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Motor Protection Solutions

Bulletins 193, 592, 809S, 813S, 814S, 817S and 825-P

Voltage

Current

Temperature

Bimetallic Overload Relays

Bulletins 193-K, -T1

Features

• Overload protection trip class 10

• Phase loss sensitivity

• Ambient temperature compensation

for consistency

• 1 N.O. and 1 N.C. auxiliary contacts

Benefi ts

• Rated for DC and variable frequency drives

applications up to 400 Hz

• Stop Button for economic enclosure applications

• Visible trip indicator

• Optional remote reset solenoid and external

reset accessories

Advantages

• Easy mounting with Allen-Bradley® contactors

• Simple reset

Applications

• Conveyors

• Fans

• Pumps

• VFD-controlled motors

Protection, Warning, Diagnostics and Control

Motor Protection Solution

MachineAlert™ Monitoring Relays

Bulletins 809S, 813S, 814S, 817S

Features

• Current monitoring relay

• Voltage monitoring relay

• Active power (kW) monitoring relay

• Power factor (cosθ) monitoring relay

• Thermistor monitoring relay

Benefi ts

• Programmable latching or inhibit at set level

• Adjustable time delay settings

• Three-phase devices are powered by

the measuring circuit

• LED indication for relay, alarm and power supply

• Global application with CE and UL approvals

Advantages

• Expandable, supplemental protection

Applications

• Blowers • Conveyors

• Compressors • Cutting & drilling machines

• Fans • Mixers

• Pumps • VFD-controlled motors

2

E1 Plus Electronic Overload Relays

Bulletins 193-ED, 193/592-EE

Features

• IEC and NEMA confi gurations

• Self-powered

• Phase loss protection

• Allows a wide adjustment range (5:1)

• Over-molded power connections

• 1 N.O. and 1 N.C. isolated auxiliary contacts

(B600 rated)

• Ambient temperature compensation

Benefi ts

• Current measurement-based protection

• Electronic design

• Thermal memory

• Latching Relay

• Low energy consumption (150 mW)

• Visible trip indication

• Side-mount expansion modules provide

adjustable levels of protection

and communication

Advantages

• Advanced diagnostic for motor protection

• Enhanced control capabilities to protect

your process

Applications

• Conveyors

• Fans

• Pumps

• Mixers

E3 and E3 Plus Electronic Overload Relays

Bulletins 193/592-EC

Features

• Accommodates a wide range of current

(0.4…5000 A)

• Performs true RMS current sensing (20…250 Hz)

• Allows a wide current adjustment range (5:1)

• Available in IEC and NEMA confi gurations

• Adjustable trip class 5…30

• Includes integrated I/O

• DeviceNet™ communications included as standard

• DeviceLogix™ enabled

Benefi ts

Provides critical motor protective functions

• Current protection

• Voltage protection

• Power protection

• Includes diagnostic functions

– Motor diagnostics

– Preventative maintenance diagnostics

– Power monitoring

Advantages

• Communication and diagnostics provides

detailed logs and control from relay to motor

• Can simplify control architecture

Applications



• Fans • Mixers


825-P Modular Protection System

Bulletin 825-P

Features

• Accommodates a wide range of current

(0.5…5000 A)

• Suitable for low- and medium-voltage applications

• Fiber optic port for remote RTD scanner

• Voltage input option card

• DeviceNet or Modbus

communications option card

• Expansion I/O option card

Benefi ts

Provides critical motor protective functions

• Current protection

• Voltage protection

• Power protection

• Includes diagnostic functions

– Motor diagnostics

– Preventative maintenance diagnostics

– Event time and date stamping

Advantages

• Most advanced motor reading and diagnostics

available for overload relays

• Save money with Energy Management software

Applications



• Fans • Mixers


3

E1 Plus Overload Relay

The Allen-Bradley Bulletins 193 and 592 E1 Plus Overload Relays are the industry’s fi rst

modular self-powered devices. The E1 Plus solid-state design provides thermal overload

and phase loss protection while off ering application fl exibility through a wide 5:1

adjustment range.

The direct mounting and Pass-Thru style relays are off ered in two models. The ED model

provides fi xed protection while the EE model provides selectable and expandable

protection, and is available in single-phase and three-phase applications.

E1 Plus IEC

Allows maintenance personnel to remotely reset the E1 Plus Overload Relays while

keeping the enclosure door closed

E1 Plus Pass-Thru Style

The E1 Plus is also available in a Pass-Thru style for applications using a Bulletin 100-K

Mini Contactor, external current transformers, or non Allen-Bradley contactors. The E1 Plus

Pass-Thru includes an integrated DIN Rail mount and has the footprint of a traditional

bi-metal overload relay.

• Available in ED and EE models

• 0.1…27 A current range

• Compact size

• Integrated DIN Rail and panel mount

E1 Plus ED Model

• IEC confi guration


• Fixed motor protection (Class 10)

• Manual reset

E1 Plus EE Model

• NEMA and IEC confi gurations


• Selectable motor protection

(Class 10, 15, 20 or 30)

• Selectable manual/auto-manual reset

• Single- and three-phase devices

• Expandable with optional protection

and communication modules

E1 PlusNEMA

E1 Plus with Panel Mount Adapter

111 mm

58 mm

E1 PlusPass-Thru

Remote Reset Capable

E1 P

E1 Pl

4

E1 Plus Electronic Overload Relay EtherNet/IP Communication Module

Advantages

• Compact

– Direct mounting to the

left side of the overload relays

adds only 18 mm of width

• Simplifi ed Control

– The side-mount modules electronically interface with the

overload relay so that all control circuit connections are made

at the E1 Plus overload relay terminals

• Flexibility

– The modular design allows expanded functionality in only

those applications where it is required

E1 Plus Protection Modules

The E1 Plus Protection Side-Mount Modules

provide adjustable levels of protection,

tailored to your application.

• Ground fault protection

• Jam protection

• PTC thermistor monitoring

• Remote Reset Module*

MachineAlert™

Expand your motor protection with

the MachineAlert family of monitoring

relays that are easily added and applied

to your motor control circuits.

Bulletin 813S Voltage Monitoring Relays

guard against the damaging eff ects

of phase loss, under and over voltage,

phase imbalance, and phase reversal.

Provides supplemental protection in conjunction with the

Bimetallic and Electronic Overload Relays

The optional remote indication display increases your

motor maintenance productivity as maintenance

personnel can view the status and reset an E1 Plus

from a closed electrical enclosure.

• Overload trip

• Overload warning

• Side-mount module trip

• E1 Plus status

E1 Plus Communication Modules

The E1 Plus Communication Side-Mount Modules

provide a cost-eff ective, seamless deployment of

motor starters with your control architecture.

• DeviceNet

• EtherNet/IP™

• PROFIBUS

Advantages

• Includes integrated I/O

– Provides convenient local termination of

motor-related inputs (2) and outputs (1),

simplifying the control architecture

• Provides operational and diagnostic data

– Average motor current

– Percentage of thermal capacity usage

– Device status

– Trip and warning identifi cation

– Trip history (5 previous trips)

• Expands protective functions

– Overload warning

– Jam protection

– Underload warning

813S Voltage Monitoring Relay

193-ERID (Front)1

193-ERID (Back)

* No protection provided.

5

E3 Plus Electronic Overload Relays

The Allen-Bradley Bulletin 193/592 E3 and E3 Plus Electronic Overload Relays off er expanded protection, control, and preventative

maintenance functions that deliver eff ective motor management to help prevent and minimize production downtime.

• Critical protective functions can help prevent motor damage and provide advance notifi cation of abnormal motor performance

• DeviceNet network communication delivers direct access to motor performance and diagnostic data in addition to seamless control

Diagnostic Capabilities

The diagnostic capabilities of the E3 Plus family not only provides protection against motor damage, it also provides detailed logs and

control to your motor from your relay. The E3 Status Object (Object Class 0x375) provides a more effi cient means to read data from

the E3 Plus. Parameter information is listed out in detail and programming in RSNetworx™ for DeviceNet is easier with this function.

All these leads to easier integration into your Integrated Architecture structure.

Trip Snapshot

193/592-EC1

The EC1 model is an economic

solution to your motor

management needs. It provides

basic diagnostics and motor

control for non-reversing starters.

• Two inputs, one output

193/592-EC2

The EC2 model provides diagnostics

plus ground fault amperage as well as

additional control capabilities. The EC2

also provides motor control for reversing

starters. Ideal for water/wastewater and

mining applications.

• Four inputs, two outputs

• PTC and DeviceLogix

• Internal Ground Fault 1…5 A

193/592-EC3

The EC3 model provides all the

features of the EC2 along with

external ground fault amperage. It

has a larger range (up to 20 mA) and

is ideal in heavy mining and water/

wastewater applications.


• PTC and DeviceLogix

• External Ground Fault 20 mA…5 A

Diagnostic Data6

• DeviceLogix component technology helps increase the control possibilities with function block programs that operate at the device

level. DeviceLogix allows for an organized shutdown process over the network to protect your motor during unplanned power loss

• Integrated I/O provides convenient local termination of motor-related inputs and outputs, simplifying the control architecture

• Preventative maintenance functions can provide notifi cation that motor maintenance is due, based on hours of operation

and/or the number of starts

RSEnergyMetrix Software


The E3 Plus can be included in your energy

management system.

• Helps identify which motors contribute to the

monthly peak demand and power factor line items

on a utility bill

• Helps to verify energy reduction initiatives

• Increase your energy accountability

to reduce overall cost

RSSE M t i S ftt

193-EC4

The EC4 model is a current monitoring

relay for three independent channels.

The EC4 is ideal in heat tracing

applications and lighting loads.


• DeviceLogix


Current Elements

• Phase currents

• Average current

• % Motor load

• Ground Fault Current

Voltage Elements

• Line-line voltages

• Average line-line voltage

• Line-neutral voltages

• Voltage imbalance

• System frequency

Power Elements

• Real power (kW)

• Reactive power (kVAR)

• Power factor

• Phase angle

• Energy

193/592-EC5

The EC5 model features voltage

protection and energy monitoring.

• Current and voltage protection

• Enhanced power monitoring and

diagnostic capabilities

• Six inputs, two outputs

• DeviceLogix and Voltage


EtherNet/IP

Communications Auxiliary

• For use with E3 Plus

Electronic Overload Relays

• Allows DeviceNet-based users to

seamlessly communicate on an

EtherNet/IP network

• No additional software is required

7

825-P Modular Protection System

The combined off ering of DeviceLogix communication and RTD heat sensing

diagnostics give you the full story behind how your motor is functioning. A

more advanced thermal overload algorithm allows you to get a more accurate

reading of your motor. The monitoring is date and time stamped to assist with

troubleshooting as well as avoiding future issues and downtime.

Current Elements

• Phase currents

• Average current

• % Motor load

• Ground Fault Current

Voltage Elements

• Line-line voltages

• Average line-line

voltage

• Line-neutral voltages

• Voltage imbalance

• System frequency

Power Elements

• Real power (kW)

• Reactive power

(kVAR)

• Power factor

• Phase angle

• Energy

Thermal Elements

• % Thermal

capacity utilization

• RTD values

Communication

Elements

• DeviceNet

communication card

with DeviceLogix

technology

• Modbus RTU

communication card

Full Function Metering

The 825-P Option Cards

Communication Cards

• DeviceNet with DeviceLogix technology provides additional inputs and outputs to

quickly and effi ciently transfer your diagnostic motor information across a network

• Modbus RTU card provides voltage input and power protection

via RSEnergy Metrix for power monitoring diagnostics

Voltage Input

• Input terminations for VA, VB, VC and VN

• Enables voltage and power measurement and related protection functions

• Accommodates potential transformers for levels exceeding 250V AC

I/O Expansion

• Three confi gurable inputs

• Four auxiliary relay outputs

• 4…20 mA isolated analog output

The base 825-P unit and converter

module are basic requirements to

start utilizing monitoring capability.

This component of the 825-P

tracks Ground Fault Current.

The RTD scanner provides thermal

monitoring (up to 12 positions) in the

motor. These diagnostics are applied to

the algorithm for motor protection.

Base Unit

Converter Module

RTD Scanner

Core Balance Current Transformer

Option Cards

ConConvverter Module

RTD Scanner

8

To address energy usage concerns, the 825-P provides you

with the following energy diagnostic information:

• Real energy (MWh)

• Reactive energy (MVARh)

• Apparent energy (MVAh)

This information can be used to reduce overall energy

usage, saving you valuable dollars in utility charges.

The 825-P Modular Protection System is a key component

to energy accountability.

MPS Explorer Software

This complimentary, optional software provides access to settings and

data on the 825-P Modular Protection Systems (MPS) for motors.

• Intuitive interface for programming and adjusting

• User-friendly, menu-driven confi guration

• Effi cient information fl ow from module to PC

• Settings can be modifi ed on or offl ine

• Real-time metering data monitoring

• Easy access to diagnostic information

• Export data collection for use or manipulation into

popular applications such as Microsoft® Excel®


Confi guration

Data Trending/Monitoring

9

10

Bimetallic Overload Relays

The Bulletin 193-K/T1 bimetallic overload relays off er basic motor

protection at an economic price.

• Overload protection trip class 10

• 1 N.O. and 1 N.C. Auxiliary Contact

• Manual/automatic reset mode selectable

• Ambient temperature compensated for consistency (20…60 ˚C)

• The diff erential mechanism off ers high sensitivity to phase loss

• Rated for DC and variable frequency drives applications up to 400 Hz

• Designed for Bulletin 100-K and 100-C contactor mounting

• Remote reset capable

Applications

• Conveyors

• Fans

• Pumps

• VFD-controlled motors

MachineAlert Monitoring Relays

Panel builders, electrical controls designers and OEMs are

looking for cost eff ective ways to protect their electrical

equipment investment.

These monitoring relays provide supplemental electronic

motor protection including:

• Dedicated function motor protection relays

– Voltage Monitoring

Guards against the damaging eff ects of phase loss,

under and overvoltage, phase imbalance, phase

reversal, and voltage quality of incoming power line

– Current Monitoring

Provides under and overcurrent detection

– Thermistor Monitoring

Protects equipment from overtemperature conditions

– Active Power (kw)

Monitors for under and over active power as well as

power direction

– Power Factor (PF)

Monitors for under and over power factor detection

Applications

• Protects motors against single phasing in elevator

applications or in air conditioning systems

• Detects incorrect phase sequence to keep the motor

starter from starting

• Detects no-load conditions indicating absence of water in

water lubricated pumps

Provides supplemental protection in

conjunction with the Bimetallic and

Electronic Overload Relays

817S Thermistor 814SPower Factor (PF)Active Power (kw)

809S Current 813S Power

11

DeviceNet™ Confi guration Terminal

The DeviceNet Confi guration Terminal (193-DNCT) is a

handheld device that can be used to commission, confi gure,

program and monitor devices on your DeviceNet network.

The 193-DNCT can be used with any DeviceNet devices

and has DeviceLogix, metering, graphing and auto-display

capabilities. These capabilities can help ease troubleshooting

by commissioning devices online through your network.

Network Who

• Terminal searches for all devices on the network and

provides device address, device name, and status of

a device

• User can easily replace and reconfi gure scan lists

of DeviceNet scanners (minus the Automatic

Device Replacement confi guration)

• Parameters can be accessed as either groups or

as a numbered list of all parameters, and can be

monitored and edited

CopyCat™

• Used to upload, store, and download device

confi gurations and DeviceLogix programs for

DeviceNet devices via your network

Communication Devices

EtherNet/IP™ Communications Auxiliary

The communication auxiliary acts as a linking device to pass

through EtherNet/IP explicit messages and I/O for up to

six DeviceNet-based devices.

• Users will be able to view and confi gure parameters

using the internal web interface

• Users will be able to use RSLinx® Classic to serve device

Parameters via Microsoft OPC

• Users will have the option to connect to a DLR (Device Level Ring)

network topology with two EtherNet/IP ports

• Automatic Device Replacement (ADR) capabilities available

• Add-On Profi le (AOP) eases integration of supported devices into the

Logix Control system

Publication 193-BR029A-EN-P – July 2011 Copyright ©2011 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.

Allen-Bradley, DeviceLogix, Integrated Architecture, MachineAlert, RSEnergyMetrix, RSLinx and RSNetWorx for DeviceNet are trademarks of Rockwell Automation Inc. DeviceNet and EtherNet/IP are

trademarks of the Open DeviceNet Vendor Association. Trademarks not belonging to Rockwell Automation are the properties of their respective companies.

Rockwell Automation off ers a breadth of quality Allen-Bradley® components to fi t your specifi c needs. In order to assist you with your component selection, we off er a variety of confi guration and selection tools.

Local DistributorCall 1.800.223.3354 to contact your local Distributor today.http://www.rockwellautomation.com/distributor/

On-Line Product DirectoryOur extensive product portfolio is designed to improve your processes through every stage of your manufacturing cycle.http://www.rockwellautomation.com/products/

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applying our products.http://www.rockwellautomation.com/en/e-tools/

Catalogs nd an extensive selection of essential Allen-Bradley component products.

http://www.ab.com/catalogs/

193-DNENCATR

MS

NS

Link 1 (REAR)

NS

Link 1 (FRONT)

0 X1008

6 4

2

0 X108

6 4

2

0 X18

6 4

2

EtherNet IP

193-ETN

OUT

IN2

IN1

MS

NS

LINK

E1 Plus193-EDN

NETWORK

OUT A

IN 1

IN 2

TEST RESET

TRIPSTATUS

TRIP

E1 Plus

TEST RESET

TRIPSTATUS

TRIP

FORCE

RUN SD OKFORCE

Logix5575 EtherNet/IP™

Workstation

ControLogix

E1 Plus with -EDN

E3 PLUSEC5 Model

E1 PLUS with -ETN

E3 PLUS

E3 PLUS

DNCT 825-P

825-P

DeviceNetStarter Auxiliary

DeviceNetStarter Auxiliary

EtherNet/IPCommunications

Auxiliary

DeviceNet

EtherNet/IP

Adding Motor Protection to Integrated Architecture

Leading to easier

integration into your

Integrated Architecture

structure

motor protection solutions brochure - reynoldsonline.com€¦ · detailed logs and control from...

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