moving cross rail bridge type 5-face machining center · the fanuc built-in motor reduces...
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A-MVP-EN-201502
AWEA MECHANTRONIC CO., LTD.
Copyright 2015 by AWEA Mechantronic Co., Ltd. All right reserved
HEADQUARTERS30512 No.629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Xinpu, Hsinchu, TaiwanTEL : +886-3-588-5191FAX : +886-3-588-5194Website : www.awea.com
CENTRAL TAIWAN SCIENCE PARK BRANCH40771 No.15, Keyuan 2nd Rd., Central Taiwan Science Park, Taichung, TaiwanTEL : +886-4-2462-9698FAX : +886-4-2462-8002E-mail : [email protected]
ISO 9001 ISO 14001
AWEA MECHANTRONIC ( SUZHOU ) LTD.
215200 No.4888, East Lake Taihu Avenue, Wujiang Economic
and Technological Development Zone, Jiangsu, China
TEL : +86-512-8286-8200
FAX : +86-512-8286-8210
MVP Series
Moving Cross Rail Bridge Type 5-Face Machining Center
Moving Cross Rail Bridge Type 5-Face Machining Center
B a s e d o n AW E A' s m at u re m a n u f a c t u re a b i l i t y a n d i n n ovat i ve
te c h n o l o g y, M V P s e r i e s m ov i n g c ro s s r a i l b r i d g e t y p e 5 - f a ce
m a c h i n i n g c e n t e r p r o v i d e s l o n g W - a x i s t r a v e l 1 , 2 5 0 m m ,
automatic ver t ical / horizontal tool changing system, complete
mil l ing heads and automatic head changing system to promote
MVP ser ies as an integrat ion of heav y cutt ing, high eff ic ienc y
a n d h i g h r e l i a b i l i t y a d v a n c e d b r i d g e t y p e 5 - f a c e m a c h i n i n g
center, which can easi ly achieve your var ious machining needs
today and the future.
Model
X-axis
Y-axis
Z-axis
W-axis
1,000 ( 1,200 / 1,400)
1,250
mm
mm
mm
mm
MVP-4032
4,000
MVP-5032
5,000
MVP-6032
6,000
MVP-7032
7,000
MVP-4040
4,000
MVP-5040
5,000
MVP-6040
6,000
MVP-7040
7,000
3,200 4,000
X
Z + W
Y
2
Max. Travel Range
Moving cross rai l design on W-axis increased working range to ensure enough cutting rigidity in any kinds of machining conditions. The AWEA most advanced 5-face machining center MVP series is specialized on aerospace, engery and large precision dies & molds industries.
Moving Cross Rail Bridge Type 5-Face Machining CenterSeriesM P 4032 / 5032 / 6032 / 7032
4040 / 5040 / 6040 / 7040
3 4
The standard Five Sided Coordinate
Conversion System saves a great deal
of programming time.
W-axis travel 1,250 mm with Z-axis travel 1,000 mm provides much more flexible
machining modes and larger working range.
MVP series equips with 4,000 rpm high torque 2-step gear drive spindle as
standard, or selects optional available direct drive spindle or built-in spindle if
required, as well as coolant through vertical / horizontal spindle.
60T vertical / horizontal tool changing system and modular automatic head
changer provide high efficiency and fulfill various 5-face machining capacity.
Twin screw type chip augers on both sides featuring side-exit chip conveyor with
1,200 L coolant tank to ensure the best cooling result and chips removal efficiency.
SeriesM P 4032 / 5032 / 6032 / 70324040 / 5040 / 6040 / 7040
5
Columns and cross rail adopt scpecially enforced ribs casting box structure,
and go through long-term annealing procedures to ensure the foundation of
heavy-duty cutting.
X, Y axes adopt roller type linear guide ways design, which combine the
characteristics of heavy cutting from box ways and high accuracy, fast
movement from linear guide ways.
Z-axis adopts Japan THK NR75 linear guide ways, which provide capabilities of
high speed, heavy load and long-lasting service life.
High rigidity structure
All contact surface, cross rail and
columns are precisely hand scraped
t o a c h i e v e t h e b e s t a s s e m b l e
accuracy and structure rigidity.
X-axis adopts ball screw anti-vibration
mechanism ( 5 m or longer models ),
which effectively prevent deformation
of long ball screw to ensure machining
accuracy of full travel.
Center driven with compound 4
linear guide ways bed supports
table in full travel, which eliminates
overhang problem of table to
ensure the best support rigidity.
X-ax is can be equipped rack and
pinion design with high resolution
linear scale, and driven by electronic
backlash reduction dual servo motors
w h i c h c a n e l i m i n a t e b a c k l a s h t o
provide excellent dynamic accuracy
for large machines. ( Opt. )
6
Moving Cross Rail Bridge Type 5-Face Machining Center
High Rigidity W-Axis Structure With W-axisv.s Without W-axis
Ample W-axis travel 1,250 mm provides the best 5-face machining capacity.
W = 0 mm, provide more working range than general machines.
W = 1,250 mm, reduce overhang of Z-axis to ensure the best cutting rigidity.
Rigidity of head is decreasing while
stretching out more on Z-axis.
W-axis adopts "simultaneous-
c o n t r o l l e d t e c h n o l o g y "
effectively reduces following
error on both sides of cross rail
on W-axis movement to ensure
the optimal dynamic accuracy.
Using W-axis can reduce overhang on
Z-axis to remain the rigidity of head
and is suitable for heavy cutting
Without W-axis
With W-axis
Structure Rigidity
Cutting Rigidity
40 %
30 %
7 8
E n l a r g e d c o l u m n s a n d box ways struc ture with t w i n h y d r a u l i c c o u n t e r balance design provides solid structure rigidity for movement of cross rail or heavy cutting.
Optimum Spindle SystemHigh Torque Gear Drive Spindle
2-step super heavy-duty gear box
Floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool.
4,000 rpm high torque spindle is equipped w i t h p o we r f u l 2 6 k W m o t o r, d e l i ve r i n g maximum torque output of 977 N-m at 254 rpm which can meet with various heavy-duty cutting conditions.
5,000 / 6,000 rpm gear spindle ( Opt. )
High Speed, High Torque Built-in Spindle
The FANUC built-in motor reduces centrifugal force effect and restrains spindle vibration, which increases the spindle life span and improves long-term machining accuracy.
Floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool.
6,000 rpm and 8,000 rpm are available, which provides maximum 600 N-m torque output at 350 rpm, to meet with various processing conditions.
977 N-mMaximum Torque
600 N-mMaximum Torque
0 300350
600
200
900 1,200 1,500 rpm
400
600
504
800
10
20
30
40
100
150
0 1,000 2,000
50
3,000 4,000 5,000 6,000 rpm
10
20
30
40200184162
1,300
22 kW ( 30 min )
Constant Torque Constant Output Constant Torque Constant Output
18.5 kW ( cont. )
25 kW ( 30 min )22 kW ( cont. )
6,000 rpm Built-in Spindle
Torque ( cont. )Torque ( cont. )
Low speed High speed
Torque ( 30 min )Torque ( 30 min )
4,000 rpm Gear Drive Spindle
7250
500
750
1,000977827
254 1,016 1,0170 10 1,000 2,000 3,000
14
2826
2122 kW ( cont. )
26 kW ( 30 min )
4,000 rpm
Torque[ N-m ]
Output[ kW ]
Torque[ N-m ]
Output[ kW ]
Torque[ N-m ]
Output[ kW ]
0 300350
600
200
900 1,200 1,500 rpm
400
600
504
800
10
20
30
40
100
150
0 1,000 2,000
50
3,000 4,000 5,000 6,000 rpm
10
20
30
40200184162
1,300
22 kW ( 30 min )
Constant Torque Constant Output Constant Torque Constant Output
18.5 kW ( cont. )
25 kW ( 30 min )22 kW ( cont. )
6,000 rpm Built-in Spindle
Torque ( cont. )Torque ( cont. )
Low speed High speed
Torque ( 30 min )Torque ( 30 min )
4,000 rpm Gear Drive Spindle
7250
500
750
1,000977827
254 1,016 1,0170 10 1,000 2,000 3,000
14
2826
2122 kW ( cont. )
26 kW ( 30 min )
4,000 rpm
Torque[ N-m ]
Output[ kW ]
Torque[ N-m ]
Output[ kW ]
Torque[ N-m ]
Output[ kW ]
Unique head design allows the spindle, spindle
motor, ball screw and dual hydraulic counter
weight cylinders to be symmetrically placed.
H e re by p re ve nt i n g t h e r m a l d i s to r t i o n a n d
minimizing deflection. Assuring accuracy and
heavy-duty cutting capability.
Centro-Symmetric Spindle System
Y-axis sectional roller type guide ways design
Centro-symmetric Main Spindle System
Z-axis ball screwLinear guide ways
Z-axis linear guide way
MIN.
Center line of spindle motor
Twin hydrauliccylinders for counter-balance
Center line of spindle
Z-axis ball screwLinear guide ways
Z-axis linear guide way
MIN.
Center line of spindle motor
Twin hydrauliccylinders for counter-balance
Center line of spindle
9 10
Inner-rail embraced structure provides high rigidity and good
stress flow which minimizes over hang and vibration issues.
The Y-axis roller type linear guide ways offset from each other,
increases structural rigidity and reduces distance between the
spindle to cross beam which enhances overall cutting performance.
Powerful Cutting Capability
Reference only
Highly Reliable ATC System
11 12
Vertical / Horizontal ATC
Optional 32 / 40 / 90 / 120T vertical / horizontal ATC system provides quick tool change
with sensors and sequence scanning to ensure safety and reliability.
Max. tool length 400 mm, max. tool weight 25 kg. Tool releasing adopts solenoid valve
design, which makes heavy tools can operate smoothly.
( Unit : mm )
35° Head
Automatic head lock / manual tool lock
Cs-axis automatic 5° index
Max. speed : 2,000 rpm
Max. output : 22 kW ( 30 HP )
90° Head
Automatic head lock / automatic tool lock
Cs-axis automatic 5° index
Max. speed : 2,000 rpm ( 3,000 rpm opt. )
Max. output : 22 kW ( 30 HP )
Extension Head
Automatic head lock / hydraulic tool release
No index function
Max. speed : 3,000 rpm
Max. output : 22 kW ( 30 HP )
Universal Head
Automatic head lock / manual tool lock
Cs-axis automatic 5° index ( A-axis manual )
Max. speed : 2,000 rpm
Max. output : 22 kW ( 30 HP )
( Fully automatic A / C universal head opt. )
Ø 410
331
52
573
Ø180
37 204
G.L
35°
43
G.L
Ø 410
350
516
Ø 212
Ø 180
Ø 410
G.L
104 260 140
190
200
Ø 180
Ø180
185
569
549
Ø 410
190
98
250200
Ø19
6
G.L
12
Ø19
6Ø
185
435
462
Hand scraped on contact surface of spindle
Precisely posit ioned mil l ing head through curvic coupling
Multi-Purpose Milling Head Combination High Efficiency Head Changer
All milling heads include 35˚, 90˚ head, extension head and
universal milling head are self-developed and assembled.
MVP series can integrate automatic head changer and
vertical / horizontal ATC system to provide high efficiency,
and multi-function 5-face machining capability.
Standard equipped 90o head, automatic head storage, and
the more heads with larger head storages are optional to
fulfill machining needs.
14
35o head 90o headUniversal head Extension head
Table Dimensions
Tool Shank and Pull Stud Dimensions
Z + W axes Travel
Machine Dimensions
MAS403 P50T ( 45˚ )
T-slot Dimensions
BT50
35.4 35.4
25.7
Ø 1
00Ø
85
69.8
5
M24 × P3Taper : 7/24
3560°
101.8
323.2
( 15 )
Ø 2
5
Ø 3
8
45
85
35
Ø 2
345
°
Ø 6Ø
17
M24 × P3
28H9+0.052
20+1
28
46+2
26
0.5
A
CDB
230
1,220A
300B
146
MVP-4032
MVP-5032
MVP-6032
MVP-7032
MVP-4040
MVP-5040
MVP-6040
MVP-7040
4,020
5,020
5,020
7,020
4,020
5,020
5,020
7,020
2,400
3,010
100
205
11x@200=2,200
13x@200=2,600
Model
( Unit : mm )
( Unit : mm )
A B C D
500
BT50
BT50
BT50
ABC
EDFH
I
G
6,2607,2608,2609,260
3,0754,0755,0756,075
A B
MVP-70xx
ModelMVP-40xxMVP-50xxMVP-60xxMVP-70xx
A B
4,5005,300
2,8503,650
A B CModelMVP-XX32MVP-XX40
A B
3,2004,000
2,7003,500
2,8003,600
2,4003,010
4,4005,200
2,1702,170
7,8158,615
2,10027,00
( Unit : mm )
ModelMVP-xx32MVP-xx40
A FD HE GCB
1,250
200
2,250
1,250
200
2,450
1,250
200
2,650
Z-axis travel : 1,200 Full travel : 2,450 Z-axis travel : 1,400 Full travel : 2,650Z-axis travel : 1,000 Full travel : 2,250
I
6,2606,260
BT50BT50
Z-ax
is tr
avel
: 1,
000
W-a
xis
trav
el :
1,25
0
B/2
A/2
60T ATC 4,122
A
2,690
B
2 heads storage 1,7603 heads storage 2,2604 heads storage 2,760
590 2,
950
91460
6
Dimensions
15 16
Specifications are subject to change without notice.
■ Spindle 2-step gear box■ Spindle cooling system ■ Centralized automatic lubricating system■ 4 pcs splash guard■ Twin hydraulic counter weight cylinders■ 60T ATC
■ X-axis gear / racks driven system■ Coolant through the spindle ( Form A )■ Spindle thermal compensation■ Automatic tool length measurement■ Automatic work-piece measurement
■ X,Y,Z axes anti-crash mechanism■ W-axis optical linear scale ( HEIDENHAIN )■ X,Y,Z axes external codec semiclosed feedback■ Coolant system with pump and tank■ Twin screw type chip augers■ Recycling lubricating oil collector
■ Caterpillar type chip conveyor and bucket■ Foundation bolt kit■ Footswitch for tool clamping■ Movable manual pulse wave generator■ RS232 interface■ Rigid tapping
■ Tool box■ Alarm light■ Air gun■ Automatic power off system■ 90˚ Head automatic 5˚ index
■ 5,000 / 6,000 rpm gear drive spindle■ 6,000 / 8,000 rpm built-in spindle■ Z-axis extention travel : 1,200 / 1,400 mm■ Milling head automatic 5o index : 35o / universal / extension head
MVP-4032 MVP-5032 MVP-6032 MVP-7032 MVP-4040 MVP-5040 MVP-6040 MVP-7040
Specifications
X-axis ( right-left ) mm 4,000 5,000 6,000 7,000 4,000 5,000 6,000 7,000
Y-axis ( front-back ) mm 3,200 4,000
Z-axis ( up-down ) mm 1,000 ( 1,200 / 1,400 Opt. ) 1,000 ( 1,200 / 1,400 Opt. )
W-axis mm 1,250 1,250
Dist. between columns mm 2,700 3,500
Dist. from spindle nose to table top mm 200 ~ 2,450 200 ~2,450
Working table
Table size ( X direction ) mm 4,020 5,020 6,020 7,020 4,020 5,020 6,020 7,020
Table size ( Y direction ) mm 2,400 3,010
Table load capacity kg 15,000 18,000 20,000 15,000 18,000 20,000
Spindle
Spindle motor ( cont. / 30 min ) kW 22 / 26 22 / 26
Spindle speed rpm 10 ~ 4,000 rpm ( vertical ) / 20 ~ 2,000 rpm ( horizontal ) 10 ~ 4,000 rpm ( vertical ) / 20 ~ 2,000 rpm ( horizontal )
Spindle taper BT 50 BT 50
Feed rate
X-axis rapid feed rate m/min 15 10 10 7.5 15 10 10 7.5
Y-axis rapid feed rate m/min 12 10
Z-axis rapid feed rate m/min 10 10
W-axis rapid feed rate m/min 3 3
Cutting rapid feed rate m/min 5 5
Tool Magazine
Tool magazine capacity T 60 60
Max. tool diameter / adj. pocket empty mm Ø 127 / Ø 215 Ø 127 / Ø 215
Max. tool length mm 400 400
Max. tool weight kg 20 20
Accuracy
Positiong accuracy ( JIS B 6338 ) mm ± 0.015 / Full Travel ± 0.010 / Full Travel ± 0.015 / Full Travel ± 0.010 / Full Travel
Positiong accuracy ( VDI 3441 ) mm P = 0.030 / Full Travel P = 0.040 / Full Travel P = 0.035 / Full Travel P = 0.040 / Full Travel P = 0.030 / Full Travel P = 0.040 / Full Travel P = 0.035 / Full Travel P = 0.040 / Full Travel
Repeatability ( JIS B 6338 ) mm ± 0.003 ± 0.003
Repeatability ( VDI 3441 ) mm Ps = 0.025 Ps = 0.030 Ps = 0.026 Ps = 0.030 Ps = 0.025 Ps = 0.030 Ps = 0.026 Ps = 0.030
General
Power requirement kVA AC 220 + 10% 3 phase / 80 kVA AC 220 + 10% 3 phase / 80 kVA
Pneumatic pressure requirement kg/cm2 5 ~ 8 5 ~ 8
Hydraulic unit tank capacity liter 290 290
Lubrication oil tank capacity liter 6 6
Coolant tank capacity liter 750 1,200
Machine weight kg 70,000 75,000 80,000 85,000 78,500 83,500 88,500 93,500
Standard Accessories Optional Accessories
17 18