mpqt alishar spm 3 31.08.2013 to 02.09.2013

WELSPUN MIDDLE EAST PIPELLC

2Nd INDUSTRIAL CITYDAMMAM

KINGDOM OF SAUDI ARABIA

Manufacturing Procedure

Qualifi cation Test RePort

REVISION OO

DArE 3 L08,2013

Client - MOWE/ALISHAR HILI-PIPE LINE PHASE-3

PROJECT : HILI-PIPELINE (PHASE-3)

CUSTOMER : ALISHAR CONTRACTING CORP(MINISTRY OF WATER

AND E,LECTRICITY

OFFER REFERENCE: HILI-WME-2368 DT: 15 JLrNE 2013

Manufacturing Procedure Qualification Test (MPQT)

Helical & SkelP

API5L 45'n Edition / SPec.-M01

nare Oe ttnpOr : 3l -08-2013 to 02-09-2013

Material Spec.ThicknessPipe No

API -5L,Gr.X42MPSL.I

API - 5L. Gr.X42MPSL 1 & Cr.rstomer

spec1422.4

F130061 86

&F13006189

Reviewed By

Maltesh PatilManoj Kumar

*g:::::

REVISION OO


Qualification Test RePortWELSPUN MIDDLE EAST PIPE

LLC2nd INDUSTRIAL CITY

DAMMAMKINGDOM OF SAUDI ARABIA

DArE 31.08.2013

HILI-PIPE LINE PHASE.3Client - MOWE/ALISHAR

INDEX

Description Flap No.Sr.No.

MPOT Helical Weld

1 Material Test certificates ( coils and welding consumables)

D'^npr{rrre orralification Reoort (POR) For Helical Welding

1

22

\t/alrlino Prnceflrrre Snecification (WPS) For Helical Welding J3 t I vrerr rF t

Pac,rlrc nf T)esfntctive test ( Helical Weld) 44

Chemical composition - Base and weld

Hydro Test Report

T Tlrracnni e qntl R adiosraohv test report

55

66

I7

Visual and dimensional rePort 88

9MPQT SkelP Weld

9 I Proc.d.rre Qualification Report (PQR) For SkelpLMeldmg

I Weldine Procedure Specification (WPS) For SkelP Welding

I Results of Destructive test ( Skelp Weld)

I Ch.-i.al composition - Base and weld

I Hvdro Test RePortlJ-

I Ultrutottic and Radiography test report

I

I r i"t of NDT nersonnel's

1010

1111

l2l2

l313

l4t4

f15l5

l6t6

l.Material Test certificates ( coils and

Welding Consumables)





DArE 31.08.2013

HILI-PIPE LINE PHASE.3Client - MOWE/ALISHAR

WMEP /SP[,VQC/F/02 Rev.0

COIL INSPECTION REPORT

5LGrX12M PSL'I

AUT}IORIT.Y

JrwY 1ITEEL LTD

Date: 13.08.2013Soecification: APISL GrX42 (PSL-1)

Marking\ldentification: Customer Name, Heat No, Coil No'

Size (Thickness X Width), JSW Grade WCL 04) & Coil WT

r Works r-583275 Dist. Bel Karnataka lndia

Product Hot Rolled Steel Coils fully killed

Customer: Welspun Middle East Pipe LLC.2nd Industrial GitY DaPmamKingdom of Saudi Arabia

f C No: WME/API-X442O13120

Spsilications requirements: c Mn s P sa Al cr Ni Nb Mo V Ti cu ce B ' N Nblv+n CE'

% % % % % % % %, a/. % % % % % 96 %

- 0.020

0 18 t.3o o.ol0 o.o3o 0.300 o.o7o - 0.010 0.150 0'll0

YS UTS

MP. MPT

2A

YS

UTS

0.85

Charpy lfirp.cl at (0'C)Joulss Avg

60

Bend tost

2T. 1 80.

HardnessHvl0

ASru GEinstze

E1t2 -7or Flner

Ar por API 6L Gr X42 (PSL-tt) -{Ylin:

trar: {

Cast\ieel No

Nomln.l size (mm)Rema.ks

l.lic C Mn S P Si Al Cr Nl Nb Mo V Tl Cu Ca B N

%%%-oa%%%%%%NbV+I YS UTS EL YSruTS

M., M6t 4TXW,411 552 31 0.71 170, r82.169 Pass 167 Flner then 8

G06Sl 13 13590,11s 9-53X1s00XCoil 27.990 o.rro.l 050 0.008 0.009 0.159 0.028 0.013 0.013 0.001 0.001 0.001 0.001 0.009 0.002,1 0.0001 0.0060 0,0030 0.3,49

G0E91 13 13590422 9.53X1s0OXcoil 28.310 0.170 .050 0.008 0.009 0_159 o.028 0.013 0.013 0.001 0.001 0.001 0.001 0.009 0.002,1 0.000'l 0.0060 0.0030 0.3,19 552 31 0.74 r70,162,169 Pess 1E7 Flnerlhan E

G0691 r3 13590424 9.53X19OOXCoil 26.120 0.1?0 .050 0,008 0.009 0.159 0.028 0.0t3 o.or3 0.001 0.00r 0-00'l 0.001 0.009 0.002.1 0.0001 0.0@0 0.0030 0.349 552 0.71 r70.162.169 Pass '| 67 FIne, ihan 6

G0891 13 r3590425 0.53X1900XCoil 2E-050 0.170 1.050 0.008 0.009 0.159 0.026 0.013 0.013 0.001 0.o0'l 0.001 0.001 0.009 0.002,a 0.0001 0.0060 0.0030 0.34s ,ll 1 0.?a 170, 162,109 Pass 'l87 Fine, than E

G069113 13500,129 0.53X1900XCoil 27.805 0.'170 t.050 0.008 0.009 0.159 0.028 0.013 0.013 0.001 0.001 0.001 0.001 0.009 0.002,0 0.0001 0.0060 0.0030 0.3,t9 411 552 o.7a 170, rE2.169 Pass 147 Fine. than 8

G069r 13 135908t3 s.53X1900XCoil 28.r10 o.170 '.050 0.008 0.009 o.t5s 0.028 0.013 0.013 0.001 0.o01 0.001 0.001 0.009 0.0024 0.0001 0.0040 0.0030 0.3,aS 41r 552 31 0.71 170. 182, 1 89 Pass 1E7 Fingrthan I

G0E9r r 0 135S0228 0.53x'1800xcoll 27.74O 0.151 1.070 0.007 0,01,1 0.160 0.030 0.016 0.0t2 0.001 0.001 0.001 0.001 0.007 0.0025 0.0oil 0.0044 0.0030 0.33.4 362 532 31 o.72 161. 176, t6E Pass 199 Flner than I

G0E9i 1S | 3590,11 8 9.53x1900XCoil 27.880 0.'t51 .070 0.007 0,014 0.'r60 0.030 0.016 0.012 0.001 0.o0't 0.001 0.001 0.007 0-0025 0.0004 0.00,t,4 0.0030 0.334 342 532 3a 18't.178,188 Pas! 199 Flnr.lhan 6

G0891 1S r35g0a2t 9.53Xls00XCo:l 26.020 0.t5! J70 0.007 0.014 0.160 0.030 0.016 0.012 0.001 0.001 0.001 0.001 0.007 0.0025 0.0004 0.@,f,1 0.0030 0.334 382 532 3,1 0.72 rE1. 178. 168 Pa3s 190 Finer than I

G0801 19 t3590,423 9.53X1900XCoil 21.520 0.'t5t t.070 0.007 0.014 0.100 0.030 0.01€ 0.012 0.00'l 0.001 0.001 0.001 0.007 0_0025 0.000,1 0.0044 0.0030 0.334 382 532 3zt 1A1,176,188 PeSS 199 Flner than 6

GOEgl 19 13590428 9.53X1900XCoil 27.94O 0.151 t.070 0.007 0.01,t 0.t 60 0.030 0.016 0.012 0.00r 0.o01 o.001 0.00r 0.007 0.0025 0.000,0 0.00ir,4 0.0030 0.334 362 532 31 181, 176. '168 Pass 199 Flnerthan 6

G0E91 19 135e0430 9.53xls00Xcoil 27.970 0.151 1.070 0.007 0.01{ 0.160 0.030 0-018 0.012 0.001 0.001 0.001 o.o0t 0.oo7 0.0025 o.00oa 0.0044 0.0030 0.334 382 532 31 0.72 18t, 176, 108 Pass 199 Finer than I

dksrrktu /^\O.dtct.f..a It l(lcndrcd.fw*x trt2 I| ty ltltt ,-J- t\

.ih'ds..-6ry*rh|fudtEfi s.4bddft

,reduct : Hol plled Stecl @ils, Fully hilled, mill 8dgs, unplck€led.

Unoilied end nonskinpsssed

,o€ss Rout€: 8OF-LHF-CCM-HSM

.@d: gOF = 8dc Orygs Funecc. LHF = Ladd. Hdling FurnE€

!M . Codinuou! catlg Melinc HsM . Hot stnp Mill

All t st spocimcos .G dam ,{5' to ths rolling darEclion

f x Wx L= Thickness X Width X Lenoth

lMps=1 Nhm2

YS- Yiekl Strenoth.

UTS = Ultinat6 Tonsilo Strcnoth.

CE=lC+M0iE+(CtrMo+W5+(Ni+Cuyl 5l

EL=%Oe Elongation on standard Oaugs lenglh 5oMM

Chsrpy ldlpacttest sriod oul.t 0'C

charpy lmgacrtest specimen sizs:i.5x10X55 mm

T.rt3d corl

s.rryrs'rg,

,ooETA SoGGETTA ALU ATTIUTA Ol DTREZONE E COORDINAITIENTO OA PARTE Ol FIN.FER S.p.a.

lffilsIA'l' stAT spa Tol. +39 0432 062 91 I Fa +39 0432 062 960 DYrsioqo t - lli Sq :+g.a!ulaS6.ilrailaiana A@iai Trafdati nriieizionC neg. tmprss€ q.o C9!AA Udire. 33013 GerME del Fnu[, ud via &lla Cartiera. 30

Cil. S-dl EnA 3.ooo.OOo,m i.v. Coi. Fitett i F.tva'ootoozsogoz I Rea Udine 1157ff) Tel. +39 0432 062 9'l1 Fa +39.0432 062 903

ii6iic;nd;;;; F'iirrlTUo iiirv via r*ini, Sa wuru.siitspa.com I [email protected] ww.pittarc.cm / [email protected]

{denda con I seguenti sistemi dl gestione ceilmcati:' qualni secondo UNI EN ISO 9001:2006 CERTIFICATO DI COLLAUDO

Inspection Certificate - AbnahmeprUfzeugins - Certificate de R6ceptionQUALIW CERTIFICATE

No 1589

DATA 301O8t2011

&P]TTARC

PRODOTTOProductEzeugnisProduit

NORMATIVAStandard

cl300042FILO PITTARC S2MO g 4,0

EN 756 S2MO - ASME SEC II PART CAWSA5.23 :2007 EM

N'DOC. di TRASP. 00000Dispatch Note / Lieferschein / Avis d'exp6dition

N" ORDINE 3379111Order / Bestellung / Commande

CONFERMAConfirmation / Auftragsbest?itigung / Confirmation de commande

CLIENTECustomer / Besteller / Client

MIZ EUROPEN PIPE FACTORY LLC2ND INDUSTRIAL CITY

DAMMAM

COLATA N'Heat/Schmelze/Coul6e

10169 2011

Diametroeffeftivo

Actualdiameter

Larghezzaeffettiva

Aclualwdth

AllezzaEfiettiva

AdualHeight

Resistenzasnervamento

Yield PointRe

Resistenzarottura

Tensile strengthRm

Allungamento

ElongationA5

Strizione

Reductionz

Resilienza KV

lmpact Test

Durezza

HardnessHRB

mm mm mm MPa MPa % Yo c" J

SUL PRODOTTO on product

\m Endprodukt / Sur produitSUL

Si certifica che il mat€riale sopE desitto d @nlme allordine.

Vt s her€by stify that the matdal d$ctibed abow comPli$ with the t€ms of th€ oder contracl

Es wird bestalig dass die Lieferung den Vereinbarungan bei der bestdlmmhm €ntsPrichL

l'.lous certifpns qJs la limison est confotme au stipdatims de l'acc€Ptation da la @mmand€.

cffrn'|o oirdiri / oualitv control / oualitalsstdle / ContsOl€ o" Ouaitf,-f-A-Tf*O.A.cmtrotlo QuatiB / Quality Control / Quah€tsstdle / Contsol€ o" O"aitff.I.A.f5p.A,

cotftffi'c^'

ANNOTAZIONI:Notes I

(r.) [,ut,,,,| \{,1,' 1

ir$#,$''rl SIAT ir;SH;ffi*ffhi;,,"aFen ', iffi$iffi{t'*i#ti,dnTffrL',',, nfl***el'yffi*Y;i*h?3s"*

. a v |ri r ^.

s' r'i/:F r In Ar t.' n tlru lA l)l lrREzloNE E cooRolNAMENTo DA PARTE 0l FIN.FER s.p,E.

I u iorrrla rlon I sequenti si<l€lnl di gestione e€rtlflcatl:. .lralili r.nc.,rtrl(' tlNl EH l:io S001:2008

: InsPection

CERTIFIGATO DI COLLAUDOce rtifi cate - Abnahmeprufze ug i n g * certificate de R6ception

EN.1O2O4 3.1 - INSPECTION / TEST CERTIFICATE .

&FITIRRG

PROI)OTTO C130001ti!'rrrrlttr.t Ffl-Q F'ITTARCI r;r:r rilri:r[)r'o,lt.ril

lroRlflnT|vA t..io :t4 i'r t n^l;z1 il;rr rrl at r I

..

s2 o 4,0

- AWS RS.tZ rUtZt<

N'DOC. dITRASP. 00000Dispatch Note I Lieferschein / Avis d'exp6dition

N" ORDINE 3230112Order / Bestellung /.Commande

coNFERMA 8100100271Coniirmation / Auftragsbestiitigung / Confirmatiori de commande

NO

DATA

(.()tAtAN"I l.:;rl i llrJrrrtr.lzo / Clottltia

3803 2012

SUL Ir RQIIOTTO'tlrr pro<hrcl

rrrt I rxlltirrrhrkl / lirtf !rrlrl.ttit'

,g vvp . r.o

I u^",Y''lr\[-Itlt'' t.'ltQVE:I

r )iltar thrls. t.

NolesTYPICAL MECHANICAL PROPERTIES

wtrn rlux PITTARC FL188F

( ll')

I RREVOCABLE DOCU MENTARY C RE DIT NO. 1047487 DATED 121 O3I2O1 2

': i""Si slffca cfi6 [ matafaa sofra oescritto a confoms dordn6. '

'j ' . ,

l/Ve h*by erlity th9l ths mal€rtd dosctib€d above condi$ wilI th ietnrr of ihe qdtr @ntraci.......

Es wird besldig da33 ds UefcnrE don Ver€inD{ung€n b€i der ptlo$'lt'af'me ent+not

tlous cedilims que la liwais ec cotarm arg stiPdatons dE f "C'*'r'ri';oi

atilt "ottn*0"'

'

C-f''--'r: it, : t'.'

cffitroro euatit ./ Quat,,, ctn u roi;,h,*"1" I c*iol'* b"'riir' ' . 'f

I

(.e-vta"*3

. 'ANru-|sl cHl[,ilcA di col-AT4 %' Heat QfrFr4igel cq"lPsi$S %:F{H!c Mn Si P s Cr Ni Mo gu Sn A1 V Ti

0.08 1.06 0.13 0.01 1 o.020 0.05 0.07 0.01 0.16 0.0'12 0.003 0.00

CAR^TrER I srtcHE. lYlFp{

Diametro

. effettivo

Aclualdiameter

Larghezzaeffettiva

Actualwdth

AltezzaEffettiva

ActualHeight .

Resistenza.snervamento.Yield Point

Re

Resistenzarottura

Tensib strength'Rm

Allungamento

Elongation.45

Strilone

Reductionz

Resilienza KV '.i

lmpact Test f

mm.,i , -.- --.- ---

10,00

mm mm MPa MPa o'/o 0/6 c" J.

460 560 27,O -40 ii

-

ESAB .'

,-

INSPECTION CERTIFICATE

in accordance with EN 10204 - 3'1

Certificate number: EC22605793 rev' 0Date: 2012-09-19

0ur order:

Our reference:

Customer number:

Customer order date:

lnvoice address

Pan Gulf

Al Khobar P.O.Box 2473

2473Al Khobar

Saudi Arabia

AlokAE000201

Receiver of certificate

ESABOK Flux 10.71 25kg(551b)

1071000200PN222592

EN ISO 14174 S A AB 1 67 AC H5

Delivery address

Pan GulfP.0.Box 2473

Al KhobarSaudi Arabia

CHEMICAL ANALYSIS

FluxAuxiliary:

CaF2 160/o

SiO2+TiO2 21Yo

CaO+MgO 24o/o

Al2O3+MnO 33o/o

Your order:

Your reference:

Your fax number:

Your e-mail:

Sayeed Khan

96638589566khansayeed@Pangulfr,vs.com

DELIVERED PRODUCT

Brand:

Description:

Item number:

Lot number:

Quantity:

CLASSIFICATIONS

€bcwt pLJt.loh ! aJ.]Jrfli|t e.i.! ,',ir.;r'tl lil,,T;gts

COMMENTS

Pe-n'e^t

w.5

Product rupprluo ,no-- - oAE;siuttn" iJrnrriry^lll".^.EIl:,9",n^?:|,::"no"to'

il;r" ili#;,J"i r iibo-,.,"" Jei ectr6 n i ca I ly and is v-a t i o without si g n atu re'

Please refer anY queries to:

P|otNo,s20134,Jebe|A|iFreeZone(South),PoBox8964,Dubai,Te|+97148809493

Validation

Dariusz K'tjowski Quality Assurance Manager




DAMMAMKTNGDOM OF SAUDI ARABIA

DArE 3 1.08.201 3

HILI.PIPE LINE PHASE-3Client - MOWE/ALISHAR

2. Procedure Qualification Report (PQR) ForHelical Welding

WELSPUN MIDDLE EAST PIPE LLC.

lr ELSFi-rirr 1,, !DLE:i; r rtr L:,- Operation - SPM-3

pRocEDURE QUALIFIGATIoN RECORD (POR) FOR SAw(Automatic)

JVIIS ALISFIAR CONTRACTING CORP

TYPE (S)

Coded:-Pipe Size

:HlLLl PIPELINE PHASE-3

:SAW:PWPS/HSAWALISHAR/9 52i01

:SAW(AUTOMATIC):APl-51(45th Edition ) & ASME SECTION -lX

OD 56" (1422.4 mm) X 0.375" (9.52mm WT )

Backing Material (TYPe)

M Metal

f] Non Mettalic

:As Per Drawing:Yes

:NA

EEEN

o)

2.0 mm

6.0 mm

1.5 mm

ID

T WELD HEAT TREATMENT (QW 407)

emperatureRange :NA,ime Ranqe : N.4

BASE METAL (OW 403)Material Specification Type & Grade :APl 5L X-42 PSL-1

:1

:1

:9.52:56":9.52:7mm

Trail or composition of gas: Flow rate

For Auto GMAW: NA

mixture & % Nt\

ftow NA

& composition NANA:SFA 5.17 & 5.23

:EM12K & EA2(SAW):r)

:1

:4.0:F7A4-EM12K &FBA4-EAZ:EM12K(S2 PITTARC):EA2(S2MO PITTARC):OK FLUX 10.71 (ESAB)

:350 oc For 2Hrs & Holding Temp.125'c

ClassificationMetal F No.

Metal Analysis No.(A No.)

Size of Filler Metal (in mm)

& Holding TemP. Of Flux

of Metal Transfer (GMAW) : N A':N.A.:As Per Table .. See Page 2

:As Per Table .. See Page 2

:As Per Table See Pqge ?

:NA:NA Due to bevel edge

:NA: Sinqle Pass/Side: Mutiiple for SAW (lD & OD)

:25mm(Lead) & 27mm(Trail) for SAW

:15mm(lD) & 16mm(OD) for SAW

:Automatic

POS|T|ON (QW 405)Position of Groove

Interpass TemPeraturePreheat Manitenance

:20'C:N.A.:N.A.

.#* l\10 1, r.t"! -aW*'

I

/VMEP/SPM/OPN./F/16

WELSPUN MIDDLE EAST PIPE LLC.:ormat No.:-)ocument No:-

'5::l;';l',.'' lporunsnwnllst48-3/SPM3/9.52101

ievision 0

OPeration - SPM'3fate 3110812013

Paqe 2of3

Automatic)PRoGEDURE QUALIFIGATIoN RECORD (POR) FOI I. SAW

SrNo.

voLrAGE (Volt) | SPEED I nenr trueurFILLER METAL SIZE CURRENT (Amp)

DC AC DC Mtr/Min KJ/MM

DESCRIPTIONSEQUENCE CLASSIFICATION BATCH No./Dia.(mm)

,l

PROCESS INTERNAL SAW

OK FLUX 10'71/BATCH NO':-PN222592FLUX

LEAD WIRE(Dc)

FIRST PASS

EA2 (S2MO)(PTTTARC)

10169/1'l (4.0) 680 32

TRAIL WIRE-01(Ac)

EM12K (S2)(PTTTARC)

3803/12 (4.0) 530 33 1]0 I t .sas

TRAIL WIRE.O2(Ac)

NOT TO BE USED

EXTERNAL SAW

2

PROCESS

FLUX OK FLUX 10.71IBATCH NO':-PN222592

,rlll

LEAD WIRE(DC)

SECONDPASS

EA2 (S2MO)(PTTTARC)

10169/11 (4.0) 1 100 33

1.70 | t.gatTRAIL WIRE.Ol

(AC)

EM12K (S2)(PTTTARC)

3803/12 (4.0) 550 34

TRAIL WIRE-02(Ac)

NOT TO BE USED

l/v\ '., I

* *,Y" *Y.S' t'1,- j frb jr-:Jtsrtr i' I!.,r ''.t

Isir*iW','Reviewed BY

""':Er;i.-\l- tilaE,:- F F: -!a

WELSPUN MIDDLE EAST PIPE LLC.Format No A/IVIEP/SPM/UHN

)ocument No. )QR/HSAW/ALISHAR-3/SPM3/9'52lU<Revasion ll

-----fDate l:

)aqe lof3

PROCEDURE QUALIFICATION (P(JK) rLrK JAVYiAururrrdrru,

(AS PER ASME SEC. lX QW'483)

SPEC.

THICKNESS

WELDING PROCESS (ES)

TYPE

API 5L 45th Edition

9.52mm

SAW

AUTOIVIATIC (SAW)

WPS NO

PQR NO.

:WPS/HSAWALISHAR-3/SPM3/9.52l01

: PQR/HSAWALISHAR-3/SPlvl3/9 52101

I\,IATERIAL GRADE :APl 5L X-42 PSL-1

INSPECTIONAUTHORIry :AICO

\,IECHANICALTESTINGREPORTNO.:-ALISHAFVMTf{|MPLIl/v'czrDFMr/uur | | I | | l

REMARKSr No. PIPE NO.

F1 30061 86

WIDTH(MM)

THICKNEss (MM)

AREA(sQ MM)

GAUGELENGTH

(MM}

FINALGAUGELENGTH

(MM)

YIELDLOAD

MAXLOAD

Y.S. u.T.s.% E.L.

YS/UTs

KN KN MPa MPa

38.15

38.16

9.60 366.24 50.00 327.03 483.58 37.91 0.68

1

9.60 365.96TWTl.BOW

GUIDED BEND TEST ANGLE (180') NICK BREAK MACRO EXAM HARDNESS TEST

REMARKS

tIECHANICAL TESTING REPORT NO. :- ALISHARyMTRv

\rPQT /9.52lsPM3/001

REPORT NO. :- ALISHAR/MTR/ MPQT /9.52 /SPM3/

001

REPORT NO' ;- ALISHARvHARO/ MPQT /9'52/SPM3/001

ACCEPTABLE

BASE WELD HA.zPIPE NO.

154 147 SATISFACTORYF1 30061 86 SAT SAT

MPACT TESTING

REMARKSPIPE NO.

ABSORBED ENERGY (JOULES) AT TEMPERATURE = 0 "C

BASE HD.z WELO

1

'156

AVG

1531 AVG. AVG %

FSSFl 30061 86 319 306 317 100 113 118 '109 113 164 140

)(ldfficr

UVELD VISUAL OK

ykkACCEPTANCE CRITERIA

API.sL 44th EDITION. ASME SEC,IX,& CUSTOIVEF

,-\tf v

iSPECIFICATION

<{)

TADIOGRAPHY TESTING:

REPORT NO: 01

P|PE NO F13006186

RESULT: ACCEPTED

'-_ ) 945e$lOffi"erly'ng@}rr(1'|9l|-

)ustomer Requirements.

\tfectedzone . , I

A#'' II

,M:*.,*, W oaotk"APPROVED BY

aCT,IF"NT/TPI APPROVEL

l

.t'


2nd INDUSTRIAL CITYDAMMAM



Qualification Test RePort

REVrsroN 00

DArE 31.08.2013


3. welding Procedure specification (wPs) ForHelical Welding

WELSPUN MIDDLE EAST PIPE LLC. Wps/ttsA'!vALlsHAn-glsPtrit glg szlot

.' El iE! I. I', t..,1 i 3't10812013

Operation - SPM-3

WELDING PROCEDURE SPECIFIGATION (WPS) FOR SAW

:HlLLl PIPELINE PHASE-3

:SAW:PQR/HSAWALISHAR-3/SPM3 19 521 0 1


:OD 56" (1422.4 mm) X 0.375" (9 52mm WT )

F

=cENottl

1.5 rl mm

6.5 t1 mm

1.5 jl mm

p] MetalID

2nd Pass

1 st Pass

POST WELD HEAT TREATMENT (QW 407)

Temperature Range : N'A'Soecification Type & Grade :APl 5L X-42 PSL-1

P. No. :1

Group No. '. 1

9.52mm

Pass thickness (Max) :9.52mm:No sinqle weld Pass to exceed 13mm

rail or composition of gas:

For Auto GMAW: NA

Metal F No.

Metal Analysis No.(A No.)

:SFA 5.17 & SFA 5 23 (For SAW);

:EM12K & EA2:b

:1

:4.0(For SAW):EM12K(S2 PITTARC):EA2(S2MO PITTARC):OK FLUX 10.71 (ESAB)

:F8A4-EA2&F7A4-EM12Klzoo-aso "c For Min.2Hrs & Holding temp min So'c

:9.52 mm:Agglomarated:Not to be used

& Holding TemP. Of Flux

: DC & AC/ As Per table

:As Per Table ..see Page 2A'n^

l:li :As Per Table . see Page 2

Input :As Per Table see page 2

:r or Weave :NA

Cleaning :NA due to beveled edge

lnter Pass Cleaning :NA

Multiple or Single Pass ' |itglt P?t.tlslliilrtiuiiiil rllir"ooe : Murtipre for SAW (rD & oD);

!-,h"ff'' :20-3omm(sAW & GMAw)

Wire distance :10-20mm t9r Sj{,or Automatlc :Automatic for SAW

.lu

:N.A.:N.A.

: 19'C Min.

:NA: N.A.

(,^u8o' JJr3 J.'!,, F+'ir*l4 rI ASOERHDIil - N

WME/SPM/OPN./F/15

WELSPUN MIDDLE EAST PIPE LLC.Format No.:-

.:i, E! _.-ri- i.: 1,, iit!:

Document No:-

Revision

mpsrHsnWlnlt sHARqSru!€ j?ol

OPeration - SPM-3 |

31/08/2013

Paqe

iAWrl

E (volt) | seeeo I Heer tneurWELDING PROCEDURE SPECIFIGATIoN (WF s)FoR

SrNo.

1

FILLER METAL SIZE CURRENT (AMP) I VOLTAG

DC AC Mtr/Min KJ/MM

DESCRIPTIONSEQUENCE

OF WELDINGCLASSIFICATION Dia.(mm) DC AC

INTERNAL SAWPROCESS

FLUXoK FLUX 10'71(ESAB)

LEAD WIRE (DC) EA2 4.0 612-748 30-34

1.53-1.87 't.247-1.524FIRST PASS

4.0 477-583 31 -35TRAIL WIRE-o1

(Ac)EM12K

NOT TO BE USEDTRAIL WIRE-02(AC)

lr,

EXTERNAL SAW

2

PROCESS

FLUXoK FLUX 10.71(ESAB)

LEAD WIRE (DC)

SECONDPASS

EA2 4.0 990-1210 31 -35

1.53-1.87 1.7 47-2.135EM12K 4.0 495-605 32-36TRAILWIRE-o1

(AC)

TRAIL WIRE.O2(Ac)

NOT TO BE USED

- i .!r;&a F*t, ' "'\t'J;:rr'rr' lu

r!i

.4[*, sst"

REV]SIONManufacturing Procedure

Qualifi cation Test RePortWELSPUN MIDDLE EAST PIPE



DArE 3 1.08.201 3

HILI.PIPE LINE PHASE-3Client - MOWE/ALISHAR

4. Results of Destructive Test

WMEP/SPM/QC/F/20 Rev. 0

MECHANICAL TEST REPORT

:ALISHAR CONTRAGTI}'IG CORP (ttlN|STRY 0F WATER AllD ELECTRICITY)

:LTTH PHASE 3

:LITH-WME-2368, DT: 15JUNE 20,|3

:API 5L IISth EDITION, ADDENDUM 3 & CLIENT SPECIFICATION ' PIPE SUPPLY QUALITY REOUIREIIENTS

MITPS NO.

Material Grade

PIPE SIZE

:MITPSIALISHAR LnH PHASE I (REV.0)

:APl 5L X42 PSLI

:56"O (1422.4 mm) X 0'375" (9.52 mm) WT

No. :ALISHAR IIIITilTiPQTA,5ZSPM3,()()1

G8T.I8O'REQDJIGDIA = 74 mm Mar.

MICROMETER 0-25mm

VERNIER CALIPER O7I2OO421

EXTENSOMETER SR. N0. 166977'2005

e E=ot;=-A

=:FilXii'lIEd4=5+t=r6rr:i

zU=UcaUN6)Jlraau2U

UoaUNolaaao6

ocUEE

6

onL-uF

quJ

=o3(9tuzUo

P/SPM/QC/F/23 Rev. 0

CHARPY IMPACT TEST REPORT Plant : SPM 3

WELSPUN IIIIDDLE EAST PIPE LLC

ilT

]LIENT

,ROJECT

P.0. No,

:ALISHAR CONTMCTING CORP (MINISTRYO F WATER AND ELECTRICITY)

:LITH PHASE 3

:LITH-WME-2368, DT:'15 JUNE 2013

tvlil PS N(J.

Material Grade

PIPE SIZE

:APl 5L X42 PSL-1

:56"0 (1422,4 mm) XSPFCIFICATION - PIPE SUPPLY OUALITY REQUIREMENTS

0.37 5' (9.52 mm)

Ind. Absorbed Energy in Joules : 32 J lVin (Weld& Haz) |

Shear Area at Base : % Min.

SPECIMEN DIMENSION:

( 10 X7,5 X55 mm)Required Values:

nd. Absorbed Energy in Joules : 32 J Min (Base)

qvo, Absorbed Energy in Joules : 40 J Min (Base) Avg. Absorbed Energy in Joules : 40 J Min (Weld& Haz)Shear Area at Weld & HM :

lnformation Onlv

lepoil No. : ALISHAR/IMPACT,MPQT,9.5ZSPM3'001Date: 01.09.2013 IHIFT : DAY IIPQT - TRANSITION CURVE TESI

%S_HEARAREARemarks

SR.

No

Coil/ Pipe

No.Heat No.

Ft+z Ft +5 BASE METAL WELD METAL HAZ METALBASE WELD

03 01 02 03 AVG 01 02 03 AVG 01 02 03 AVG

01 02 03 AVG 01 02 03 AVG 01 02 03 AVG 01102 03 01102

89 96 100 95 TEST TEMP, AT -40'C 100 100 100 100 84 86 85 66 o3 64 b3

SSS

1

F1 30061 86 G089'119

207 199 112 173 78 65 98 I94 40 44 40 41 TEST TEMP, AT -20' C 100 100 100 100 o/ 65 oo oo 72 74 75 t1

128 204 138 157 113 102 o/

: 204 210 210 208 135

156

123 118 125 /o 83 81 80 TEST TEMP. AT O " C 100 100 100 100 70 71 71 85 82 82 6J

155 186

200

166 oo 69 105 80 TEST TEMP. AT 20 " C 100 100 100 100 81 82 83 82 86 85 88 86222 159 213 198

176 108 102 108 106 TEST TEMP, AT 60 " C 100 100 100 100 77 81 82 80 88 85 83 85

5 234 225 219 226 148 180

FULL SIZE COMPUT TION

:ST TEMP. AT -40r6t 126 ctttttttttl

FSS

1

F1 30061 86 G0891 19

z75l 2651 tag I zro | 104 I 86 | 130 107

125

't67

220

234

118 128

59 53 55 TEST TEMP. AT -20' C170 271 184 208 150 tJo 89

101 110 108 106 IEST TEMP. AT O' C3 271 279 279 277 180 164 157

88 92 140 't06 TEST TEI\ilP. AT 20' C295 211 283 263 207 206 247

144 136 144 141 IEST TEMP, AT 60' C5 Q11 299 291 301 197 239 I 266

FCIMEN, FSS: ULL SIZE SPECIMET\s! is st tR slTF sF

-\

1

I

- ^-t|}spegbo'Ardho4ty

fiPllClienq i:4*6ffi*,1of

WELSPUN MIDDLE EAST PIPE LLC

*",:AL|SHARCoNTRAoT|NGcoRP(M|N|STRYoFWATERANDELECTR|C|TY)

.O.NO./Offer referance :LITH-WME-2368, DT: 15 JUNE 2013

OFCIFIEATION :API 5L 45th EDITION, ADDENDUM 3 & CLIENT SPECIFICATION - PIPE SUPPLY QUALITY REQUIREMENTS

No. :MITPS/ALISHAR LITH PHASE 1 (REV 0)

Grade :APl 5L X42 PSL-1

Size :56@ 11422'4 mm) X 0 375" (9 52 mm) WT

FULL SIZE SPECIMEN. GRAPH PRESENTATION VALUE

t) .. ,

Incharge

WMEP/SPM/QC/F/25 REV.O

SPM.3

01 ,09.2013

DAY

ALISHAR'MAC/MPQT'9.52ISPM3'OO1

MACRO EXAMINATION REPORT

WELSPUN MIDDLE EAST PIPE LLClrlTPS NO. :MITPSIALISHAR LITH PHASE r (REV' 0)

:ALISHAR CONTRACTING CORP (itlNlSTRYO F WATER AND ELECTRICITY)

ROJECT :LITH PHASE 3

. o. No. :LITH'WI,E 2368, DT: t5 JUNE 2013 Material Grade :APl 5L X42 PSL'I

:Apl 5L 45th EDrnoN, ADDElrouM 3 & cLTENT spEcrFrcATroN . prpE supply euALtrY REQUIREIIENTs PIPE slzE :56"o ('1422'4 mm) X 0'375" (9'52 mm) $tr

Misalignment 0.10 mm

1l{r}*f*tf*€*, trilltrlllltt

REVISIONManufacturing Procedure

Qualifi cation Test RePortWELSPUN MIDDLE EAST PIPE



DArE 31 .08'2013

HILI-PIPE, LINE PHASE-3Client - MOWE/ALISHAR

5. chemical composition - Base and weld

wMEP/SPM/QC/F/2g Rev. 0

CHEMICAL TEST REPORT

:ALISHAR CONTRACTING CORP (TINISTRYO F IYATER AND ELECTRICITY)MITPS NO.

Material Gtade

PIPE SZE

:iilTPSIALISHAR LITH PHASE 1 (REV.0)

:API 5L X42 PSL.1

:56"0 (1422.4 mm) X 0.375" (9.52 mm) wT

:LITH PHASE 3

:LlTH.WilE-2368, DT: 15 JUNE 2013

:API 5L 45th EDITION, ADDENDUIN 3 & CLIENT SPECIFICATION' PIPE SUPPLY QUALITY REQUIREMENTS

TE : 01 09 2013No.: ALISHAR /CH-BASE /MPQT / 9 52/SPM3/001

E OF 0 05% ABOVE THE SPECIFIED MAX FOR Mn 1'75%

CE (PCM) = C + (Sil30) + (iln+Cu+Cry20 + (Nil60) + (ttloll5) + M10) + 5rB CE (lnfl) = C + (1tnl6) +(Cr+tlo+Vls+ (Ni+Cuy15

llri .,'*'! -" " Ii- ti '-' ;

i-*- {- ""' - lnspectionAuthoriry-;

wMtP/5fM/llL/r/zv ^ev.

u

CHEMICAL TEST REPORT

:ALISHAR CONTRACTING CORP (iillN|STRYO F WATER AND ELECTRICITUilrTPS NO.

Material Grade

PIPE SIZE

:trlIfPS,ALlSHAR LITH PHASE 1 (REV' 0)

:APl 5L X42 PSL.1

:56"0 (1422.4 mm) X 0.375" (9.52 mm) WT

:LITH PHASE 3

:LITH-WME-2368, DT: 15 JUNE 2013

:API 5L 45th EDTfION, ADDENDUiI 3 & CLIENI SPECIFICATON ' PIPE SUPPLY QUALITY REQUIREMENTS

No.: ALISHAR/CH-WELD /MPQT /9 52/SPM3/001

F 0 05% ABOVE THE SPECIFIED MAX FOR lln 1 75%

CE (PCil) = C + (Sil30) + (iln+Cu+Cry20 + (Ni,60) + (f,o'15) + M10) + tB CE (lilV) = C + ([1n,6)+ (Cr+llo+Vys + (Ni+Cuy1s






DArE 31.08.201 3

HILI-PIPE LINE PHASE-3Client - MOWE/ALISHAR

6. Hydrostatic test RePort

WEI,SPIJN

WMEP I,IC

Spiral PiPe Dj'visionDa@, XSA

a"*a t" : w!@P,/sFt't/oPN/F/12Docwent No: 1564

Revision : 01

Pl-ant : SPM-3

iDate/shift : 31.08-2013 / B

1

Docwent

Project Nee HlLI PIPE L]NE PH-3customer : Alishar contracting Corp'PO Nu&lcer: HILI-WME-2368 S-O. tlo 82100035 - l0 Pape size & Grade: T 1422 x 9-52 API 5L X42 PSL1 BARE PTPE

SPEClFlCATIONPRESSURE HOIDING TTME

* On date-l

: API 5I, X42 PSt-1: 10.00:26/08/2013

Specified Tesb PlessurePRESSURE GAUGE NO

* Dle date-l

3?.00r1,o2w3L402/ o9 / 2O!3

1o"1 ".ur",

Sr.Ptpe No HYDRO

ReErk

L F13006186 0KMPQT HELICAL OK,

Cfient/TPI Approval

AICO

,-f ng i nee r/ of f 1ce r,'Ht y' RAMESH

Flle Print Options

STRIP SPMs

Customcr Nama

nLiSffieEHE--Projac't No

{Fifi:mFEilmE-Coil Number

lcALll

Pipa DiamaiEr (mm)

14{?

WallThickness (mm)

9.52

Coil Langth: (m)

250

Stccl 6rrds

I x42 PSL-1

Haat Number

l-CoilWidth (mm)

1900

9paci{ication

JIn.lL-iifEiiti-on-Tact BPacd (nrtmin)

?,00

Tcst FaPort No

I c1 30831 B

Crlibration BaPod No

I c1 30s31 B

AeeaPt criteria AFISL 44th

I 56X952

i*kt, Ittftt-"tb" summlry Display Zoom-ln Zoom-out

(CursorLett 00BZm HSht Olit Ltnqffiu+

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File Print OPtions

STRIP SPMS

Cuttomer NamE

lTLiSHlBTEFfl-Proicct No

{TiiLmmNE-.Coil Numbar

IREPCALIl

Pipa Diamater (nrm)

142i

WellThicknets (mm)

5.51

Coil Length: (m)

,FN

5{acl 6rada

I X42 P5L-1

Heat Number

i-CoilWidth (rnm)

1 900

SFrcilicction

lm--rL:smsifditi-on

Tcct Spaed (rdmin)

2.00

Tad Rapori No

I c1 30831 C

Calibrrtion BaPott No

I c1 30831 C

Accapt criteria API5L 44th

| 56X952

Tracking Infurmation Summary

fCursorLeft: 0 002 m

l!=U:!

(5

Lll

Hn

t?r

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0.419 m

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Length: 0.417 m

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0.20Coil Langth: 0.422 m

"ffi{ REPEATABILITf DONE AT 10:01 AM FOUND SATISFACTORY

, >prnrUJ_

fffi sl -o s-Rorshm tgReport No; C

FLUOROSCOPYEXAMINATION REPORT

WELSPUN MIDDLE EASTPIPE LLC

customer t{n/,9 fl/Jgfiad size z / {6 / ?.sznrn,r,rTproject tH;li-Pire/,'rte ?hase*s spec. tdPz-sz-?s/-lP.o.No. :11,'/i <^n/nE - Z3 6g p7' tt'(' 2oB @ade I X +z-m

TypeofSource:X fuyS.o. No. : f Z lOoO 3_{ .

tF, SL- +S'2-,ot"lf{fon Pentrameter | ,-v^r 6 FFREF.Standaro :6i7(T-ba-+SZ.%e'tt'v'' rentramerer |.y/6 Fe ) / |Sensitivig z 4,"/a I ProcedureNo. ,r*rnP/Spr/Ul^, LqT lu Ispeed , 27rqe(u//nff7

Acceptance criteria :

NEER/ OFFTCER (NDT)

lIELSPT'N

I|MEP ],tcSprla1 Pipe Division

DaJ:@, KSA

Fo@t NoDocwent NoRevisionPLant

I Date/Shift

I WMEP/Stut/QC/E/tt/12:01:01

: 01.09.2013 ,/ A:1QUAj,l?Y CONTROL

Docment

Customer : Alisndr ao- racttna Corp.PO Nunbe!: HILI-WME-2368

Plobe Size

6aj.nTHRESHOl,D

ACCEPTANCE CRITERIA

: M/s SOF8ATEST, ERANCE

: 30144 DIAr4. AA

: 80: API 5L 45th Ed_ition & Client s

ModeCoupLantAngle & TR PlobeReference StandaldTHRESHOTD -DACPROCEDT'RE N}}{E

SEAM UT

HIL] PIPE LINE PH-3S.O. No 82100035 10 Pipe Size & Grade: T 7422 X 9.52 ApI 5L X42 pSLl BARE pIpE

Project Nue

No-rND: No. oF rNDrcATroN, MUT_AEND: Mur 300 m oF lrEr,D AT ENDS & crR. 50 MM. MUT BEI{DVERIFICA! ION AY I.n T, REIIARKS : R@!ks , SKPMJT i Skelp MUT .

I IIX+HAZ 50 MM END CIRCI'MTEREN: Wate!: ?0': N5 NOTCH

; BO \I }iMEP,/SPM/QC/Wr/08 Rev 01

MUr 300 m OF !,|ELD AT ENDS & CIR. 50 MM, vER MUT:

MHz

I

Sr. Pj,pe No NO INDReMrk

MU! AEND MUT BEND VER-MUT REI'{ARKS SRPMUT

F13006186 0 0K NOT APPLTCABOKMPQT HELICAI, OK,

il l'rv'-'ualrildy'u uer,:or

""t V

Cllent/TPI Approval

AICO

Engireer/Of f igrr

t l,rtl

-'

Jlr,) tu,:^tiltrl,jtt^W/'-tr.""..' Arcn

I

Repotl Date: Sep-tJ1-t013-1 4 1 3.58

----

-U

13.E73 nr't Tested Lerrqth 13 873 mFile, print a-rptirns

OFF LIHE

l--uitornPr lisrne

I AUSF.F ..OFF

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I Hru-PTPEUNE

Fitre l'lumber

I F13006l86 MFor

FiFe Eisrneter {firn)

V,'all Thiikne5s (mtr'i9.s?

l-lominEl PiFe LEn+h lm)1S.OO

Steel Grsde

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13.E84 rn LengthE)isFlay

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ulL=

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il

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I

1tl.Ot:l

Aulocycle Length:E.rl0

13.77[ m

WELSPl'N

WMEP I.I.CSpj"!a1 Pipe Division

Da@, KSA

Fo@t No I \*4EP/SSM/1C/E/LA:01:00: SPM.3: 01_09.2013 / Br1

Docment NoRevisionPIant

I DaEe/ snr t E

QUAIITY CONTROI, Page

Doc]rent END X-RAf

Customer : Alishdr CorLra.ttno Corp.PO Nunbe! r HILI-hf.4E-2368 s.O. No :82100035 IO

Ploject Nare : HILI PIPE LINE pH-3Pipe Size & clade: T 7422 X 9.52 ApI 5L X42 PSL1 BARE PIPE

Spec.if icati-onIYPE Or' X-RAY FI],MX-RAY r1l!l SIZE

SensativityPROCEDI'RE NAME

: APl 5t X42 PSt-1: KODAR AA4OO

:8X30CM: s-w.s.I| 2.0: $IMEP/SPM/QC/W1,/05 Rev 02

X-RayDensityPentrileterS!.pe of SourceACCEPTANCI CRITERTA

:OK, 2.0:I{10Fe: X-Ray: API 51, 45th Edition & Cl"ient s

SKLP-XR: Skel"p Weld X-RAI , RET,GRKS : R@rks , XRAY AE : x-RAy A-END , XB,AY BE : X_RAY B-END ,

Sr.Pipe No RE}'ARKS XSAY A-E )(RAY BE

F13006186MPQT OK,

t / //-r---

24'' 4MALTESH/MANOJ

Client/TPI Approval

AICO






REVISION OO

DArE 3 I .08.2013

Client - MOWE/ALISHAR HILI.PIPE LINE PFIASE-3

8. Visual and Dimensional InspectionReport

fiEtsPt N

IiMEP I,ICSpiral" Pipe Division

D@, KSA

Fo@t No : W",x'rJ/SVM/IC/E/30Docaent No: 002RevisioD : 00Pl"adt : SPM-3

-Date,/Shift I 02.09.2013 / B

Page : 1Qual-j.ty Cont!o]

Docrrent

Custorer : ALishar ConLract.ng CorpPO Nunbe. : HILI-i,"tME-2368

SR Pipe NoI

Act Coi.I No

r1 3006185 7359022A

VISUAI & DIM€NSIOT.IAI INSPECTION REPORT

S.O- No 82100035 LO

Ptoject Nare I HTLI pIpE LINE pH-3Pipe Sj-ze & Grade : T 1422 X 9.52 ApI 5L X42 pSLl BARE pIpE

BDDIA Body DiaID!'E ID A_ EndIDTP ID B. EndTHK-AE Thick A-EndTHK-BE Thrck B-EndBEVEI,-AE Bevel Angle A-EndBEVET-BE Bevel Angle B-EndRF-AE Root Face A- EndRa-BE Root Face B EndOEB.-AE OOR A-End

.OER-BE OOR B-EndITNGTH LengthSTRAIGHT Stralghtness 0-2? of the pipe lengthSQR-AE Square A-EndSQR-BE Square B-EndPEAKAEND PEAKING A-ENDPEAKBEND PEAKING B-ENDBE,ADHID BEAD HEIGHT_IDBEADHOD BEAD HEIGHT_OD

i 1 | 479.44

,I,442.5'1

: 9.42: 30

i30: 0. B0

: 0.80: 0.00: 0.00; 12.000: 0.00: 0.00: 0.00

: 0.0: 0.00: 0.00

to 1-,425.40to I, 445 -"7 4

to I,445."74to 11.02to 17 .42to 35to 35Lo 2.44to 2.40to 13.00to 13.00to 18.000to 24.00to 1.60to 1.60to 1.6ro 1.6to 3.00to 3.00

MM

MM

MM

IO4

M4

DEG

DEG

MM

MM

MM

MM

M

I4MM

MM

MM

MM

MM

MM

AS! No

r2035A00063 c089119

Hear No T*rt * ,or",*rlr"^-^"*OrR-AE:MM OFR-BE:MMSQR-BE:MM PEAXAEND:MM

THK-BE:l'Ot BEVEL-AE:DEc BEVEL-BE:DEgLENGTH:M VISUAI REI4ARKS

PEAKBSND:MM BAADHTD:MM BEADHOD:!A{

TAct

FO338o 454A1 I,422.'74 1,403.901.60 1.602 -BO 0.40A/CO OK

1,404-603.000.50

9.6013-6550.5

31

OK

2 .30

31

OK

1.70

lNSPECTING AUTHOR]TYAI CO

. Weighb BDDIA:MM IDF€:MMRF_AE:MM RF-BE:MMSTRAIGHT:MM SQR-AE:MM

(XG) R@!ks

(N).wr.E ir-r. i$ l.

AED€Rtilli i,-sAtr.

s9€o





Qualification Test Report

REVISION OO

DArE 3 1 .08.2013


9. Procedure Qualification Report (PQR) ForSkelp Welding

WELSPUN MIDDLE EAST PIPE LLC.:ormat No.:- WMEP/SPM/OPN./F/24)ocument No:- POR/HSAW/ALISHAR-3/SPM3/9, 52l02Revision 0

Operation - SPM-3late 3'1t08t2013tage 1of 3

PROCEDURE QUALIFICATION REGORD (PQR) FOR SKELP JOINT

ProjectWelding Process (es)

Supporting PWPS No.

rYPE (S)

Coded:-

Pipe Size

:M/S ALISHAR CONTRACTING CORP:HlLLl PIPELINE PHASE-3

:SAW: PWPS/HSAWALI SHAR/9. 52102


:OD 56" (1422.4 mm\ X 0.375" (9.52mm WT

JOTNTS (OW 402)Joint DesignBackingBacking Material (Type)

l-\Zl Metal

Outside Welding Pass 1 st Pass

:As Per Drawing:Yes

F

=cEN()Nonfusing Metal

Other

+

Stage 3 - Outside weldingPass bv SAW

Stagel-PlatestageOD lnside Weldinq Pass

Stage 2 - after pipe formed andChip Back Grindinq from Outside

BASE METAL (QW 403)Material Specification Type & Grade :APl 5L X-42 PSL-1P. No. :1 To P No. :1

Group No. :1 To Group No. :1

Thickness Qualified :9.52Pipe Dia. :56"Weld pass thicknesss(Max) :9.52Sinqle oass thickness(Max) :9.52mm

POST WELD HEAT TREATMENT (QW 407)Temperature Range : N.A.Time Ranoe : N.A.

uAs (r"lw 4uul

AUTO GMAWGAS MIXTURE FLOW RATE

Gas Combination :NA :NAShielding :NA :NA

SEMI AUTO GMAWShielding :NA :NATrailing :NA :NABacking :NA :NA

FTLLEK ME I ALs (LlW 4U4'SFA Soecification :SFA 5.'17 & SFA 5.23

AWS Classification :EM12K & EA2Filler Metal F No. :6Weld Metal Analysis No.(A No.) :1

Size of Filler Metal (in mm) :4.0Wire - Flux (Class) :F8A4-EA2&F7A4-EM12KWire (Class) :EM12K(S2 PITTARC)

:EA2(S2MO PITTARC)Flux (Class) :OK FLUX 10.71 (ESAB)

Backing & Holding Temp. Of Flux :350 "C For 2Hrs & Holding Temp.'120'cfvpe Of Flux :Aoolomarated

ELECTRTCAL CHARACTERTSTTCS (QW 409)Current : AC(For lD); DC for ODPolarity : DCEPMode of Metal Transfer (GMAW) : NAOthers :N.A.Amp. :As Per Table ...see page 2Volt :As Per Table ...see page 2Heat Input :As PerTable ...see paqe 2

POSTTTON (OW 405)Position of Groove : 1GWeld Progression : N.A.Position of Fillet : N.A.

TECHNTQUE (QW 410)Stringer or Weave :NAInitial Cleaning :NA (Bevelled edge) in lD and

:OD Gouging/ Grinding/AirInter Pass Cleaning :NA

Multiple or Single Pass : Single Pass/SideSingle or Multiple Electrode :Single for SAW lD & OD

Stick Out :26mm-lD:26mm-OD

Wire distance :NAMlanual or Automatic :AutomaticCthers: :NA

PREHEAT (OW 406)

Preheat Temperature :20" CInterpass Temperature : N.A.Preheat Manitenance : N.A.

.af. ssr ,, - _l' -l--*-:!

WELSPUN MIDDLE EAST PIPE LLC.rormat No.:- /VMEP/SPM/OPN./F/24)ocument No:- ]QR/HSAWALISHAR-3iSPM3/9.52102

levision

Operation - SPM-3)ate 31t08t2013)aqe 2ol 3

PROCEDURE QUAL|F|CATTON RECORD (pOR) FOR SKELP JOTNT

SrNo.

FILLER METAL SIZE CURRENT (Amp) VOLTAGE (Volt) SPEED HEAT INPUT

DESCRIPTION SEQUENCEOF WELDING

CLASSIFICATION BATCH No./Dia.(mm) DC AC DC AC Mtr/Min KJ/MM

1

PROCESS INTERNAL SAW

FLUX OK FLUX 10.71IBATCH NO.:-PN222592

LEAD WIRE(Dc) FIRST PASS

EA2 (S2MO)(PTTTARC)

10169/11 (4.0) 710 33

0.60 2.343TRAIL WIRE.O,I

(AC) NOT TO BE USED

TRAIL WIRE-02(AC) NOT TO BE USED

2

PROCESS EXTERNAL SAW

FLUX OK FLUX 10.71IBATCH NO.:-PN222592

LEAD WIRE(DC)

SECONDPASS

EM12K (S2)(PTTTARC)

3803/12 (4.0) 600 29

0.60 '1.740TRAIL WIRE.Ol

(AC) NOT TO BE USED

TRAIL WIRE.O2(Ac) NOT TO BE USED

/t#j

red Bv

I

Reviewed

,(,

[r#*su

WELSPUN MIDDLE EAST PIPE LLC.Format No NMEP/SPM/OPN./F/24

Document No )O R/HSAW/ALIS HAR -3/S Pl\,13/9. 52l02

Revision

Operation - SPM-3Datefaoe lof3

PROCEDURE QUALIFICATION RECORD (PAR) FOR SKELP JOINT AS PER ASME SEX..IX (AW-483)

)PEC.

"HICKNESS

API 5L 45th Edition

9.52 mm

WPS NO

PQR NO.

;WPS/HSAWALISHAR-3/SPM3/9. 52102

: PQR/HSAWALISHAR-3/SPlV3/9. 52102

A/ELDING PROCESS (ES) : SAW

-YPE :AUIOMATIC (SAW)

T,ATERIAL GRAOE :API 5L X-42 PSL-1

INSPECTIONAUTHORITY :AICO

,IECHANICAL TESTING REPORT NO. :- ALISHAR/MTR/MPQT. SKELP/g.52/SPM3/001

Sr No. PIPE NO.WIDTH(MM)

THICKNEss (MM)

AREA(sa MM)

GAUGELENGTH

(MM)

FINALGAUGELENGTH

(MM)

YIELDLOAD

MAXLOAD

u.T.s. ./" E.L.YS/UT

sREMARK

KN KN MPa MPa

F1 30061 89 38.15 9.64 367.77 534 35 TWT-BOW

GUIDED BEND TEST ANGLE (180"} NICK BREAK MACRO EXAM HARDNESS TEST

REMARKS

MECHANICAL TESTING REPORT NO. :- ALISHAR/MTR /MPQT. SKELP/9.52/SPM3/OO1

TESTING REPORT NO. ;-ALISHAR/MAC/ MPQT/sKELP-9.52/SPM3/001

TESTING REPoRT NO. :- ALISHAR/HARD / MPQT- SKELP/9.52lsPM3/001

PIPE NO. ROOT FACEACCEPTABLE

BASE WELD HAZ

F13006189 SAT SAI 159 '185 164 SATISFACTORY

MPACT TESTING REPORT NO. :- ALISHAR/IMPACT / MPQT- SKELP/9.52ISPM3/001

PIPE NO

ABSORBEDENERGY(JOULES) AT TEMPERATURE = 0'CREMARKS

BASE HAZ WELD

AVG- AVG O/" S.I 2 AVG. AVG.

F13006189 309 266 239 271 1'16 120 116 117 FSS

WELD VISUAL OK

TADIOGRAPHY TESTING: ACCEPTANCE CRITERIA

REPORT NO]

PIPE NO: F'l3006189

RESULT: ACCEPTED API-51 44th EDITION, ASIUE SEC.IX,& CUSTOMER SPECIFICATION

r-TV'1/- -l -/..rr\__) viOfficerlEnGineer trK.$*/

DT)

lustomer Requirements.

aone

,-"w' It1 W:., ffi"*a,ppndvr,n nv CLIENT/TPI APPROVEL






REVISION OO

DArE 3 1 .08.2013


10. Welding Procedure Specification (WPS) ForSketp Welding

WELSPUN MIDDLE EAST PIPE LLC.! ELSFr-rfjl,r !l'!EErS: i^ FE ri-: Operation - SPM-3

WELDTNG PROCEDURE SPECIFICATION (WPS) FOR SKELP JOINT

:M/S ALISHAR CONTRACTING CORP:HlLLl PIPELINE PHASE-3

.SAW: PQR/HSAWALISHAR-3/SPM3 19.52102

:SAW(AUTOMATIC):APl-51(45th Edition ) & ASME SECTION -lX:OD 56" fl422.4 mm) X 0.375" (9.52mm WT

Outside Welding Pass 1st Pass

F3

E

oll

Stagel-Platestage Stage 2 - after pipe formed and Stage 3 - Outside welding

POST WELD HEAT TREATMENT (QW 407)

Temperature Range : N.A.

O GMAWGAS MIXTURE FLOW RATE

Combination :NA :NA

Current :DC&ACPolarity : DCEPMode of Metal Transfer (GMAW) : NAOthers : N.A.

:As Per Table ..see page 2:As Per Table ..see page 2

:As Per Table ..see page 2

POSTT|ON (QW 405)

Position of GrooveWeld ProgressionPosition of Fillet

?rav*t),ilt

METAL (QW 403)

Thickness Range : 9.52mmWeld Pass thickness (Max) : 9.52mm

:APl 5L X-42 PSL-1

To P. No.

To Group No

To 9.52mm

ranqe 0.22 Max :No weld to exceed 13mm

Specification Type & Grade

:1

A SpecificationClassification

iller Metal F NoMetal Analysis No.(A No.)

of Filler Metal (in mm)(Class)

Flux (Class)Wire - Flux (Class)Backing & Holding Temp. Of Flux

lWeld metal thickness(Max)Type Of Flux

lRecrushed Flux/

PREHEAT (QW 406)

Preheat Temperature

Interpass Temperature(Max.)Preheat Manitenance

:SFA 5.17 & SFA 5.23:EM12K & EA2

"'l.4.0:EM12K(S2 PITTARC):EA2(S2MO PITTARC):OK FLUX 10.71 (ESAB):F844-EA2&F7A4-EM12K:260-350 'c For Min.2Hrs & Holding temp.8o"C min

:9.52mm:Agglomarated: Not to be used: Not to be used

:20'C Min

:N.A:N.A.

Stringer or Weave

Initial Cleaning

Inter Pass Cleaning

Multiple or Single PassSingle or Multiple Electrode(see page 2 )Stick OutWire distanceManual or AutomaticOthers:

:NA

:NA (Bevelled edge) in lD and:OD Gouging/ Grinding/Air:NA

: Single Pass/Side:Single

:15-25tot 2 Wire SAW:NA:Automatic

filler

WELSPUN MIDDLE EAST PIPE LLC.=ormat No.:- WME/SPM/OPN./F/23

Document No:- WPS/HSAWALISHAR-3/SPM3/9.52102

Revision 0

Operation - SPM-3Date 31t08t2013

Paoe

WELDING PROCEDURE SPECIFICATION (WPS) FOR SKELP JOINT

rll

SrNo.

HEAT INPUTFILLER METAL SIZE CURRENT (AmP) VOLTAGE (Volt) SPEED

DC AC DC AC Mtr/Min KJ/MMDESCRIPTION

SEQUENCE SLASSIFICATION Dia (mm)vr rYLLv,rrv I r

INTERNAL SAW

1

PROCESS

oK FLUX 10.71(ESAB)FLUX

0.54-0.56 2.109-2.577

LEAD WIRE(DC)

FIRST PASS I EA2 4.0 639-781 31 -35

TRAIL WIRE-o1(AC)

NOT TO BE USED

EXTERNAL SAW

2

PROCESS

oK FLUX 10.71(ESAB)FLUX

LEAD WIRE(DC) T::i" I erurrzx 4.0 540-660 27-31

0.54-0.66 1.566-1.914

TRAIL WIRE-o1(AC)

NOT TO BE USED

.l=;ll

'6/iewed By

rl

Inspection Aqency

{- 4tu"Pd' , "

"ffi".s&, **

';qWELSPUN MIDDLE EAST PIPE





REVISION OO

DArE 31.08.2013


11. Results of Destructive test ( Skelp Weld)

WMEP/SPiV|/QC/F/20 Rev. 0

SPUN MIDDLE EAST PIPE

MECHANICAL TEST REPORT

LIENT :ALISHAR CONTRACTIIiIG CORP (ltlNlSTRYO F WATER AND ELECTRTCITY) MtrPS llo. :M;TpS/AL1SHAR L;TH pHASE 1 (REV. 0)

ROJECT :LTIH PHASE 3

.0.llo. :LITH.WME-2368, DT:15JUilE2013 MaterialGrade :AptsLX12pSL.i

TION :APl 5L rl5th EDIT|ON, ADDEIiIDUM 3 & CLIENT SPECIFICATION - PIPE SUPPLY QUALITY REOUIREMENTS PIPE SIZE :56"0 (1122.4 mm) X 0.375" (9.52 mm) y;1

GBT.18O' REQD JIG

DIA = 74 mm ilax.

lMNs'VERsEEtsETENs|Lf,BIrLoNGlTUdMLBr'GETENs|LETwI:.IRAl1sVERsEWa.DIENsl|-E'Bo|YlsRo]Gl.loUToFmLqgrgno@

07t200421

166977/2005MICROMETER 0-25mm

.ii

WMEP/SPM/QC/F/23 Rev. 0

:ALISHAR CONTMCTING CORP (MINISTRYO F WATERAND ELECTRICiTY)

T :LITH PHASE 3

MIIPS NO.

Material Grade

PIPE SIZE

:I\,IITPS/ALISHAR LITH PHASE 1 (REV. O)

:API 5L X42 PSL-,I

:56"Q (1422.4 mn)X 0,375" (9,52 mm) WT

O. No. :LITH-WME-2368, DT: 15JUNE20'13

lCAT|0N :APl 5L 45th EDlTl0N, ADDENDUM 3 & CLIENT SPECIFICATION - PIPE SUPPLY QUALIIY REQUIREMENTS

Ab$rb€d Enorgy In Jouls : 32 J ilin ($rold& Ha)

SPECIMEN DIMENSION:

( l0 X 7.5 X55 mm)

Absrbed Energy in Joul6 : 32 J ilin (Be)

AbsrbedEnergyinJouls: /oJ ilin(Ba!e) Ab$rb6d Ensrgy in Joul6 : 40 J Iin (lvold& Hz) Ar€ dlryeld & HAZ : Infomation Only

Avg. Fol Be liletal : N-A

ABSORBED Et{ERGY (JOULES} AT TEMP = 0'C

: Fusion line, llAZ : Heat Affected Zone, AB : Absorbed Energy Value, SSS: SUB SIZE SPECIMEN, FSS : FULL SIZE SPECII\4EN

WELSPUN MIDDLE EAST PIPI

CHARPY IMPACT TEST REPORT )lant : SPM 3

:L ENT 1IISMR @NTMCNNG CORP (M N STRYO F WATER ANO EI.ECTRIOIY) M TPS NO :LiIP9ALISMR UNi PHASE 1 IREV O)

TROjECT :LITH PNAS€3

1o,No. :UTN-W E-236€, DT:lsJUNEml3 Mabda cnd. 1pt5LX42psL1

IPECIFIO{TIoI{ afl5L4ShED|T|ON,ADo€ND|JM3&CUENTSPECIFIOcTIOI PIPESUPPLYoUALLIYREQUIREMENIS PIPESIZE t6o(1422.ttmn)x 0i79{9.52m)M

Required Values:

nd. Absorbed Energy in Joules: 32 J lt/in (Base) nd. Absorbed Energy in Joules: 32J Min (Weld& Haz) ihear Area at Base : % MinSPECIMEN DIi/ENSION

( 10 X7.5 X55 mm)wg. Absorbed Energy in Joules: 40 J Min (Base) \vg. Absorbed Energy in Joules: 40 J Min (Weld& Haz) ihear Area at Weld & HM : Information onlv

\ll Heat Avg, For Base l\,letal : N.A

leport No. : ALISHAR/||I|PAGTIMPQT.SKELP.9.5ZSPM3I001 DATE:02.0e.2013 lsHtFT: NtcHT MPQT (SKELP) - TRANSITION CURVE TEST

sR.No

Coil/ Pipe No. Heat No.

ABSORBED ENERGY (JOULES} AT TEiIP % SHEARAREA

RemarksBASE WELD HN Fl+2 | Fl+5 BASE IIETAL WELD ITEATL HAZ IIIETAL

0ll02l03lAVG 01 02 03 AVG 01 02 03 AVG 01 I 02 | 03 IAVG 01 | 02 | 03 lAvG 0|02t03 01102103 0'l 02 03

1

F1 30061 89F088982

G0891 19

32 A2 bJ 49 153 171 185 1t0 TEST TEMP. AT 40' C

sss

I 39 83 54 59 165 180 153 166 TEST TEMP. AT -20'C

112 82 93 96 246 189 225 n0 TEST TEMP. AT O " C

4 110 147 't50 136 252 213 252 239 TESTTEMP. AT 20'C

141 183 132 152 237 186 243 222 TEST TEMP. AT 60' C

FULL SIZE COiIPUTATION

1

F13006189F088982

G0891 19

43 70 84 66 203 227 246 226 TEST TEMP, AT 40 " C

FSS

L 52 110 IZ 78 219 239 203 22',1 TEST TEMP. AT .20 " C

'149 109 124 127 327 251 299 n3 TEST TEMP. AT O'C

4 146 196 200 r80 ??6 283 335 318 TESTTEMP, AT 20'C

5 188 243 176 202 315 247 323 zg5 TEST TEMP. AT 60' C

:L : Fusion line, HAZ : \at Afdqted Zone, AB :Absorbed Energy Value, SSS: SUB SIZE SPECIMEN, FSS : FULL SIZE SPECIMEN

-@, i ... ....,. .Jnspggtiorl: ' ',(TPt/i

i ,J' v r. :

i ,.'t,r:it,:,;r ':: r.,; '; -,. .,:,r,"-gj ,",

:LIENT NAME

PROJECT NAME

P.O.NO./Offer referance

SPECIFICATION

MITPS No.

Material Grade

Pipe Size

*LrsHnn CoNTRACTING CORP (MINISTRYO F WATER AND ELECTRICITY)

:LITH PHASE 3

:LITH-WME-2368, DT: 15 JUNE 2013

:API 5L 45th EDITION, ADDENDUM 3 & CLIENT SPECIFICATION - PIPE SUPPLY QUALITY REOUIREMENTS

:MITPS/ALISHAR LITH PHASE I (REV. 0)

:APl 5L X42 PSL-1

:56"@ (1422.4 mm) X 0.375" (9 52 mm) WT

WELSPUN MIDDLE EAST PIPE LLC

thUJ

? 2oo(J3-to 150

0cUJzr! 100d0coth 6n6

TEST TEMPERATURE ('C )+WELD IMPACT ABSORB ENERGY

20

-.** HAZ IMPACT ABSORB ENERGY

FULL SIZE SPECIMEN. GRAPH PRESENTATION VALUE

VWEP/SPM/QC/F/29 Rev. 0

WELSPUI{ IIIDDLE EAST PIPE LLC

HARDNESS TEST REPORTtlant : SPlr 3

;L|ENT :AL|SHAR CONTRACTTNG CORP (ilINISTRYO F WATER AND ELECTRICIW) ilITPS N0. :ilITPSIALISHAR LITH PHASE I (REV. 0)

TROJECT :LITH PHASE 3

'.O.No. :L1TH.W1E.2368, DT:15JUNE2013 TATERIALGMDE :AP|5LX42PSL-i

SPECIFICATION :API 5L 15ih EOITION, ADDENDUI' 3 & CLIENT SPECIFICATION . PIPE SUPPLY QUALITY REQUIREI'ENTS PIPE SIZE :6 56"O (1122.1NN\X 0.375" (9.52 MM) |vI

Spsification Values:

:OR BASE TETAL :

:ORWELD TIETAL :

:ORHM :

lu 318 HV10

IEP0RT No.: ALISHAR/ HARDISPt3/tPQTSKELP.9.521001 DATE:02.09.2013 IIPQT.SKELP iHIFT: DAY

Sr.

NoHeat no. Pipe llo.

RemartsBASE HAZ WELD

2 3 4 6 E 9 t0 t'l 12 {1 11 t5 t6 t7 tE t9 20 21 22 23 24 25 26 27 2E 29 30 3l 32 33

F088982

G0891 1 I F13006189 146 152 150 144 159 151 160 148 tcz 158 156 163 152 159 161 164 157 147 158 159 156 160 148 16'1 169 180 181 176 170 167 158 185 169 SAT

tNOTE: CALIBMTION BLOCK Sr. No :

CALIBMTION BLOCKVALUE :

CALIBMTIoN VALUE lN Hv 10:

193.7 HV'10

192 193 192 193 194Itt! .--.-;Ii

Iil:11-.. -.....-.

AVE, 192.8

' rlnlpec{iofr,Asthoiity

FPI/Client)

WMEP/SPM/QC/F/25 Rev.0



K]NGDOM OF SAUDI ARABIA


Qualifi cation Test Report

REVISION OO

DArE, 3 | .08.2013


Chemical composition - Base and weld

CHEMICAL TEST REPORT Plant: SPM 3

]LIENT :ALISHAR CONTMCTING CORP (IIIINISTRYO F WATER AND ELECTRCITN

TROJECT :LITH PHASE 3

). O. No. :LITH-WME.2368, DT: 15 JUNE 2013

;PECIFICATION :API 5L 45th EDITION, AODENOUM 3 & CLIEI'IT SPECIFICATION . PIPE SUPPLY QUALITY REQUIREMENTS

iilTPS NO.

Material Grade

PIPE SZE

:MITPS/ALISHAR LITH PHASE 1 (REV.0)

:APl 5L X42 PSL.1

:56"O (1422.4 mm) X 0.375" (9.52 mm) WT

iEPORT No.r ALISHAR/ CH - SKELP /MPQT /9.52/SPM3/00'| )ATE : 02.09.2013 MPQT.SKELP IHIFT: DAY

Reouired Values:MlN. o/o

ResultMAX. % 0.20 1.30 0.030 0.0r0 0.15 0.43 0.25

sR.

NO.Heat No. Coil I Pipe No.

Product/

Ladle

si Mn P s Cr Ni Mo Cu Ti Nb v B N AI Ca Nb+V+Ti AIIN Mn+Cr+Mo Nb+V cE([w) cE(PCM)

% Yo "t" % o/o"t" "t"

oloYo "t" "t"

oh"/" "/"

1

F088982

G0891 19F13006189 PRODUCT - WELD 0.093 0,30i 1.29 0.0128 0.0080 0,0393 0.0371 0.0333 0.0781 ).0028 0,0026 0.0041 0.00042 0.0012 0,0095 0.330 0.174 OK

A:OR EACH REDUCTION OF 0.01% BELOW THE SPECIFIED MAX FOR CARBON, AN INCREASE OF 0.05% ABOVE THE SPECIFIEO MAX FOR Mn 1.75%

'loTE : CE (PClt) = C + (Si/30) + (ltn+Cu+Cry20 + (1,1il60) + (Mo/15) + (v/10) + 5-g cE (il1/v) = c + (tnl6) + (cr+Mo+vys + (Ni+cuyls

I

t

{. ^brspection Authority

{TPl/Clientl






REVISION OO

DArE 31.08.2013


13. Hydro Test Report

IiSI,SPI'NWMEP TIC

Fo@t NoDocment No

: IiMEP/SPM,/oPN/F/12

:01: SPM_3| 0L.09.2OL3 / B:1sPM (OPEFAITON)

RevisionPladt

]Date,/shif tPage

Docment IIYDRO TESTING

Customer : Ar .shd! .ont rdeLlnq Co(pPO l{unber : HILI-WME-2368 S.O. No : 82100035

Project Nee10 Pj"pe Size & Glade

HILI PIPE I,INE PH_3T 7422 X 9.52 API 5L X42 PSL1 BARE PIPE

SPECIFICATIONPRESSURE HOLDING TTME* On date*l

: APl 5I, X42 PS!-1: 10.00:26/08/20L3

Specified Test Pres€ulePRESSURE GAUGE NO* Due date*1

37.00Ll02w3r402/09t20L3

bar

HnRO: Hydlo,

I

Sr-Pipe Na HYDRO

Re@rk

I

1 F13006189 0K

]SKELP MPQT OK,

Client,/TPI Approval

1rTY\%

-rrr ,;#,r'\Nt /Eng r neer / Of f i cer

AICO

SOl*r $ a / . NQ tSt,A1p7 2za>€, e )t lktazzV ' i/xY' /

'zzY?9.' tt'Q6zttA / ?-"Art) 7h f ta z/ : 2txa'x

9.gatn== f a l )ottt /. 5/v/n<?/1VyQ A, : )VhSsez"t !Ql

ttt,.tz s'b 115 /rir.a#ii,7t-br-/o.'?laa

6qtd''

/:8/3 ottll

a'".r

--7-J//'

4<'/'

;

aliii

{,tr;

7:,





Qualifi cation Test Report

REVISION OO

DArE 31.08.2013

Client - MOWB/ALISHAR HILI-PIPE LINE PHASE-3

14. Ultrasonic and Radiography test report

Pfant i <P'.O"3Date I OtlOQlzotZshift | f3ReportNo. t OllB

MANUAL UL TRASONIC TEST

REPORT FOR SKELP JOINTWELSPUN MIDDLE EASTPIPE LLC

CustomerProject

P.O. No.

Ref. STD

Equipment Used

Couplants

Threshold

Gain

S.O.No.

6(f sHf a L0f'tTRfr(ntNh C,KP pipesize

HfLf P\PFttttQ sPecification

rf tt | -\^f t 0 P,= 22 gg M /. rr locf lS craae

t l. < f\Ch4^U Mode of Testing

<6"r o0'r A,92 rvrt*t6Q2 is\ r us)t pu{i ,l:-,"t*,72 , (s^GtI q 6v,v\N\A^,(w,lsl e-L/vLo

ot"l[ial;^,tutr(n: U^nHZ',..^ ir.4 f

'p] < ptnl ic lyt tl t o ('

i [iil'.[, i?"1"."*htt* *

lfi f S qvn

[o pdI€ lsno4l6q"-[q]38o'/{r

\/ -*;ir"l (,^J'gSENGTNEER/ OFFICER (NDT)

VVIilEP/SPM/QC/F/14 Rev. 0

Sy>n -3ai-a7 -zds

n6l

RADIOGRAPHY

EXAMINATION REPORTWELSPUN MIDDLE EAST PIPE

LLC

' f)//.ruDE CavT4ocft'td CaEP', // rtr - fnr '/tpE sE '3. ///t/, k/DE- 2368. 8at606bs' ltN.e 17s.r)-la'. 2o/o' lzdDoA /-ln qao

: 8,5 / 3o's er<>

'. tsailoaL:X- RAY

Pipe Size

Specification

Grade

Procedure No.

Densitypenetrameter

Technique

Acceptance criterla






REVISION OO

DArE 31.08.2013


15. List of Measuring Instruments

-

Welsoun Middle East Pioe LLC

Qu.lity Assurancet6r013

UST OF qUBMTED INSTRUMENTS/ EOUIPMENE

'UNT- NOT- Meas!ring Instrum.nts

Sr.&libration Cedificate No

No.) Cal Dat. Due Dat€

1 Vernier Digibl Calipal 0-300mm 4502@1 17S1 20121 105-03h 05 Nov' I 2 04-Nov-13 OPN/ DJ ! 0.01 mm tTs

Digital Caliper 0-300 m 1D02@3 17S1 20130307-03A 07-Md-13 06Mdl OPN 1 0.01 mm ITS

3 Outside Micromder 0-25mm 4 S01ru2 6143738- 2013030741A 07 Md-13 O6-Mar-l OPN/DJ 001 mm ITS

Pipe Weighing Scale Line 1 Himatix 0-20 ton 1M 01@1 0m65926 DM 2012102GO2H 2O-Ocf12 19 Oct 13 !1%

5 Prpe Weighing Scale Line 3 Rital G20ton 3 M 01@1 20326 20121020-01H 20 Oct-12 1g-Oct- I3 !1% tTs

5 Measuring Tape 0-5m 1,2,3 D q@: 12071401 Ar,144304 Og-Dec 12 oa Dec'13 ITS

FREEMANS 0-5 m 1,2p D qm2 MT-W-5-05 20121209-11h 09-D*-12 Oa-Dec-13 1mm tTs

8 Measuring Tape FREEMANS 0-30 m 1,23 D q m3 MT-W.3GO7 2012120$08h 09 Dec 12 Oa'Dec-13 Final ITS

9 Measuring Tape FREEMANS 0-20 m 1.23 Dq(M MT-W-20-010 2012120Wh 09'Dec- I2 Oa Dec 13 tTs

10 Measuring Tape FREEMANS 0-20 m 1,23 D 8m5 MT-W.2G011 20121209-Osh 09 Dec 12 08'Dec- 13 lTS

11 Measuring Tape FREEMANS G20 m 1,2,3 D @ffi MT-W2G012 20121209-6h 09-Dec-12 Oa-De 13 tTs

Measuring Tape FREEMANS 0-20 m 1,2,3 DgmT MT-W-20-013 20121209-O7h Og-Dec 12 Oa Dec 13 Final ITS

Measuring tape 30 mtr 1,2,3 DqmS MT-30M-01 20 I 30307-09A 07 Md'13 06-Ms-14 OPN/DJ ITS

t4 M€asuing tape 30 mtr 4Sg@9 MT-30M-02 20130307-10A 07-Mar-13 06 Md 14 OPN/OJ rTs

Measuring tape 30 mt 4Sg@10 MT-30M-03 20130307-1 1A 07 Md 13 06 Md-14 OPN/DJ tTs

Measuring tape 20 mtr 45@m11 MT-20{1 20130307-gA 07 Mar-13 O6-Mar- I4 OPN/DJ tTs

t7 20 mtr 4Sq@12 Mr-2M2 20130307-05A O7-Mar- I3 6'Me 14 OPN/N !1mm tTs

18 Measuring tape 20 dl 45qru13 MT-2m3 20130307-6A 07 Md l3 6 Mar-14 OPMDJ 1mm ITS

19 Measuing tape 20 mtr 45qm23 MT.2M 20130307{7A 07-Mar-I3 06-Mar- I 4 OPMJ lmm tTs

20 M€suring tape 20 mt 45q@14 MT-20-05 2013030748A 07 Md 13 06 Mar-14 OPNDJ ITS

71 Measuring tape 10 mtr 5@m15 MTl0m-001 20130307-14 07-Mar-I3 O6-M* 14 OPN/DJ tTs

Measuring tape 10 mt 4 Sq@16 MTl0m-002 20130307-13A 07 Md'13 06-Ms'14 OPWJ ITS

Measuring tape 5 mtr 459m17 MT-5m-020 20i30306-01A O7-Mtr 13 06 Md 14 OPN/DJ rIs

24 Measudng tape 5mt 45q@18 MT-5m-021 201303m-04 07-Ms-13 06-Mar-14 OPNDJ tTs

Measuring tape 5 mtr 4Sgm19 MT-5m-022 201303ruil 07 Md l3 06Mdl OPNDJ tTs

Measuring tape 5mt 45qm20 MT-5m-023 2013036-&A 07-Mar-13 06-Mar-l OPN/DJ ITS

27 Measuring bpe 30 mt 459@21 MT-30m410 2013082G10A 2O-Aug t3 19 Aug 14 oc tTs

2A Measuring lape 30 mt 4 5 q@22 MT-30mi11 2013082&1 1A 20 Aug-13 19 Aug 14 oc tTs

z9 Measoilng tape 30 mtr 4Sq@23 MT-30mi12 2013082G14 2O'Aua-1: l9'Aua-14 QC ITS

rc Measuilng tape 20 mtr 4Sq@24 MT-20m'01AS 2013082G07S 2O-Aua-l l9'AuA'14 acrr' L\ tTs

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,UNT- NDT- Measuring Instrurent3

Sr. calibrdion Gdif icate No.

M6asuring tape 20 mll 4Sqm25 MT-20m-oAS 2013082G085 20 Aug-13 19 Aug 14 oc ITS

,z Measuring tape 20 mtl 5qm26 MT-20m{3As 2013082G09S 2O-Aug 13 I9-Aug'I4 QC tTs

33 St€lRulel 30 cm 1,2,3 007@1 sT-w-o3 20121023-07H 23 Oct-12 22 Oct 73 Final ITS

34 Steel Ruler MC 30 cm !,2,3 DO7 @2 sT-w-30-09 20121209-14H 09-Dec'12 0a-Dec-13 Final lTs

Steel Rul€r MC 30 cm 1,2,3 D07m3 sT-w-3G10 2012120915H 09 Dec 12 O8-Dft 13 Final ITS

36 Steel Ruler FOCUS 15 cm 1,2,3 D07@ sT-w-1 5-04 20121209-16H 09-Dec-12 OA Dec 13 Final 1mm rTs

$eel Ruler FOCUS 15 cm 1,2,3 D07m5 sl-w-15-05 20121209-17H 09 Dec 12 O8-Dec- 13 Final ITS

38 Steel Ruler Stel 15 cm 4507ffi sR - 15- 01 20130306-mA 06'Mar-13 05 Md-1 OPN/DJ tTs

39 Steel Ruler Steel 15 cm 4507@7 sR -1t 02 201303m-07A 06-Mar 13 05-Mar-l OPN/DJ ITS

N Steel Ruler St€el 15 cm 4S07@8 sR-15-03 2013036-08A 06 Mar-13 05 Mar I OPN/DJ tTs

41 Siel Rul€r Stel 30 cm s07@ sR-12-01 201303m-09A 06 Md 13 05-Mar I OPNDJ ITS

42 StelRuler Steel 30 cm 4507m10 sR,12 - 02 2013036-10A 06-Mar'13 05-Ms-14 OPN/DJ tTs

43 Ste6l Rulef Stel 30 cm s07 @11 sR-12-04 20130820-01N 20 Aug-13 L9 Aua 14 oc 05mm lTs

Slel Ruler Steel 30 cm s07m12 sR-12-05 2013082G02N 20 AUA 13 lg-Aug 1 oc ! 0.5 mm ITS

45 StelR!ler Steel 30 cm 507 m13 sR-12-6 20130820-03N 2O-Aug-13 lg-Aug-1 !05mm ITS

$ St6el Ruler St€el 30 cm s 07 @14 sR-12-0 20130820-MN 2O-Aug-13 19 Aug l 105mm ITS

Stel Rul€r St@l 30 cm 4S07m15 sR-12-08 2013082G05N 20 Aug 13 rg-Aug I oc 10.5 mm lTs

4a StelRuler Steel 30 cm 4 S07 @16 sR-12-09 20130820-6N 2O-Aug'13 19-AW-14 QC 0.5 mm tTs

49 Steel Ruler Steel 30 cm 4s07@17 sR-12-10 2013082G07N 20 Aug-13 19-Aug 14 oc 05mm tTs

5o Steel Ruler Stel 30 cm 4507@1 sR-12-03 20130306-114 06-Md'13 05 Md-14 OPMOJ ITS

oral Depth Indi€tol G10 mm 1,2,3 D 05m5 czu $9 20121022-01 J 22 oct 12 2l'Oct'13 Final !001 mm ITS

52 Dial Dsplh Indi6tol 010 mm 1,2,3 0 05 ffi POV 6M 20121 105-01h 05-Nov-12 04 Nov 13 !001mm rTs

Dial Depth Indrcator 010 mm 1,2.3 005@7 POV 607 20121105-O2h 05 Nov 12 04-Nov'13 Final ! 0.01 mm ITS

54 Pipe Pie Gauge 0 50m 1.2.3G 05 @1 PPG-02 20121021-O3H 2L'Oct-12 2O'Oct t3 i0.005mm tTs

Bddge Cam Weld Gauge G.A.L gauge 0-25mm/0-20md060' 1,2,3Gqm2 wGc-w413 2012121244h l2-Dec 12 11-De-13 r0 01mdr0.01mdl0.5mm tTs

55 Sridge Cam Wdd Gauge G.A.L gaug€ G25m m/G.20m d0€0' 1,2j G q @3 wcc-w-o10 20121212-O1 r2-D4-72 11'Dec 13 !0.01mm/ro01mmEo 5mm ITS

Bddge Cam Wdd Gaug€ G A.L gauge G25mm/0-20mm/0$0' 1,2,3 G glM wcc-w-o11 20121212-O2h 12 Dec 12 l-Dec-13 r0.01 mm/!0.01 mm/!0.56m ITS

5a Bridgo Cam Weld Gauge G A L gauge G25md0-20mmffio' 1,2,3 G q@s wcc-w{12 20121212-O3h 12'Dec-12 1l De-13 !0 01mdt0.01mm/i0.5mm tTs

59 Bridge Cam Wdd Gauge GAL gag€ m 0-25 mm / M0' 1,2,3G q@ wGc{02 2013036-14J 06-Mar'13 OS Md-l OPN 0.05 mm rTs

& Bidge Cam Wdd Gauge GAL gag€ @ 0-25 mm / m0' !2,3G q@7 cBG40141 2013082&1 il 2?a- rTs

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fl-* Rahae IuniquerdentiryNo. I r*rumilvEqdemst {sr'

I eribrationcediricateNo. i-;;;;sri*",* ] **.".,'"" I - ^.."t,""..t''t"

61 Eidge Cam Weld Gauge GAL gage co G25 mm / 060' 1,23 G q@a cBG-001-02 20130820-14A 2o-Aug'13 lg'Aua 14 oc 10 01% of reading/lo.5% of readf tTs

62 Bridge Cam Weld Gauge GA gage co 0-25 mm / ffio' 1,2,3 G @@ cBG-001-03 2013082&15A 2O'Aug- 13 1g-Aug-l oc 10 01% of reading/lo 5% of readin ITS

63 Eridg€ Cam Weld Gauge GAL gage co 0-25 mm / 040' 1,2,3 G g@10 BCG-1O1AS 2013082G10S 20 AW'13 19-Aug 14 QC !0.01% of reading/lo 5% of readinl tTs

a 8ildge Cam Wdd Gauge GAL gage @ 0"25 mm / 060' 1,2,3 G @@11 BCG-104S 20130820-1 1S 2O'Aua 13 19 Aug-14 oc r0 01% of reading/io.5% of '

tTs

65 Bridge Cam W€ld Gauge GAL gage co G25 mm / ffio' 1,2,3 G o4 @12 BCG-1O3AS 2013002G125 20 Aug-13 Lg-Aug r QC !0 01% of reading/lo 5% of readin( rTs

66 Dig[al weld bead heighl gaige 0-20 mm 4S10@1 1 0826 2013mm-03J O6-Mai 13 05 Md'l OPN/DJ !003/!005mm ITS

67 Digilalreld bead herght gaEe 0-20 mm 4S0m2 10830 2013030WJ 06 Mar-13 05-Ms'l OPN/DJ 003/r0.05mm ITS

6a Oigital weld bead height gaige 0-20 mm s 10@3 10172 201303m-0il o6-Mar'13 05 Mar l OPN/DJ 0.03/1005mm ITS

69 Digital weld bead height gaige 0-20 mm s10@ 1 0760 20130306-6J 06 Md-13 o5-Mar'14 OPMOJ 003/r005mm lTs

70 Digital w€ld bead height gaige 0'2 5 mm 1,2,3 D 10@5 wBH - 001 20130331-01J 3l-Mar 13 30 Mtr-14 OPN !005mm ITS

t7 Digfralreld bead height gaige 0-2 5 mm 1,2,3 D 10ffi WBH - OO2 20130331-02J 3l Mar-13 3O-Mar I OPN t 0.05 mm tTs

n Taper Gauge Statret O{ mm 1,2,3 D 06@! sTG-001 20121A1O2H 2l-O.t L2 2o-Oc! 13 r 0 025mm lTS

13 Taper Gauge Starret gmm 1.2.3 D 6@2 sTG-003 20121023-04 23-Oct-12 22 Oct 13 ! 0 025mm ITS

74 Iaper Gauge GAL G15 mm 4S6@s TG - 001 2013030413J 06 Mar-13 Os-Ma. l4 OPN/DJ 0.025 mm ITS

Taper Gaug€ $ard 0-4mm 1,2,3 D 6@ sTG - 001 2013056 - 02 M Os'Md r3 04-Mar-14 0 025 mm rTs

76 Taper Gauge Shinwa 0-4mm 1,?; D 6m7 TG - 002 201305m - 03 M O6-Md 13 04 Md-14 Final !0025mm ITS

77 Mituloyo 0-425 mm 1,2,3 D 16ml 86359028 20121023-08h 23 oct-13 22-Ocr 73 t0.01mm ITS

ta 0-425 mm 1,2,3 D 16@2 e632S7U 2012102-02J 22-Oct 12 2t-Oc! 13 !0 01mm ITS

t9 Mitutoyo 0-90, 1,2,3402 m3 126802 20121105-04h 05-Nd-12 04-Nov t3 final ITS

& 0-90' 1,2,3 A 02 @ 12681 I 2013918{1A I8-Apr 13 17-Apr-I 5 mindes ITS

81 0-90' 1,2,3A02ms 125444 2013M1EOA La Apr-13 l7 -Apr 14 Final ! 5 minut6 tTs

a2 0-90' s02 @ 126757 20130307-024 07-Md 13 06 Mar-14 OPN/ D 5% tTs

83 Measuring Plate ( Root Face ) 16 r,2,3402W7 MP-03 201303m-1! 06 Mar-13 05-Mar'l{ OPN l005mm tTs

u Circud6rentialbpe OD 110G1500 1,2,3 003 m3 4720€ 1100 20121022-O2h 22-O.t 12 21 Ocr13 Fanal 01mm tTs

85 Ctrcumferential tape OD I 100-1500 r,2,3 D 03@ 4720E1890 20121209-22h 09 Dec-I2 O8-Dec'ls Final 0.02 mm rTs

& Circumferential lape OD t10G1500 1,2,3 O03m5 4720e1891 20121209-24n Og-Dec 12 Oa Dec-13 Final ! 0.02 mm ITS

a7 Cilcumf€rentiel tape OD 1100-1500 1,2,3 D 03@ 4720E1197 2012120925h 09 Dec-12 O8'Dec 13 Finel 0.02 mm rTs

s Chcumferential tape OD I 10G1500 mm 1.2.3 003m7 4720E1157 2013036-07J 06 Md 13 05-Mar'14 Final 0.02 mm tTs

a9 Circumferential tape OD 11@1500 mm 1,2,3 D 03@ 4720E246 201303m-0& 06'Mtr 13 o5-Ms'14 Final 002mm tTs

$ Cicumferential tape OD 1 10G1500 mm 1,2,3 D03@ 4720E2164 201303649J O6-Ms 13 05 Mar-l o02mm ITS

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)hNT- NDT- Meesuringlnslrumehts

Sr ln*.um€nVEquipment lSrNo.)

Calibration Gdif icate No. ALIBRATION AGENd

91 Ckcumlerential tape OD 1100-1500 mm 1,2,3 003@10 4720E2405 201303m-10J 06 Mtr-13 Os'Mar 14 Final 0.02 mm ITS

Crcumferential tape OD 110G1500 mm 1,2,3 D 03@1 4720E263 20130306-1 I 06-Md r3 os-Mar- 14 Fanal 002mm ITS

93 Cicumferential tape OD 1100-1500 mm 1,2,3 D 03 @12 4720E2351 2013036-12J 06 Mar-13 05Md1 Final ! 0.02 mm ITS

g OD Circoddel SCWENK 1 100 - 1500 mm 1,2,3 D03@13 4720E2200 20130506 - 6 M O6-Mtr 13 o4'Ms'I l002mm ITS

95 OD Cfcomd€l SCWENK 1100 - 1500 mm 1.2.3 D03@14 4720E22X 201305m - 05 M 06 Md-13 O4-Mar I !002mm ITS

$ OD Ctrcomder SCWENK 1100 - 1500 mm t.2.3 D03m15 4720E224 20130506, 07 M 06-Mar-r3 04 Mar- 14 Final ! 0.02 mm ITS

97 Circumferential tape OD 15001900 mm 1,2,3 DGm15 5980E 1872 20130820-02A 20 Aua'13 I9-Aua r4 Final t 0.1 mm ITS

98 Chcumferential tape OD 150G1900 mm 1,2,3 D 03m17 5S80E 1848 20 I 30820,034 20-Aug-13 19 Aug-14 Final 01mm lTs

$ Crcumferential tape OO 1500i900 mm 1,2,3 D03 m18 5980E 1880 20130820-&A 2O-Aug 13 lg-Aug 14 Final 01mm ITS

t@ Crrcumferennal tape OD 700-1100 mm 1,2,3 D 03@19 3460E 8184 2013082&05A 2O-Au8 13 19 Aug-I 0.1 mm rTs

t01 Ctcumf€rontial tape OD 7001100 mm 1,2,3 D 03@20 3460E 8205 201 30820-mA 20 Aug-13 I9-AuA 14 Ol mm tTs

LO2 Ckcumferential tape OD 70G1100 mm 1,2,3 O03@21 360E 8211 20130820-07A 2O-Aug 13 1g-Aug'14 I 0.1 mm tTs

103 Ckcumferential tape OD 30G700 mm 1.2.3 003@22 200 241 2013082G08A 2O-Aug'13 19 Aug I Final 0.1 mm ITS

1q Cfcumferontial tape OO 300-700 mm 1,2,3 0G m23 2200 2573 20130820-09A 20 Aug- I3 1 g-Aua I 4 Final olhm ITS

105 Cfcumferential tape OD 70s900 mm 1,2,3 003m24 2830 KE 1 1 2013082G01S 2O-Aug 13 I9'Au8-14 01mm tTs

16 Ctrcumlerenial tape OD 1500-1900 mm r,2,3 D03@2s 5980E 1&9 20 I 30820-025 2o-Aug'13 19 Aug'14 Final 0.1 mm ITS

107 Circumferential tape OD 1900-2300 mm 1,2,3 DGm25 7230E 619 20130820-03S 20 Aug-13 I g-Aug l Final ol mm ITS

LG Circumferential tap€ OD 700-900 mm r,2,3 D03@27 2830KE 10 2013082&ilS 2O-Aua 13 1g-Aug-14 l 0.1 mm rTs

t@ Circumferential tape OO 2300-2700 mm t,2,3 0G m28 8500E 424 20130820-055 20 Aug-13 19'Aus I Final ! 0.1 mm ITS

110 Circumferential tap€ OD 150&1900 mm 1.2,3 D03@29 5980E 18e 20130820$S 2O-Aug 13 lg-Aug-I 01mm ITS

Radiomde/ Lux Meter SPECTROLINE 1,2,3 ND 11@1 1704999 20120325-08h 2s Scp-12 24-Sep 13 Final

172 Arc Template Gauge WMEP 55 gmm to 609 6mm 1,2,3 G 01@1 MP - 001 2012100& 01J o3-Oct 12 02 Oct-13 !3% rTs

L3 Arc Template Gauge 596 gmm to 609 6mm 1,2,3 GOl @2 MP - 002 20121003- 01J 03'Ocfl2 02-Oct'13 Final !3% tTs

Arc Tomplate Gauge 5S gmm to 609 6mm 1,2,3 G 01@3 MP - 003 20121003 01J o3-Oct-12 02 Oct 13 Final !3% tTs

115 Arc Template Gauge 593.725mm to 609.6mm 1,2,3601 (e MP - 004 20121003- 01J 03'Oct 12 o2-Oct-13 13% ITS

t16 tuc Template Gauge 593.725mm to 609.6mm 1,2,3 G d m5 MP - 005 20121003 01J 03 Oct-12 O2-Oct 13 Final !3%

t!7 Arc Template Gauge 593.725mm to 609.6mm 1,2.3G01 ffi MP.06 20121003- 01J 03'Ocf12 02-Oct'13 j3% ITS

18 Arc Template Gauge 5S.9mm to 609.6mm 1,2,3 G 01@7 MP - 007 20121003 01J o3-Oct t2 o2-Oc!13 Final r3% rTs

119

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Arc Template Gauge 5$ gmm to 60S.6mm 1,2,3G01 @ MP - 009 2012100& 01J o3-oc!12 f !3% tTs

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Qual ity Assu rance

hNT- NDT- M.asuringlnstrumenb

InsvumenvEquipment (sl

No.)calibration Cedif icate No.

cal Date

721 Arc Template Gauge $" 700.075 mm to 711.2 mm 1,2,3 G 01@10 MP - 010 20121021- O2J 27-Oct-12 20 oct- I 3 r3%

t22 Arc Template Gauge S" 700 075 mm to 711.2 mm 1.2.3G01ml1 MP - 011 20121021- O3J 2l-Oct 12 2O'Oct 13 13% rTs

Arc Template Gauge $" 700.075 mm to 711 2 mm 1.2,3 G01@12 MP - 011 2012141O4J 2l-Oct- t2 20 ocfl3 r3% ITS

t24 Arc Template Gauge S" 700 075 mm to 711.2 mm 1,2,3 G flm13 MP -012 20121021- Oil 2l-Oct L2 2O-OcFl3 Final i3% ITS

125 Arc Template Gauge s" 700.075 mm to 711.2 mm t,2,3 G dm14 MP - 013 20121021- 6J 21 Oct- 12 20 Oct 13 r3% ITS

L26 Arc Templat€ Gauge $" x 15.5194 695 68 mm lo 711 2 mm 1,2,3G 01m15 20130409- 32J Og-Apr 13 Oa-Apr'l 13% rTs

!27 Arc Template Gauge S x 15 5194695 68 mm 1o 711 2 mm 1,2,3 G 0r m16 MP-U2 20130409- 33J 09 Apr-13 Oa'Apr r Final !3% ITS

l2a Arc Template Gauge 56" x 15 5194 595.68 mm to 711.2 mm 1,2,3 G01m17 MP-93 2013918- 01J I8'Apr 13 17-Apr-l Final !3% rTs

129 A.c Template Gauge S' x 15 5194 695 68 mm to 711 2 mm 1,2,3 G 01m$ 20130418- 01J la Apr-13 17'Ap. I Final !3% ITS

130 Arc Template Gauge 56" x 15.5194 695.68 mm to 71 1.2 mm 1,2,3 G 01m19 MP - 045 20130418- 01J 18-Ap. 13 I7-Apr-l Final !3% rTs

131 Arc Template Gauge 56" x 15.5194 695 68 mm to 711 2 mm 1,2,3 G 01@20 MP-q6 2013&18- 01J LA Apr'13 l7 Apr'14 t3% tTs

132 Digital Pressur€ gauge CRYSTAL 0 to 5000 psi 1,2,3 P@m1 71614 20120829-0il 30 Aug-13 3O-Aua 14 0.1% offull scalewluer ! 10 Psa ITS

133 Digital Pressure gauge CRYSTA 0 to 1000 psi t,2,1PUW2 969389 20120830{1M 30-Aua 13 3o-AW-t 0.1% of full scale value; ! 10 psi ITS

134 Pressure Chad recotd 500 bar 1,2,3 P 03(8 85U1934 20121214-24J la Dec-12 MILL !1% FSV tTs

(MUT) lndia Modsonic 0400 1,2,3 ND 02m3 E-146+0308 20121211-O2h ll De-12 lo-Dec 13 NDT l5% ITS

136 (MUT) fndia Modsonic M00 1,2,3 NO02 @ E-1462-0308 20121211 -O1h l-Dec 12 tO-Dec'13 NOT 15% tTs

137 (MUT) fndia ModsonE 0{00 1,2,3 ND02@5 E-1461 - 0308 20121222 -O3h 22-Dec- 12 2l Dec-13 ND] r5% ITS

138 (MUT) fndia Modsonic 0400 1,2,3 ND02(M E-1036 - 0207 2012122 -O4h 22-De-12 2l-Dec 13 NDI r5% tTs

139 (MUT) fndia Modsonic 0400 1,2,3 ND02 m7 E-l035 - 0207 201212n 45h 22-Dec 12 2l Dec-13 NOT !5% tTs

1@ Ulkasonic Thickness Gauge Dakob 0.63-500 mm 1,2,3 D 08@r sg5 20121003-10J 25 oc!I I O2-Oct 13 NDT l1 % d reading ITS

141 Uftasonic Thickness Gaug€ Dakota 0.6'500 mm 1,2,3 0 S @2 36d48 20121003-11J 25-Oct tl 02 oc! I3 NDT !1 % of reading rTs

L42 Ult€sonic Thickness Gauge 1-25mm 1,2,3 D@@3 41&1011 201210031 3J 03 Oc!12 02-Oct 13 NOT 10.05

143 UfrrasonicThickn6s Gauge 1-25 mm 1,2,3 O 08@ 4187-1011 20121003-14J o3-Oct'12 02-Oc!13 N0l r0 05

t4 Ukasonic Thickness Gauge 1-25 mm 1.2.3 0@m5 418S-101 1 2012100112J 03-Oct-I2 02-Oct-13 NDT 10.05

145 Ufrrasonic Thickn6s Gauge 1-25 mm 1.2,3 D 08ffi 4188-i011 20121124-O3J 24 Nov'12 24'Nov 13 NDT t0 05

146 Ultrasonrc thrcxn6s gauge Oakota 0.63-500 4S08@7 3S{ 20130306-02J O6-Md-13 05-Mtr'l OPN/N | !003mm tTs

Ufi rasonic Thickness Gauge 1-25 mm 1,2,3 D 08@8 674-U13 67&O13-14 t4-Apr t3 13 Ap.-I4 NOT !0.05

148 Ultf asonic Thickness Gauge 1-25 mm 1,2,3 D0a(B 467913 4675n01t14 t4-Apr'13 13-Apr 1 NDf !0.05

149

19

UtrEsonic Thickn6ss Gauge 1-25 mm 1,2,3 008@10 676-913 467il013-14 14 Apr-13 I3-Ap. I NDT !0.05

Ultasonic Thickness Gauge 1-25 mm 1,2,3 008@11 4677-U13 4677n0lt14 { !0.05

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PhNI- NDT- Me.suring l.struments

Sr. InsoumlnvEquipmeit (Sr.

No.)calibration @dif icate No-

GIDALIERATION AGENO

151 CoilUTline Sofra Tesl 1,2,3 ND o1@1 22354 Sotra Test /AEPF/30071 1 25-Sep l2 24 Sep 13 NDT SofE Tesl

t52 Coil UT lin€ 2 Solra Tesl 1,2,3 NO 01@2 n371 SofE TeStMMEP/il1012-0011 o4-Oct-12 04-Oct'13 NDT Soira Test

153 Coil UT line 3 Sofra Test 1,2,3 ND01m3 2372 Sof ra Test NMEP/1 8071 2-001 18-Jul 13 la Jul 14 ND] Sofra T6l

Lg Off line UTM line 3 SolE T6t Sofia Test 1,2,3 ND 01@ 23a6-2380-z,2374 07 N@-12 07-Nov-13 NOT Sofia Test

155 Dosimetel r.2.3 NO t0m8 JL221241 cRX13-1381 l4-May'13 05 Nov 13 NDT t5%

Dosimetel 1,2,3 ND 10@ JL-2212A2 cRX131381 L4 May-13 05-Nov-13 NDT 15%

157 Oosimeter 1,2,3 ND 10@10 JL-221284 cRX13-1381 I4-May-13 Os'Nov 13 NDT r5%

158 Dosimeter 1,2,3 ND 10@11 LF-246503 cRX13-2016 04 Jul 13 03 Jan-14 NOT !5%

159 Densitometer NDT Equipment 0{ r,2,3 ND 09@r 14590311 20120327-O2B I r-Jun- 13 lo-Jun 14 NDl !0 05D ITS

1@ Densitometer NOT Equipment g t,2,3 ND@m2 1459-031 20120327-O3H ll Jun 13 tO Jun-l NDT r0.05D ITS

Oensitometer Xograph-Digat x 0{ 1,2,3 ND@m3 E 431229 13-Dec 12 13 Dec 13 NDT t0 05D tTs

Densitomdel Xograph-Digil X o4 1,2,3 NO@@ E 43126 13 Dec-12 13-Dec-13 NDT !0 05D ITS

163 Radiation SuNey Meter RDS-1 10 1,2,3 ND 13m1 240265 cRx134U3 07 Jun 13 06 Jan-l NDT i5%

1fl Radiation Survey Mder RDS-1 1O 1,2,3 NO t3m2 30m53 cRX13-1379 Ig-May 12 la Nov 13 NDT r5%

155 Step wedge Film GE 1,2,3 ND 15@1 1509038 701083 07'Oct-12 06'Oct'13 NDT TDSF

166 Glass Thermometer BNNAN 020 to 110'c \,2,3102@7 GT - 001 20121005 - 01J 05 Ocf12 o4-Oc! 13 NDI 1% tTs

167 Analog Gauss Mder K-Eldronrc 0- 50 Gauss 1,2,3 ND 08@1 216110 KE/WCUCERT/02-13 27-J& 13 26 Jn'14 NDT 1205% K-Eledronac

168 Analog Gauss Mder K-Eledrcnic G 30 Gauss 1,2,3 ND @@2 24U10 KffiCUCERT/02-13 27 J^n-13 26-J8- | NDT !205% K-Eldronic

t69 Stip Coil UT Plate CAL.PUTE-StrSK.3/O 1 20121013-0{ 13'Oct l2 NDT tTs

170 srip coir uT Plate CAL-PUTE.SASK-YO2 20121013-05J l3-Oct- 12 Not R€quted NDT tTs

L7t Stnp Coil UT Plate CAL-PnTE-S{SK-3/03 2012101}ru l3-Oct 12 Not Requrd NDT ITS

172 Strip Coil UT Plate CAL-PUTE-SIr'SK.JOs 2012121$O3J I2-De-12 Not Required NDl ITS

t73 Strip Coil UT Plate CAL-PLATE-S&SK-3/6 20121224-1U l2-Dec 12 Not Requfed NDT rTs

174 Stip Coil UT Plate c[-PUTE-StSK-J07 2012124-11 J 12 De-12 Not Rquired NOT ITS

!75 UT Calibrataoo block s", 11.13mm wMEP/56/11.1v01 20121023-H 23-Oct-\2 Not Requted NDT tTs

776 UT Calibration block S", 11.13mm WMEP/$/11 13/02 20121023-07 J 23 Oct-12 Not Rqubed NDT tTs

777 UT Calibration block S'. 11.13mm WMEP/S/11 13/03 2012144U 23-Oct 12 Not Requted NDT rTs

!74 UT Calibration block S.I52mm wM EP/56/9.53/01 20130209-01J 30-Jm'13 Not Rquted NOT ITS

179 UT Calib6tion block S". 9 52mm WMEP/WS 53/02 2013020S2J 3o'Js-13 Not Requfed NDT ITS

1& UT Calib.ation block S, 9 52mm wMEP/S/g.5J03 20130209-0il 30-. !13 Not Rqufed NDI tTs

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2Nd NDUSTRIAL CITYDAMMAM




REVISION OO

DArE 3l .08.2013

Client - MOWE/ALISHAR HILI-PIPE LINE PHASE.3

16. List of NDT Personnel's

ASNT NDT LEVCI.III

t:SL

Ho.FSeJto. lfqne

1 1 Maltesh Patil ASNT UT, RT & VT April-2015, Oct-2016 & APril-2018

2 2 Manoj Kumar ASNT UT& RT April-2014 & Nov-2015

NDT Level-ll

:.,,

23.03.2017

" rynT*uffi*ffi',1 :;l ;.j

.;;:.".ff,.Ilry-

2t.03.20173 4 J. Rajakrishnan 2'1..o3.20t7

4 5 L. Gopala Krishnan 27.03.20L7 2r.03.20L7

5 7 lmran Khan 2',J,.03.2077

6 9 Rakesh Negi 23.O3.2077 2t.03.2017

7 10 Sumesh. S23.03.20L1 2r.03.2017

8 11 Yam Bahadur 23.03.2017 21.03.20L7

9 L2 Sajjad Hussain21.o3.20L7

Yil,DLREVTTWED BY

10 13 Parasuram Limbu2L.03.2017

11 L4 Min Kumar2r.03.20t7

t2 15 Sanjay Baral2t.03.20L7

13 16 Devi Prasad2t,03.2077

'J.4 t7 Jaimon Augustine21,.03.2017

15 20 Navin Bomjon21.03.2077

L6 27 Lavkesh Sharma 0L.07.2017 01.07.2017

t7 22 M.M Paswan or.07.2017 oL.o7.2017

18 23 Riyaj Siroya o'1..o7.20L7 oL.07.2017

19 25 Narendra Dasila 09.05.2017 09.05.2017

20 26 Vikram Shekhawat 06.07.2017 06.07.2017

tl : .t+al ,$llr, ,lli

rt {uDERHlfi u Lr'jj!

l1.r.d.irss,..

NDT Level-ll

HafE

,.' 'ffiffiotl: l*"t, - ,'l '

l,

.-:

21 27 Amrit Lal Pandey 26.rO.2077 26.t0.20L7 26.L0.20t7

22 28 Tanweer Khan 24.10.20L7 24.10.20L7

23 29 Bhanubhakta Neupane 25.rO.2017 25.70.2077

24 30 Sandeep Parmar 07.t1.20L7 07.r1.20L7

25 31 Mark T. Yangco t4.7t.20L7

26 32 Rajesh Kumar Prasad 19.rL.2077 L9.t'J..20r7

27 33 Shivam Singh L2.04.2018 25.03.2018

aY)c)l\ned{to..' .'.-/

WT,""REVIE/{ED BY

.{ ; t-L ,{rr:t*, ,I ld,)i;4r!, tr .)3,r1

. c ic ssau

mpqt alishar spm 3 31.08.2013 to 02.09.2013

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