporators installed across theglobe, for handling varieties of products.
SSP has developed its own mathematical module for designingevaporators which gives exact heat and mass transfer calculations.
Highest energy efficiency.
High Product Quality.
Compact design.
Easy operation & automatic control
Low operation cost
SSP’s Unique Design Ensures
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Industrial Dryers
SSP offers most modern Drying Plants for Dairy, Food, Chemical andPharmaceutical industries based on indigenously developedtechnology. As drying is an energy intensive process and dryers areexpensive pieces of equipment, SSP offers most economical dryersmatching the specific requirements.
SSP Spray Dryers are relatively simple in operation which accept feed influid state and convert it into a dried particulate form by spraying thefluid into a hot drying medium.
The unique Fines Re-circulation System produces highest quality ofagglomerated powder.
Production of Instant Powder
Flexibility in Controlling Powder Quality
Negligible-Deposition of Powder in Chamber
Less Downtime for maintenance
Winch driven special Cleaning Lift
Expandable upto 100% capacity
Basic Feature of the System
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Turnkey Projects
Milk Powder Plant
Malted Milk Plant
Evaporated Milk Plant
Dairy Whitener Plant
Khoa Making Machine
Liquid Milk Processing
Baby Food Formulation Plant
Sweetened Condensed Milk Plant
Whey, Casein & Lactose Processing Plant
For Dairy Industry
For Other Industry
Detergent Powder Plant
Gelatin (Edible / Industrial /Pharma)
Herbal Extraction Plant
Vegetable Dyes Plant
Instant Coffee Plant
Instant Tea Plant
Coffee Creamer Plant
Egg Powder Plant
Malt Extracts Plant
Honey Processing Plant
Herbal Extraction Plant
Starch, Glucose & Its Derivatives
Spirulina Algae Powder Plant
Refined Iodized Free Flowing Salt Plant
For Food Processing Industry
Molasses based distilleries
Grain based distilleries
Edible oil refineries
Bulk drug manufacturing units
Tannery industries
Textile-dyeing industries
Black liquor in paper industries
Resin/Geletin industries
Yeast plant
Caustic recovery from mercenising unit
Pharmaceutical industries
Electroplating Industries
For Effluent treatment Industry
Other field of specialization
Aroma Recovery Plant
Coffee Agglomerator
Steam jet Ejectors (EIL approved vendor)
SS Centrifugal Pumps
Pneumatic Conveying & Storage System
Hydrocyclone Washing System
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Achievements
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Satisfied Client across the globe
EMISAL
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Globe Presence
SSP has client base in 47 Countries and supplied 300+ projects:
1. Afghanistan
2. Algeria
3. Bangladesh
4. Botswana
5. Bolivia
6. Canada
7. Chad
8. Cyprus
9. Cuba
10. Denmark
11. Ecuador
12. Egypt
13. Ethiopia
14. Guadelopue
15. Gautemala
16. Indonesia
17. Iran
18. Ivory Coast
19. Jamaica
20. Jordan
21. Kazakhstan
22. Kenya
23. Libya
24. Malaysia
25. Mexico
26. Myanmar(Burma)
27. Namibia
28. Nepal
29. Nigeria
30. Pakistan
31. Philippines
32. Qatar
33. Russia
34. Saudi Arabia
35. Sierra Leone
36. South Africa
37. Sri Lanka
38. Sudan
39. Syria
40. Tanzania
41. Thailand
42. Turkey
43. Uganda
44. Ukraine
45. United States of America
46. Uzbekistan
47. Vietnam
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Other effluent treatment plants SSP offers
Pharmaceutical industries
Textile-dyeing industries
Bulk drug manufacturing units
Tannery industries
Edible oil refineries
Black liquor in paper industries
Yeast plant
Reisin/Geletine industries
Caustic recovery from mercerising unit
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Some of our Installations
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Photographs of plant supplied
2400 m3 / day Multi Effect Falling Film Evaporator (ETP)
IGL, Ghorakhpur
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
70m3 / Day Evaporation & Spray Drying Plant (ETP) – PRECOT MILLS (COIMBATORE), INDIA
`
Photographs of plant supplied
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
300m3 /Day 5 Stage Evaporation Plant (ETP)- KANORIA CHEMICALS (ANKALESHWAR)
Photographs of plant supplied
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
350m3 / Day Effluent Treatment Plant (ETP) – UGAR SUGAR WORKS, UGAR KHUND (KARNATAKA), INDIA
Photographs of plant supplied
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
200m3 / Day Distillery Waste Water Treatment Plant (ETP) – SA SECRERIES ET RHUMERIES
(WEST INDIES)
Photographs of plant supplied
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Five effect evaporator with TVR
Photographs of plant supplied
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
M/S IFB AGRO INDUSTRIES - EVAPORATOR & SPRAY DRYER FOR 750 M3/DAY
Photographs of plant supplied
SSP PVT LIMITEDAn ISO 9001:2008 Certified & ASME ‘U’ Stamp
Regd. & Corporate Office:
13, Milestone, Mathura Road, Faridabad-121003,
Haryana (INDIA)
Tel: +91-0129-4183700, Fax: +91-0129-41837077
E-mail: info@sspcoin; marketing@sspcoin
website: wwwsspindiacom