mpcl flare kod pump 11442-ds-103 - ifc2 18-06-2013
DESCRIPTION
pump data sheetTRANSCRIPT
Project: Data Sheet
ZARGUN SOUTH GAS FIELD DEVELOPMENT PROJECT DATA SHEET FOR FLARE KNOCK-OUT DRUM PUMP
Client: Document No. Revision DATE
GAS COMPANY LIMITED 11442-DS-103 1 6/7/2012
Consultant: Prepared By Checked By Approved By SHEET
ZISHAN ENGINEERS (PVT.) LTD. IR QAS MRF 1 of 2
ATG Ltd. 1 of 2
Flare Knock-Out Drum Pumps Tag#: P-3201 A/BMake : 1
Haz.classification : Class I , Zone 2 23
RATED PERFORMANCE 4
Chlorides as Cl2 : NOTE 6 ppm Proposal curve no. 5
6
due to NOTE 7 16% 7
Solids (Wt %) N.A Partical size mm N.A 8
Flow at oper.temp. Rated : - 12 US gpm Normal : 12 US gpm Abs. Power 9
Suct. Pr. Max. : 60 psig 10
Suct. pr.Norm. : -2 psig 11
Disch.pr. Norm. : 35 psig Suction sp. Speed 12
Diff. press. Norm. : 37 psi Pump min.cont. flow gpm 13
Diff. head Norm. : 100 ft 14
Special condition if any : - NPSH A : 5 ft 15
SHOP TESTS 16
Viscosity correction factors: Ke Kh Kq Hyd. power 0.259 hp Test Nonwit Witness 17
Jacket fluid (if any, for jacketed pumps) N.A Yes □ 18Yes □ 19
CONSTRUCTION Yes □ 20
Nozzles Size Class/ rating Facing Location □ □ 21
Suction 1.5" 150 □ □ 22
Discharge 1" 150 □ □ 23
Vents 1/2" □ □ 24
Drains 1/2" Inspect after test 25
26ANSI B73.1 27
28
Press. max. allowable psig at Hydraulic test pr. VTS psig Trim/Lining 29
30
Impeller Dia : Rated ft Max. ft Min ft 31
32
Bearing type/code : Radial Antifriction Thrust Antifriction Case wear ring 33
Impeller wear ring 34Throttle bushing 35
Gear Mfr : Model : Packing gland 36
Mech. Seal Mating Faces 37Gaskets 38
Mech seal type : single acting 0' ring 39
Manufacturer: Seal faces: 40
Packing material: Seal API Code: Coupling 41Coupling guard 42
AUXILIARY PIPING (By Vendor) Not in our Scope 43
Piping 44
Total C.W. required gpm Supply Pr: psi Temp: °F Tubing 45
46
External seal fluid Flow : gpm at Pr.(abs) psia WEIGHTS AND DIMENSIONS 47
Weights : Pump and base lb 48
Driver lb, Gear lb 49
DRIVER Floor Space ft 50
Motor kW RPM Frame Manufacturer : Euromotri 51
52
Total shipping volume : ft3 53
: 85 dBA 54
55
56
57
58
59
Nos.reqd : 2 (1W + 1S) Duty: □ Continuous ■ IntermittentDriver type : Elec.Motor Model / Size :Location : Outdoor,uncovered Pump Std :□ Non API : ■ ASME B 73.1 □ Manuf. Std.
Fluid pumped : HC Condensate / Water
Service : Flare KO Liquid Transfer Sulphides as H25: NOTE 7
ppmNo. stages 1 ; NPSHR
0.704
m
□ Corrosive □ ErosiveEfficiency Pump speed
2900 rpm1.39
Kw
Oper. temp.(Max/Min) : 104/23 °FEnd of curve/max. power
5.08 kw @ 8.75
m3/hr
Design temp. : 150°F/ NOTE 5 Pump shut off head
31.2 m
Sp.gr.at min. temp. . 0.715~1.0005351.929
rpm,gpm,ft
Vap. pr.@ op.temp :11psia
0.565
m3/hrVisc.@ min. Op. temp. : 0.534~1.76 cP Rotation from DE □ CW □ CCW
□Hydraulic test
□Performance
□NPSH test
□Complete unit
□Vibration
□Final check
□Dismantle &
Casing mounted ■ Centreline □ Foot □ Vertical in-line MATERIALS(NOTE 5)Casing Split □ Axial □ Radial □ Jacketted
Volute ■ Single □ Double □ Diffuser Casing : Ductile Iron
Vent : □ Plug □ Valve Drain : □ Plug □ Valve □ Gauge Impeller : SS 316
Shaft : SS 316Impeller mounted □ Between Bearings □ Overhung Shaft sleeve : SS 316
Lubrication: ■ Const.level oiler □ Flood ■ Oil Mist □ Flinger □ Grease
Drive type : □ Gear □ V-Belt ■ Direct □ Other
Coupling □ Flexible □ Rigid adjustable □Spacer Mfr./ Model :
Shaft seal ■ Mechanical seal □ Gland packing
Base frame : Mild Steel
Baseplate : □ Combined □ Drip rim □Drip pan ■Mounting plate
C.W. piping API plan Material □ Tubing □ Pipe
Seal flush API plan Material □ Tubing □ Pipe
Aux. API seal plan Material □ Tubing □ Pipe
Aux. Seal quench / fluid Flow : gpm at Pr. (abs) psiaLength : Width : ft
Supply 400 V, 3 phase, 50 Hz Motor type: Ex d IIB , T3Height : ft
Noise level at 3.28 ft dist.
MPCL
Project: Data Sheet
ZARGUN SOUTH GAS FIELD DEVELOPMENT PROJECT DATA SHEET FOR FLARE KNOCK-OUT DRUM PUMP
Client: Document No. Revision DATE
MARI GAS COMPANY LIMITED 11442-DS-103 A 13/12/2012
Consultant: Prepared By Checked By Approved By SHEET
ZISHAN ENGINEERS (PVT.) LTD. IR QAS MRF 2 of 2
ATG Ltd 2 of 2
Flare Knock-Out Drum Pumps Tag#: P-2801A1B
SCOPE OF SUPPLY/ SERVICES By Pump vendor
■Yes □No 60
■Yes □No 61
3) Coupling with coupling guard ■Yes □No 62
4) Belt with belt guard □Yes ■No 63
5) Gear box □Yes ■No 64
■Yes □No 65
7) Foundation bolts □Yes □No 66
□Yes □No 67
9) Drip tray with piping. □Yes ■No 68
10) Mechanical seal ■Yes □No 69□Yes ■No 70
□Yes ■No 71
13) Minimum flow bypass orifice. □Yes ■No 72
14) Minimum flow control valve. □Yes ■No 73
15) Vibration transmitter □Yes ■No 74
□Yes ■No 75
□Yes ■No 76
18) Monitors for 16,17 □Yes ■No 77
19) Control panel ■Yes □No 78
□Yes ■No 79
21) List for 2 years normal operation spares □Yes ■No 80
□Yes ■No 81
□Yes ■No 82
□Yes ■No 83
25) Performance testing at shop with contract driver □Yes ■No 84
■Yes □No 85
□Yes ■No 86
□Yes □No 87
88
Notes: 1) VENDOR TO FILL BALANCE INFORMATION AND FURNISH COMPLETED DATA SHEET FOR APPROVAL. 89
2) VENDOR SHALL FURNISH PUMP CHARACTERISTIC FAMILY CURVE ALONG WITH BID, DUTY POINT 90
91
92
SEAL MANUFACTURER SHALL GUARANTEE THE SUITABILITY OF THE SEAL SYSTEM 93
FOR THE SPECIFIED SERVICE. 94
4) VENDOR TO FURNISH VISCOSITY CORRECTION FACTORS. 95
5) THE MATERIAL OF CONSTRUCTION/MINIMUM OPERATING TEMPERATURE SHALL BE CONFIRMED DURING 96
DETAIL ENGINEERING AFTER THE DEPRESSURIZATION STUDY. 97
6) CHLORIDE MAX: 132,000 — 154,000 MG/LITER 98
99
8) NPSHA SHOULD BE 1m HIGHER THAN NPSHR 100
101
VTS : VENDOR TO SPECIFY 102
10) Bidder to provide pump suction and Discharge nozzle sizes & Rating accordingly and provide mating 103
flanges and reducers. 104
1) Pump including lubrication system 2) Motor with motor holding down bolts
6) Base frame (Common for Pump & Motor)
8) Mating flanges with bolts, nuts & gaskets(for non ANSI type and rating)
11) Flushing plan piping & Instruments with accessories as per API plan.
12) Cooling / Quenching plan piping & Instruments as per API plan.
16) Bearing temp. RTDs/ temp.transmitter • Yes 17) Motor winding temp.RTDs / temp.switch
20) Commissioning & startup spares / special tools
22) Painting • Vendor standard • Clients specification
23) Inspection & shop testing
24) Supervision of erection & commissioning
26) Vendor Documentation
27) Performance testing at field
28) Torsional vibration analysis and report
DULY MARKED, SHOWING H, Q, NPSHR, BKW / EFFICIENCY.3) VENDOR IS RESPONSIBLE FOR THE SELECTION OF MECHANICAL SEAL & FLUSHING PLAN.
7) CONDENSATE/WATER MAY CONTAIN DISSOLVED CO2 & H25
9) BASED ON AN ELEVATION DIFFERENCE OF 1.5 FT B/W FLARE KNOCK OUT DRUM BTL & PUMP CENTRLINE;
MPCL