motor rewind, repair & maintenance services · motor rewind, repair ... - vpi systems - onshore...

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Rapid Solutions provides a comprehensive range of preventative maintenance, condition based maintenance and servicing & repairs for industrial motors. Our preventative maintenance plans are individually created based on the equipment in use, manufacturers recommendations and previous industrial motor experience. Preventative maintenance plans are scheduled on the length of time a motor has been in service and are not based on actual run hours. Condition based maintenance plans take into account the age, number of run hours and physical motor conditions and use this information to fully prepare for failure. The motor is then allowed to run until a failure occurs. At this point the maintenance plan becomes active and the motor is returned to its full operating condition as quickly as possible. PREVENTATIVE & CONDITION BASED MAINTENANCE Our repair centre contains a wide range of specialist equipment developed to support our breakdown and corrective maintenance services. We are committed to returning customer motors to their full working condition and act quickly to provide customers with a detailed fault analysis and schedule of works. Once this has been approved motors are repaired by our trained engineers and returned to customers ready for use. Our trained engineers provide the following services: SERVICING Rapid Solutions are the Caspian regions leading industrial motor repair specialists. Our bespoke repair centre located in Baku has been designed to handle all service, overhaul, maintenance and repair services for the worlds leading Original Equipment Manufacturers (OEMs). We work closely with each one to ensure customers receive market-leading repair and maintenance services at all times. MOTOR REWIND, REPAIR & MAINTENANCE SERVICES - AC/DC motor and generator overhaul, repair and rewinding - Dynamic balancing, vibration analysis and bearing condition monitoring - VPI Systems - Onshore and offshore ex motor maintenance - Gearbox, pump, fan and vacuum unit repair - New motor installation - Specialist motor testing and condition monitoring - Unplanned, planned and optimised maintenance programmes - Motor overhaul - Motor winding cleaning and re-varnishing - Thermographic surveys and vibration analysis - Bearing inspection, journal bearing inspection and clearance checking - Temperature controlled motor storage environment - Transformer Repair PARTNERS MEMBERS OF: The Association of Electrical & Mechanical Trades (AEMT) The Electro-Mechanical Authority (EASA) www.rapid-solutions.net +994 12 497 77 70 +994 12 497 77 81 [email protected]

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Page 1: MOTOR REWIND, REPAIR & MAINTENANCE SERVICES · MOTOR REWIND, REPAIR ... - VPI Systems - Onshore and offshore ex motor maintenance - Gearbox, pump, fan and vacuum unit repair - New

Rapid Solutions provides a comprehensive range of preventative maintenance, condition based maintenance and servicing & repairs for industrial motors.

Our preventative maintenance plans are individually created based on the equipment in use, manufacturers recommendations and previous industrial motor experience. Preventative maintenance plans are scheduled on the length of time a motor has been in service and are not based on actual run hours.

Condition based maintenance plans take into account the age, number of run hours and physical motor conditions and use this information to fully prepare for failure. The motor is then allowed to run until a failure occurs. At this point the maintenance plan becomes active and the motor is returned to its full operating condition as quickly as possible.

PREVENTATIVE & CONDITION BASED MAINTENANCE Our repair centre contains a wide range of specialist equipment developed to support

our breakdown and corrective maintenance services. We are committed to returning customer motors to their full working condition and act quickly to provide customers with a detailed fault analysis and schedule of works. Once this has been approved motors are repaired by our trained engineers and returned to customers ready for use.

Our trained engineers provide the following services:

SERVICING

Rapid Solutions are the Caspian regions leading industrial motor repair specialists.

Our bespoke repair centre located in Baku has been designed to handle all service, overhaul, maintenance and repair services for the worlds leading Original Equipment Manufacturers (OEMs). We work closely with each one to ensure customers receive market-leading repair and maintenance services at all times.

MOTOR REWIND, REPAIR & MAINTENANCE SERVICES

- AC/DC motor and generator overhaul, repair and rewinding

- Dynamic balancing, vibration analysis and bearing condition monitoring

- VPI Systems

- Onshore and offshore ex motor maintenance

- Gearbox, pump, fan and vacuum unit repair

- New motor installation

- Specialist motor testing and condition monitoring

- Unplanned, planned and optimised maintenance programmes

- Motor overhaul

- Motor winding cleaning and re-varnishing

- Thermographic surveys and vibration analysis

- Bearing inspection, journal bearing inspection and clearance checking

- Temperature controlled motor storage environment

- Transformer Repair

PARTNERS

MEMBERS OF: The Association of Electrical & Mechanical Trades (AEMT) The Electro-Mechanical Authority (EASA)

www.rapid-solutions.net +994 12 497 77 70 +994 12 497 77 81 [email protected]

Page 2: MOTOR REWIND, REPAIR & MAINTENANCE SERVICES · MOTOR REWIND, REPAIR ... - VPI Systems - Onshore and offshore ex motor maintenance - Gearbox, pump, fan and vacuum unit repair - New

Our motor overhaul technicians attend regular OEM training events and have extensive experience of working with different motor equipment. The service we offer customers ensures all motors are restored to their newly manufactured condition. We complete all our work in accordance with BS EN 60079-19-2007.

Our Baku repair centre provides the following overhaul services:

- Inspection & test reports

- Winding and electrical component testing

- Bearing and seal inspection (This looks for wear, defects, worn housings & shaft journals and lubrication condition)

- Motor winding re-varnishing (This ensures insulation systems are sealed and protected from water ingress and reduces surface tracking)

- Individual component inspection, testing and cleaning

- Defective component replacement

- Rotor/armature dynamic balancing (This reduces motor vibration, extends bearing life and reduces electrical stress)

- GE AC/DC drilling motors

- 24 hour operations

- High bearing stock levels

MOTOR OVERHAULRapid Solutions recognises that planned maintenance schedules cannot always prevent a motor from breaking down. Sometimes failures occur without any warning and it is important to react quickly if this happens. Without instant access to the correct parts, equipment and labour motor failure can affect productivity within a business.

Our bespoke repair centre is fully equipped to react quickly to breakdowns. We have the resources to collect motors and carry out repairs at our facilities or send engineers to customer premises to diagnose and rectify fault conditions.

We aim to minimise the disruption customers face by stocking a wide range of motor spare parts. Our large presence in the motor industry also benefits customers, as we are able to provide competitive pricing to help minimise costs.

REACTIVE MAINTENANCE AND REPAIR

Rapid Solutions Head Office, Kempinski Offices, 1c. M.Mushfig Str.,Baku AZ1006, Azerbaijan