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G P

P L N T P R O J E C T N D D E S I G NC H E C K L I S T

Initial Publication 1970Revised 1982 1997

Gas Processors s soc ia t ion6526 E. 60th St.

Tulsa Oklahoma 74145


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FOREWORIn late 1970 Section A undertook the development of a plant design check list based on the results oquestionnaire distributed in early 1970. A Task Force was assigned consisting of:

W. T. Lawler, Chairman, Sun Oil CompanyW. A. Haliburton, Cities Service Oil Co.D. R. Raney, Lone Star Gas Producing Co.Later additions to the Task Force were Messrs. E. C. Cramp, Atlantic Richfield Co. and W. H. Schulz, MoOil Corp.

~Task Force members deve loped the check list format and prepared several of the sections. Others tparticipated in preparing individual sections ,;vere:

Peter LeathardB. H. WilliamsM. D. AtldnsJ. E. RaleyA. B. RichertJoseph ShutzC. O. MillerAllen TarbuttonW. C. HartO. P. ProcterW. R. FairchildW. L. HamiltonR. E. PorcherMarvin Miller

Atlantic Richfield Co.Continental Oil Co.Cotton Valley Operating Co.Dorchester Gas Producing co.Dresser Engineering Co.Exxon Co. U.S.A.Getty Oil Co.Mitchell Energy Corp.Phillips Petroleum Co.Phillips Petroleum Co.Shell Oil Co.Sun Oil Co.Union Texas PetroleumXcel Products Co.

The guidance and attention to details of Chairman Lawler, as well as the actual preparation of several sectiois particularly appreciated.In 1981 a major revision of this Check List was made by Section A Task Force composed of the following

Hubert C. Daugherty, HNG Petrochemicals, Inc.Charles B. Wallace, Shell Oil Co.Melvin W. Noe, Chairman, Texas Gas Explorat ion Corp.Charles Hamilton, Texas Gas Exploration Corp.In 1996 another major revision to the Check List was made by a Section A Task Force Chaired by CWentworth and composed of the following people:

Charles Coarsey, Chevron/WarrenNaomi Orbeck, Colorado Interstate Gas Co.Carl Soderman, PanEnergy Field Services, Inc.John Harryman, Shell E & P TechnologyCraig Wentworth, T. H. Russell Co.Carolyn Smith, T. H. Russell Co.William Smith, Texaco Inc.Cesar Espino, Trident NGL, Inc.The thanks of the industry are extended to these persons as well as to others who contributed to various parthe overall project. It is only through the wholehearted interest and participation of individuals withinindustry that worthwhile projects as these can be undertaken and completed.


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S T A T E M E N T O F P U R P O S EThe C heck Lis t i s des igned to se rve a s a gu ide fo r p ro jec t managers and o the rs who a re cha rged wi th p lann ingand p repa r ing job and equ ipm en t spec i f ica t ions . By re fe r r ing to th i s l i st , those p lann ing p ro jec t s may be m adecogn izan t o f mos t o f the m a jo r i t ems tha t shou ld be cons ide red wh en the p ro jec t i s o r ig ina ted and du r ing theprogress of design and construct ion .This guide is prepared using ca tegories norm ally required for a processing p lant projec t. An effor t was mad e top repare the check l i s t s in a man ner to mak e them use fu l to p ro jec t m anagers and eng inee rs fo r new p lan ts, p lan trevis ions , and for e i ther com pany engineered or contrac ted projec ts .The P ro jec t P lann ing C heck L is t i s des igned to be used fo r p repa r ing the job spec i f ica t ions and Ar t ic le s o fAgreement or Contract .The genera l ca tegories for equipment and services should a id in the se lec t ion of appropria te equipment for ap a r t i c u l a r j o b l e a v i n g t h e a c t u a l s p e c i f i c a t i o n r e q u i r e m e n t s t o t h e d i s c r e t i o n o f e a c h c o m p a n y a n d i t sresponsible enginee r in charge .I t is recommended that the fo l lowing s ta tement be included in each specif ica t ion ca tegory to ca l l a t tent ion tothe fac t tha t there are var ious go vernm enta l regula t ions and code s that are subject to change.

Al l and the i r appur tenances sha l lmeet the la tes t appl ica ble federa l , s ta te and local codes . Th e man ufacturer and /or p lant contrac tor shall beresponsib le fo r de te rm in ing a l l such codes and co mply ing w i th them.


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T B L E O F C O N T E N T SIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Statement of Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11P a t t iA. Pro jec t Pla nn ing . . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . ec t i on 1 Pa ge 1

B. Pr oje c t Pla nn ing - Of fsh ore . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. .S e c t i o n 2 P a g e 1 0Pa r t I I Pl an t Sta r t-u p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ec t io n 1

Foundat ion and St ruc tura l Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S e c t i o n 2U nf i r ed Pre ssu re Ve sse ls . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .S e c t i o n 3H ea t Ex ch an ge rs . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. .S e c t i o n 4Pu m ps, Ex pa nd ers , an d D r iv ers . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .S e c t i o n 5Pip ing , Valv es , an d Fi t t in gs . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . ec t i on 6C om pr es so rs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ec t io n 7Ins t rum en ts an d Co ntro ls . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. e c t io n 8El ec tr ic al . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ec t io n 9Ga s Fi red Tu rbin es . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . ec t ion 10Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ect ion 11Painting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ect ion 12B oi ler s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ec t io n 13Pro ces s He ater s . . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . ec t ion 14C oo l ing To we rs . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. ec t i on 15W eld ing F ab r ica t ion and Te st in g . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .S e c t i o n 1 6Li qu id P ro du ct C us tod y Tr an sfe r . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . ..S e c t i o n 1 7 AGa s C us tod y Tra ns fer . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . .S e c t i o n 1 7 BPip e l in e Co ns t ru c t io n . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . ec t ion 18Buildings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ect ion 19Grading, Dra inage , and Roadways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S e c t i o n 2 0Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ect ion 21En vi ron m en ta l Pr ote c t io n . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .S e c t i o n 2 2Product Loading and Const ruc t ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S e c t i o n 2 3A bo ve gr o un d S to r a ge a nd Co ns t r u c t i on . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .S e c t i o n 2 4U nd erg ro un d Stora ge an d Co ns t ru c t io n . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .S e c t i o n 2 5

P a g e 1 5P a g e 1 9P a g e 2 1P a g e 2 5P a g e 3 4P a g e 4 0P a g e 4 3P a g e 4 9P a g e 6 1P a g e 6 9P a g e 7 5P a g e 7 9P a g e 8 2P a g e 8 6P a g e 9 1P a g e 9 5P a g e 9 9P a g e 1 0 4P a g e 1 0 8P a g e 1 1 8P a g e 1 2 3P a g e 1 3 0P a g e 1 3 9P a g e 1 4 4

P a g e 1 5 2P a g e 1 5 7A p p e n d i xSp ec i f ic a t io n C ateg or ie s an d C od es . . . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .A p p e n d i x AAddress L is t - Code and Standards Assoc ia t ions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A p p e n d i x BGo ve r nm e nt Co de s a nd Re gula t i ons - Of f s ho r e . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .A p p e n d i x C

P a g e 1 6 3P a g e 1 6 6P a g e 1 6 7


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Plan t

P R T IS E C T I O N 1 - P R O J E C T P L A N N I N G

D a t eL o c a t i o nT y p eI. P L A N T S I T E

A. S ize Requi redB . Cos tC . Sur face Ow ner

1. W ater Righ ts2. Subsurface Obstruct ions

D. Si te Desc r ipt ion1. Survey2. Elevat ion

E. Si te Preparat ion1. Clear ing2. Grading3 . Dra inage and F looding4. Secur i ty

a . Fenc ingb. Safety

5. Soi l Surv eya . Bear ingb. Character is t icsc. W ater Table

F. Access Roa d1. Typ e Surface2. Width

G .3 . Dis t ance4 . H i g h w a y N u m b e r / D e s i g n a ti o nP a r k in g L o t1. Size2. Surface3 . L igh t ing4. S igns - Iden ti f ica t ion In format ion and Warn ing

H. S idewalk1. Width2 . Length3. Type Surface

I . P lan t Layo ut and Spac ing Requi rem ent s


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II.

3. Railroad1. Name of Railroad2. Spur

a. Number of Tracksb. Length

K. Access R/W1. Roads2. Pipelines3. Utilities4. Railroads

L. Density Information1. Population - Residential/Industrial2 . D e v e l o p m e n t - E x i s t i n g Future3. DOT Classification

ELECTRIC POWERA. Source or SourcesB. Voltage, Cycles, and PhasesC. Connected LoadD. Purchase Power

E.

1. Demand Cost2. Operating Load Cost3. Contract Type Firm or Interruptible)4. Contract Term5. Outage Record, Including Voltage Dips6. Transformer Capacity7. Standby Facilities8. Incoming Line Details

a. Lengthb T y p ec. Grounding

Generators1. Type, Number, and KW Each2. Standby Power

F . Co-generationG. Uninterrupfible Power Supply

2


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Ill . INLET SEPARATION FACILITIES

IV.

A. Gas SeparationB. Slug CatchersC. Condensate-Water SeparationD. Pigging FacilitiesE. Coalescing FiltersF. Sock/Cartridge FiltersGAS COMPRESSORSA. Type Number Driver and Horsepower

V.

B. Suction and Discharge PressureC. Suction and Cooled Gas TemperatureD. Lube Oil StorageE. Starting Air SystemDEHYDRATIONA. TypeB. Water and Hydrocarbon Dew Point

1. Inlet

VI.

2 OutletC. Instrument Air.PROCESS HEATING AND COOLINGA. Heating

1. Direct/Indirect Fired Heater2. Heat Medium3. Waste Heat Recovery.

B. Cooling1. Air

VII.

2. Water- Fresh and/or Sea3. Water - Closed Cycle4. Refrigeration

PRODUCT STORAGE AND DISPOSITIONA. Products - Liquid Solid or Gaseous

1. Storage - Type Size and Number2. Rail Loading3. Truck Loading4. Barge and/or Tanker Loading Facilities5 Loading Rate6. Custody Transfer - Tank Gauge Meter Scales Provers


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B. Product s to P ipe l ine1 . Acc umu la tor S ize2 . Type Pumps .3 . Cont inuous o r Batch4 . Type M eter ing and Cont ro l

C . P ipe l in e Conn ec t ions1 . Res idue Ga s2 . L iqu id o r Gaseous Product sa . Tender S izeb . Rate

D. S ize o f Tanker Truck , Rai l Car, Barge , o r Sh ip to be LoadedE . S w i t c h i n g F r e q u e n c y o f R a i l ro a d

V I I I B U I L D I N G SA. Of f i ce , S ize and TypeB. W arehouse and Shop , S ize and TypeC. Com pres sor Bui ld ing , S ize and TypeD. Cont ro l Bui ld ing , S ize and TypeE . Per sonnel , S ize and TypeF . M isce l l aneous , S ize and Type

IX. I N S T R U M E N T A T I O NA. Pneu ma t ic Gas o r Ai r )B . E lec t ron ic In t r ins ica l ly Safe)C . Chrom atograph Moni to r ing and Cont ro lD . C o m p u t e rE . E S D S y s t e m s

X . W A T E R S Y S T E MA . S u p p l y

1. Source2. Quant i ty .3 . N u m b e r o f W e l l s

4


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B

4. Expec ted Depth5. Treating Requ ired6. StorageWaste W ater Disposa l1. Quantity2 . M ethod of Disposa l3 . Sewer Sys tem4. Treatm ent Required

C. F i rewater Sys tem1. Type of Pum p2. Capacity3. Storage

D. Dr ink ing W ater1. Treatment2. Storage

E. San i ta ry Sys tem

X I . F L A R E S Y S T E MA. VaporB. L iqu idC. Stack or Grou nd Flare.D . Ign i te rE. Incinerator

XII. F E D E R A L S TA T E A N D L O C A L JU R I S D IC T I O N S A N D R E G U L A T IO NA. Water Disposa lB . Air Po l lu t ionC. L iqu id /Sol id W aste Disposa lD. NoiseE. SafetyE ZoningG. Permi t Requirements and Impact S ta tementH. Publ ic Rela t ions and Owner Requirements

I . Loca l Emergency P lanning Com miss ion

XIII D E S IG N D A T AA. In le t Gas

1. Type5


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2. Des ign Volumea . Ma x im u mb . M i n i m u m

3. Composi t iona . Hydrocarbonb . Waterc. H2sd. C02e . Other Su l fur Com pounds CS2,COS,RSH)f . Ni t rogen and Other Iner tsg . O x y g e n

4 . Pressure - Des ign , Opera t ing , Range5 . Tempera ture - Des ign , Opera t ing , Range6 . P e rc e n ta g e R e c o v e ry E a c h C o m p o n e n t

B. Products1 . Iden t i f ica t ion2. Specif ications

C. Res idue Gas Del ive ry Requirements fo r Each P ipe l ine1 Quality

D.2 . Del ivery Capac i ty3 . Contro l M echan ism for M ul t ip le Del iver iesFuel1. Types

In te r rup t ib leF i rm

2. Value3 . Condi t ion ing4. Storage5 Q uality Variations

C L IMA T IC D A T AA. Des ign Summ er Dry Bulb Tempera tureB . D e s ig n S u m m e r We t B u lb T e m p e ra tu reC . Min im u m D e s ig n W in te r T e m p e ratu reD . T y p e o f W in te r iz in gE . Win d

1. Direction2 . Veloc i ty By M onths3 . M axim um Veloc i ty

6


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E Rainfa l l o r Snow1 . A m o u n t a n d N u m b e r o f D a y s2 . M a x i m u m3. Dura t ion

G. Ear thquakesH. Cor ros ive Atm osphereI . F ros t L ine

XV. C O N S T R U C T IO N C O N T R A C TA. Type of Cont rac t

1 . Turnkey2 . Shared Respo ns ib i l i ty

oC .

3 . Cos t P lus F ixed Fee4 . L u m p S u m

a. Com ple te P lan tb . Mater i a l On lyc . L a b o r O n l y

R e t a i n a g e H o l d B a c k )Pena l ty - Bonu s C lause

D . P e r f o rm a n c e B o n dE. Guaran tees

1 . P roduct Recov ery2 . P roduct Spec i f i ca t ion3 . Mechanica l4 . Ut i l i ty5 . S t r eam T ime/Year

F . Insurance Requ i rement s Inc lud ing Al l R i s kG . E x t r a W o r kH. I t ems Furn i shed by Com pany or Cont rac to r Spec i fy )

1. Plan t Si te2 . P lan t Road , S idewalks , and P i l ing3 . P l a n t F e n c e4. Star t -Up Sup pl ies


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5. Opera t ing Suppl ies

6. Spare Parts

7 . Source of Power Gas and W ater fo r Cons t ruc t ion

8 . F i re F igh t ing Equipm ent9 . F i rewater Sys tem10. Fireproofing11. Paint12. BuiIdings13. Labo ra tory Equipm ent14. P lan t W ater Supply15. Catho dic Pro tec t ion16. Ins t rum ent Air Comp ressors17. Tem pora ry Facil i t ies1 8. C o m m u n ic a t io n s E q u ip m e n t

I . Misce l laneous1. Specif ications

2 . Drawings3 . Data Boo ks4 . S ta r t -Up and Opera t ing M anuals


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5 Cos t Analys is

6 Pro jec t Progress Repor ts

7 Cash Forecas t Dur ing Des ign and Cons t ruc t ion

8 Testinga Mechanica lb Per formance

9 Process Safe ty M anage me nt Team

1 0 H A Z O P /P H A S c h e d u le


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Plant

P R T ISECTION 2 - PROJECT PLANNING - OFFSHORE

DateLocationTypeI. PLATFORM DATA

A. Type.

Jurisdiction

B. DescriptionC. Name Number and Weight of DecksD.

E.

Wells Drilled1. Initial2. AdditionalEnvironment1. Water Depth2. Nautical Coordinates3. Mean High Water Clearance

4.

o wHow

Miles From Shore

Wave Load Criteria and Prevailing Currents

F.

5. Wind Load Direction and Speed6. Seismic Criteria7. Max. Rainfall Rate8. Min. Air Temperature9. Min. Seawater Temperature10. Suspended Solids11. Dissolved Oxygen

SnowfallMaxMax

Pipelines1. Incoming Lines and Risers2. Slug Catcher3. Outgoing Lines and Risers

Pig Receiver

4. Pig LauncherG. Electric Power

1. Incoming2. Outgoing

H. Boat LandingsI. Navigation AidsJ. CommunicationsK. Flare BoomsL. Continuous; Vent

LevelsAgency.CranesFlare

10


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M . E m e r g e n c y ; V e n tN. Pro tec tive Coat ingsO. Cathodic Pro tec t ionP . Layout , Spac ing , and Ma in tenance

Flare

Q . W o r k o v e r R i g

II.R . Hel ipad Quar te r sR E S E R V O I R A N D P R O D U C T I O N F O R E C A S TA. Ini t ial Rese rvoir Pressure

Temperature Flow,B . Fu l l P roduct ion Reservo i r P res sure

Temperature Flow,C . Aban donm ent Reservo i r P res sure

Temperature Flow,D. Shut - in Wel lhead Pres sureE. Ini t ial W el lhead PressureTemperatureF . Fu l l P roduct ion W el lhead Pres sure

TemperatureG. Aban donm ent Wel lhead Pres sure

TemperatureH

O i l G a s B r i n eO i l G a s B r i n eO i l G a s B r i n e

F l o wF l o wl o w

Time Forecas t Wel lhead Pressure , Tempera ture , F low, an d Com pos i t ion o f G as , Oi l , and Br ine (Tab leor Char ts At tached)

I II . O I L , G A S , A N D P R O D U C E D B R I N E S E P A R A T IO NA. Pr imary Separa tion and Tes t Method s and Condi t ions

B . Pr imary Hy dra te Inh ib i t ionC . O i l R V P R e q u ir e m e n tD. Oi l H2S Rem oval Requi redE . Oi l CO2 Rem oval Requi redE Other

M a x B S W

IV. E L E C T R I C G E N E R A T O R SA. Type No.

PhasesB . Type No.

PhasesC . Type No.

Phases

D r i v e rH ZD r i v e rH ZD r i v e rH Z

K WFuelK WFuelK WFuel

Vol tsVol tsVol ts

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D. LIPS E lec t r i c Sys temE . W a s t e H e a t R e c o v e r yF . S ta r t ing Sys tem

V. G A S C O M P R E S S I O N P H A S E S P re ss ur e M a i n te n a n ce )A. In i t ia l Requ i rementB . 2 n d P h a s eC . 3 rd PhaseD . W a s t e H e a t R e c o v e r yE . S ta r t ing Sys tem

V I. P R O D U C E D B R I N E D I S P O S A L Ini t ialA. To Sea:B. Treatment :C. To Inject ion:D. Treatment :E. Pressure:F. Temperature:G. F low:H. Pum p Dr iver s :I . E f f luen t M ax Hy drocarb on Conten t :

Fu l l P ro tec t ion A b a n d o n m e n t

VII G A S T R E A T M E N TA . T y p eB H y d r o c a r b o n D e w P o i n t s R e q u ir e d

1 . For Re in jec t ion2 . For Fue l3 . For P ipe l ine Expo r t

C . M o i s t u re D e w P o i n t R e q u i r edV I II . P L A N T C O O L I N G

A . A i rB. Sea) W aterC . T rea tment In and Out )D . C l o s e d C y c l e

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IX. P L A N T H E A T I N GA. Di rec t F i r edB . H e a t M e d i u mC. Was te He a t Recov eryD. Win te r i z ing , Hy dra te P ro tec t ionE . Other

X . O U T L E T S T R E A M S S T O R A G E , S U R G E , D I S PO S I T IO NA. S tab i l i zed Crude Oi l toB . N G L t oC . Res idue Gas toD. Oi ly Wa s te to

E . San i t a ry Was te toE Barge /Tanker Mo or ing and Loa ding Fac i l i t i es

XI .

G. Load ing Rates .H. M eter ing : Crude Oi

In jec t ion SeawaterCoolan t Seawater

A N C I L L A R Y S Y S T E M SA. Storage, Transfer and Inject ion:1. Methanol2 . Glyco l3 . So l id Des icca n t4. Caus t ic5. Bacter icide6 . Pour Po in t Depres san t7. Oi l Corros ion Inhibi to r8 . Gas Cor ros ion Inh ib i to r9 . Demuls i f i e r10. Lubr icants11. He a t Med ium S torage12. Other

B . P roduced Water C la r i f ica t ion

N L Gas

C. Run of f Water C la r i f i ca tion

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D. Sump DisposalE . Sump Oi l SkimmingF. He avy Oil) Pipeline W ater DisplacementG. Pipeline Corrosion ProtectionH. Structure Jacket) Corrosion ProtectionI. Fire DetectionJ. Fire FightingK. Personnel Evacuat ion

L. Other Safe ty System s and Zon e Area) Classifications1. Ga s Detec tion2. Hy drog en Sulfide Detection3. Dry Chem ical System

M. Instrum ent Air Compression, Dehydration, Storage.N. Starting A ir Compression, D ehydration, StorageO. Communications

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Plant.

P R T I IS E C T I O N 1 - P L A N T S T A R T - U P

D a teL o c a t io nT y p eI. D E S I G N A N D I N I T I A L C O N S T R U C T I O N P H A S E

A. Ass ign Key Personnel1. Supervisory2 . Engineer ing3 . Main tenance4. Operations5 . Process Hazard Analys is Team PHA)6. Process Safe ty Man agement Team PSM)7. Pre-startup Safety Rev iew PSM)

II. F U L L C O N S T R U C T I O N P H A S EA. Se lec t and Order

1 . F i re F igh t ing Equipmen ta. Cartr idgeb . Spare Pow er

2 . Safe ty Equipment , Personnel Pro tec t ion3. First Aid Supplies4 . Shop Equipm ent5 . Hand Tools6. Shop Supplies7 . Labora tory Equipm ent and Suppl ies8. Office Furniture, Supplies, and Eq uipm ent

9 . Warehouse Bins /She lv ing10. Spa re Parts

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11. Plan t Ve hiclesB . P rocedures M anual s and Log s

1 . P lan t S ta r t -Up Procedures

2 . H A Z O P / P H A R e v i e w S c h e du l e3 . Em ergency Procedures4 . Opera t ions M anua l5 . P reven t ive M ain tena nce Schedules and Guide l ines

6 . Logs and Repor t s - Opera t iona l and Ma in tenance

7 . P re-S ta r t-Up Inspec t ion Check L i s ta . Vessels

b . P ip ing

c . R o t a t i n g E q u i p m e n t

d . Cont ro l Sys te m

8 . P r o c e ss S a f e t y M a n a g e m e n ta . P ip ing and Ins t rumenta t ion Draw ingsb . M ater i a l Safe ty Data Shee t sc . Spec i f i ca t ion Shee t s fo r a l l Tagged Equipm entd . M a n a g e m e n t o f C h a n g e P r o c ed u r ese . P r o c e s s F l o w D i a g r a m s

C A s s i g n R e m a i n d e r o f P l a n t P e r s o n n e l1. Operat ional

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2. Main tenance3. Clerical4. Technical5 . Safe ty /Environmenta l

D. In i t ia te Tra in ing Programs1. First Aid Cou rse2 . Equipm ent Famil ia r iza t ion3. Process Indoctrination.4 . On-Si te Tra in ing

E. Order In i t ia l Charges Process F lu ids , Chem ica l , and Supplies1. Lub ricating Oils2. Antifreeze3 . Methanol4 . A m in e5. Glycol6 . Absorp t ion Oi l7 . Hea t ing Oi l8. Refrigerant9 . Water Trea t ing Chemica ls10. Desiccants11. Catalysts12. Spare Fil ters , Gaskets13. Spec ia l Low Tempera ture , Corros ive Serv ice , o r Non-Standard Items

III. E N D O F C O N S T R U C T I O NA. L is t o f Regula t ing Agencies , Federa l , S ta te , and Loc a l wi th Address, Nam e o f Person , Te lephone No.

( Inc lude Night Emergency )

B. S ta r t-Up and P lan t Personnel , Unl is ted Num bers , I f Avai lab le

C. P lan t Equipm ent Manufac turers and Suppl ie rs

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D. Obta in P lan t Equipm ent Books f rom Contrac tors/Suppl ie rs

E . Secure Suff ic ien t Insurance

IV. START-UPA. Not i fy Jus t Pr io r To S ta rt -Up

1. Pow er Com pany i f Purchase Pow er2 . C o m p a n y P ro d u c t S a le s G ro u p3 . Gas Purchase r4 . Approp r ia te Regu la t ing Agencies5 . Man ufac turers and /or Suppl ie rs S ta r t-Up Represen ta t ives

6 . Insurance Inspec tors

B. M ake Spec i f ic Job Ass ignm ents Tours E tc .

C . Arrange S leep ing and Mess Fac i l i ties i f Rem ote

D. F ina l Pre-S tar t Inspec t ion1 . F i re F igh t in g Equ ipm ent in P lace and Opera t iona l2 . Personnel Pro tec t ion in P lace3 . F i rs t A id Suppl ies in P lace4 . Area Clear o f Obs t ruc t ions5 . Cons t ruc t ion Tes t ing and Purg ing Com ple te6 . P S M R e v ie w7. Pre-S tart -up Safe ty Review and W alk- through

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Plan t

P R T HS E C T I O N 2 - F O U N D A T I O N A N D S T R U C T U R A L D E S I G N

D a t eLoca t ionTypeI. F O U N D A T I O N

A . L o a d L i m i t f o r S o ilB . F ros t Leve lC . Type of Cem ent (Com pat ib le w/Soi l )D . D e t e r m i n a t io n o f H e a v e F r o m S o i l M o i s tu r e C h a n g e

E . Concre te S t r eng th Requ i rement

F . Type of Found at ion1 . P i l ing

a . W o o db . Concre tec. Steel

2 . U n d e r e a m P i e r3 . F loa t ing P ie r4 . M a t

G. De s ign Requi rement s1 . Resona t ing Frequen cy Characte r is t ics o f So i l , Founda t ion and S t ruc ture

2 . Dra inage fo r M ois tu re Cont ro l

3 . D e s i g n W i n d V e l o c i ty4 . Se i smic Forces5 . Bui ld ing Code Requi rement s6 . Load ing

a . Opera t ing

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.

b. Testc. Erectiond. DynamicReinforcing of Foundationsa. Type of Anchor Bolt Materialb. Type of Rebar and Grade

H Type of Grout1. Cement and Sand2. Epoxy

II. STRUCTURESA. Type of Structure

1. Steel2. Concrete3. Other

B. Fireproofing Required

20


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Plant

P A R T I IS E C T I O N 3 U N F I R E D P R E S S U R E V E S S E L S

DateLocationTypeI. GENERAL

A. Applicable Codes - Stamp Requirements

B. Configuration Preference Horizontal or Vertical

C. Should All Vessels be Self-Supporting When Water FullD. Are Integral Separators AcceptableE. Design PressureF. Operating PressureG. Dimensions - I.D./O.D. and Tangent/Tangent

H. Weight Per UnitI. Service RequirementsJ. Design TemperatureK. Operating TemperatureL. Site Conditions

1. Minimum and Maximum Ambient Design Temperatures

II.

2. Seismic Zone3. Wind Load

DESIGNA. Material Grade and Minimum Thickness

1. Heads2. Shell3. Nozzles4. Skirts Saddles Externals

21


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8.9.10.11.12.13.

W e i r H o l e sW e i r H e i g h tSea l PansM a x i m u m P e r c e n t o f F l o o dShop o r F ie ld Ins ta l ledS i z e o f T r a y M a n w a y sI .D . o f M a n w a y Th r o u g h W h i c h P a rt s M u s t P a s s

M. Pack ing o r Des iccan t1 . He ight , Typ e and Size2. Dis tr ibutors3 . Supports4 . Sc reens , Top and Bo t tom

N. Cata lyst , M ol Sieve, Activated Carbon, Other

I II . R E P O R T S A N D R E C O R D SA . A S M E C o d e U 1 - A R e p o r tB. Da ta Shee t and Fabr icato rs As Bu i l t DrawingsC.

D .

Loca t ion , H ea t N umbers , Phys ica l , and Chemica l P roper t ie s1. Shell2 . Head3 . Nozz les4. Skirt.5 . W elded At tachm en tNon-Destruct ive Test Report , X-Ray, e tc .

E . Are Test s to be Cus tomer Wi tnessed and Approved

IV.

F. M il l Test Rep ortsG. Ma ter ia l Cert i f ica t ion sH. S t re ss Re l ie f Char t sI . Charpy Impac t Tes t Resu l t s

I N S U L A T I O N A N D P A I N TA. Insu la t ion Type and Th icknessB. Pa in t and Sur face P repa rat ion

23


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V TRANSPORTATION LIMITATIONS

VI FILTERSA Filter Removal Efficiency and BasisB Residence Time

24


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2 . Tube S ide Des ig n Tempera tu re P ressu re3 . Cor ros ion Al low ance

B. Mater ia ls of Con struct ionC. Max im um She l l Diam ete rD. Are Bonne t Type Channe ls Accep tab leE. Min im um Tube Diam ete rF . Max im um Tube Diam ete rG. Tube Pi tch (Square , Triangular , Etc .)H. S ize, Ra t ing and Or ien ta t ion o f Nozz lesI . PSV Loca t ionJ . Type Gaskets

K. Comple te Se t o f Spa re Gaske ts Requ i redL. Are U-Tube Bund les Accep tab leM. Are F ixed Tube Shee t Bund les Accep tab leN. Are She l l Expans ion Jo in t s Requ i redO. Are Mul t ipass She l l s Accep tab leP . Are Elec tr ic Res i s tance W elded Tubes Accep tab leQ. Tube Ho le Vs . Tube ID in Transve rse Baf f le sR. Min im um Veloc i ty in Ch i l le r TubesS . Max imum or M in im um Veloc i ty in Wate r Coo le rsT. Type W eir P la tesU. Type Impingem en t Baf f le sV. Type Anodes Requ i red fo r W ate r S ideW. Ana lys i s fo r Tube Vib ra t ionsX. Sea l Weld Tube to Tubeshee t Jo in t Requ i red

m . P LA T E A N D F R A M E H E T E X C H A N G E R

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A. Des ign Data (A SM E Pressure Vessel Code, Sect .VIII , Div . 1)1 . Ho t Side De sign Tem perature Pressure (In /Out)2 . Cold Side De sign Tem perature Pressure (In /Out)3 . C or ros ion Al low ance

B. Are Ups t ream S t ra ine r Sc reens Requ i redC. F low Arrangem en tD. Li f t ing Lugs Requ i remen tsE. Mate r ia l s o f Cons t ruc t ionF. Size , Rat in g and Orienta t ion of No zzlesG. Type Gaske tsH. Com ple te Se t o f Spa re Gaske ts Requ i redI . Moun t ing Pedes ta l o r S ide Ang le

IV . A I R C O O LEDA. Des ign Da ta (API 661 Da ta Shee t)

1. M i n i m u m a n d M a x i m u m A i r Te m p e ra t ur e2 . Des ign P ressu re and Tempera tu re3 . Cor ros ion Al low ance4. Alt i tude

B. Horizonta l or Vert ica l CoilC. Ladders and Ca tw a lks Requ i redD. Dr ive Arrangem en tE. Mate r ia l s o f Cons t ruc t ionE M in imum Clea rance Fan Shroud Above GradeG. Tube Suppor ts to P reven t Vib ra t ion Caused by Pu lsa t ionH. W in te r iz ing Requ i remen tsI . Are Ha i l Sc reens Requ i red

J . Are Shutters Req uired (Manual or Autom atic)K. Method to be Used fo r Tempera ture Con t ro lL . I s Au tomat ic C on t ro l fo r Vary ing Blade P i tch Requ i redM. Vib ra tion Shu tdown D ev ices Requ i redN. Fans and Dr ive rs

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1. F ixed or Adju s tab le P i tch2 . T ip S p e e d L im i t a t i o n3. Nu mb er of Fans.4 . R e q u i r e m e n ts fo r F a n S h u td o w n5. Type Dr iver and Loc a t ion (Hydrau l ic , E lec t r ic , o r Gas Engine)6 . E lec t r ica l Are a Class i f ica t ion

N. Fans and Dr ivers (Cont inu ed)7 . Pow er Req uirem ent (Voltage , Phase , Cyc le )8 . Direc t Con nec ted or V-Bel t

O .

9 . H o r se p o w e r R e q u i r e d10. Var iab le Speed Dr iv erT u b e a n d H e a d e r S p e c i f i c a tio n s1 . Type of F ins2 . T y p e o f F in A t t a c h m e n t3 . Tube and F in M ater ia l4 . T u b e S iz e a n d G a u g e5 . Type Headers6 . Header P lugs (M ater ia l and Type)7 . S ize , Ra t ing and Or ien ta t ion of Header , Nozz les

P . Forced or Induced Draf tQ . Air Rec i rcu la t ion

V.

R. Are Bug Screens Req uiredS . Do Tubes Require S lop in gT. Noise Requirem ents

P L A T E F INA. Des ign Data (AS M E Pressure Vessel Code , Sec t.VII I, D iv .1)

1 . Hot S ide Des ign Tem pera ture Pressure ( In /Out)2 . Cold S ide Des ig n Tem pera ture Pressure ( In /Out)

B . I s Ups t ream Fi l te r ing Requ iredC . F lo w A r ra n g e m e n tD . L i f t i n g L u g s /D a v i t R e q u i r e m e n t s

28


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E. Mate r ia l s o f Cons t ruc t ionE Nozz le Or ien ta t ion and Ven t /Dra in Connec t ionsG. Mercu ry To le ran t Des ign Requ i red

H. Mo un t ing Pedes ta l o r S ide Ang leI . S t re ss Ana lys i s by Supp l ie r o r Cus tomer

VI. I N S T A L L A T I O NA. M oun t ing Concre te Founda t ion o r P la tfo rm)B. Area fo r Tube Bund le Rem ova l

C. Ho is t s Requ i redD. Block and By-pass Va lves Requ i redE. Con t ro l In s t rumen ta t ionE P ressu re Gauges and Thermom ete rsG. Ven t and Dra in Va lvesH. Back W ash Connec t ions fo r W ate r Coo le rsI . Chem ica l In jec t ion and Cleanou t Nozz le sJ . S l ide Ha tes

V I II . D AT A R E Q U I R E M E N T S F R O M M A N U F A C T U R E RA. Com ple te Da ta Shee tB. Com ple te Shop Draw ings

C. Cer t i f i ed Dim ens ion P r in t sD. Manufac tu re r s Test Da taE. Me ta l lu rgy Da taF . Nam e P la te Rubb ing

29


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36/175

H E A T E X C H A N G E R S P E C I FIC A T IO N S H E E T

6789

10111213141516171819202122232425262728293O3132333435363738394041424344454647484950515253555565758596O61

CustomerJob No.Refe rence No.

AddressP l a n t L o ca t i o nPr o o o sa l No .Da te Re v .

Serv ice o f Un i tS i ze Typ eGr o ss )Su r f . /Un i t IE f f . I

c -Iori=onAal) ~~Vert=cat/ ~..onn ectea nSq Ft~ Shells~Unit

PERFORM ANCE OF ONE UNITFlu id Al loc a t ion She l l SideFlu id NameF l u i d Qu a n t i t y , To ta l L b /H r

Va p o r ( In /Ou t )L i q u i dSteamWaterNonconden sob e

Tempera tu re ( In /O ut) oFSp e c i f i c Gr a v i t yV i sco s i t y , L i q u i d CpMolec u la r We igh t, VaporMo lec u la r We igh t, No ncondensa b leSp e c i f i c He a t B tu /L b I :Th e r m a l Co n d u c t i v i t y B tu F t /H r Sq F t FIL a te n t He a t B tu /L b @ FIn le t Pressure Ps lgVe l o c l t yPr e ssu r e D r o p , A I Io w . /Ca l c .Fo u l i n g Re s i s ta n ce ( M i n . )

F t / SPs i

Item No.Pa r a l l e l

Su r f . /Sh e l l I~ f t ,~ s )Tube S ide

SeriesSq Ft

Heat Exchanged Btu / H r L M TD ( Co r r e c te d ) oFT r a n s fe r Ra te Se r v i ce

D e s i g n / T e s t P r e s s ur eDesign Tempera tu reNo. Passes per She l lCo r r o s i o n A l l o wa n ceConnect ions In

Size & OutRetina In;=~,~ediate

CONSTRUCTION OF ONE SHE L LShell Side

Ps i g /oFIn . I

Tu b e No . OD In . ; Th k ( M i n /Avg )

C l e a nTube S ide

In . ; L e n g th F t ; P i t ch

Btu /H r Sq Ft= PSketch Bundle~Nozzle Or ien ta t ion)

In . 4 3 0 - ~ O ~ g o ~ 4 STu b e Typ eShel l ID ODCh a n n e l o r Bo n n e tTubesheet-Stat ionary

iF Ioa t ing Head CoverBa f f l e s - C r o ss Typ eBa f f l e s - L o n g

MaterialIn . She l l Cover

Ch a n n e l Co ve rTu b e sh e e t - F o o t i n gImp ingement Pro tect ion% ~ ( D i a m J~ .u t ( & r ' " 'Sea l Type

( In teg .) (Remov.)

Spacing/: /c In le t In .Supports-Tube U-Bend TypeBypass Sea l Ar rangement Tube -Tubes heet Jo in tExp a n s i o n Jo i n t Typ ep v 2 - I n l e t No zz l e Bu n d l e En t r a nce Bu n d l e Ex i tGask e ts-She l l Side Tube Side

*F loa t ing HeadCode Requ irements TEM A Clas sWeigh ts /Sh e l l -Sh ipp ing F i l led w i th Water Bund le LbRemarks

* C o u r t e s y o f A P I D i v i s io n o fR e f i n i ng , S t a n d a r d 6 6 0

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A I R C O O L E D H E A T E X C H A N G E R S P E C IF IC A T IO N S H E E T

No. Da te By Shee t No . .Proposal No.Contract No.Manufacturer Date

1 C~..u.~omer ' . I tem No.2 LP lant Location Purch. Inc . No.3 ~ Purch . Ord__No.

oF BaInduced)(Forced) Draft5 ~ Tu.~be ff2;Bare Tub e6 ~ B,o~]MTD Elf.7 I T ransfe r Ra te - F inned Tube ; Ba re Tube , Serv ice Clean Btu /h .8 P E R F O R M A N C E D A T A - T U B E S ID E

Flu id Name Le tha l Se rv ice (Yes) (No) IN OUTTota l F lu id En te r ing Ib /h Dens i ty , L iqu id Ib / f t3

IN OUT Speci f ic Hea t Capaci ty Btu / I b - 'FTempera tu re "F

910111213141516171 8

L i q u i d I b / bVapor Ib /h , mo l . wt .Noncond. Ib,/h, moh wt.S te a m j b / hWate r Ib /hVis co sity ( l~. iq.) (Vap.) cP

Cond . (L iq . ) (Vap , ) B tu /h . f t - 'F(Pour) (Freeze) Point ~FBubb le Po in t FLa ten t Hea t Btu / Ib= In le t P re ss u re (ps ig ) (ps ia )Pressu re Drop , AI Iow. /C e l . ps iF o u li ng Re s i s t , l n s l d e h . f t 2 * ' F /B tu

1920212223

P E R F O R M A N C E D A T A - A I R S ID EAi r Quan t i ty , To ta l ( Ib / } l ) ( s td . f t3 /mln ) jA I t i tude , above Sea Leve l i ft 'i J.A i r Quan t i ty /Fan act . f t3 /m in lTempera tu re In (Des ign Dry Bu lb )Ac tual Static Pressure in. wnter ITempe rature OutFace Ve loc i ty s td . f t /m in JMass Ve lo c i ty (Ne t F ree Area ) Ib /h . f t2 JMin imum D esign Am b ien t

2 4 D E S I G N - M A T E R I A L S - C O N S T R U C T I O NDesign Pressu re ps ig Tes t Pressu re ps ig Des ign Tempera tu re *FT UB E B UNDL E HE A D E R, T yp e T UB E , M a te ri alSize Ma ter ia l (Seamless) (We dnd)No . /Bay No . Tube Rows No . Pass es* S lope in . / f t OD in .Arranqement Pluq Mater ia l

Bundles In Pa ral le l In Ser ies Gasket Mater ia lBays In Pa ral le l In Ser ies Corrosion Al lowance in.

Bundle Frame No., Size In let Nozzle in.MISCELLANE OUS No . r S ize Ou t le t Nozz le in .St ruct. Moun t . (Grade) (P ipe rack) c /c Spec ia l Nozz les in .

Sur face Preparation Ratinq & FacingLouvers Au to Manua l T I P lV ib ra t ion Swi tches Chem. Clean ing

2526272 82930313 2333435363 7

in . IM in . Th iak.No./Bondle JLength ftP i t c h i n . ~F IN, TypeMater ia l

in . IS tock Th ick , in . :DNo. / in . IF in Des ign Temp. "F ICode*ASME Vl l l ,D iv . 1 Stamp(Yes) (No)SPECS.

38 M E C H A N I C A L E Q U I P M E N T394 0414 24 34 44 54 64 7484 950515 25 35467

F A N M f r .& M o d e l DRIV E R , T yp e ' S P E E D RE DUCE R, T yp eNo. /B =y rev/mln Mfr . Mf r . & Mode lDia . f t No . B lades No . /Bay I hp /D r ive r I No . /BayPi tch Ad j . Au to . Ang le rev/m in AGMA Ra t ing hpJ Ra t io ]Mater ia l , Blad e Hub Enclosure Support (Structure) (PedestaL)hp /Fa n , Des. M in imum Arab . Vo l t ; Phas e ;Cy c leContro l Action on Air Fai lure-Fan Pitch (Minimum)(Max imum)(L~ckup) IDegree Contro l of Ou tlet Process Temp erature (Maximum Cool ing) (~_ ~F)Recirculct ion (No ne) ( in ternal) (Ex ternal Over Side) (Ex terna l Over End) S t e o m Co i l (Yes) (No)NOT ES: * Give tube count of each pass when ir recju lar .

Louvers (Open ) (Close) (Lo=kup)

Plo t Area ft21Proposal Drawing No. JWeight.Bundle Ib ;Sh ipp ing Ib* C o u r t e s y o f A P I D i v i s i o n o fR e f i n i n g , S t a n d a r d 6 6 1

3 2


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" " " " " ' . . . . ' " '

PL TE FIN HE T EXCH NGER D TItem No. _ _Page ~ of

J.O. No.ect or Plant Loca tion Est. No.Datece PROCESS DA TA

Lb/Hr

Mass Flow Rate Lb/HrMol WeightCompressibilityDensity Lb/Cu FtVol Flow Rate Cu Ft/SecMass Flow Rate Lb/HrMol Weight

D.P. B,P. D,P, B.P.

Specific Gravity@60 u FDensity Lb/Cu Ft

Inlet Outlet Inlet Outlet

Vol Flo w Rate Cu Ft/Se cratur e UFPSI AContent Vapor Btu/ HrLiquid Btu/ HrTotal Btu/ HrContent Decreases Bt u/H rContent Increases Btu /HrLb/Hror CondensedVaporizes Lb/H rPt of Vapor/Bubbl e Pt of L, quld UFLatent of Vapor/Liquid Btu/ LbSpecific Heat of Vapor/Li quid Btu/Lb. UFThermal Cond of Vapor/ Liquid Btu/Hr.. Sq. Ft.= UF/FtViscosity of Vapor/Liqui d CPDrop~ Maximum Allo wable PSIBtu/Hral Heat Exchan~led ,, corrected L. M. T. D.r of Cores= In Parallel t In Series= type

PHYSICAL AND MECHANICAL DATAMounted

nlet Outlet

Date Width In,Len gth IniHel ght In Number of passagesParting Shee: Th ckness In | Outside Sheet Thickness= In= Numb er of Dum my Layers=

By

Inlet Outlet

Remarks=er of Passages, Type In.

Thickness I n.Spacln~l No/ In.In.ecti ve Passage Length In.Flo w Area Sq. Ft.Velocity Inlet Ft./ Sec,Outl et Ft-/-~c:Drop, Calculated PSIing Resistance Hr. Sq. Ft.~ UF/B tuTransfer Rate Btu/ Hh Sq. Ft r UFTransfer Surface Sq. F tTemperature= Ma x/ MI n UFPSIGPressurePressure~ Hydro/Pneu PSIGs= I nle t TSize and Ratin gOutlet~ Size and Ratinga dlnr t [ 2 t ~ 3

I n l e t Outlet Inlet 3utlet

SKETCH=

4

Weight= Net= Lb. Full of Water Lb. ShippingPass Arrangeme nt;orlz, Vert,

D.P. B,P. D.P. B,P. D.P. B,P. D.P. B. P.


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Plant

P A R T I IS E C T I O N 5 - P U M P S , E X P A N D E R S , A N D D R I V E R S

DateLoca t ionTypeI . G E N E R A T O R

A. Type of Service , Continuous, In termit tent or S tandbyB. Spare Requ i remen tsC. In terchange abil i ty of Par tsD. Electr ica l Area Class if ica t ionE. Electr ic Pow er Voltage, Phase , Frequency, Service Factor

II.

F . Accep tab le No ise Leve lG. Indoor o r Ou tdoor Loca t ionH. I s Un i t to be Sk id Moun tedI . Code Requ i remen ts3 . De sign Life , YearsK . D y n a m i c B a l a n c eD E S I G N D A TAA. Cen t r i fuga l Pump s (API S tandard 610 Da ta Shee t)B. Moto rs (API S tandard 618 Da ta Shee t )C. Gas Eng ines (API S tandard 618 Da ta Shee t)D. S team Dr ive rs (API S tandard 612 618 Da ta Shee t )E . Gas Turb ine Dr ive rs (API S tandard 616 Da ta Shee t)F . Gaso l ine/Diesel DriversG. Gears (API Standard 613 Data Sheet)H Process Da ta

1 . Type Fluid2 . F lu id Quan t i ty , Ma x imum and M in im um3. Com posi t ion , M olecular W eight , Viscosi ty , and Vapor Pressure

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I.

J.

4 . In le t Tempera ture and Pressure5 . Out le t Tempera ture and Pressure6 . Water and CO2 Conten t i f Turbo-expander

7 . So l id Par t ic le Conten t i f Turbo-expander8 . L iqu id Quan t i ty in In le t i f Turbo-expanderMechan ica l Data1 . Case Des ign Pressure2 . In le t and Out le t F lange S ize Rat ing and Loca t ion3 . Type Basep la te4 . Type Thrus t Bear ing5 . Type M echanica l Sea ls M anufac turer and M eta l lu rgy6 . Opera t ing Speed and Cr i t ica l Speed7 . Eff ic iency8 . Sea l Gas Provis ions i f Turbo-expander9 Expans ion Jo in tsIns t rumenta t ion and C ontro l

III. C E N T R I F U G A L P U M P SA. Type of Pump - Ver t ica l Hor izonta l Deep Wel l In - l ineB. Per formance Curve Charac te r i s t icsC . Des ign Impel le r S ize Vs . M axim um Impel le r S izeD. Impel le r TypeE. Dr iver Horsepow er Vs . Des ign Horsepow erF . D r iv e r H o r se p o w e r V s . Ma x im u m H o rse p o w e rG. I s Non-O ver load ing Dr ive r RequiredH. Are Low or Zero-Lea kage Sea ls RequiredI . NPSH Avai lab le

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J. Materials of Construction1. Case2. Impeller3. Shaft4. Seals5. Shaft Sleeve6. Wear Rings7. Other

K. Detection Required for Primary Seal Failure?

IV. RECIPROCATING PUMPSA. Type of Pump - Triplex MultiplexB. Maximum Plunger Speed and DiameterC. Type of LubricatorD. Cylinder Liners - Bolted In or Pressed InE. Type of Valves and SeatsF. H.P. Required to Start Under Full DifferentialG. Pulsation Dampeners Required

V.

H. Type Booster PumpI. NPSH AvailableJ. Materials of Construction1. Fluid End

2. Frame3. Plungers4. Connecting Rod5. Valves and Valve Seats

ROTARY P. D. PUMPSA. Type of Pump - Gear Vane Progressive Caity Screw

B. Pump SpeedC. Driver Horsepower vs. Design HorsepowerD. Driver Horsepower vs. Maximum Hor sepowerE. Fluid ViscosityE Entrained SolidG. Horsepower Required to Start Under Full Differential

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VI.

H. NPSH Ava i lab leI . Mater ia ls of Con struct ion

1. Case2. Rotor /Gears3 . S l id ing Vanes4. Shaft /Sha ft S leev e5. Other

E X P A N D E R SA. Type o f Expande r - Turbo , L iqu idB. Pe r fo rmance Curve Charac te r i s ti c sC. I s Methano l In jec t ion Requ i red , I f Turbo-expander

VII .

D. Mate r ial s o f Cons t ruc tion1. Case2. Impellers3 . Shaft4 . Seals

A C C E S S O R I E SA. Type Suc t ion Sc reen and Mesh S izeB . T y p e L u b e O i l P u m p

C . D o e s D r i v e r an d D r i v e n E q u ip m e n t H a v e C o m m o n O i l S y st e mD. Type Lub e Oi l Hea te rE . Type Lube Oi l Coo le rF . Type Seal Oil Coo lerG. Type Lub e Oi l F il t e rs

H. Type Lube Oi l Rese rvo i rI . Type Lube Oi l to be Us ed Mine ra l, Syn the t ic , E tc .)J . Type Cou plings Flexible , M agnetic , Spacer , Non-Spacer , Etc .)K. Coup l ing Manufac tu re rL. Type Gear

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M. Gear Code RequirementsN. Maximum Recommended Gear SpeedO. Type Speed ControlP. Type Overspeed Protection DeviceQ. Type Vibration Monitor and ShutdownR. Type Safety Shutdown ValveS. Instrument Air Pressure Required

VIII. DRIVERS AND DRIVEN EQUIPMENTA. Type of Driver or Driven EquipmentB. Direct Connected, Gear or BeltC. Design Speed and Speed RangeD. Design Horsepower

IX. TESTS REQUIRED SPECIFY SHOP OR FIELD)

X.

A. HydrostaticB. OverspeedC. TorsionalD. EfficiencyE. HorsepowerF. OtherDATA REQUIRED FROM MANUFACTURERA. Certified Dimension PrintsB. Installation, Maintenance, and Operation InstructionsC. Parts List and Recommended Spare Parts

D. Complete Data Sheet

E. Performance Curve or Chart

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F Statement of Mechanical Efficiency

G Unit Serial Num berH Complete Description of Ac cessory Equipment

I Mechanical Seal Draw ingsJ Cross Sectional Draw ing

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Plan t

P R T I IS E C T I O N 6 - P I P I N G , V A L V E S , A N D F I T T I N G S

D a t eLocat ionType.I. G E N E R A L

A. Se rv ice and Loca t ionB. F lu id Charac te r is t i cs Des ign and Opera t ing Cond i t ions )

1 . Genera l Nam e Desc r ip t ion2 . F low Ra te3. Pressure4. Temperature5 . Specif ic Grav i ty6 . Corrosiv i ty7 . Viscosi ty

C. Unusua l Cond i t ions o r Spec ia l Requ i remen ts Cryogen ic , Ac id Se rv ice , E tc .)

D. I s Hyd rogen P resen tE. I s Hyd rogen Su l f ide P resen tF . Are Haza rdous Chem ica ls P resen tG. App l icab le Des ign S tandard

II. P I P I N GA. O.D. or No min al S ize Ra nge i .e ., 1 /2 in . to 24 in .)

B. W al l Th ickness o r Schedu le

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III .

C . Grade and Spec i f i ca t ionD. Cons t ruc t ion - ERW Seamles s Other

E. Mater ialE End/P ick l ing /Purg ing Connec t ions

G. Length o f Jo in tH. Coat ing - Internal E xternal

VALVESA. Body1. Size

2 . Type and S ty le3. Mater ial4. Pressure Rat in g5 . End Connec t ion6 . F in and /or Ex tens ion

B Inner Valve1. Size2. Type and ty le3 Mater ial4 . Top or Bot tom Guided5. Pressure Drop6 . Leakage Rate o r Shutof f C las s7 . NA CE Mater i a l Requi remen t s

C Stem Pack ingD. Lubr icat ion

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IV.

E . A c t u a t o rF . N o r m a l O p e n / C l o s eG . F i r e S a f eF I T T I N G SA . S i z eB . P r e s s u r e R a t i n gC . M a t e r i a lD . C o n n e c t i o n s

1 . S c r e w e d F i t t i n g s T y p e2 . F l a n g e s

a . T y p e a n d A N S I / A P I F l a n g e R a t i n gb . F a c ec . W e l d o r T h r e a dd . B o r ee . G a s k e t s T y p e a n d M a t e r i a lf . B o l t s T y p e a n d M a t e r i a lg . I n s u l a t i n g F l a n g e sh . A r e S l i p O n F l a n g e s P e r m i t t e di . G a s k e t S u r f a c e F a c e F i n i s h

3 W e l d F i t ti n g sa . Type .b . W a l l T h i c k n e s s o r S c h e d u l e

4 S o c k e t F i t t in g sa . Type .b . W a l l T h i c k n e s s o r S c h e d u l e

5 . A r e T h r e a d e d o r S o c k e t W e l d e d C o n n e c t o r s t o b e U s e d6 . L a r g e s t T h r e a d e d o r S o c k e t W e l d e d C o n n e c t o r t h a t i s P e r m i t t e d

4 2


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Plant.

P A R T I IS E C T I O N 7 - C O M P R E S S O R

DateLoca t ionTypeI. G E N E R A L

A. L i f e o f P ro jec tB . Type Equipm ent Des i red .

C .

D .

1 Reciproca t ing2. Centr i fugal3. Axial4 . H i g h S p e e d o r L o w S p e ed5 . Sk idded or B loc k Mo untedD e s i g n C o n d i t i o n s1. Gas Volum e2. Suct ion Pressure/Tem perature3 . Discharge Pres sure4 . Des ign Pres sure o f Cyl inder s5 . Es t imated Gas BHP.6. Gas Com posi t ion.7. Elevat ion8 . Range (Max. and Min . ) o f Abo ve Condi t ionsDr iver1 . Gas Eng ine

a . In tegra l /Separab leb . Turbo Charged /Natura l ly Asp i r a t edc . Load a t De s ign Condi t ionsd . B M E P L i m i t a t io n s

2 . Diese l Eng ine3 . Gas Turb ine4 . S team Turb ine5 . E lec t r ic Mo tor6 . Motor /Var iab le Speed Dr ive (VSD /ASD)7 . Coupl ing Type8. Other9 . Ai r Em is s ion Requi rement s /Cont ro l s

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II. RECIPROCATING COMPRESSORA. Design Data

1. Manufacturer and Model Number2. Operating RPM3. Piston Size, Rod Size and Stroke Length Each Cylinder4. Number of Stages5. Number of Cylinders Each Stage6. Compression Ratio/Stage7. Single Acting or Double Acting8. Is Lifted End Operation Required9. Pulsation Model - Digital10. Valves

11.

a. Number of Suction and Discharge Valves Each Endb. Type of Valve Feather, Poppet, Combination Etc.)c. Effective Valve Lift Area Per Valved. Valve VelocityCylinder Clearancea. Head End - in3b. Crank End - in3c. Cylinder Bore, Nominal - in3d. Externally Added Clearance, Bottle, Space Ring, Pockets) ine. Variable Clearance Capability/Range

12. Internal Rod Load Capability in Tension, Compression13. Materials for Cylinder Components Including Rod Packing14. Loading Curves15. Manufacturers Performance Data at Operating Conditions16. Capacity Control17. Foundation Requirements

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18. Spare Parts List19. Start-Up M aintenance and Operating Instructions

20. Cylinder Lubrication System21. Pulsation An alog22. Start-Up Screens23. Connections for Co mp ressor An alyzer24. Jack et Cooling.25. Lube Oil26. Inter-Stage Cooling/Condensation27. A PI Standard 618

KI. CE NT RI F UGAL COMP RE S S ORA. Design Data

1. Manufacturer and M odel N um ber2. Operating RP M3. Nu mb er of Internal Compression Stages4. Preliminary Im peller Tip Speeds5. Impel ler Eye Relat ive M ath Numbers6. Materials for Case Rotor Stage Impellers Diaphragms Shaft Seals and Lab yrinths

7. Seal and Bearing Losses8. Inlet and Exit Lo sses9. Preliminary Volum e/Speed

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10. Minimum Allowable Operating Temperature and Maximum Allowable Operating Pressure andTemperature

11. Shaft Horsepower at Each End of Compressor

12. Preliminary Performance Curves Including Curves for Future Design Conditions13. Base Compressor Shaft Dimensions and Weight

14. Individual Impel ler Weights and Diameters

15. Estimated First and Second Critical Speeds

16. Type of Radial Bearing17. Seal Oil System18. Surge Control19. API Standard 61720. Overhung or Beam Configuration21. Type Seals Dry Gas or Oil Wet)22. Type of Thrust Bearing Tilting Pad, Magnetic, Etc.)

IV. INSTRUMENTATION AND SAFETYA. Design Conditions

1. Attended or Unattended Operation2. Instrument Power - Electric, Gas or Air

. Controla. Manual or Automatic with or without Load Share

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b . Loca l o r Rem otec. Torque Con trol

4 . S t a n d b y P o w e r R e q u i r e m e n t s5 . F i l te r s and Dehy dra tor s on Gas o r Ai r Supp ly6 . Fue l /Em is s ion M oni to r ing

B . Shutdown Funct ions1 . E m e r g e n c y P l a n t S h u t d o w n

2. Engine and Com pres sor Safe ty Shutdowns

3 . Explos ive Atm osphere M oni to r s4 . F i r e Mo ni to r s5 . Sour Gas Mo ni to r s

V. S P E C I A L C O N S I D E R A T I O N SA. Acous t i c De s ign Requi rem ent s

1 . L imi ta t ions on No ise Lev e l2 . Engine M uf f l e r and Ai r F i l t e r3. Re l ief Valv e Si lencer .4 . S t a ti o n B l o w d o w n S i l e n c e r5 . Acous t i c T rea tment o f Com pres sor Bui ld ing /Wal l Th icknes s o r Lag ging

6 . Acous t i c T rea tment o f P ip in g and Cooler sB . Trea t ing o f Com pres sor Fue lC . Spec i f i ca tions fo r Accep tance T es t

1. Capaci ty2 . Emis s ions

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D . B u i l d i n g1 . I s Bui ld ing Requi red / Jus t if i ed2 . To ta l ly o r Par t i a l ly Enclo sed3 . C r a n e R e q u i r e m e n t s /C o m p o n e n t R e m o v a l

E . C rankcase Spec ia l Requi remen t s

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PlantLocation

P R T I ISECTION 8 - INSTRUMENTS AND CONTROLS

DateTypeI. GENERAL

A. Applicable CodeB. Area Electrical ClassificationC. Type Drawings Required

D. Air Pressure AvailableE. Electronic or Pneumatic or Distributive Control System DCS) Preference

F. Mounting1. Local Direct Mount2. Local Panel3. Central RoomControl Room Required1. Location

G.2. Electrical Classification3. Pressurization4. Air Source5. Instruments to be Located

H. Controllers to be Located at Equipment for Start-Up

I. List Points That Require Trending

J. Electric or Pneumatic Chart DrivesK. List Multipoint Temperature Indicators or Trends RequiredL. Is Intrinsically Safe Design RequiredM. Is Air Purging Acceptable for Hazardous Locations

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N. Meta l lu rgy in Contac t wi th Proces s F lu ids

O. Type Cont ro l Ai r TubingP . Type Tubing F i t t ingsQ . D e w P o i n t o f In s t ru m e n t A i rR . A i r D u r a t i o n o n L o s s o f A C P o w e rS . S tandby E lec t r i c Pow er Requi redT . M e t h o d o f R e p l a c i n g F a i l e d E q u i p m e n tU . L o c a l F i l te r T y p e in A i r S u p p l y to R e m o v e C o m p r e s s o r O i lV. Tota l P lan t Ai r Capac i ty Requi red , SCFHW. Fa i l Safe Loop De s ign Requi redX . A l l o w a b l e A m o u n t o f C o n t r o l E q u i p m e n t T h a t C a n F a i l a t O n c e

II.Y. Sm art Tran smit ter a r t y Lin e Arch i t ec tu re i s Acce p tab leF L O W I N S TR U M E N T SA. Type Pr ima ry F low E lem ents Or i f ice , Turb ine Me ter E tc . )B . Are Cal ib ra ted M eter Runs Requi redC . Do O r i f ice P la tes Requi re Changing in Serv iceD. Or i f i ce Calcu la t ion Metho dsE . I s Rem ote Reado ut Requi redF . Type Ma nom eter s Dry Type , Mercury , E tc . )G. Type Char t Un i form or Square Root )H. Char t T ime Span 24 Hours , 7 Days , E tc . )I . Transmit ters

1 . T ransmi t t e r Type2 . T ransmi t t e r Ran ge

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3 . I s Adjus tab le Rang e Requ i red4 . I s Fu l l P res sure Rang e Requi red5 . I s Adjus tab le Dam pener Requi red

J . Cont ro l l e r M odes Requi red Propor t ioned Band , Rese t , E tc .)K. Are Pres sure Pens Requi red fo r Gas Me ter sL . Type of Cus tody Trans fe r Me ter s Req ui redM. Uni t s to be Read on Ins t rumentN . Meter Co ef f i c ien t s to be Even Num bers wi th an O dd O r i fi ce P lan t Bore Dimens ion or Coef f i c i en t s

b e O d d N u m b e r s w i t h E v e n B o r e O r i f i c e P l a n t D i m e n s io n s

O. Are E lec t ron ic F low Recorders EFR) Req ui redP . Tempera ture Pen Requi red fo r L iqu id F lowQ . T h r e e o r F i v e V a l v e M a n i f o l dR . Conden s ing Vapor Serv iceS . Boi l ing L iqu id Serv ice

T . Hig h Viscos i ty o r So l ids Con ta in ing Serv iceU . F r e q u e n t R e - R a n g i n g R e q u ir e dV. Square Root Charac te r i za t ion in T ransmi t t e rW. F lu id Tempera ture Too Ho t o r Cold Fo r T ransmi t t e r

IN.

X. I s Loca l Ind ica t ion Requi red

L E V E L I N S T R U M E N TA. Type Pr imary E lem ent s Disp lacement , D P Cel l , E tc . )

B . Are In te rna l F loa t s Accep tab leC . F l o a t L e n g t h s R e q u i r e dD. I s Rem ote Reado ut Requi red

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E. Vessel or Gauge Column MountingF. Liquid Suitable for Capacitance MeasurementG. Type Level Switches (Float, Pilot Actuated, Etc.)

I.

Shall Level Switch be Independent of Primary Control DeviceTank Gauges1. Type Gauge for Pressure Tanks2. Type Gauge for Atmospheric Tanks3. Is Remote Readout Required4. Is Automatic Tank Switch Required

J. Gauge Glasses1. Type Gauge Glasses2. Range of Vessel Height to be Covered3. Are Thru Vision Glasses Required4. Are Frost Protectors Required5. Are Frost Plugs Acceptable for Cryogenic Services6. Type Gauge Cocks7. Type Vent and Drain Valves Required8. Location of Top and Bottom Connections

K. Controller Modes Required (Proportional Band, Reset, Etc.)L. Condensing Vapor ServiceM. Boiling Liquid ServiceN. Remote Transmitter Seals Required

If so, Acceptable Seal FluidsO. Expected Level Error Due to Fluid Gravity ChangeE Location of Yoke Assembly Bottom Tap on Tank to Prevent PluggingQ. Allowable Zero and Span ShiftR. YokeAssembly Blow Down Connections To Flare Header RequiredS. Maximum Static Pressure ExpectedT. Calibrate in What Units, ( , Inches, Gallons, Etc.)

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IV. PRESSU RE INSTRUM ENTSA. Type Prim ary Elem ent Bourdon Tube, Bellows, Etc.)B. Controller M ode s Required Proportional Band, Reset, Etc.)C. Ov er Rang e Protection RequiredD. Type Pressure GaugesE. Type Pressure SwitchesF. Type Pres sure TransmittersG. Re-Ranging A fter Start-Up DesirableH. Controller Without Measurement Indication Accep tableI. M ust Controller Ha ve An Auto/Manual CapabilityJ. Do Atmospheric Pressure Changes Cause Eno ugh Error to Require an Absolute Pressure TransmitterK. Should Transmitter be Equipped with Zero Shift Che ck ValvesL. Lo cal Indication Required

V. TEMPERATURE INSTRUMENTSA. Type Prim ary Elem ent Thermocouple, Resistance Elem ent Filled Systems, Etc.)

B. Controller Mo des Required Proportioned Band, Re set Etc.)C. Type ThermocouplesD. Type ThermowellsE. Transmitters

F.

1. Transm itter Type2. Transmitter Ran ge3. Transmitter OutputMultipoint Indicator or Recorder1. Instrument Ran ge2. Type Indicator Tape or Digital)

G .3. Recorder Print Speed4. Num ber of PointsType T hermometers

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H. Al lowable M easurement Error Due to Changing Am bien t Tempera tureI . Re-Ranging Required Af te r S ta r t-UpJ . Min im um Span Des i redK. Loca l Ind ica t ion RequiredL . Ma x im u m A l lo w a b le D e a d a n d L ag s ) T im e P ro ce s s

M. Tes t Equipm ent to C al ib ra te Tempera ture Transmit te rs

N. Must Contro l le r Have Au to /Ma nual Capac i ty

VI. C O M P U T E R / D I S T R IB U T E D C O N T R O L S Y S T EM SA. Phys ica l Env ironm ent fo r Com puter /Dis tr ibu ted Contro l Sys tem Inc lud ing Per iphera ls

1. Safety/A rea Clas sif icatio n2 . Air Cond i t ion ing /Hum idi ty Contro l3 . E lec t r ica l Pow er and Other Ut i l i ty Requirements4. Space5. Cables, Rou ting, Dista nces

. R e m o te A p p l i c a tio n s :a . P ipe l ineb . Gather ing /Dis t r ibu t ion Networksc . Termina l Load ing Fac i l i t ies

Bd. Tank Gaug ing

Type of Contro l Appl ica t ion1 . C losed-Loop Con tro l and Opt imiza t ion

a. Direc t Dig ital Co ntro l Distr ibuted, Etc. )b . Superv isory cont ro l Se t Po in ts to Pane l Board Ins t ruments o r Dis t r ibu tedM icroprocessor Contro l le rs )c . Ba tch Process Contro l Sequent ia l Funct ion Processes ; S ta r t -up and Shut-down, e tc .)

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d. Safe ty of Process Opera t ion Automat ic Correc t ive Act ion , Alarming)

2 . In form at ion Sys tema. Opera t ing Informat ion

b . Process Engineer ing Informat ion

c . Ma n a g e m e n t In fo rm a t io nd . Acco unt ing Informat ion

C. S c o p e o f C o n t ro l A p p l i ca t io n1 . Type and Num ber of Process Uni ts and Equ ipme nta . Reac torsb. Absorbersc. Fractionatorsd . P ipe l inee . Produc t ion W el lsf . Gather ing /Dis t r ibu tion Networksg. Compressorsh . Furnacesi . Dehydra torsj . A c id G a s R e m o v a lk . Boi le rs

D. In te r face of Contro l Sys tem1. Tota l Input /Output S igna ls fo r Ins t rumenta t ion

a . Analo g Inputs1 ) H ig h L e v e l2) Lo w Leve l Mil l ivo l t)

b . Ana log Outputsc . Dig i ta l Inputsd . Dig i ta l Outputse . Pu lse Inputs f rom Turb ine Motors , E tc . )

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f . Pu lse Outpu ts to S tepping Motors )2 . Types of Process Ins t rumenta t ion

a . Pneum at ic Ins t rumen ta t ion S igna l Transducers )b . E lec t ron ic Ins t rumenta t ionc . Dis t r ibu ted Microprocessor Contro l Sys tem Firs t Leve l Contro l )d . The rmo coup le Sensor-Based Per iphera le . Pneu mat ic S igna l M ul t ip lex ing Sys temf . F ie ld Bus Ins t rumenta t ion

3 . On-Line Process M easurement Devicesa. Flow, Le vel , Pressure, Temperature, Etc.

.

b . Process S t ream Proper t ies :1) Ca lorif ic Value B TU, Etc. )2) Dens i ty , Spec i f ic Grav i ty

c . Process S t ream Com posi t ionPersona l -C omp uter In te r facea . Process Ala rm Panelb . Process Opera tor Contro l Pane lc . CRT Video Disp lay Un i t wi th Keyboardd . Pr in t ing Dev icese . R e m o te D a ta E n t ry T e rm in al F o r L a b D a ta

Entry an d/or Readout , E tc . ). In te r face W ith O ther Sys tems

a . Funct ions of Other Sys tems1) Bac k-U p Sys tem Dual o r S tandby)2) Ho s t o r Cent ra l ized Com puter3) Para l le l Sys tem Simi la r Computers on Other Process Uni ts )4) S lave , o r Low er Leve l , Sys tem

b . Me th o d o f C o m m u n ic a t io n1) Bus For Back-Up Computer )

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VII.

.

2 ) Data L in k RS-232 , E tc . )3 ) Network

In te r face wi th Other Logica l Smar t ) Per iphera l Equipm enta . T h e rm o c o u p le Mu l t ip l e x in g S y s t e m

b . T a n k L e v e l G a u g in g S y s t e mc. Programm able Logic Contro l le rs PLC )d . Pneum at ic S igna l M ul t ip lex ing Sys tem

e. M icroprocessor Based Chrom atograph Sys temf . Labora tory Opera ted Com puter Sys tem

g. Sma rt Transm ittersh . S o f tw a re B a c k u p /R e -B o o t Me th o d s

M I S C E L L A N E O U SA. Analyzers

1. Type.2 . Autom at ic o r M anual Swi tch3 . N u m b e r o f P o in t s4 . L o c a t io n o f R e c o rd e r a n d C o n t ro l l e r5 . S ize of Samp le Sys tem Tubing6. Are Vaporizer Reg ulators Re quire d7 . L o c a t io n o f A n a ly z e r8 . T y p e S a m p le Ma n i fo ld R e q u i r e d9 . Type of Samp ler10. M ethod of Cal ib ra t ion1 1. Ma x im u m T im e T h a t A n a ly s i s C a n L a g P ro ce s s

B. Annuncia tors1 . Num ber of Po in ts2 . Loca t ion

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3 . S ty le CRT o r W indow Based)4 . I s In t r in s ica l ly Sa fe Un i t Requ i red

5 . Are te s t, Acknow ledge and Rese t Func t ions Requ i red6 . I s Annu nc ia to r to be Used fo r Shu tdown and Rem ote Ala rm7. Typ e Rem ote Ala rm Telephone, Radio , Etc.)

8 . F i r s t Ou t Ind ica t ion9 . Can Annun c ia to r Be Implemen ted In Dis t r ibu ted Con t ro l Sys tem Opera to r S ta t ion10. Con t ro l Roo m Aud ib le Ala rm11. P lan t Yard Aud ib le Ala rm12. Des i re Ala rm Sequence

C . M e c h a n i c a l Eq u i p m e n t S h u t do w n S y s t em1 . Type Sys tems Pneumat ic o r Elec t ron ic )2 . I s Exp lo s ion P roo f Un i t Requ i red3 . Are Oi l Sea led Swi tches Accep tab le4 . Lis t Shu tdown Po in ts5 . I s Rem ote Shu tdown Requ i red6 . Up on Shu tdown i s S igna l Requ i red fo r Remote Annunc ia t ion o r Shu tdown7 . I s F i r s t Ou t Ind ica t ion Requ i red8 . Loca t ion o f Pane l

9 . Fa i l Sa fe Des ign Requ i red

D .10. M us t Shu tdown Sys tem s Be te s ted W i th Equ ipmen t On-LineF i r ed Eq u i p m e n t S a f e t y S h u t d o w n S y s t e m1. Ty pe Sys tem Pneum atic or Electronic)2 . L is t Shu tdown Po in ts

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3. I s Rem ote Shutdow n Required4 . U p o n S h u td o w n is S ig n a l R e q u i r ed fo r R e m o te A n n u n c ia t io n o r S h u td o w n5. I s F i rs t Out Ind ica t ion Required

6 . L o c a t io n o f P a n e l7 . Fa i l Safe Des ign Required8 . Mu st Shutdow n Sys tem Be Tes ted wi th Equipm ent On Line

E. M ain Contro l Pane l /Opera tor S ta t ions1 . S ize and Num ber of Pane ls /Opera tor S ta t ions

2 . Num ber and Type of Ins t ruments /Disp lays3 . Ske tch Show ing Loca t ion and S ize of Cut Outs /Opera tor S ta t ion P lacem ent

4 . Loc a t ion of Pane l /Opera t ion S ta t ions5 . S ize and Num ber of Air Supply

Conn ec t ions and F i l te rs6 . Pow er Supply and Swi tches Required7 . I s Em ergency Pow er Required8 . W i l l M a n a g e m e n t In fo rm a t io n C o m p u te r b e C o n n e c te d to S y s te m9. Pane l M ater ia l and Coat ing Spec i f ica t ions

10. I s Graphic Pane l /Opera t ion S ta t ion Graphics Required11. Are Separa te Ind ica tor L igh ts Required12. Opera tor S ta t ion Update Rate

V I I I . C O N T R O L V AL V E SA. Shutof f Pressure Dif fe ren t ia l

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B. Shutoff ClassC. Pneumat ic or Elec t r ic Ac tua to rD. Fa i l Open Fa i l Close Fa i l Las tE . S t rok ing Speed Requ i redF . Body and F lange P ressu re Ra t ingG. Pack ing TypeH. Al lowab le Leak age to Atmo sphereI . Des ign F lowJ . M a x i m u m F l o wK. Charac te r iza t ion to Bes t Linea r ize Loop

L. Pos i t ione r Recom mend ed

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Plan t

P R T I IS E C T I O N 9 E L E C T R I C A L

D a teL o c a t io nTypeI. G E N E R A L

A. Appl icab le CodesB. Area Class i f ica t ions

1 . Use of Air Purg ing / In t r ins ica l ly Safe /No n Incen t ive Des ignC. Type Drawings Required

D. M ain Dis t r ibu t ion Sys tem Vol tageE. Ut i l i ty Serv ice Agreem ent

1. Interruptible/N on Interruptible Servic eF . Ut i l i ty Rate Schedule

1 . Expec ted Outages Per Year

G. Dis tance to Ut i l i ty Pow er L inesH . G ro u n d e d o r U n g ro u n d e d S y s te mI . Pow er Fa i lu re /Res ta r t Sys temJ . S h o r t C i r c u i t MV A a n d A m p e re s a t E a c h B u s

II. T R A N S F O R M E R SA. Oi l Insu la ted or Dry TypeB. Transformer KVA Rat ingC. Voltage Taps Req uiredD. Autom at ic Tap Changers RequiredE . K V A U p g ra d e B y A d d in g F a n sE Light ing Arres tors Used on Pr imary

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G. Type of W indings Primary/Secon dary1. Secondary Grounding System

UI. GENERATORSA. Single or M ult iple UnitsB. Spare Capaci ty Requ iredC. Future Load Requirem entsD. Continuous or Intermit tent DutyE. Power Fac torF. Type DriversG. Type Voltage Reg ulation

H. Type Synchronizat ionI . Type Protect ive Re layJ. Speed Voltage Ph ase an d Cy cleK. Amm eters Voltmeter W att Ho ur Meters Pow er Factor Meters and Frequency Meters Required

L. Allowable Voltage Dip on Motor Start ingM. Automat ic Load Balanc ingN. Automatic Reac tive Curren t Balancing

IV.

O. Import /Export Po we r ControlP. Drive r Kilow att Cap acity Versus Generator Kilowatt CapacityM O T O R SA. Type Enclosures R equ iredB. Voltage Cycle Pha se and RPM for Various Size MotorsC. High Temperature P rotection Dev ices Required

D. Ground Fault Protect ion

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E. Vendor Furn ished Da ta1 . Nam ep la te Da ta2 . Dim ens iona l P r in t s

Pa r t s Lis t and B ear ing NumbersF. Service FactorG. En d Thrus t Bea r ing Requ i remen tH. Mo to r Ef f ic iencyI . M otor Sized to Ha ndle M axim um Flow Condit ions.

J . Pow er Fac to r Cor rec t ion Capac i to r s a t Each Moto r

K. Spare Hea te r s

L . M a x i m u m A l l o w a b le V i b r at io n

M . R e q u i r e N EM A I n s u la t io n R a t i n g

N. Pow er Requ i remen t fo r Moto r Horsepower Horsepower , Vo l tage , Phase Requ iremen t )

V. M O T O R C O N T R O LA. M ax im um S ize Moto rs wi th Manua l S ta r te r s

B. La rges t Horsepower U s ing Across the Line Magne t ic S ta rte r sC. So f t S ta r t Requ i redD. Var iab le F requency Dr ive VFD)E. Groun d Fau l t P ro tec t ionF . Am bien t Com pensa ted Over load P ro tect ion

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G. Ind iv idua l M otor Contro l TransformersH. Centra l ized or Dis t ribu ted Con tro lI . Amm eters Required

J . Ind ica tor L igh ts RequiredK. Type EnclosureL . Par t i t ion ing of M otors Am ong FeedersM. M otor Contro l Center

1 . Enc losure Type , Fron t , Fron t /Back) Cons t ruc t ion2 . Manufac turer

N. M otor Contro l Center Bui ld ing .

VI.

2.3.

SizeHVAC, Purge Requirem entsCondui t Bulkheads

L I G H T I N GA . T y p e o f A re a L ig h tin g

1. Fixtures2. Poles3 . Autom at ic Contro l , I f Requ ired

B . T y p e o f L o c a l L ig h t in gC. Type of Bui ld ing L igh t ingD. Voltages Required for Var ious L igh t ing Types

E. I l lumina t ion In tens i fies fo r Var ious P lan t Areas an d Bui ld ingsE T y p e P a n e l B o a rd R e q u i r e dG. Voltage Surge Suppressors, If Req uiredH. Loca t ion of Pane l Boards and Swi tches

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I . Emergency LightingJ. Locations Requiring C olor Recognition B y Operators

VII. RECEPTACLESA. Type Receptacles for Various Are asB. Location and Voltage of ReceptaclesC. Welding Receptacles, If RequiredD. Ground Fau lt Circuit Interrupters Required

~ CONDUITS , DUCTS, A ND CABLE TRAYSA. Minimum S ize Conduit or Cable TrayB. Type of ConduitC. Percent of Spa re Conduits RequiredD. Am ount of Covering for Underground ConduitE. Type of Condu it Fi t t ingsF. Type of Pull Boxes and Junction BoxesG. Type of M an HolesH. Vapor Seals RequiredI. Conduit Seals at Ar ea Classification BoundariesJ . Conduit Drains to Rem ove W ater RequiredK. Type of Cab le Tray Op en Ladder, Enclosed)L. Cable Tray M aterial Aluminum, Galvanized)

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M. Type of Cable Tray Cover RequiredN. Cable Tray Entry

IX. WIRE AND CABLEA. Maximum Percent Loading of ConductorsB. Maximum Voltage Drop in ConductorsC. Minimum Wire SizeD. Solid or Stranded WireE. Type of terminal Connections

F. Type of Wire Insulation1. For Use in Conduit Cable Tray Direct Burial

2. Below 600 Volt3. High Voltage Above 600V4. Control DC Instrumentation

G. Acceptable Pulling CompoundsH. Acceptable Splicing Methods for Medium Voltage CableI. Insulation Resistance Tests RequiredJ. Is Overhead Line Wiring Acceptable Within Battery Limits

X. GROUNDINGA. List Equipment Requiring Grounds

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B Location of Ground Beds

C

1 Is A Grounding Grid Required2 Is Ground Grid Bare or Insulated3 Is Ground Grid Ties to Equipment Bare or InsulatedType Ground Beds

D Maximum Design Ground Resistance

E Type Ground Bed Connectors

E Wire Size for Grounding GridG Required Method for Attaching Ground Lugs toH Shall Attachments to Equipment be Above Ground and VisibleI Grounding for Surge Arrestors

XI CATHODIC PROTECTION SYSTEMA Type Ground Beds

B Depth of Ground Beds

C Location of Ground Beds

D Power Source

X o

E Insulating Joints Required

F Are Rectifiers Locatable Outside the Classified AreaLOAD CONTROLA Automatic Demand Control

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B Monitor DemandC Load Shed on Partial Generator Loss

XIII HEAT TRACINGA Self LimitingB Local On/OffIndicationC Are Thermostats RequiredD Area Classification Requirements for Heat Trace

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P A R T I IS E C T I O N 1 0 G A S F I R E D T U R B I N E

Plan tLoca t ion

D a te

I. G E N E R A LA. Instal lat ion

1 . Concre te Pad on Lan d2 . Off -Shore P la t form3. Mezzanine Lan d4. Other5 . Degree of Sk idd ing or Prefabr ica t ion Required6 . Type of Enclosu re

II.

B . Winter iza t ion Requ iredC. Site Con dit ions

1. Altitude2 . Dry Bulb Tempera ture F M inimu m

Design Tempera ture3 . Wet Bulb Tempera ture F M inim umDesign Tempera ture4 . Dus t PPM Grea te r Tha n5 . Corros ive Cons t i tuen ts6. Salt A ir

M a x i m u mM a x i m u m

Mic ro n s

7. Ice FogD. Design Life YearsD R I V E N E Q U I PM E N TA. TypeB. Dr iven Equip men t H P a t R PC. Gear Loss H PD. Horsepower ToleranceE . N o rm a l H P R e q u i r e d b y a l l D r iv e n E q u ip m e n t

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H P a t R P MM a x i m u m S t ar m p H o r s e p o w e rG. Aux i l ia ry HPH. Ma x imum A va i lab le HP a t S ite Cond i t ionsI . Ma x imum Opera t ing Speed Ran ge a s % o f Des ign Speed

toJ . Latera l and Tors ional Cri t ica l Spee ds

%

K. Horsepower Requ i red Un der Mos t Seve re Cond i t ion Over Speed Range

I l L M E C H A N I C A LA. Des ign Da ta (API S tanda rd 616 Com bus t ion Gas Turb ines fo r Genera l Ref ine ry Se rv ices )B. Type o f Gas Turb ine

1 . S imple Cy c le2 . Regene ra t ive

C .

3 . S ing le , Two o r Three Sha f t4 . S team In jec to r5 . He lpe r Dr ive6. Industr ia l or Aero De rivat iveCodes, S tandards and Specif ica t ions1. Turbine2 . Dr iven Equ ipm en t3. Gears4 . Coup l ings5. Pumps6. Electrical7 . Vibra t ion8. Coa t ing or Paint in g9 . Hum id i f ie r Wate r10. Pollution11. Noise12. Process Gas13. In le t A ir14. Fuel Gas15. Lube Oil

D . Overhaul1 . Normal Opera t ing Tim e Be tw een Schedu led Overhau ls2 . Max imum Dow nt ime Tha t Can Be To le rated Dur ing Requ i red M ajo r Overhau l3 . P rov is ions fo r Space , Labor and Spa re Pa r t s Requ ired fo r Overhau l4 . Nea res t Re l iab le M ach ine Shop wi th P rope r Ba lanc ing Equ ipmen t

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5. Avai lab i l i ty o f Majo r Spare Components such as Rota t ing E lemen ts , e tc .6 . L is t o f M anufac ture rs Recom men ded Spare Par ts7 . Does M anufac ture r Hav e a Capable Serv ice Organiza t ion8 . Does M anufac tu re r Offe r a M ain tenance Serv ice Agreem ent9 . L i f t in g E q u ip m e n t10. Cradle

E . Coupl ings1 . Grease Packe d2 . Cont inu ous ly Lub r ica ted3 . Spacer Type

F. M ater ia ls o f Con s t ruc t ion

IV . A U X I L IA R Y E Q U I P M E N TA Fuel

1.2 .3.4 .

P r im a ry F u e lS e c o n d a ry F u e lFue l Co nsum pt ion Rate .C a n F u e l b e S w i t c h e d D u r in g O p e ra t io n

5 . Avai lab le Natu ra l Gas Fue l Pressure Dur ing S tar tup and Opera t ion6 . Fue l Separa tor7 . Fue l F i l te r8 . Analys is o f Fue l Dur ing S ta rmp and Opera t ion

9 . Fue l Con tamin antsB Starters1. Starter Typ e Pneu ma tic , Electr ic , Electro-H ydrau lic , Diesel , e tc . )

2 . P ressure and Tem pera ture o f S ta r t ing M edium3 . D i sp o s i ti o n o f S t a r ti n g Me d iu m

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C. Waste Heat Recovery1. Turbine Back Pressure at Exhaust Flange.2. Design Temperature of Exhaust3. Exhaust Gas Quantity4. Heat Medium5. Mass Flow and Composition6. Supplemental Firing

D. Electrical Power1. AC Power Available

Hertz2. Electrical Area Classification

VoltsPhase

3. Reliability of Power SourceE. Lube oil System

1. Separate or Common Lube Oil Facility for Train2. Cooling Water Availability and Temperature3. Humidifier Water Availability4. Type Primary Lube Oil Pump Driver5. Type Spare Lube Oil Pump Driver6. Lube Oil System Piping - Stainless or Carbon Steel7. Are Dual Filters Required8. Are Dual Oil Coolers Required9. Type Lube Oil Mineral or Synthetic)

F. Instrument Air Availability1. Pressure2. Dew Point3. Filter

G. Noise Abatement1. Inlet Air Silencer2. Exhaust Silencer3. Applicable Noise Limits to Turbine and Surrounding Area4. Normal Exposure Time, Hours Per Week

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5 . O S H A S t an d a rd s6 . Manufac tu re r s No ise Leve l Guaran tee

H .7 . Me thod o f No ise De te rmina t ionIn le t Ai r F i l t e r1 . Au tom at ic Ro ta t ing Elemen t2 . S ta t iona ry Elem en t3 . Iner t ia l4 . Al low ab le P ressu re Drop Through In le t Duc t and F i lt e r, Inches o f W ate r5 . Se l f -Clean ing F i l t e r

I . In le t Ai r Coo l ingJ. Therm al Recupera t ion o r In te rcoo l ingK. On-S t ream Clean ing Capab i l i ty

V. A U T O M A T I O NA. At tended o r Una t tended Opera t ionB. Rem ote S ta r t ing

C. S ta r t ing Sys tem1 . Manua l2 . Semiau tomat ic3 . Au tomat ic

D. Loca t ion o f Turb ine Con t ro l Pane lE. Loca t ion o f Dr iven Equ ipm en t Pane lF . W i l l C o m m o n A n n u n c i a t o r b e U s e dG. In te r locks Be tw een Turb ine, Dr iven Equ ipmen t and Othe r P rocess Equ ipm en tH. Cond i t ions Tha t wi l l Ac tua te Ala rms and Shu tdowns

I . C o n t r o l S y s t e m Ty p e P LC o r D C S )

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V I . S P E C I A L C O N S I D E R A T I O N SA. I s Un i t Respons ib i l i ty fo r Turb ine and Dr iven E qu ipmen t C on templa tedB. W i l l Tors iona l Ana lys i s be Pe r fo rmed by Turb ine M anufac tu re r o r Dr iven Equ ipm en t M anufac tu re r

C. W eigh t and Space Limi ta t ionsD. Tests

1 . Turb ine Shop Tes t Und er Fu l l Load2 . Turb ine Shop te s t Und er Pa r t ia l Load3 . Turb ine No ise Leve ls on Tes t S tand4 . Dr iven Equ ipmen t Shop Tes t5. Field Tests

E . De l ive ry TimeE Air Emiss ions

1. Em issions Mo nitor ing Con tinuous, Per iodic , e tc .)2 . Control Provis ions Water In jec t ions , e tc .)

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P R T HS E C T I O N 11 I N S U L A T I O N

Plant Da teLocat ionTypeI. G E N E R A L

A. Specif ica t ions1 . By Ow ner2 . By Con t rac to r

B. Code Requ i remen tsC. Mate r ial s Fu rn ished by Con t rac to r

D. Labor Furn ished by Con t racto r

E. Type Con t rac t1 . Lump Sum2. Cost P lus Fee.3 . Un i t P r iceF . Spec i fy W hich Insu la t ion i s to be Shop App l ied

II. D E S I G NA. Spec i fy Equ ipm en t to be Insu la ted and Meta l Jacke ted1. Vessels2 . Hea t Exchan gers3 . Pumps4. Compressors5. Turbines6. P ip ing7. F i t t ings8. Valves9. F langes10. Gauged Leve l Con t ro l s11. Gauge Glas ses

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12. Turbine or Heater Ducts13. Underground Piping14. Other

B. Specify Equipment to be Fireproofed1. Vessels2 P i p i n g3. Vessel Skirts and Supports4. Load Bearing Piping Structures5. Load Bearing Equipment Structures6. Building Structures7. Other

C. Insulation Requirements and Thickness1. Hot Insulation Shall be Applied Above2. Thickness Schedule for Hot Insulation3. Cold Insulation to be Applied Below4. Thickness Schedule for Cold Insulation5. Personnel Protection to be Applied Above6. Thickness for Personnel Protection7. Fireproofing Shall be Appl ied to Prevent Metal

Temperatures From ExceedingWhen Exposed to aFlame for

oFoFoF

oo

H o u r s8. Thickness Schedule for Fireproofing9. Double Layer Insulation Shall be Applied for

Temperatures Exceedingor When Insulation Thickness Exceeds

D. Materials1. Hot Insulation

oFInches

2. Cold Insulation3. Fireproofing4. Joint Sealers Cold)5. Insulating Cement6. Bore Coating7. Binding Wire8. Metal Jacketing9. Insulation Bands10. Expander Bands11. Metal Screws.12. Vapor Barrier13. Metal Jacket Cooler

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I I I . A P P L IC A T IO NA. Surface Prepara t ion

B. Spec i fy Insu la t ion Suppor ts and Cl ips

C. Spec i fy Screws o r Bands for Jacke t ing and Spac ing RequirementsD. Are Prefabr ica ted P ipe F i t t ing M eta l Jacke ts RequiredE . H o t P ip in g D u c t s a n d E q u ip m e n t

1 . Spec i fy Bin ding W ire or Bands2 . Bands or B ind ing s Center to Center Spac ing

3 . Are F lange s to be Insu la ted Rem ovable or B lanke t Type4 . Are Valves to be Insu la ted Re movab le o r B lanke t Type5 .

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