mpcl flare kod pump 11442-ds-103 - ifc2 18-06-2013

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Project: Data Sheet ZARGUN SOUTH GAS FIELD DEVELOPMENT PROJECT DATA SHEET FOR FLARE KNOCK-OUT DRUM PUMP Client: Document No. Revision DATE GAS COMPANY LIMITED 11442-DS-103 1 6/7/2012 Consultant: Prepared By Checked By Approved By SHEET IR QAS MRF 1 of 2 ATG Ltd. 1 of 2 Flare Knock-Out Drum Pumps Tag#: P-3201 A/B Make : 1 Haz.classification : Class I , Zone 2 2 3 RATED PERFORMANCE 4 Proposal curve no. 5 Sulphides as H25: NOTE 7 ppm 6 due to NOTE 7 16% 7 Solids (Wt %) N.A Partical size mm N.A 8 Flow at oper.temp. Rated : - 12 US gpm Normal : 12 US gpm 9 Suct. Pr. Max. : 60 psig 10 Suct. pr.Norm. : -2 psig 11 Disch.pr. Norm. : 35 psig Suction sp. Speed 12 Diff. press. Norm. : 37 psi Pump min.cont. flow gpm 13 Diff. head Norm. : 100 ft 14 Special condition if any : - NPSH A : 5 ft 15 SHOP TESTS 16 Ke Kh Kq Hyd. power 0.259 hp Test Nonwit Witness 17 Jacket fluid (if any, for jacketed pumps) N.A Yes 18 Yes 19 CONSTRUCTION Yes 20 Nozzles Size Class/ rating Facing Location 21 Suction 1.5" 150 22 Discharge 1" 150 23 Vents 1/2" 24 Drains 1/2" Inspect after test 25 26 ANSI B73.1 27 28 Trim/Lining 29 30 31 32 Case wear ring 33 Impeller wear ring 34 Throttle bushing 35 Gear Mfr : Model : Packing gland 36 Mech. Seal Mating Faces 37 Gaskets 38 Mech seal type : single acting 0' ring 39 Manufacturer: Seal faces: 40 Packing material: Seal API Code: Coupling 41 Coupling guard 42 AUXILIARY PIPING (By Vendor) Not in our Scope 43 Piping 44 Tubing 45 46 WEIGHTS AND DIMENSIONS 47 Weights : Pump and base lb 48 Driver lb, Gear lb 49 DRIVER Floor Space ft 50 51 52 Total shipping volume : ft3 53 : 85 dBA 54 55 56 57 58 59 ZISHAN ENGINEERS (PVT.) LTD. Nos.reqd : 2 (1W + 1S) Duty: Continuous ■ Intermittent Driver type : Elec.Motor Model / Size : Location : Outdoor,uncovered Pump Std :□ Non API : ■ ASME B 73.1 □ Manuf. Std. Fluid pumped : HC Condensate / Water Chlorides as Cl2 : NOTE 6 ppm Service : Flare KO Liquid Transfer No. stages 1 ; NPSHR 0.704 m Corrosive Erosive Efficiency Pump speed 2900 rpm Abs. Power 1.39 Kw Oper. temp.(Max/Min) : 104/23 °F End of curve/max. power kw @ 8.75 m3/h Design temp. : 150°F/ NOTE 5 Pump shut off head 31.2 m Sp.gr.at min. temp. . 0.715~1.000 5351.929 rpm,gpm,ft Vap. pr.@ op.temp :11psia 5 m3/h r Visc.@ min. Op. temp. : 0.534~1.76 cP Rotation from DE □ CW □ CCW Viscosity correction factors: □Hydraulic test □Performance □NPSH test □Complete unit □Vibration □Final check □Dismantle & Casing mounted Centreline Foot □ Vertical in-line MATERIALS(NOTE 5) Casing Split Axial Radial Jacketted Volute ■ Single □ Double □ Diffuser Casing : Ductile Iron Press. max. allowable psig at Hydraulic test pr. VTS psig □ Gauge Impeller : SS 316 Impeller Dia : Rated ft Max. ft Min ft Shaft : SS 316 Overhung Shaft sleeve : SS 316 Bearing type/code : Radial Antifriction Thrust Antifriction □ Grease Drive type : □ Gear □ V-Belt ■ Direct □ Other Coupling □ Flexible □ Rigid adjustable □Spacer Mfr./ Model : Shaft seal ■ Mechanical seal □ Gland packing Base frame : Mild Steel Baseplate : □ Combined □ Drip rim □Drip pan ■Mounting plate C.W. piping API plan Material Tubing □ Pipe Total C.W. required gpm Supply Pr: psi Temp: °F Seal flush API plan Material Tubing □ Pipe External seal fluid Flow : gpm at Pr.(abs) psia Aux. API seal plan Material Tubing □ Pipe Aux. Seal quench / fluid Flow : gpm at Pr. (abs) psia Length : Motor kW RPM Frame Manufacturer : Euromotri Width : ft Supply 400 V, 3 phase, 50 Hz Motor type: Ex d IIB , T3 Height : ft Noise level at 3.28 ft dist. MPCL

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Page 1: MPCL Flare KOD Pump 11442-DS-103 - IFC2 18-06-2013

Project: Data Sheet

ZARGUN SOUTH GAS FIELD DEVELOPMENT PROJECT DATA SHEET FOR FLARE KNOCK-OUT DRUM PUMP

Client: Document No. Revision DATE

GAS COMPANY LIMITED 11442-DS-103 1 6/7/2012

Consultant: Prepared By Checked By Approved By SHEET

ZISHAN ENGINEERS (PVT.) LTD. IR QAS MRF 1 of 2

ATG Ltd. 1 of 2

Flare Knock-Out Drum Pumps Tag#: P-3201 A/BMake : 1

Haz.classification : Class I , Zone 2 23

RATED PERFORMANCE 4

Chlorides as Cl2 : NOTE 6 ppm Proposal curve no. 5

6

due to NOTE 7 16% 7

Solids (Wt %) N.A Partical size mm N.A 8

Flow at oper.temp. Rated : - 12 US gpm Normal : 12 US gpm Abs. Power 9

Suct. Pr. Max. : 60 psig 10

Suct. pr.Norm. : -2 psig 11

Disch.pr. Norm. : 35 psig Suction sp. Speed 12

Diff. press. Norm. : 37 psi Pump min.cont. flow gpm 13

Diff. head Norm. : 100 ft 14

Special condition if any : - NPSH A : 5 ft 15

SHOP TESTS 16

Viscosity correction factors: Ke Kh Kq Hyd. power 0.259 hp Test Nonwit Witness 17

Jacket fluid (if any, for jacketed pumps) N.A Yes □ 18Yes □ 19

CONSTRUCTION Yes □ 20

Nozzles Size Class/ rating Facing Location □ □ 21

Suction 1.5" 150 □ □ 22

Discharge 1" 150 □ □ 23

Vents 1/2" □ □ 24

Drains 1/2" Inspect after test 25

26ANSI B73.1 27

28

Press. max. allowable psig at Hydraulic test pr. VTS psig Trim/Lining 29

30

Impeller Dia : Rated ft Max. ft Min ft 31

32

Bearing type/code : Radial Antifriction Thrust Antifriction Case wear ring 33

Impeller wear ring 34Throttle bushing 35

Gear Mfr : Model : Packing gland 36

Mech. Seal Mating Faces 37Gaskets 38

Mech seal type : single acting 0' ring 39

Manufacturer: Seal faces: 40

Packing material: Seal API Code: Coupling 41Coupling guard 42

AUXILIARY PIPING (By Vendor) Not in our Scope 43

Piping 44

Total C.W. required gpm Supply Pr: psi Temp: °F Tubing 45

46

External seal fluid Flow : gpm at Pr.(abs) psia WEIGHTS AND DIMENSIONS 47

Weights : Pump and base lb 48

Driver lb, Gear lb 49

DRIVER Floor Space ft 50

Motor kW RPM Frame Manufacturer : Euromotri 51

52

Total shipping volume : ft3 53

: 85 dBA 54

55

56

57

58

59

Nos.reqd : 2 (1W + 1S) Duty: □ Continuous ■ IntermittentDriver type : Elec.Motor Model / Size :Location : Outdoor,uncovered Pump Std :□ Non API : ■ ASME B 73.1 □ Manuf. Std.

Fluid pumped : HC Condensate / Water

Service : Flare KO Liquid Transfer Sulphides as H25: NOTE 7

ppmNo. stages 1 ; NPSHR

0.704

m

□ Corrosive □ ErosiveEfficiency Pump speed

2900 rpm1.39

Kw

Oper. temp.(Max/Min) : 104/23 °FEnd of curve/max. power

5.08 kw @ 8.75

m3/hr

Design temp. : 150°F/ NOTE 5 Pump shut off head

31.2 m

Sp.gr.at min. temp. . 0.715~1.0005351.929

rpm,gpm,ft

Vap. pr.@ op.temp :11psia

0.565

m3/hrVisc.@ min. Op. temp. : 0.534~1.76 cP Rotation from DE □ CW □ CCW

□Hydraulic test

□Performance

□NPSH test

□Complete unit

□Vibration

□Final check

□Dismantle &

Casing mounted ■ Centreline □ Foot □ Vertical in-line MATERIALS(NOTE 5)Casing Split □ Axial □ Radial □ Jacketted

Volute ■ Single □ Double □ Diffuser Casing : Ductile Iron

Vent : □ Plug □ Valve Drain : □ Plug □ Valve □ Gauge Impeller : SS 316

Shaft : SS 316Impeller mounted □ Between Bearings □ Overhung Shaft sleeve : SS 316

Lubrication: ■ Const.level oiler □ Flood ■ Oil Mist □ Flinger □ Grease

Drive type : □ Gear □ V-Belt ■ Direct □ Other

Coupling □ Flexible □ Rigid adjustable □Spacer Mfr./ Model :

Shaft seal ■ Mechanical seal □ Gland packing

Base frame : Mild Steel

Baseplate : □ Combined □ Drip rim □Drip pan ■Mounting plate

C.W. piping API plan Material □ Tubing □ Pipe

Seal flush API plan Material □ Tubing □ Pipe

Aux. API seal plan Material □ Tubing □ Pipe

Aux. Seal quench / fluid Flow : gpm at Pr. (abs) psiaLength : Width : ft

Supply 400 V, 3 phase, 50 Hz Motor type: Ex d IIB , T3Height : ft

Noise level at 3.28 ft dist.

MPCL

Page 2: MPCL Flare KOD Pump 11442-DS-103 - IFC2 18-06-2013

Project: Data Sheet

ZARGUN SOUTH GAS FIELD DEVELOPMENT PROJECT DATA SHEET FOR FLARE KNOCK-OUT DRUM PUMP

Client: Document No. Revision DATE

MARI GAS COMPANY LIMITED 11442-DS-103 A 13/12/2012

Consultant: Prepared By Checked By Approved By SHEET

ZISHAN ENGINEERS (PVT.) LTD. IR QAS MRF 2 of 2

ATG Ltd 2 of 2

Flare Knock-Out Drum Pumps Tag#: P-2801A1B

SCOPE OF SUPPLY/ SERVICES By Pump vendor

■Yes □No 60

■Yes □No 61

3) Coupling with coupling guard ■Yes □No 62

4) Belt with belt guard □Yes ■No 63

5) Gear box □Yes ■No 64

■Yes □No 65

7) Foundation bolts □Yes □No 66

□Yes □No 67

9) Drip tray with piping. □Yes ■No 68

10) Mechanical seal ■Yes □No 69□Yes ■No 70

□Yes ■No 71

13) Minimum flow bypass orifice. □Yes ■No 72

14) Minimum flow control valve. □Yes ■No 73

15) Vibration transmitter □Yes ■No 74

□Yes ■No 75

□Yes ■No 76

18) Monitors for 16,17 □Yes ■No 77

19) Control panel ■Yes □No 78

□Yes ■No 79

21) List for 2 years normal operation spares □Yes ■No 80

□Yes ■No 81

□Yes ■No 82

□Yes ■No 83

25) Performance testing at shop with contract driver □Yes ■No 84

■Yes □No 85

□Yes ■No 86

□Yes □No 87

88

Notes: 1) VENDOR TO FILL BALANCE INFORMATION AND FURNISH COMPLETED DATA SHEET FOR APPROVAL. 89

2) VENDOR SHALL FURNISH PUMP CHARACTERISTIC FAMILY CURVE ALONG WITH BID, DUTY POINT 90

91

92

SEAL MANUFACTURER SHALL GUARANTEE THE SUITABILITY OF THE SEAL SYSTEM 93

FOR THE SPECIFIED SERVICE. 94

4) VENDOR TO FURNISH VISCOSITY CORRECTION FACTORS. 95

5) THE MATERIAL OF CONSTRUCTION/MINIMUM OPERATING TEMPERATURE SHALL BE CONFIRMED DURING 96

DETAIL ENGINEERING AFTER THE DEPRESSURIZATION STUDY. 97

6) CHLORIDE MAX: 132,000 — 154,000 MG/LITER 98

99

8) NPSHA SHOULD BE 1m HIGHER THAN NPSHR 100

101

VTS : VENDOR TO SPECIFY 102

10) Bidder to provide pump suction and Discharge nozzle sizes & Rating accordingly and provide mating 103

flanges and reducers. 104

1) Pump including lubrication system 2) Motor with motor holding down bolts

6) Base frame (Common for Pump & Motor)

8) Mating flanges with bolts, nuts & gaskets(for non ANSI type and rating)

11) Flushing plan piping & Instruments with accessories as per API plan.

12) Cooling / Quenching plan piping & Instruments as per API plan.

16) Bearing temp. RTDs/ temp.transmitter • Yes 17) Motor winding temp.RTDs / temp.switch

20) Commissioning & startup spares / special tools

22) Painting • Vendor standard • Clients specification

23) Inspection & shop testing

24) Supervision of erection & commissioning

26) Vendor Documentation

27) Performance testing at field

28) Torsional vibration analysis and report

DULY MARKED, SHOWING H, Q, NPSHR, BKW / EFFICIENCY.3) VENDOR IS RESPONSIBLE FOR THE SELECTION OF MECHANICAL SEAL & FLUSHING PLAN.

7) CONDENSATE/WATER MAY CONTAIN DISSOLVED CO2 & H25

9) BASED ON AN ELEVATION DIFFERENCE OF 1.5 FT B/W FLARE KNOCK OUT DRUM BTL & PUMP CENTRLINE;

MPCL