moulds and plastics€¦ · & plastics. the green company welcome to 70% solar energy. 2013 •...
TRANSCRIPT
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MOULDS& PLASTICS
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THE GREEN COMPANY
Welcome to
70% Solar
Energy
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2013• Engineering & Tooling2014• ISO 90012015• 70% Solar Energy
History
1987 : Founding
Technical Office • Moulddesign &
Project management
1991 : 1st
Production Plant• Manufacturing our
own moulds
95% Export• Representatives in
North America and Germany
2000 : New Technology• ECP –Electro-
Chemical-Polishing
1992 -1999 : NEW MARKETS• South America
& North Africa
2009 : 2nd
Production Plant• Moving from Marinha
Grande to Maceira
2012: Expansion Injection Plant• 2 000m² of total
production area
2012-2017: 5M€ Investment New Tech & HR• 5 new CNC 5 axis • Production Cell• GOM digitalization• Qualified HR• 3 Injection Machines
2000-2009 : NEW GOALS• Exporting
worldwide
Ind. 4.0
Financial Strength• PME Líder(SME Leader 2011/12/13/14/15/16/17)• PMEExcelência (SME Excellence 2011/13/14/16/17)
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Plastic; Rubber; Die Casting;
Bi-Material;
Insert Moulding;
IML – In Mould Labelling;
Gas Assisted Injection;
Stack Moulds;
We offer high value in
KNOW HOW:PRODUCTS:
Innovative Solutions for complex challenges
Compact Mouldsfor smaller size machines
Efficient Mechanics for low maintenance
Shorter cycle-times for competitive markets
Profitable toolsfor increased revenue
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Main Markets
75%
10%
7%
5% 3%Automotive
Packaging & Houseware
Electronics & Home Appliances
Gardening/Piping & Irrigation
Medical/Health & Sports
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• Product Development & Engineering
• MoldFlow / Warpage Analysis
• Mould Design
• Tool Manufacturing
• ECP treatment
• Injection Tests & Serial Productions
• Reverse Engineering
• Dimensional Control (GOM SCAN Inspect)
High-End Integrated Solutions
SERVICES:
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• CAE/CAD/CAM tools(Latest Generation Software)• CADMOULD• 3DS Cimatron• Delcam
• Top Quality Machines• Robotized Milling/EDMCell• EDM-CNC & EDM-Wire• 5 axis CNCs• Milling capacity up to 2000x1200 & 3.000 kg• Spotting Press
• Injection Machines from 80t to 330t
• GOM Inspection SCAN(Quality check & Dimensional Control)
To best serve you with
Technologies: Proficient Team
• Technicians with more than 30 years of experience, working for the most demanding markets
• Poly-Skilled Workforce
• 25% of our team with high degree (engineer; PhD; etc.)
• Capacity to extend 2nd shift
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Hall 1 - Manufacturing
Main Equipments
• (5x) CNC 5 Axis
• (1x) CNC 4 Axis
• (5x) CNC 3 Axis• (2x) ECP
• (1x) EDM-Wire
• (2x) EDM-CNC
• (1x) Spotting Press
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5 AxisSpeed
Reliability
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Delivery times are our main goal!
Automated Production
Robotized CNC+EDM
Cell
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Accuracy
Quality is not a discussion!
Reflectors
• Ra = 12nm
• Radius = 0,2mm
• Cutting Tool Ø 0,3mm
• 5 Axis CNC machine
• Speed = 42.000 rpm
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Capacity
Mould Manufacture up to 10t
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Hall 3 - Injection
Injection Tests & Serial Productions From 80t up to 330t
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Policy
Overall satisfaction of Costumers and Employees, while providing
economic growth for all parties.
• It is our strategy to continuously invest in the newest Technologies
& the most qualified Employees.
• Our mission, to supply the most demanding markets.
• Our vision, to be a reference in excellency & quality.
Where to find decades of experience and academic partnerships
at your service!
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Warranty
According to the most demanding costumer specifications
• Mould Design & Tool Manufacture
• Quality of the final product
• Delivery times
• Competitive conditions
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ECP ELECTRO-CHEMICAL POLISHING
• It reduces surface roughness up to 7x, leaving a smooth surface.
• It removes heat affected layers, created by EDM.
• It eliminates micro-cracks &residual tension areas.
• It reduces part fatigue & increases lifespan.
• It does not require human intervention, ensuring the geometric rigor of lenses and optical parts. (A common cause of deformation in the finishingprocess).
This technology machine-polishes the most complex surfaces, using the electrode last used in the electro erosion process.
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ECP ELECTRO-CHEMICAL POLISHING
• The created smooth surface enhances plastic flow, reducing 30% of injection pressure.
• Injection machine can thus be smaller and take less time, with corresponding savings.
1
2
3
4
1. EDM Finishing (handle and flower)
2. ECP Finishing (handle and flower)
3. ECP Finishing (handle)EDM Finishing (flower)
4. ECP Finishing (flower)EDM Finishing (handle)
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HEALTH AND SPORTS
PORTFOLIO
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GARDENING, PIPING AND IRRIGATION SYSTEMS
PORTFOLIO
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PORTFOLIO
PACKAGING, HOUSEWARE AND ELECTRONICS
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AUTOMOTIVE COMPONENTS
PORTFOLIO
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For more information
please visit us:
www.pmm-moldes.com
Or
please contact us:
Tel.: +351 244 545 790
Fax: +351 244 545 795
Thank you
for your time!