mr. abhishek roy, m/s ssp limited zero liquid discharge for distillery

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ZERO SPENT WASH DISCHARGE FOR DISTILLERIES Presented By: SSP Pvt Limited, Faridabad

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Page 1: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

ZERO SPENT WASH DISCHARGE

FOR DISTILLERIES

Presented By: SSP Pvt Limited, Faridabad

Page 2: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Typical analysis of direct Spent Wash and Bio-methanated effluent

PROPERTIES SPENT WASH BIOMETHANATED EFFELUENT

BOD 40000 – 60000 mg/l 5000 – 8000 mg/l

COD 80000 – 100000 mg/ l 20000 – 25000 mg/ l

pH 4 – 5.3 7 – 7.5

TS 60000 – 120000 mg/ l 35000 – 40000 mg/ l

TDS 55000 – 90000 mg/l 30000 – 36000 mg/l

TSS 5000 – 10000 mg/ l 4000 – 5000 mg/ l

Chlorides 5000 – 8000 mg/l 4000 – 5000 mg/l

Sulphates 4000 – 6000 mg/ l 1000 – 1200 mg/ l

Page 3: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

EVAPORATION AND DRYING

TECHNOLOGY

Basic thrust of this technology

Liquid Effluent can be converted to solid waste for easy disposal.

Condensate generated can be reused.

COD and BOD of the recovered water (condensate) can be further reduced

by secondary treatment.

Page 4: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Advantages of SSP technology

Totally integrated Zero Discharge System.

Low Steam and Power Consumption

By product is marketable product in some of the cases.

Re-use of condensate water.

Compact plant requires very less space.

No scaling, choking and froth formation in evaporator.

User Friendly Plant.

Continuous trouble free operation of the Plant.

Page 5: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Type of Distilleries

DISTILLERIES

MOLASSES BASED GRAIN BASED

BEET, SUGAR CANE

WHEAT, CORN,SORGHUM ETC.

Page 6: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Process flow of ZLD system for Molasses Based Distilleries

Distillery Spent Wash

Bio-Methanation

Evaporation

Recyclable

Condensate

Water

Concentrate

Back Pressure/

Bleed Steam

for Evaporation

Mixed with

Rice Husk/

Bagasse

Spray Dryer Rotary Dryer

Powder / Mixed FuelAir Heater Air Heater

Boiler

Turbine

Power Generation

Powder

(Potash Rich)

Back Pressure/

Bleed Steam

Back Pressure/

Bleed Steam

for Process use

A B

Note: -

A: Bio-methanated

B: Spent Wash

Bio Gas

Hot

Gas

Biocomposting

Page 7: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

SCHEME – A

Handling of

Bio-methanated effluent

Page 8: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Process flow of ZLD system for Molasses Based Distilleries

Biomethanated Spent Wash

Multiple Effect Evaporator

Spray Dryer

PowderUsed as fertilizer & Fuel

Concentrate (having 40% solids)

Multiple Effect Evaporator

Rotary Dryer

PowderUsed as fertilizer & Fuel

Concentrate (having 40% solids)

Mixed with rice Husk / Baggasse

Multiple Effect Evaporator

Concentrate (having 30% solids)

Biocomposting

Page 9: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Animation of Five Effect Evaporator with TVR

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Balance Tank

ConcentratePump

FeedPump

ConcentratePump

ConcentratePump

ConcentratePump

ConcentratePump

CondensatePump

InlineFilter

Product Condensate

Steam IN

Feed IN

Concentrate Out

Page 10: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Animation of Spray Dryer

Cyclo

ne S

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Exh

au

st F

an

High pressure pump

Hot air generator Drying Chamber

POWDER OUT

CIP Tank

POWDER OUTConcentrate Tank

SPRAY DRYER

Feed In

Page 11: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Evaporator Section

Particulars / No. of Effects 5 6 7

Specific Steam Consumptionwith TVR over 3rd effect at 8 bar g

0.14 0.11 0.10

Specific Steam Consumptionwith TVR over 4th effect 8 bar g

- 0.10 0.09

Bio-methanated effluent is concentrated in a multistage vacuum evaporator from 4% to 40%

solids. The total process is under vacuum and the vapours generated in the system are

compressed in a TVR to economize steam consumption.

Page 12: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

CONDENSATE WATER ANALYSIS WITH BIO METHANATED EFFLUENT:

BOD: 75 - 130 mg/l (Max.)

COD: 250-300 mg/l

Suspended Solids : <10 mg/l

Total Solids : < 450 mg/l

pH : 7.5 – 9.0

Temp : 55-60 Deg C.

pH of condensate water will vary as per the specification of effluent.

Typical analysis of Condensate water

Condensate water generated from the evaporation system is clear and recyclable for the process.

Page 13: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Typical analysis of spray dried powder

SPRAY DRIED POWDER ANALYSIS:

Moisture : 4.65%

Mineral Matter : 34.06%

Carbon : 27.86%

Hydrogen : 2.60%

Sulphur : 3.09%

Oxygen : Remainder

Calorific value : 3170 Kcal/Kg.

Bulk Density : 0.77 mg/cc

Physical Appearance : Brown Color

Calorific value of the powder will vary as per the specification of effluent.

Page 14: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Emissions from Spray Dryer

SO2 12 mg/Nm3

NOx 18 mg/Nm3

Temperature 90 oC

SPM < 150 PPM

Page 15: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

SCHEME – B

Handling of Direct

Spent Wash

Page 16: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Process flow of ZLD system for Molasses Based Distilleries

Raw Spent Wash

Multiple Effect Evaporator

Incineration

Concentrate (having 60% solids)

Multiple Effect Evaporator

Spray Dryer/ Rotary Dryer

PowderUsed as fertilizer & Fuel

Concentrate (having 40% solids)

Page 17: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Animation of Five Effect Evaporator with TVR

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Balance Tank

ConcentratePump

FeedPump

ConcentratePump

ConcentratePump

ConcentratePump

ConcentratePump

CondensatePump

InlineFilter

Product Condensate

Steam IN

Feed IN

Concentrate Out

Page 18: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Animation of Four Effect Force Circulation Evaporator

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STEAM IN

TRANSFER

PUMP

COND.

PUMP

VACUUM

PUMP

LT

LIC

LT

LIC

LT

LIC

LT

LIC

CONC. OUT

Page 19: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Animation of Rotary Dryer

Blender

Rotary Dryer

Cyclone

Exhaust Fan

From Online Blender

Hot air generator

Page 20: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

3D View of Molasses Based Distillery

Page 21: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

Our Major Customers

(Distilleries)

Vietnam

Page 22: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash

Sr. Client Name City/State Country Equipment Description Capacity Application

1 Ashoka Distilleries & Chemicals (P) Ltd New Delhi India Five Effect Falling Film Evaporator with Spray Dryer 750 m3/day Biomethanated Spent wash

2 Kanoria Chemicals & Industries Ltd. Ankleshwar India Five Effect Falling Film Evaporator with TVR 300 m3/day RO Reject of Biomethanated

Spent Wash

3 IFB Agro Industries Ltd. Noorpur, Calcutta India 5 Effect Falling Film Evaporator with TVR and Spray Dryer 750 m3/day Biomethanated Spent Wash

4 Kanoria Chemicals & Industries Ltd. Ankleshwar India Spray Dryer 3126 kg/h WE Biomethanated Spent Wash Concentrate

5 Nizam Deccam Sugars Ltd. Hyderabad IndiaFive Effect Falling Film Evaporator with TVR with Spray Dryer

600 m3/day Biomethanated Spent wash

6 Pioneer Distilleries Ltd. Hyderabad India Five Effect Falling Film Evaporator with TVR 1200 m3/day Biomethanated Spent wash

7 Pioneer Distilleries Ltd. Hyderabad India Rotary Dryer 1200 m3/day Drying of Spent Wash Concentrate + Rice Husk Mix

8 Kanoria Chemicals & Industries Ltd. Ankleshwar India Five Effect Falling Film Evaporator with TVR 300 m3/day RO Reject of Biomethanated

Spent Wash

9 Kolhapur Sugar Mills Limited Kolhapur IndiaFive Effect Falling Film Evaporator with TVR with Rotary Dryer

480 m3/day Biomethanated Spent wash

10 Dharani Sugars & Chemicals LimitedTirunelveli

District, Tamil Nadu

IndiaFive Effect Falling Film Evaporator with Thermal Vapour Recompression (TVR) System

800 m3/day Biomethanated Spent Wash

11 Harmond Advance Technology Limited Ho Chi Minh City VietnamFive Effect Falling Film Evaporator with TVR with Spray Dryer

720 m3/day Biomethanated Spent Wash

12 Piccadily Agro Industries Limited New Delhi India Five Effect Falling film Evaporator with TVR system 600 m3/day Biomethanated Spent Wash

Cont…

Page 23: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Cont…

Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash

Sr. Client Name City/State Country Equipment Description Capacity Application

13 Piccadily Agro Industries Limited New Delhi India Five Effect Falling film Evaporator with TVR system 600 m3/day Biomethanated Spent Wash

14 IFB Agro Industries Ltd. Noorpur, Calcutta India Double Effect Forced Circulation Evaporator 150 m3/day Biomethanated Spent Wash

15 GMR Industries Limited SankiliAndhra Pradesh India

Five Effect Falling Film Evaporator with Thermal Vapour Recompression (TVR) System

300 KLPD RO Reject of Biomethanated Spent Wash

16 Haryana Distillery Limited Yamunanagar IndiaFive effect Falling Film Evaporator with TVR system + Spray Dryer

240 KLPD RO Reject of Biomethanated Spent Wash

17 Pioneer Distilleries Ltd. Hyderabad India Rotary Dryer 3910 kg/hr W.E. Drying of Spent Wash Concentrate + Rice Husk Mix

18 Pioneer Distilleries Ltd. Nanded India Multiple Effect Evaporator System

4725 kg/hr W.E.(100 m3/day)

Drying of Spent Wash Concentrate + Rice Husk Mix

19 Balezaf Alcohol & Liquors Factory P.L.C, Addis Ababa Ethiopia 5 effect evaporator + Spray Dryer 11817 kg/h W.E. + 766 kg/h W.E. Alcohal & Liquors

20 Desta Alcohol & Liquors Factory PLC Mekelle Ethiopia Five effect falling film evaporator system & Spray Dryer system

4545 kg/hr W.E. + 292 kg/hr W.E. (100 m3/day)

Biomethanated Spent Wash

21 Himani Industries Limited Gujarat IndiaStripper Column + (1 FF + 3 FC) Evaporator WITH TVR+ Vertical Thin Film Dryer

5091 kg/h Feed + 2800 kg/h W.E. + 600 kg/h W.E.

Molasses based distillery

22 AB Mauri India Pvt. Ltd. Ratnagiri, Maharashtra India Five Effect FF Evaporator +

Blending Section + Rotary Dryer

150 KLD (63751 kg/h W.E. + , + 940 Kg/h)

Yeast Effluent

23 Gayatri Sugars Limited Andhra Pradesh IndiaFive Effect Falling Film Evaporator with TVR + Spray Dryer with Biogas Fired HAG

540 KLD (23409 kg/h W.E. ; 2392 kg/h W.E.)

Molasses based distillery

Page 24: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Cont…

Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash

Sr. Client Name City/State Country Equipment Description Capacity Application

24 ED & F Man Sugar Limited (Simbhaoli Sugars) New Delhi India Triple Effect Forced Circulation

Evaporator 1530 kg/h W.E. Biomethanated Spent Wash

25 NSL Sugars Limited Karnataka India Rotary Dryer 3090 kg/h W.E. spent wash blended Baggase Dryer

26 Bharat Rasayan Limited Gujarat India Vertical Thin Film Dryer 700 kg/h W.E. Effluent

27 KCP Sugar & Industries Corporation Ltd, Tamil Nadu India Five effect falling film evaporator

withTVR system 24720 kg/h W.E.RO Reject of Biomethanated Spent Wash and Raw Spent Wash

28 Athani Sugars Ltd. Karnataka India Seven Effect Falling Film Evaporator with TVR

900 KLPD (34425 kg/h W.E.) Molasses based distillery

29 India Glycol Limited Gorakhpur India Multiple Effect Falling Film Evaporator with TVR 2400 m3/day Raw Spent wash

30 India Glycol Limited Kashipur India Multiple Effect Falling Film Evaporator with TVR 1800 m3/day Raw Spent wash

31 India Glycol Limited Gorakhpur India CALANDRIA 4TH & 5TH FORCED CIRCULATION Raw Spent wash

32 S.V. Sugar Mills Limited Chennai IndiaFive Effect Falling Film Evaporator with TVR with Rotary Dryer

1100 m3/day Biomethanated Spent Wash

33 S.V. Sugar Mills Limited Palayaseevaram, Tamil Nadu India Double Effect Forced Circulation

Evaporation System 2422kg/hr. W.E. Biomethanated Spent Wash

34 ROChem Separation Systme Maharashtra India 5 effect FF Evaporator with TVR 9882 kg/h W.E. Biomethanated Spent Wash

35 SA DES SUCRERIES ET RHUMERIES DE MARIE GALANTE Guadelou

peTriple Effect Falling Evaporator & Steam Tube Dryer 240 m3/day Biomethanated Spent wash

36 Sabacchus Distillery Pvt. Ltd. Pawanoo (HP) India Five Effect Falling Film Evaporator with 250 m3/day Biomethanated Spent wash

Page 25: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Cont…

Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash

Sr. Client Name City/State Country Equipment Description Capacity Application

37 SCM Sugar Limited Bangalore India 5 Effect Falling Film Evaporator with TVR with Spray Dryer

600 m3/day (26010 Kg/h WE + 2657 kg/h WE)

Biomethanated Spent wash

38 Shakumbari Sugar & Allied Ind. Ltd. Saharanpur, U.P. India Multiple Effect Evaporator System 2400 m3/day Raw Spent Wash

39 Shree Pandurang Sahakari Sakhar Karkhana Ltd

Solapur, maharashtra India Five Effect Falling Film

Evaporator 500 m3/day Biomethanated Spent wash

40 SPY Agro Industries Limited Hyderabad India Five Effect Falling Film Evaporator with TVR System 100 m3/day RO Reject of Biomethanated

Spent Wash

41 SPY Agro Industries Limited Hyderabad India Seven effect forced circulation evaporator 15,500 kg/h W.E. Biomethanated Spent wash

42 The Seksaria Biswan Sugar Factory Pvt. Limited Uttar Pradesh India Double Effect Forced Circulation

Evaporator 120 m3/day Raw Spent Wash

43 Timarpur-Okhla Waste Management Company Pvt. Ltd. New Delhi India 3 Effect FF Evaporator+ Single

Scrap surface+Spray Dryer

4714 kg/h WE+168 kg/h WE+230 kg/h WE

Raw Spent Wash

44 Saf Yeast Company Pvt. Ltd. Maharashtra India Five Effect Evaporator+Condsate Water Poliching Unit 14014 kg/h W.E. Molasses based bio-

methanated spent wash

45 Saf Yeast Company Pvt. Ltd. Maharashtra India 7 Effect Evaporator with TVR + Condnesate water polishing unit 21021 kg/h W.E. Molasses based bio-

methanated spent wash

46 Showa India Pvt. Limited Haryana IndiaTriple Effect Falling Film Evaporator with TVR Vertical Thin Film Dryer

(2422 - 2457 kg/h) + (73 - 100 kg/h)

Molasses based bio-methanated spent wash

47 The Simbhaoli Sugar Mills Limited Chilwaria India Five Effect Falling Film Evaporator with TVR 800 m3/day Raw Spent wash

48 Ugar Sugar Works Ltd. Ugar, Karnataka India Five Effect Falling Film Evaporator with Spray Dryer 360 M3/day Biomethanated Spent wash

49 Ugar Sugar Works Ltd. Ugar, Karnataka India Five Effect Falling Film Evaporator with Spray Dryer 700 m3/day Biomethanated Spent wash

Page 26: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash

Sr. Client Name City/State Country Equipment Description Capacity Application

50 United Spirits Limited Thallapalem, Andhra Pradesh India

Seven Effect Evaporator with TVR +Rotary Dryer +Condensate Polishing System

30931 kg/hr w.e. +3867 kg/hr w.e. Biomethanated Spent wash

51 United Spirits Limited Hospet, Karnataka India 5 Effect Evaporator with TVR & Rotary Dryer

18780 kg/h WE + 1174 Kg/hr Biomethanated Spent wash

52 United Spirits Limited Rosa, Uttra Pradesh India Seven Effect Falling Evaporator

with TVR and Rotary Dryer30122 kg/hr w.e. + 1614 kg/hr w.e. Biomethanated Spent wash

53 Vaibhav Liquors Pvt. Limited Maharashtra India Five Effect Falling Film Evaporator with TVR System 360 m3/day Biomethanated Spent Wash

54 Viraj Alcohols & Allied Industries Ltd Maharashtra India Steam Tube Dryer 923 kg/h W.E. Distillers Wet Grain

Page 27: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

ZLD System for

Grain Based

Distillery

Page 28: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Process flow of Zero Liquid Discharge System – Grain Based

Stillage

Decanter

Thin SlopWet Cake

Evaporation

Blending

Drying

DDGS

Cattle Feed

Concentrate

Re-usable

condensate Water

Re conditioning

Page 29: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Typical Flow Diagram Evaporator with Steam Tube Dryer

Page 30: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Animation of Five Effect Evaporator with TVR

CA

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ou

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Balance Tank

ConcentratePump

FeedPump

ConcentratePump

ConcentratePump

ConcentratePump

ConcentratePump

CondensatePump

InlineFilter

Product Condensate

Steam IN

Feed IN

Concentrate Out

Page 31: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

3D View of Grain Based Distillery

Page 32: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Plant on similar technology supplied to distillery industry for grain based distillery

Sr. Client Name City/State Country Equipment Description Capacity Application

1 Agchem Biosynthesis Inc. Kerrobert, Saskatchewan Canada

Three Effect Falling Film cum Forced Circulation Evaporator + SFD

5 Tons/day Stillage - Concentration

2 Square D Beverages Ltd. Chennai India Triple Effect Forced Circulation Evaporator + Spin Flash Dryer 15 Tons/day DDGS

3 Shri Venkateshwara Biorefinery & Biofuels Pvt. Ltd. Kolhapur India

Five Effect Falling Film Evaporator with TVR System + Steam Tube Dryer for DDGS

360 m3/day DDGS

4 Esveegee Breweries Pvt. Limited Sikkim IndiaFive Effect Falling Film Evaporator + Steam Tube Dryer for DDGS

340 Tons/day Input DDGS

5 Shivshakti Sahakari Glucose Karkhana Limited

Sangli, Maharashtra India Steam Tube Dryer

1667 kg/h W.E. (833 kg/hr Output)

DDGS

6 Northern India Alcobru System Vapi India Five Effect Falling Film cum Forced Circulation Evaporator 240 KLPD Stillage - Concentration

7 Lokmangal Agro Industries Pvt. Limited Solapur India Seven Effect Falling Film Evaporator 408 KLPD—GSS Grain Spent Stillage

Concentration

8 Shree Shiddivinayak Ent. Pvt. Ltd. Mumbai India Steam Tube Dryer 1962 kg/hr W.E. Stillage - Concentration

9 Lokmangal Agro Industries Pvt. Limited Solapur India Seven Effect Falling Film Evaporator 900 KLPD—BSW Biomethanated Spent Wash

Page 33: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Condensate polishing

The BOD/odor of the condensate water can be further brought down by using condensate

polishing unit.

This consists of activated charcoal based bed through which condensate water is passed and

sufficient time is a giving which reduces odor and BOD. By using this method BOD can be

further brought down

Page 34: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Why this technology is important to the distillery industry

A zero liquid discharge system

PRODUCTS FROM THE PLANT:

Powder : Fuel / Fertilizer

Condensate Water: Recycled in plant

Boiler ash: As Fertilizer

Manpower required - 3 persons/shift

Maximum space required 1000 sq. mtr. For a plant size of 600 m3/day.

Page 35: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Case Study

NAME OF CUSTOMER : UNITED SPIRITS LIMITED, CHITWADGI, KARNATAKA

CAPACITY : 400 m3/Day

TYPE OF EFFLUENT : BIOMETHANATED SPENT WASH

Page 36: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

CHARACTERSTICS OF FEED

1. SOLID CONTENT : 5 %

2. T.S.S. : max. 4000 mg/L

3. COD : 45500 mg/L

4. BOD : 8250 – 9750 mg/L

5. pH : 6.5 – 7.0

6. TEMPERATURE : 30 – 32 Deg C

7. COLOUR : DARK BROWN

Page 37: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Multiple Effect Evaporator (21462 KG/HR) AT 5 solids %

Rotary Dryer( Feed= 5364 kg/hr 62.5 % solids

Final output at 80 % solids = 4190 kg/hr

Concentrate (2682KG/HR) (having 40% solids)

Mixed with rice Husk at 15 % moisture ( 2682 kg/hr)

HAG555 kg/h

Mixed Fuel for Boiler (3635

kg/h)

Biomethanated Spent wash 400 KLD

Page 38: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

OPERATING CONDITIONS FOR FIVE EFFECT FALLING FILM EVAPORATOR WITH TVR

OPERATING PARAMETERS UNITFEED RATE kg/h 21462TEMPERATURE CONSIDERED Deg C 30FEED pH 6.5-7.0INITIAL SOILDS % 5TOTAL SUSPENDED SOLIDS PPM < 5000SPECIFIC GRAVITY OF FEED 1.01SOLIDS IN CONCENTRATE % 40CONCENTRATE OUTPUT kg/h 2682WATER EVAPORATION kg/h 18780

SERVICES / UTALITIES REQUIREDDRY SATURATED STEAM PRESSURE bar-g 8DRY SATURATED STEAM REQUIRED kg/h 2816COOLING WATER CIRCULATION RATE AT 30 DEG C M3/H 190POWER INSTALLED kW 85COMPRESSED AIR REQUIRMENT AT 6 bar-g Nm3/h 5COOLING WATER INLET TEMEPERATURE DEG C 30-32COOLING WATER OUTLET TEMPERATURE DEG C 38-40

Page 39: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

OPERATING CONDITIONS FOR ROTARY DRYER WITH MIXED HUSK FIRED HOT AIR GENERATOR

OPERATING PARAMETERS UNITMIXED FEED CONCENTRATE + RICE HUSK

FEED RATE TO ROTARY DRYER kg/h5364 kg/h

(2682 kg/h concentrate @ 40% TS + 2682kg/h rice husk @15% moisture)

SOILDS IN MIXED FEED % 62.5FINAL MOISTURE IN DRIED MIX % 20DRIED MIX OUTPUT RATE kg/h 4190WATER EVAPORATION kg/h 1174HOT AIR INLET TEMPERATURE DEG C 350 (+/-)25HOT AIR OUTLET TEMPERATURE DEG C 100 (+/-)10

UTILITIES REQUIREDMIXED FUEL CONSUMPTION FOR HAG kg/h 555POWER INSTALLED kW 100

Page 40: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

CONDENSATE WATER ANALYSIS AFTER POLISHING

1. BOD : <150 mg/L

2. COD : 400 – 500 mg/L

3. TDS : < 450 mg/L

4. TSS : < 5 mg/L

5. COLOUR : Colourless

6. pH : 7.5 – 9.0

Page 41: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

ABOUT SSP

Page 42: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

About SSP

The company was founded in 1977.

The company provides customized turnkey projects & solutions to the industries, pertaining to food processing

sector, dairy processing sector, fruit & vegetable processing sector, chemical industries and effluent treatment

plant for various industries.

It has client base in 47 countries.

‘SSP’ is an ISO 9001:2008 certified company & ASME ‘U’ stamp holder.

3A Certified SS Centrifugal Pumps from 3-A Sanitary Standards, Inc. U.S.A.

State of the art R&D Centre for development & validation of New Technologies.

“SSP” has FOUR manufacturing units with latest generation fabrication machines.

‘SSP’ has technically sound, highly skilled & experienced work force, numbering to 550+.

Supplied more than 350 projects all over the globe.

Supplied more than 600 Evaporators & 400 Dryers round the globe.

Highly Energy Efficient Plants.

Receive 50 - 60% repeat orders every year.

Follow International Standards of Operation & Production.

Page 43: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Infrastructure

REGD & CORPORATE OFFICE UNIT – I, CHANDPUR UNIT – III, NOIDA

UNIT – IV, SITARGANJUNIT – II, NAGPURR & D Centre, Faridabad

SSP has the following infrastructures:-

Page 44: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Manufacturing Facilities

SSP has four manufacturing units with the latest fabrication machinery:

Page 45: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Quality Assurance

SSP is committed to the most stringent norms of quality All

manufacturing facilities are well equipped with latest generation

production machines Raw material are procured directly from the

manufacturers ensuring quality For design and fabrication SSP follows

international standards like ASME section VIII Division I for pressure

vessels, American 3A for food processing machineries Also project can

be manufactured in accordance with GMP and CE certification can be

obtained on a case to case basis.

Our manufacturing processes and plants have also been approved by

engineering consultancy groups like UDHE, LURGI, TCS, EIL, JACOBS,

LLOYDS, SGS, ITS etc.

Page 46: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Project Management

Project management plays a pivotal role in systematic

operations of any project, to accomplish its stated

objectives, with respect to scope, cost, time and quality.

Our project management teams ensure synchronized

co-ordination between design & engineering,

procurement, manufacturing, erection & commissioning

and the client.

We endeavor to meet the stakeholders objectives and

provide client satisfaction throughout the life of the

project.

We have a separate after sales department which takes

care of all the service needs of the customer.

Page 47: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Credential

ISO 9001 : 2008 ASME Certificate 3A Certificate CE Certificate

Page 48: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

R&D Pilot Plants

SSP has the following pilot plants installed in

their R&D Centre with the help of these pilot

plants SSP provides solutions to numerous

industrial problem.

All types of extraction

All types of Evaporators

All types of Dryers

State of the art R&D Centre for Development of Energy Efficient process technology , new process technologies and providing solutions to industrial problems:

Page 49: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Latest R&D Endeavour

Evaporator without condenser

Freeze drying

Aroma Recovery system

Agglomerators

High Yield Pressure Extraction System for

coffee

Continuous extraction system for Herbs &

Phyto Chemicals

Low Temperature evaporator

Recent Innovation: Evaporator without Condenser

Page 50: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Industrial Evaporator

SSP evaporators are most energy efficient. In a 5 effect plant with TVRthe specific steam consumption is 0.12 Kg/Kg i.e 1 Kg of steamevaporates 8 Kgs of water & in a 7 Effect plant with TVR the specificsteam consumption is 0.10 Kg/Kg i.e. 1 Kg of steam evaporates 10 Kgsof water.

SSP has to its credit more than 600 evaporators installed across theglobe, for handling varieties of products.

SSP has developed its own mathematical module for designingevaporators which gives exact heat and mass transfer calculations.

Highest energy efficiency.

High Product Quality.

Compact design.

Easy operation & automatic control

Low operation cost

SSP’s Unique Design Ensures

Page 51: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Industrial Dryers

SSP offers most modern Drying Plants for Dairy, Food, Chemical andPharmaceutical industries based on indigenously developedtechnology. As drying is an energy intensive process and dryers areexpensive pieces of equipment, SSP offers most economical dryersmatching the specific requirements.

SSP Spray Dryers are relatively simple in operation which accept feed influid state and convert it into a dried particulate form by spraying thefluid into a hot drying medium.

The unique Fines Re-circulation System produces highest quality ofagglomerated powder.

Production of Instant Powder

Flexibility in Controlling Powder Quality

Negligible-Deposition of Powder in Chamber

Less Downtime for maintenance

Winch driven special Cleaning Lift

Expandable upto 100% capacity

Basic Feature of the System

Page 52: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Turnkey Projects

Milk Powder Plant

Malted Milk Plant

Evaporated Milk Plant

Dairy Whitener Plant

Khoa Making Machine

Liquid Milk Processing

Baby Food Formulation Plant

Sweetened Condensed Milk Plant

Whey, Casein & Lactose Processing Plant

For Dairy Industry

For Other Industry

Detergent Powder Plant

Gelatin (Edible / Industrial /Pharma)

Herbal Extraction Plant

Vegetable Dyes Plant

Instant Coffee Plant

Instant Tea Plant

Coffee Creamer Plant

Egg Powder Plant

Malt Extracts Plant

Honey Processing Plant

Herbal Extraction Plant

Starch, Glucose & Its Derivatives

Spirulina Algae Powder Plant

Refined Iodized Free Flowing Salt Plant

For Food Processing Industry

Molasses based distilleries

Grain based distilleries

Edible oil refineries

Bulk drug manufacturing units

Tannery industries

Textile-dyeing industries

Black liquor in paper industries

Resin/Geletin industries

Yeast plant

Caustic recovery from mercenising unit

Pharmaceutical industries

Electroplating Industries

For Effluent treatment Industry

Other field of specialization

Aroma Recovery Plant

Coffee Agglomerator

Steam jet Ejectors (EIL approved vendor)

SS Centrifugal Pumps

Pneumatic Conveying & Storage System

Hydrocyclone Washing System

Page 53: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Achievements

Page 54: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Satisfied Client across the globe

EMISAL

Page 55: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Globe Presence

SSP has client base in 47 Countries and supplied 300+ projects:

1. Afghanistan

2. Algeria

3. Bangladesh

4. Botswana

5. Bolivia

6. Canada

7. Chad

8. Cyprus

9. Cuba

10. Denmark

11. Ecuador

12. Egypt

13. Ethiopia

14. Guadelopue

15. Gautemala

16. Indonesia

17. Iran

18. Ivory Coast

19. Jamaica

20. Jordan

21. Kazakhstan

22. Kenya

23. Libya

24. Malaysia

25. Mexico

26. Myanmar(Burma)

27. Namibia

28. Nepal

29. Nigeria

30. Pakistan

31. Philippines

32. Qatar

33. Russia

34. Saudi Arabia

35. Sierra Leone

36. South Africa

37. Sri Lanka

38. Sudan

39. Syria

40. Tanzania

41. Thailand

42. Turkey

43. Uganda

44. Ukraine

45. United States of America

46. Uzbekistan

47. Vietnam

Page 56: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Other effluent treatment plants SSP offers

Pharmaceutical industries

Textile-dyeing industries

Bulk drug manufacturing units

Tannery industries

Edible oil refineries

Black liquor in paper industries

Yeast plant

Reisin/Geletine industries

Caustic recovery from mercerising unit

Page 57: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Some of our Installations

Page 58: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Photographs of plant supplied

2400 m3 / day Multi Effect Falling Film Evaporator (ETP)

IGL, Ghorakhpur

Page 59: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

70m3 / Day Evaporation & Spray Drying Plant (ETP) – PRECOT MILLS (COIMBATORE), INDIA

`

Photographs of plant supplied

Page 60: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

300m3 /Day 5 Stage Evaporation Plant (ETP)- KANORIA CHEMICALS (ANKALESHWAR)

Photographs of plant supplied

Page 61: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

350m3 / Day Effluent Treatment Plant (ETP) – UGAR SUGAR WORKS, UGAR KHUND (KARNATAKA), INDIA

Photographs of plant supplied

Page 62: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

200m3 / Day Distillery Waste Water Treatment Plant (ETP) – SA SECRERIES ET RHUMERIES

(WEST INDIES)

Photographs of plant supplied

Page 63: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

Five effect evaporator with TVR

Photographs of plant supplied

Page 64: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW

M/S IFB AGRO INDUSTRIES - EVAPORATOR & SPRAY DRYER FOR 750 M3/DAY

Photographs of plant supplied

Page 65: Mr. Abhishek Roy, M/s SSP Limited Zero Liquid Discharge for Distillery

SSP PVT LIMITEDAn ISO 9001:2008 Certified & ASME ‘U’ Stamp

Regd. & Corporate Office:

13, Milestone, Mathura Road, Faridabad-121003,

Haryana (INDIA)

Tel: +91-0129-4183700, Fax: +91-0129-41837077

E-mail: info@sspcoin; marketing@sspcoin

website: wwwsspindiacom