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Page 1: Motor operations manual

MOTOR OPERATIONS MANUAL

Page 2: Motor operations manual
Page 3: Motor operations manual

Cavo Drilling Motors 2450 Black Gold Ct. Houston, Texas 77073 U.S.A. Tel: (001) 713-896-0445 Fax: (001) 713-896-0332 http://www.cavodm.com

MOTOR OPERATIONS MANUAL - Fourth Edition (4.3) -

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Motor Operations Manual — Fourth Edition (4.3)

© 2005 Cavo Drilling Motors, Ltd. Co. All rights reserved. Printed in the United States of America. Except under the Copyright Act 1976, no part of this publication may be reproduced or distributed in any for or by any means, or stored in a database or retrieval system, without permission of the publisher.

This Motor Operations Manual is for informational purposes only. While Cavo Drilling Motors, Ltd. Co. has taken every precaution as to the accuracy of the content and data presented herein, Cavo makes no warranties, guarantees, or representations concerning the accuracy or individual interpretation of the data. Further, Cavo cannot be held responsible for any loss or damage to any property whatsoever; injury or death to any persons whatsoever; or any claims, demands, actions, complaints, proceedings, judgments, losses, damages, compensations, liabilities, costs or charges, however arising from the unauthorized or undirected use of this manual or the data it contains.

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TABLE OF CONTENTS Cavo Drilling Motors ....................................................................1

About Us...................................................................................1 Motor Service Center ...............................................................1 Motor Highlights .......................................................................2

Drilling Motor Introduction ..........................................................3 Drilling Motor Applications .........................................................4

Conventional Applications ........................................................4 Vertical Drilling Applications .....................................................4 Directional Applications ............................................................5 Special Applications .................................................................5

Drilling Motor Design ...................................................................6

Dump Valve Assembly .............................................................6 Safety Catch Sub .....................................................................7 Power Section Assembly..........................................................7

Motor Profiles .....................................................................8 Coupling Assembly...................................................................8 Bearing Assembly ....................................................................9

Drilling Motor Operation ............................................................10

Motor Selection ......................................................................10 Operational Procedures .........................................................10

Determine Thrust Bearing Life..........................................11 Making Up the Motor ........................................................12 Setting the ABH (if equipped) ...........................................13 Dump Valve Test (if equipped) .........................................13 Surface Flow Test.............................................................14

Tripping Recommendations ...................................................14 Tripping In the Hole ..........................................................14 Tripping Out of the Hole ...................................................15 Maintenance Procedures After Tripping ...........................16

Drilling Considerations ...........................................................16 Drilling Fluid Flow Rates ...................................................17 Optimum Operating Performance.....................................17 Starting the Motor .............................................................17 Drilling...............................................................................17 Off-Bottom Pressure .........................................................17

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Pressure While Drilling .....................................................18 Stall Pressure ...................................................................18 Rotating the Motor ............................................................19

Factors That Affect Build Rate................................................20 Adjustable Bend Housing Operation........................................21 Power Section Performance Factors........................................23

Drilling Muds...........................................................................23 Mud Solids........................................................................23 Oil-Based Muds ................................................................24 Mud Additives ...................................................................24 Brine or Fresh-Water Muds ..............................................24

Air, Foam, or Mist ...................................................................24 Fluid Pressure Limitations / Stalled Motor ..............................25 Bored Rotors / Extended Flow Rates .....................................25 Temperature Effects...............................................................25

Special Applications ..................................................................26

Air, Foam, or Mist Drilling .......................................................26 Air-Volume-Requirement Guideline ..................................26 Foam-Volume-Requirement Guideline .............................26 Pressure Requirements ....................................................26 Dump Valves ....................................................................26 Flapper Valve ...................................................................26 Lubricants .........................................................................27 Air Operation Factors .......................................................27 Bit Selection......................................................................27 Operational Cautions........................................................27

Coring.....................................................................................28 High-Temperature Environments ...........................................28 Hot Hole Procedure................................................................28 Casing Drill .............................................................................29

Sacrificial BHA..................................................................30 Remedial and Production Applications...................................31 Short Radius Applications ......................................................31 Coil Tubing Applications.........................................................31

Pressure Drop Through The Coil......................................31 Coil Torsional Yield...........................................................31 Coil Buckling.....................................................................32 Depth Control ...................................................................32

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Troubleshooting .........................................................................32

Motor Blockage ......................................................................32 Motor Troubleshooting Chart..................................................33

Motor Specifications ..................................................................34

Motor Curve Description.........................................................35 Build Rate Prediction Tables ..................................................36 Disclaimer...............................................................................37 1-11/16 in. O.D. Drilling Motors

5L-170-3 ...........................................................................38 5L-170-5 ...........................................................................40

2-1/16 in. O.D. Drilling Motors

4L-206-7 ...........................................................................42 5L-206-3 ...........................................................................44

2-7/8 in. O.D. Drilling Motors

5L-288-3 ...........................................................................46 7L-288-4 ...........................................................................48

3-1/8 in. O.D. Drilling Motors

7L-313-4 ...........................................................................50 3-1/2 in. O.D. Drilling Motors

5L-350-3 ...........................................................................52 3-3/4 in. O.D. Drilling Motors

1L-375-4 ...........................................................................54 5L-375-3 ...........................................................................56 9L-375-4 ...........................................................................58

4-3/4 in. O.D. Drilling Motors

5L-475-3 ...........................................................................60 5L-475-4 ...........................................................................62 5L-475-5 ...........................................................................64 5L-475-6 ...........................................................................66 7L-475-3 ...........................................................................68 9L-475-4 ...........................................................................70

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5-1/2 in. O.D. Drilling Motors 5L-550-4 ...........................................................................72

6-1/2 in. O.D. Drilling Motors 5L-650-4 ...........................................................................74 5L-650-5 ...........................................................................76 5L-650-6 ...........................................................................78 9L-650-3.7 ........................................................................80 9L-650-4 ...........................................................................82

6-3/4 in. O.D. Drilling Motors

3L-675-6 ...........................................................................84 5L-675-4 ...........................................................................86 5L-675-5 ...........................................................................88 5L-675-6 ...........................................................................90 9L-675-2 ...........................................................................92 9L-675-4 ...........................................................................94

7-3/4 in. O.D. Drilling Motors

5L-775-4 ...........................................................................96 5L-775-5 ...........................................................................98 5L-775-6 .........................................................................100 9L-775-4 .........................................................................102

8-1/2 in. O.D. Drilling Motors

5L-850-4 .........................................................................104 5L-850-5 .........................................................................106 5L-850-6 .........................................................................108

9-5/8 in. O.D. Drilling Motors

3L-963-6 .........................................................................110 5L-963-4 .........................................................................112 5L-963-5 .........................................................................114 5L-963-6 .........................................................................116

11-1/4 in. O.D. Drilling Motors

3L-1125-6 .......................................................................118 Fishing Dimensions .................................................................120

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CAVO DRILLING MOTORS About Us Cavo Drilling Motors specializes in the design, manufacturing, and support of downhole drilling motors. Cavo offers a complete line of quality downhole mud motors ranging from 1-11/16” to 11-1/4” outer diameter for drilling various hole sizes. Cavo motors have a proven history of reliable performance and have been used extensively in both domestic and international drilling applications. Cavo strives to provide the best in quality, performance, and value. Motor Services Cavo Drilling Motors offers complete downhole tools services including tool assembly/disassembly, cleaning, inspection, repair, and maintenance. Cavo is also a complete source for motor spare parts and components. This includes rotors, stators, couplings, radial bearings, bearing assemblies, and stabilizers. Cavo has a staff of highly experienced personnel to provide technical assistance with issues concerning all aspects of drilling motor design, function, operations, and troubleshooting. The Cavo AutoTorque Service Unit (shown below) is designed specifically for servicing downhole motors. For more information about the AutoTorque Service Unit or available motor services, please contact your nearest Cavo representative.

Cavo AutoTorque Service Unit

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Motor Highlights Cavo motors have been engineered to have the following attributes:

• Rotors: Cavo solid and bored rotors are precision machined and polished to achieve a smooth and accurate finish. Each rotor is then plated for corrosion protection and wear resistance.

• Stators: Cavo stators use a quality high performance butadiene

acrylonitrile elastomer. The Cavo standard elastomer is a versatile and field proven formulation. It has excellent mechanical properties and good resistance to aromatics. The Cavo standard elastomer has an operating temperature range up to 250°F (120°C) and a maximum temperature range to 300°F (150°C). Our elastomers are routinely inspected and tested to ASTM standards to ensure a quality stator product.

• Safety Catch Systems: Cavo offers one standard and one

optional safety catch systems in each motor to provide additional security against leaving motor components in the hole in the unlikely event of a connection failure.

• Coupling: Each Cavo motor includes a high strength ball drive

coupling for maximum performance. The coupling is precision made for smooth articulation and minimal wear while providing optimum torque to the bit.

• Adjustable Bend Housing (ABH): Cavo offers an adjustable

bend housing with a 0 to 3 degree bend angle adjustment. The Cavo ABH is engineered for simple adjustment and ease of use at the rig site.

• Bearing Assembly: The Cavo non-sealed open bearing

assembly is a robust and field proven design. Cavo uses a special tungsten carbide tile matrix for the radial bearings for maximum protection against radial wear. Axial thrust is managed by a series of full contact mud lubricated tool steel thrust bearings. Non-sealed bearings offer the advantage of providing higher differential pressures across the drill bit without the concern of losing seal integrity that is possible with sealed bearing units. The Cavo bearing assembly has a proven history of excellence in both performance and reliability.

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DRILLING MOTOR INTRODUCTION Since its introduction in 1956, the positive-displacement motor has undergone revolutionary changes and improvements. Downhole drilling motors have proven to be successful in the most rigorous of drilling environments. Today, horizontal drilling, steerable systems, extended-reach drilling, and conventional directional drilling have all become routine. The technological advances in these various types of drilling operations have reduced drilling and production costs, and have significantly improved the odds of bringing in a successful well. The Cavo Drilling Motor product line is uniquely suited for many various drilling applications and conditions. The primary focus of this manual is to aid in explaining drilling applications, motor selection, and use of the motor. To enhance the understanding of drilling motor application, selection, and operation, we have included information on the following topics in this manual:

• Drilling Motor Application • Drilling Motor Design • Drilling Motor Operation • Adjustable Bend Housing Operation • Power Section Performance Factors • Special Applications • Troubleshooting • Motor Specifications • Fishing Dimensions • Contact Information

Comprehensive motor performance curves, dimensional data, and operational data are included in the Motor Specifications section. It is our goal with this manual to offer effective solutions to your drilling challenges, by providing drilling motor information and reference data. Please read through this manual in its entirety. As always, the Cavo technical staff is available and committed to provide you any information needed to accompany this manual.

Figure 1

Cavo Drilling Motor

Drill Bit

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DRILLING MOTOR APPLICATIONS

Since the inception of rotary drilling more than 100 years ago, operators, drilling contractors, and service and supply companies have worked tirelessly to improve drilling technology. Their common goal has been to reach their drilling objective, in various drilling environments, quickly, efficiently, and at a reasonable cost so wells are productive and profitable. Since drilling targets have become more complex and more difficult to reach, delivering horsepower directly to the bit independent of rotating the drillstring has become increasingly important. The need for motors in different applications has led to the design of several different types of downhole motors. These motors are specifically configured to the drilling application for which they are needed. Typical applications and motors are presented in this section. Conventional Applications Typically, a low-speed, high-torque motor is used in conjunction with single-shot-survey orientation instrumentation and a bent sub or ABH. This type of motor is effective for kickoffs, course corrections, angle control, and sidetracking. It provides low operating costs and easy maintenance. A typical bottom hole assembly (BHA) is shown in Figure 1. Vertical Drilling Applications Cavo drilling motors can be used over extended vertical drilling intervals. By turning the bit several times faster than the drillstring, these motors effectively provide increased rate of penetration (ROP) and they provide angle control under the adverse conditions found in many vertical applications. Compared to rotary drilling technology, downhole motors offer intangible benefits that must be taken into consideration in the final cost/benefits analysis. These benefits include:

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Above Motor Stabilizer

Cavo Drilling Motor

Bearing Section w/ Stabilizer

Drill Bit

Figure 2

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• Fewer round trips for BHA changes. • Fewer hole problems, such as formation swelling, formation

caving, doglegs, keyseats, and hole sloughing enabled by faster ROP and less open hole time.

• Minimized wear, tear, and fatigue of drillstring components,

surface pipe, and casing enabled by reduced drillstring RPM. • Reduction of drillstring torque. • Faster and smoother casing setting.

Directional Applications Cavo offers steerable systems in which stabilized, adjustable bend housing motors are used. The motor provides continuous bit rotation, while selective rotation of the drillstring controls well bore trajectory. Applications that are technically and economically feasible with these systems include:

• Wells that penetrate complex multiple targets. • Horizontal wells that stay in narrow, dipping production zones. • Vertical wells in formations with severe crooked hole tendency.

A Cavo motor is an ideal choice for the demands imposed by directional drilling. Our steerable motor can be matched with various types of bits, such as PDC, roller cone, or natural diamond. A typical steerable BHA is shown in Figure 2. Special Applications A variety of Cavo motors are available for mining, geothermal drilling, coring, workover, milling, hole opening, and under-reaming, as well as for piling, casing, and template-drilling applications. Applications for Cavo small motors (3-3/4” OD and smaller) include the following:

• Drilling through sand bridges and cement plugs • Cleaning out paraffin build-up • Minerals exploration • Horizontal boring • Pilot-hole drilling.

Contact your Cavo nearest representative for more information on these special applications.

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Dump Valve (or) Crossover Sub

Safety Catch Sub

Power Section Assembly

Coupling Assembly

Bearing Assembly

DRILLING MOTOR DESIGN

The Cavo motor is a positive-displacement motor (PDM) through which drilling fluid passes as it is pumped down the drillstring. The fluid flows through the downhole motor’s progressive cavities, and the pressure of this fluid causes the rotor to rotate. Torque is then transmitted to the drill bit. The Cavo drilling motor is comprised of 5 basic components:

• Crossover Sub or Dump valve (optional) • Safety catch sub (optional) • Power-section assembly • Coupling assembly • Bearing assembly

Figure 3 is a cutaway view of the entire motor and shows these basic components. Dump Valve Assembly In a standard motor setup, a crossover sub is used to connect the motor to the drillstring. Optionally, a dump valve can be used instead of the crossover sub. The dump valve assembly (shown in Figure 4) enables the drillstring to fill with mud from the annulus while tripping into the hole and enables the drillstring to drain while tripping out of the hole. The valve uses a spring-loaded piston to close the ports separating the inside of the tool from the annulus surrounding the tool. When drilling fluid is not circulating, the spring holds the piston in the up, or open-port, position. This allows the fluid to enter or exit the drillstring through the ports and bypass the motor. When the mud pumps are turned on, the circulating fluid creates a small pressure drop across the piston and an attendant force on the piston and spring. The pressure drop and the force increase as fluid velocity increases. As the circulating drilling fluid reaches the minimum velocity needed to overcome the spring force holding the piston in the up position, the dump valve is forced into the down, or closed-port, position. The fluid then flows through the motor, Figure 3

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providing horsepower to turn the bit. When the mud pumps are turned off and circulation ceases, the piston is forced back into the up (open) position, allowing drilling fluid to bypass the motor while tripping pipe. Note: When the dump valve is open, drilling mud will pass through the dump valve ports into the annulus. Very little fluid will pass through the Cavo motor and drill bit. Safety Catch Sub The safety catch sub (see Figure 3) is an optional component that provides the ability to remove the motor components including the rotor and lower assembly in the unlikely case of a motor connection failure. It is generally used on a motor when tool joints are exposed to excessive loads from extreme drilling applications. The safety catch sub offers protection from possible fishing operations in the hole. The safety catch sub is available on most motor sizes. Power Section Assembly The power section is the portion of the motor that converts hydraulic horsepower into mechanical horsepower, resulting in drill-bit rotation. The power section (shown in Figure 5) consists of only two parts, the rotor and the stator. When assembled, these two components form a continuous seal along their contact points. The rotor is an alloy steel bar with a helical (multi-lobed) pattern. It is chromed plated to reduce friction, wear, and corrosion. Other coatings are available, depending on the specific application and/or environment in which the motor is to be used. The rotors may have provisions for nozzles and axial bores to bypass flow and extend the flow-rate ranges. The stator is a length of tubular steel lined with an elastomer compound that is shaped with a helical pattern to mate with the rotor. Various elastomers are available, depending on drilling-fluid type and bottom hole temperature.

Ope

n

Clo

sed

Figure 4

Figure 5

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Profile of a 5:6 lobe

power section

Profile of a 7:8 lobe

power section

Motor Profiles The power sections of Cavo motors are designed to provide various speed ranges. These speed ranges are achieved by varying the pitch and the rotor/stator lobe ratio. Generally, more lobes yield higher torque and slower speed while fewer lobes yield higher speed and lower torque. The number of stator lobes always exceed the number of rotor lobes by one - hence, the rotor/stator lobe-ratio designations of 5:6, 7:8, 9:10 etc. Two examples of motor profiles are illustrated in Figure 6.

Coupling Assembly The coupling assembly (see Figure 7) is attached to the lower end of the rotor and transmits motor rotational torque and speed to the drive shaft and bit. The coupling assembly conver ts the eccentric motion of the rotor to the concentric motion of the drive shaft. Additionally, the flexible coupling allows for placement of a bend point in its external housing for steerable or single bend motors. Bent-housing angles range from 0 to 3° in most cases and may be either fixed or rig-adjustable.

Figure 7

Figure 6

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Bearing Assembly The bearing assembly supports the Cavo motor drive shaft, which in turn transmits drilling thrust and rotational power to the drill bit. Drilling parameters, such as weight on bit (WOB), circulation rate, and bit pressure drop, directly affect the bearing assembly. The Cavo bearing assemblies is a open bearing, mud-lubricated design that utilizes two types of bearings: thrust and radial. Cavo uses a stacked multiple ball-and-race design (see Figure 8) for the thrust bearings. The thrust bearings support the downward force resulting from the WOB and the loads from the combination of hydraulic thrust and weight loads from internal components. Radial support bearings support the radial loads on the drive shaft and regulate the flow of drilling fluid through the bearing assembly. Diverted fluid cools and lubricates the radial and thrust bearings. Cavo uses radial bearings with tungsten carbide tiles imbedded in a tungsten carbide chip matrix for maximum performance and superior resistance to radial wear.

Figure 8

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DRILLING MOTOR OPERATION Motor Selection While the proposed drilling operation may be very complex and require detailed planning, a number of factors must also be considered when selecting the motor. The particular application for which the motor will be used is the first consideration. Applications

• Vertical drilling • Directional drilling • Steerable-system drilling • Horizontal directional drilling (HDD) • Directional crossing • Performance drilling • Casing drilling • Air drilling • Coring • Reaming / hole opening / under-reaming • Prevention of casing wear

Other Factors for Motor Selection • Bit type • Speed • Torque • Weight-on-bit (WOB) • Bit pressure drop • Flow rate / annular velocity required to clean the hole • Mud type (composition) • Bottom hole circulating temperature • Hole size • Tubular specifications • Stabilizer placement • Well profile • Site logistics

Operational Procedures Proper and efficient operation of the motor depends on many different procedures being carried out according to Cavo specifications. The following procedures are guidelines that should be observed on the rig.

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Caution: Safety glasses, steel-toed shoes and a hard hat are to be worn, and all applicable rig floor safety procedures are to be followed while performing any of the following procedures. Lifting and torque equipment should be checked for ratings and operational condition per appropriate specifications. Determine Thrust Bearing Life (non-sealed bearing assemblies only)

1. Check thrust bearing wear prior to using the motor to determine remaining bearing life. Thrust bearing stack wear can be determined by the amount of play the drive shaft has between the back face of the bit box and the outer face of the stationary bearing.

2. Lift the motor off the rig floor and let it hang free. Take a measurement (D1) between the bearing housing nut and the drive shaft bit. Lower the motor until it sits flat on the rig floor and then take a measurement (D2) at the same location. (Figure 9)

3. Subtract D2 from D1 and this will determine thrust bearing stack wear.

4. Do not use the motor if the thrust bearing stack wear exceeds the amount listed in Table 1 below.

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Figure 9

Table 1

Tool Size O.D.in

(D1) - (D2)in

(D1) - (D2)mm

2-7/8 1/8 3

3-1/8 1/8 3

3-1/2 1/8 3

3-3/4 1/8 3

4-3/4 1/8 3

5-1/2 3/16 5

6-1/2 3/16 5

6-3/4 3/16 5

7-3/4 1/4 6

8-1/2 1/4 6

9-5/8 9/32 7

11-1/4 9/32 7

Maximum AllowableThrust Bearing Stack Wear

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Making Up the Motor

1. Using a bit breaker, make up the drill bit by placing tongs on the motor bit box. Caution: If a bit crossover sub or thread adapter is used, the overall length of the sub should be only long enough to accept make-up tongs (recommended maximum is 10 inches or 25.4 cm.). Lengths greater than those recommended may reduce bearing life, affect directional characteristics of the tool, or result in drive shaft breakage and loss of the bit and sub in the hole.

2. After the bit is made up, one of the following steps may be taken to break “dry contact” between the rotor and stator and increase stator life: • Place make-up tongs on the stator or coupling housing and, with

the bit in the bit breaker, slowly rotate the rotary table one to two revolutions in the counter-clockwise direction. -or-

• Place make-up tongs on the stator or coupling housing, lock the

table and pull on the tongs to rotate the stator one to two revolutions in the clockwise direction.

Note: Do not place tongs on the bearing assembly. This may pinch the inner bearings and could prevent the motor from turning.

3. Lower the tool into the slips and secure with a drill collar clamp

before removing or making up additional equipment.

4. If required, a float sub can be installed immediately above the tool. A float sub will avoid problems with plugging of the bit and motor while tripping in the hole. A float valve is generally used for milling steel, drilling underbalanced, or when drilling in very unconsolidated formations.

• Avoid screwing into the threads above the motor by rotating the

rotary table counter-clockwise. The bit could hang up on the casing wall and result in unscrewing the tool’s internal threaded members or cause the bit to unscrew and be lost in the hole.

• To avoid unscrewing internal joints, the bit box should be turned

only counter-clockwise with respect to the motor housing above.

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Setting the ABH (if equipped) The procedure for setting the 0-3 degree (or 0-4 degree) adjustable bend housing is presented in a separate section of this Manual. The procedure is simple; however, the following guidelines should be followed when setting the ABH:

• Tong on the upper and lower ABH housing only. Do not tong on the adjusting ring.

• Rotate the adjusting ring no more than ½ turn when setting the

angle. • Align the desired angle mark of the adjusting ring to the angle mark

on the housing. • Be sure that the adjusting ring alignment slots are fully engaged

prior to applying torque to the connection. • Do not use thread-locking compound on the threads of the ABH.

Dump Valve Test (if equipped) It is recommended that a dump valve test be performed on all motors supplied with a dump valve.

1. Apply pressure to the tapered face of the piston with a probe (e.g., a hammer handle). Piston travel should be about 3 inches with moderate pressure applied.

2. Fill the valve body with water and then release the piston. Water should flow freely from all ports.

Note: A dump valve malfunction caused by abrasive drilled solids may be remedied at the rig site by:

• Blanking-off the ports before running in-hole. -or- • Replacing the dump valve sub with a crossover sub.

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Surface Flow Test Caution: A surface flow test is not recommended when using PDC/diamond bits in the casing.

1. Make up the kelly to the Cavo motor and lower the dump valve ports below the rotary table.

2. Start the rig pumps, using only enough pump strokes to close the dump valve and operate the motor. Use minimum flow rate for the first few revolutions, then increase slowly as needed.

3. Raise the tool far enough to visually check that the bit sub is rotating and the tool is operational.

4. If equipped with a dump valve, then lower the dump valve ports below the rotary table. Stop the pumps. Keep the dump valve ports positioned below the rotary table until the dump valve opens and external drainage stops.

5. Keep the test short to avoid damage to the bit, surface pipe, or blowout preventer (BOP) stack.

Tripping Recommendations Tripping In the Hole While the Cavo drilling motor is a reliable tool, it is susceptible to damage if care is not taken when tripping the drillpipe. The following are recommendations for tripping in the hole:

• Trip in at a controlled rate to avoid damage from striking bridges, shelves, or casing shoes.

• Ream through any tight spots by starting the pumps and reaming

slowly. Excessive reaming operation may shorten motor life.

Caution: To avoid sidetracking when tight spots are encountered in a directionally controlled wellbore, the pumps should not be started without a directional driller or other knowledgeable and responsible person on the rig floor.

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• If tripping to extreme depths and/or temperatures, periodic stops for circulation (staging in the hole) are required. Every 20 to 40 minutes, it is recommended that the drillstring be circulated for one-half to one minute with the lowest volume and pressure necessary to start the motor.

• If extended circulation is required while in the casing, reciprocate the

kelly to avoid localized casing wear. • If there is a float valve in the string or if fluid characteristics prevent

easy flow, periodic stops are recommended to fill the drillpipe.

Caution: Reduce tripping speed when approaching the last 60 to 90 feet of hole. There may be fill in the bottom of the hole or the pipe tally may be incorrect.

Tripping Out of the Hole The following are recommendations for tripping out of the hole:

• The dump valve opens when the pumps stop, allowing the drillpipe to drain while tripping out of the hole. However, if there is internal pressure in the drillstring, the dump valve will shut and a wet trip will occur.

• When tripping out, the rotary table should not be used to break out

connections of double-bend assemblies or steerable assemblies in high build-rate intervals.

• Slow down when nearing casing shoe points. • Control tripping speed to avoid swabbing the hole. • Avoid excessive back-reaming. It shortens motor life.

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Maintenance Procedures After Tripping The following post-run maintenance steps are required after tripping out of the hole:

1. Remove remaining fluid from the motor by placing the bit in a bit breaker.

2. Secure the motor body above the rotating bit sub with rig tongs.

3. Rotate the rotary table and bit counter-clockwise, forcing or “pumping” the fluid out the top of the motor.

4. After the bit has been removed, spray water directly through the bit box. This will wash out the ports above the drive shaft and help clean the bearing section.

5. If the tool is equipped with a dump valve, pour clean fluid into the top of the dump valve. Work the piston until it travels freely between the down (closed) and up (open) positions.

6. If the tool is to be stored for an extended time before re-use, pour a small amount of mineral oil or equivalent into the motor. Do not use diesel oil.

7. Re-dope the bit box and dump valve box. Install thread protectors. Drilling Considerations The performance life of the motor is determined by the environment in which it operates. To ensure optimum performance, avoid:

• Abrasive solids in the circulating system. • High temperatures. • Exceeding the recommended pressure drop across the bit and

motor. • Pumping higher than recommended fluid volume. • Exceeding recommended bit weight loading resulting in excessive

pressure drop across the tool.

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Drilling Fluid Flow Rates Except for special applications, the recommended minimum/maximum flow rate for each motor should be observed to achieve optimum torque and tool life. Flow rates for each Cavo drilling motor are given in this Motor Operations Manual. Optimum Operating Performance Operating performance charts are included in this manual and provide the following:

• Bit weight • Bit pressure drop • Bearing loads • Operating torque • Revolutions-per-minute (rpm) range • Motor differential pressure

Starting the Motor Before touching bottom of the hole, start the pumps and increase the flow rate slowly to the recommended operating range. Drilling The Cavo motor is a hydraulically operated tool. Therefore, the primary rig-floor reference is the standpipe pressure gauge. The weight indicator may, for example, give inaccurate information about actual WOB because of “wall hanging” while sliding. In this case, the only true indication of whether the bit is on bottom drilling, is the pressure gauge. Refer to Figure 10 for examples of off-bottom, drill-off, and stall-out conditions discussed in the following subsections. Off-Bottom Pressure When the motor is off-bottom circulating, the standpipe pressure gauge shows the total amount of pressure required to pump a known volume of fluid through the drilling system. This is called “off-bottom” pressure. Available torque is directly proportional to the pressure drop across the motor and is indicated as a change in total system pressure. Motor differential pressure is defined as the pressure above off-bottom pressure.

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Note: When the bit is side loaded from the bent housing or bent sub, off-bottom pressure includes motor pressure to provide torque to rotate the bit with the imposed side load. True motor differential pressure is obtained from standpipe pressure only when the bit is not side-loaded or when system pressure losses without the motor are known. Pressure While Drilling More WOB means a higher total system pressure at the surface. As the bit drills off, the total system pressure decreases. The standpipe pressure gauge, therefore, can be used as an indicator of bit weight and torque. Drill pipe friction will not distort the readings. When the pressure gauge reads the optimum on-bottom pressure and the driller subsequently stops adding weight to the bit, a drill-off occurs. The pressure will steadily fall until the driller puts more weight on the bit. Performance curves and recommended motor differential pressures are included in this manual. Stall Pressure If the driller overloads the bit, a stall will occur. The backpressure in the drilling fluid will deform the rubber in the stator and flow straight through without turning the rotor. The pressure gauge will rise abruptly, and then remain stationary, even if more weight is added to the bit. When a stall occurs, the driller merely has to raise the bit off bottom slightly to restart the tool and continue drilling. Stall pressure is about twice the recommended optimum differential pressure across the motor. Caution: Operating for an extended period of time in a stalled condition will cause damage to the rotor and/or stator.

Figure 10

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19

Rotating the Motor Steerable applications and many vertical (straight-hole) applications require rotation of the drillstring and motor for directional control, reduced drillstring torque/drag, cuttings transport, and differential sticking. It is recommended that drillstring rpm be minimized to prolong motor life. A maximum drillstring speed of 60 RPM is recommended, although speeds up to 120 RPM may be permissible in some areas. The two most common problems associated with drillstring rotation are component fatigue and connection backoff. Fatigue is a function of stress level and the number of cycles at that level. Increasing RPM increases the number of stress cycles within a given period of time, thereby potentially reducing component life. In steerable applications, the angle of the bent housing can have an large impact on the stress level of a motor component. To prolong motor life, drillstring rotation should be kept to a minimum when the motor is set in a bent position. Connection backoff may occur when the drillstring momentarily stalls, then breaks free and momentarily accelerates. Backoff normally occurs when drilling through ledges, tight spots, or formation stringers. This condition, also known as “stick-slip” causes severe lateral vibration, which may result in connection backoff. When drilling through stringers or other formation conditions known to cause drillstring stalling or stick-slip, reduce rotary speed as much as possible. Reducing rotary speed reduces the energy available to cause problems. Caution: When a drillstring is completely stalled, do not pick up the drillstring until the torsion energy in the drillstring is released. Allow the drillstring to slowly drive the rotary table or top drive backwards until all of the torque is released. Then pick up the drillstring and resume drilling at reduced RPM until the stick-slip condition is overcome.

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20

Factors That Affect Build Rate Many factors affect build rate such as tool-size to hole-size ratio, drilling fluid type, flow rate, hole erosion, formation anisotropy, placement of stabilizers or pads, bottom hole assembly (BHA), motor bend angle and distance from bit to bend, and the type of bit used. Following these recommendations can minimize these factors affecting build rate:

• The lower the tool-size to hole-size ratio, the better the building capabilities.

• Changing the WOB can cause the build rate to change. Generally,

an increase to the WOB can cause the build rate to increase. • The placement of pads and the use of stabilizers on the OD of the

bottom hole assembly can play a critical role in achieving good build rates.

• Build rate can be better predicted if formation-class empirical data

are available. Some formations prohibit good build rate, and these types of formations should be identified while planning the drilling program.

• Build rate is related to bend angle severity and distance from the

bend to the bit.

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21

ADJUSTABLE BEND HOUSING OPERATION The Cavo adjustable bend housing allows for quick and easy bend angle adjustment from 0 to 3°. Below is the procedure for setting the Cavo adjustable bend housing. Refer to the Figure 11 for steps 1 and 2:

1. Place the jaws of tongs in the tong areas shown and break the tool joint.

2. While keeping the adjusting ring teeth engaged with the mated slots in the offset housing, unscrew the lock housing two to four complete turns in the clockwise direction (unthread).

Refer to Figure 12 for steps 3 and 4: 3. Slide the adjusting ring down to

disengage the teeth in the ring and the offset housing.

4. To adjust the bend angle of the bent housing, rotate the adjusting ring clockwise until the desired bend-angle marking matches the bend angle marking on the offset housing.

Figure 11

Figure 12

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22

Refer to Figure 13 for steps 5 through 7:

5. Engage the teeth of the adjusting ring and the offset housing at the desired bend angle.

6. Apply thread dope to the mated faces of the lock housing and the adjusting ring.

7. Screw the lock housing and the adjusting ring together and apply the torque value listed in Table 2. The matching markings on the OD of the offset housing and the adjusting ring indicate the bend angle selected as well as the high side marks to identify the high side of the tool.

Figure 13

Table 2

Motor Size English Metric

2-7/8 (287) 2,200 ft-lbs 3,000 N-m

3-1/8 (313) 2,700 ft-lbs 3,600 N-m

3-1/2 (350) 3,800 ft-lbs 5,100 N-m

3-3/4 (375) 4,600 ft-lbs 6,300 N-m

4-3/4 (475) 9,500 ft-lbs 12,700 N-m

5-1/2 (550) 16,000 ft-lbs 21,700 N-m

6-1/2 (650) 23,000 ft-lbs 31,000 N-m

6-3/4 (675) 27,000 ft-lbs 37,000 N-m

7-3/4 (775) 29,000 ft-lbs 39,000 N-m

8-1/2 (850) 38,000 ft-lbs 51,000 N-m

9-5/8 (963) 61,000 ft-lbs 83,000 N-m

ABH MAKE-UP TORQUE

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23

POWER SECTION PERFORMANCE FACTORS Although Cavo positive-displacement motors are designed to operate in a wide variety of downhole drilling environments, several factors that affect power section performance and operating life must be considered. These factors include:

• Drilling Muds • Air, foam, or mist • Fluid pressure limitations (stalled motor) • Excessive flow rates • Temperature

Drilling Muds While Cavo motors are suitable for a wide range of drilling muds, the following factors should be considered: Mud Solids Drilling-fluid properties should be maintained within the same constraints as when rotary drilling. However, the following special precautions should also be observed:

• The mud should be free of plugging agents, as well as foreign bodies.

• The use of a drillpipe screen is recommended. • The fluid should have the least possible sand content (1% or less is

recommended). • Drilling fluid additives should be used only in limited amounts.

Excessive amounts of drilling fluid additives, such as lost circulation material (LCM), can affect tool performance. Drilled solids and/or abrasive additives should be kept to a minimum. A poorly mixed slug of weighted material or LCM can cause nearly instantaneous termination of an otherwise good motor run.

• Where possible, hematite-weighting materials should not be used.

These materials have been shown to greatly reduce motor life.

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24

Oil-Based Muds Oil-based muds and muds that contain oil can reduce stator life. The degree of stator damage depends on the specific chemistry of the oils used. One measure of an oil’s aggressiveness in damaging elastomers is the oil’s aniline point. The aniline point of a material may be defined as the lowest temperature at which equal volumes of freshly distilled aniline and the oil being tested are completely miscible. As an oil’s aniline point decreases, the oil becomes more damaging. While aniline point is a useful measure, some oil-based muds are still aggressive despite a high aniline point. Note: Tests for mud / elastomer compatibility with Cavo elastomers may be conducted when oil-based drilling fluids are anticipated. The stator should contain a rubber compound suitable for use in oil-based drilling fluids. Because of the degradation of elastomers exposed to oil-based drilling fluids, Cavo recommends that the elastomer compound selection be based on fluid compatibility testing. Contact your Cavo representative for more information. Mud Additives Certain amine-based additives, such as emulsifiers, corrosion inhibitors, and scavengers, can (even in very small quantities) cause elastomer failure. Brine or Fresh-Water Muds Brine and fresh-water muds (but not bentonite gels) provide little lubrication for motor stator elastomers, so abrasive wear between rotor and stator can be a concern. Additionally, the adhesives used to bond elastomers to metals can undergo hydrolysis when exposed to water, especially at temperatures in excess of 200°F. Bond-strength degradation can trigger a multitude of problems, some minor and some causing catastrophic failure of the downhole motor. Brine drilling fluids may also cause corrosion of rotors, dump valves, or other components. Special coatings are available. Contact your Cavo representative for more information. Air, Foam, or Mist The use of air, foam, or mist may adversely affect motor performance unless guidelines are followed concerning motor lubrication, air-volume requirements, and WOB.

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25

Fluid Pressure Limitations / Stalled Motor When enough WOB is added to exceed maximum design pressure, the motor will stall. When mud pressure, as indicated on the mud-pressure gauge, increases, stall is indicated and does not vary as additional weight is added to the bit. Bored Rotors / Extended Flow Rates To extend the allowable flow-rate range of multi-lobed power sections, bored rotors with selectable nozzles are available. To avoid adverse affects on motor performance, care must be exercised in nozzle selection. Contact your Cavo representative for recommendations on optimum flow rates and motor performance. Temperature Effects The effects of temperature can have a drastic affect on the life of the stator. A high bottom-hole temperature can affect the interference fit between the rotor and stator. This can result in stator damage or reduced operating life. In general, as temperature increases, motor life decreases. The standard Cavo elastomer is rated to 250°F (120°C). A motor operated, even for a limited time, at temperatures at or above the designed operating temperature will shorten the expected motor life. Note: Stators must contain a rubber compound suitable for high temperature environments. Because of the severe degradation of elastomers exposed to temperatures above 300°F, Cavo strongly recommends that a special high temperature elastomer compound be selected when bottom hole circulating temperatures (BHCT) are over 300°F. Contact your Cavo representative for more information.

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26

SPECIAL APPLICATIONS

Air, Foam, or Mist Drilling The Cavo motor can be used successfully for directional drilling purposes where air and air/mist is the circulating media. Air-Volume-Requirement Guideline To convert liquid-volume requirements to air-volume requirements, use the following conversion: 1 gallon per minute (gal/min) of drilling fluid equals 4 to 4 ½ standard cubic feet per minute (scfm) of air.

Example: 400 gal/min = 1,600 to 1,800 cfm Foam-Volume-Requirement Guideline It is recommended that 3 1/2 to 4 1/2 scfm of air plus 10 to 100 gal/min of injected foam be used. Pressure Requirements The pressure required with air, foam, or mist drilling is approximately twice the pressure required when liquid drilling fluids are used. Dump Valves Dump valves should not be used. If the motor is equipped with a dump valve, replace it with a crossover sub. If a crossover sub is not available, then remove the dump valve internal assemblies and blank off the outlet ports. Flapper Valve A flapper valve should be used to control bleed-off and when running wireline tools. Float valves should be placed immediately above the motor and on the surface to avoid blowback on connections. String float valves can be run every 1,000 ft for additional control.

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27

Lubricants—General Recommendations Using dry air causes high rotor/stator friction and can result in short runs. It is recommended that a minimal amount of lubricant (consistent with formation capability, available equipment, etc.) be run. The most successful lubricants used have been

• Liquid soap — 0.5 to 1 gal/bbl of water • Graphite — 4 to 6 lb/bbl of water • Gel — 0.5 to 1 lb/bbl of water • Oil — 0.1 to 0.6 gal/hr

Lubricants should be injected in fresh water downstream of the air compressors. Air Operation Factors When operated on air, the tool will

• Be more weight sensitive than in fluid • Stall out at lower pressure • Require less WOB to drill

Bit Selection Best results have been obtained with sealed bearing bits. To reduce pressure requirements on the air compressor, jets should not be used in the bit. Operational Cautions Start the motor by applying a light weight on the bit and pumping air. Do not allow the tool to run freely off-bottom. If the bit is allowed to run freely off-bottom, then bit speed will increase rapidly as air expands through the motor, and potential damage may result. Such damage may include:

• Stator damage due to friction/heat • Bearing damage if weight is applied suddenly to the bit

Before picking up off-bottom, turn off the air compressor and allow the air pressure to bleed off until standpipe pressure is equal to annulus pressure.

Page 36: Motor operations manual

Coring Several coring operations with PDMs have demonstrated the cost effectiveness of using a downhole motor in this difficult application. Slow-speed motors are especially suited for coring because of their high torque at moderate speed. Slow-speed, high-torque motors can drive core barrels up to 90 ft in length. A drop-ball sub is typically run between the motor and core barrel. An increase in flow rate causes a steel ball to drop from this special sub, thereby redirecting fluid flow to the annulus between the inner tube and outer tube of the core barrel for the coring operation. In general, the material used in a core bit should be one grade softer than the material used in a normal rotary bit. High-Temperature Environments PDMs are designed with an interference fit between the rotor and stator, establishing a seal. For the motor to operate efficiently, the interference fit must remain within a specified range. A high bottom-hole temperature can increase the interference fit, which can result in stator damage or reduced operating life. As temperature increases, motor life decreases. Although a motor may be operated for a limited time at temperatures above the designed operating temperature, shortened life can be expected. Motors are designed for specific temperature ranges, either below approximately 250°F (120°C) or above approximately 300°F (150°C). For optimum performance, the motor should be selected according to the temperature range in which it is expected to operate. Hot Hole Procedure For a bottom hole circulating temperature (BHCT) exceeding 250°F (120°C) , the following guidelines apply:

• Contact Cavo service representative for preparation of a hot-hole motor.

• Stage in the hole:

◊ When reaching the depth where temperature is estimated to be approximately 250°F (120°C) , stop and circulate cool fluid to the motor.

28

Page 37: Motor operations manual

◊ Continue pumping for a few minutes (at low volume) to reduce equipment temperature.

◊ Continue this process in stages of 500 to

1,000 ft until reaching operating depth.

• Non-circulating periods (surveying, orienting, etc.) must be as short and as infrequent as possible.

Casing Drill Simultaneous drilling and running large-diameter surface casing has saved many hours of rig time in both land and offshore operations. This operation is performed with a casing drill, which is an assembly consisting of: a bit, a Cavo motor, a jet sub, drill collars, and crossover subs. All of these items are suspended by a running tool that is latched into a preassembled conductor pipe. When the desired depth is reached, the drilling assembly is unlatched and tripped, leaving the conductor pipe in place. A casing-drill assembly is shown in Figure 14. The casing-drill tool and technique are typically used in unconsolidated alluvial formations. The operator can benefit from running surface casing while drilling, and the risk of losing the hole from sloughing when retrieving the drilling assembly is eliminated. A typical offshore casing-drill operation is performed as follows:

1. Determine the customer’s drilling specifications, such as angle, rotation, soak time, and sweeps.

2. Determine the available volume of drilling fluid, then size the nozzles in the bit and jet sub accordingly.

3. Measure the length of the casing assembly (wellhead, casing, and shoe joints).

29

Figure 14

Page 38: Motor operations manual

30

4. Measure the internal BHA, including the lower portion of the running

tool that is dependent on the length of the casing assembly. Determine how the BHA will be spaced inside the casing assembly. Preassembly of the BHA is recommended to minimize BHA exposure to the elements of the offshore environment.

5. Position the guide base and/or the mud mat in the moon pool of the drilling vessel.

6. Assemble the casing (with welded or mechanical connections). Lower into the moon pool.

7. Assemble the BHA and lower it into the casing. Make up the running tool on the wellhead joint.

8. Lower the BHA to the mud line while keeping a pipe tally to verify water depth.

9. Perform preliminary checks of the bull's-eye reading, rotation of the casing string, and condition of the running tool.

10. Tag the mud line and begin drilling.

11. Monitor mud-pump volume, mud-pump pressure, WOB, and ROP. Work or reciprocate the string as required.

12. Monitor the well deviation, and control drill to the desired depth.

13. After reaching the predetermined depth, visually confirm the angle and depth readings. If a remotely operated vehicle (ROV) is available, confirm the rotation. Soak for the specified period, release the running tool, and pull out of the hole.

It is recommended that a trained, experienced motor operator be onsite to supervise the operation of a casing drill. Sacrificial Motors and BHA Another type of casing drill operation includes the use of a drilling motor on a sacrificial BHA. The motor is run at the end of a casing drill string that is then left in the hole as a sacrificial element. Cavo offers a specifically design motor for casing drill operations whereby the BHA is cemented in the hole. Contact a Cavo representative for more information on motors for use with sacrificial bottom hole assemblies.

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31

Remedial and Production Applications Production, remedial, and special drilling problems can be solved with a Cavo mud motor. The motor can be used for

• Drilling through sand bridges and cement plugs • Removal of paraffin buildup • Minerals exploration • Pilot-hole drilling • Horizontal boring

Short-Radius Applications Cavo offers drilling motors (4-3/4” OD and smaller) which can be used in short-radius applications. Short-radius drilling is a highly specialized application for drilling motors, and each well requires thorough drillstring and BHA analysis. Before planning a short-radius drilling job, we recommend contacting a Cavo representative. Coiled-Tubing Applications Cavo motors can be used in many types of coiled tubing (CT) applications. Remedial, production, and drilling jobs have been successfully executed, primarily with 3-1/2” OD and smaller motors. The following are important items to consider when planning a motor run on coiled tubing: Pressure Drop Through The Coil Unlike conventional drilling operations, the length of CT, spooled or un-spooled, is fixed at all times. Hydraulic calculations must be made to ensure that the recommended flow-rate range of the desired motor can be achieved within the maximum working pressure of the pumps and the CT. Coil Torsional Yield The maximum stall torque of the motor should not exceed 80% of the nominal torsional yield of the tubing for vertical drilling, and 50% of the nominal yield for drilling directional wells. The lower figure for directional applications allows greater coil stiffness for a more stable tool face. All other applications should adhere to the 80% rule. Mechanical properties of popular sizes and types of CT can be found in manufacturers’ handbooks.

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32

Coil Buckling Computer software is generally available to calculate maximum WOB available for a given directional or horizontal-well profile. For vertical applications, it is recommended that drill collars be run with sufficient outside diameter (OD) and length to keep the CT in tension while providing sufficient WOB. Depth Control When CT is used, depth control becomes critical in deeper wells (greater than 5,000 ft). It is recommended that at least two depth-tracking methods be available. Commonly, mechanical and electronic devices are used simultaneously, and their outputs are compared for accuracy during the job. In the absence of backup systems, the CT can be hand strapped during tripping. Further questions regarding CT operations with drilling motors should be directed to your Cavo representative. TROUBLESHOOTING Cavo downhole motors are designed and manufactured with strict adherence to high quality control standards. Generally, if proper operational procedures are followed, Cavo drilling motors provide trouble-free performance. However, should a problem arise, refer to the Troubleshooting Chart on the following page. It describes commonly encountered drilling problems and provides possible solutions for each. Note: The troubleshooting chart offers assistance in solving common motor situations that may develop; however, it is not intended as a substitute for experienced supervision. Motor Blockage If there is no float valve in the string and “backflow” is observed while making up connections, it is possible that sand and other debris may have entered the drillstring. This condition may result in complete blockage of the motor, requiring a trip to change out the motor.

Page 41: Motor operations manual

33 M

otor

Tro

uble

shoo

ting

Cha

rt

Page 42: Motor operations manual

MOTOR SPECIFICATIONS Cavo offers a wide range of drilling motors. Motor size is generally defined by the outer diameter of the motor. Cavo currently offers the following outer diameter (OD) sizes of drilling motors:

• 1-11/16” (43 mm) • 2-1/16” (52 mm) • 2-7/8” (73 mm) • 3-1/8” (79 mm) • 3-1/2” (89 mm) • 3-3/4” (95 mm) • 4-3/4” (120 mm) • 5-1/2” (140 mm) • 6-1/2” (165 mm) • 6-3/4” (172 mm) • 7-3/4” (197 mm) • 8-1/2” (216 mm) • 9-5/8” (244 mm) • 11-1/4” (286 mm)

Cavo offers multiple configurations for each size of drilling motor. This section provides complete technical specifications, performance curves, and build rate prediction tables for each motor. The Cavo model number provides an easy method of determining the motor configuration. The Cavo model number description is given below:

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Page 43: Motor operations manual

Motor Performance Curves Motor performance curves are given for each motor size. A speed curve, power curve, and torque curve are provided. The performance curves are provided as a function of the differential pressure across the drilling motor. The full load condition is also indicated on the plotted curves. Examples of how to read the motor curves are given below:

The 9L-675-4 motor operating at a flow rate of 600 GPM, will have a rotational speed of 200 RPM at approximately 530 PSI differential pressure and...

...the 9L-675-4 motor operating at 600 GPM, will have an output power of approximately 320 HP at the same 530 psi differential pressure and...

35

9L-675-4MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM)

600 GPM

Full

Load

425 GPM

250 GPM

9L-675-4MOTOR POWER CURVE

0

50

100

150

200

250

300

350

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

POW

ER (H

P)

Full

Load

600 GPM

425 GPM

250 GPM

Page 44: Motor operations manual

...the 9L-675-4 motor operating at 600 GPM, will have an torque output of approximately 8,500 Ft-lbs at the same 530 psi differential pressure. Build Rate Prediction Tables The follow are some notes regarding the build rate prediction tables given in the motor specification sheets

• The build rate prediction values will vary as the gauge and placement of the motor stabilizers, sleeves, or pads are changed.

• While the motor is sliding, it is assumed that an in-gauge hole is

drilled. • A short-gauge bit will produce better directional tendencies than

an extended-gauge bit. • The formation is assumed to be homogeneous. • The tables assume all stabilizers are 1/8” (3.2 mm) under-

gauge. • The build rate prediction values should be regarded as

estimates and should only be used for general guidance. Formation characteristics, bit profile, BHA design, and drilling parameters can all affect the directional response.

• The units for Build Rate Prediction are in degrees per 100 ft.

36

9L-675-4MOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

14000

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 45: Motor operations manual

All Cavo drilling motors are engineered as “three-point” curve drilling assemblies. Since any three points not in a line describe an arc, the drill bit, the top of the motor, and the lower stabilizers (if any) create such an arc. Figure 15 shows the basic three-point geometry of a motor with a bent housing. Disclaimer The following section contains the motor specifications and performance data for the Cavo line of drilling motors. Cavo has taken every precaution as to the accuracy of the content and data presented in this section. Cavo make no warranties, guarantees, or representations concerning the accuracy or individual interpretation of the data. It is recommended that the nearest Cavo representative be contacted for the latest information.

37

Figure 15

Page 46: Motor operations manual

38 1-11/16

1-11/16 in OD

5:6 Lobe

3 Stage

5L-170-3 Tool OD 1-11/16 in 43 mm

Weight 40 lbs 18 kg

Length 7.5 ft 2.29 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 25 - 45 gpm 95 - 170 lpm

Maximum Torque 110 ft-lbs 149 N-m

Maximum Power 7 hp 5 kw

Bit to Bend n/a n/a

Diff. Pressure at Full Load 450 psi 3,100 kpa

Diff. Pressure at Max. Torque 600 psi 4,140 kpa

Maximum Bit Pressure Drop 400 psi 2,760 kpa

Maximum Weight on Bit 3,000 lbs 13 kN

Maximum Pull to Re-Run Motor 8,000 lbs 36 kN

Pull to Yield Motor 40,000 lbs 178 kN

Top Connection (Box)

Bit Connection (Box)

1 AM MTNC12

1 AM MTNC12

Motor Specifications

5:6

3

100 - 450 rpm

Page 47: Motor operations manual

39 1-11/16

5L-170-3MOTOR SPEED CURVE

0

100

200

300

400

500

600

700

800

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM

)

45 GPM

Full

Load

35 GPM

25 GPM

5L-170-3MOTOR POWER CURVE

0

1

2

3

4

5

6

7

8

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

45 GPM

35 GPM

25 GPM

5L-170-3MOTOR TORQUE CURVE

0

20

40

60

80

100

120

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 48: Motor operations manual

40 1-11/16

1-11/16 in OD

5:6 Lobe

5 Stage

5L-170-5 Tool OD 1-11/16 in 43 mm

Weight 60 lbs 27 kg

Length 11.0 ft 3.35 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 25 - 45 gpm 95 - 170 lpm

Maximum Torque 185 ft-lbs 251 N-m

Maximum Power 12 hp 10 kw

Bit to Bend n/a n/a

Diff. Pressure at Full Load 750 psi 5,170 kpa

Diff. Pressure at Max. Torque 1,000 psi 6,900 kpa

Maximum Bit Pressure Drop 400 psi 2,760 kpa

Maximum Weight on Bit 3,000 lbs 13 kN

Maximum Pull to Re-Run Motor 8,000 lbs 36 kN

Pull to Yield Motor 40,000 lbs 178 kN

Top Connection (Box)

Bit Connection (Box)

1 AM MTNC12

1 AM MTNC12

Motor Specifications

5:6

5

100 - 450 rpm

Page 49: Motor operations manual

41 1-11/16

5L-170-5MOTOR POWER CURVE

0

2

4

6

8

10

12

14

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P) Full

Load

45 GPM

35 GPM

25 GPM

5L-170-5MOTOR TORQUE CURVE

0

20

40

60

80

100

120

140

160

180

200

0 100 200 300 400 500 600 700 800 900 1000

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

5L-170-5MOTOR SPEED CURVE

0

100

200

300

400

500

600

700

800

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM

)

45 GPM

Full

Load

35 GPM

25 GPM

Page 50: Motor operations manual

42 2-1/16

2-1/16 in OD

4:5 Lobe

7 Stage

4L-206-7 Tool OD 2-1/16 in 52 mm

Weight 100 lbs 45 kg

Length 10.0 ft 3.05 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 20 - 50 gpm 76 - 189 lpm

Maximum Torque 310 ft-lbs 420 N-m

Maximum Power 33 hp 25 kw

Bit to Bend n/a n/a

Diff. Pressure at Full Load 1,050 psi 7,240 kpa

Diff. Pressure at Max. Torque 1,400 psi 9,652 kpa

Maximum Bit Pressure Drop 400 psi 2,760 kpa

Maximum Weight on Bit 5,000 lbs 22 kN

Maximum Pull to Re-Run Motor 17,000 lbs 76 kN

Pull to Yield Motor 60,000 lbs 267 kN

Top Connection (Box)

Bit Connection (Box)

1-1/2 AM MT

1-1/2 AM MT

Motor Specifications

4:5

7

200 - 730 rpm

Page 51: Motor operations manual

43 2-1/16

4L-206-7MOTOR POWER CURVE

0

5

10

15

20

25

30

35

0 100 200 300 400 500 600 700 800 900 1000 1100

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

50 GPM

35 GPM

20 GPM

Full

Load

4L-206-7MOTOR TORQUE CURVE

0

50

100

150

200

250

300

350

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

4L-206-7MOTOR SPEED CURVE

0

200

400

600

800

1000

1200

0 100 200 300 400 500 600 700 800 900 1000 1100

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM)

50 GPM

Full

Load

35 GPM

20 GPM

Page 52: Motor operations manual

44 2-1/16

2-1/16 in OD

5:6 Lobe

3 Stage

5L-206-3 Tool OD 2-1/16 in 52 mm

Weight 80 lbs 36 kg

Length 7.5 ft 2.29 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 25 - 45 gpm 95 - 170 lpm

Maximum Torque 220 ft-lbs 298 N-m

Maximum Power 6 hp 5 kw

Bit to Bend n/a n/a

Diff. Pressure at Full Load 450 psi 3,100 kpa

Diff. Pressure at Max. Torque 600 psi 4,140 kpa

Maximum Bit Pressure Drop 400 psi 2,760 kpa

Maximum Weight on Bit 5,000 lbs 22 kN

Maximum Pull to Re-Run Motor 17,000 lbs 76 kN

Pull to Yield Motor 60,000 lbs 267 kN

Top Connection (Box)

Bit Connection (Box)

1-1/2 AM MT

1-1/2 AM MT

Motor Specifications

5:6

3

50 - 200 rpm

Page 53: Motor operations manual

45 2-1/16

5L-206-3MOTOR SPEED CURVE

0

50

100

150

200

250

300

350

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM

)

45 GPM

Full

Load

35 GPM

25 GPM

5L-206-3MOTOR POWER CURVE

0

1

2

3

4

5

6

7

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

45 GPM

35 GPM

25 GPM

5L-206-3MOTOR TORQUE CURVE

0

50

100

150

200

250

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 54: Motor operations manual

46 2-7/8

3-1/2" 3-7/8" 4-1/4" 4-1/2" 3-1/2" 3-7/8" 4-1/4" 4-1/2"

0.31 3.40 5.13 6.85 7.99

0.62 0.76 8.31 10.03 11.73 12.86

0.93 6.33 0.30 13.22 14.92 16.61 17.74

1.22 11.55 5.50 17.81 19.50 21.18 22.29

1.50 16.58 10.52 4.64 0.81 22.25 23.93 25.59 26.70

1.76 21.25 15.18 9.29 5.45 26.36 28.03 29.69 30.78

2.00 25.56 19.48 13.58 9.73 30.17 31.82 33.47 34.56

2.23 29.70 23.61 17.69 13.84 33.81 35.46 37.09 38.17

2.42 33.11 27.01 21.09 17.23 36.82 38.46 40.08 41.16

2.60 36.35 30.24 24.30 20.44 39.67 41.30 42.92 43.99

2.74 38.87 32.75 26.81 22.94 41.89 43.51 45.12 46.19

2.85 40.84 34.72 28.77 24.90 43.63 45.25 46.86 47.92

2.93 42.28 36.15 30.20 26.33 44.90 46.51 48.12 49.18

2.98 43.18 37.05 31.10 27.22 45.69 47.30 48.91 49.97

3.00 43.54 37.41 31.46 27.58 46.01 47.62 49.22 50.28

5L-288-3 PREDICTED BUILD RATES ( Deg / 100 ft )

STABILIZED BEARING HOUSINGABH

ANGLE HOLE SIZE HOLE SIZE

SLICK BEARING HOUSING

2-7/8 in OD

5:6 Lobe

3 Stage

Bit To Bend

5L-288-3 Tool OD 2-7/8 in 73 mm

Weight 140 lbs 63 kg

Length 10.1 ft 3.10 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 40 - 100 gpm 151 - 379 lpm

Maximum Torque 690 ft-lbs 936 N-m

Maximum Power 26 hp 19 kw

Bit to Bend 28 in 711 mm

Diff. Pressure at Full Load 450 psi 3,100 kpa

Diff. Pressure at Max. Torque 600 psi 4,140 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 7,000 lbs 31 kN

Maximum Pull to Re-Run Motor 40,000 lbs 178 kN

Pull to Yield Motor 100,000 lbs 445 kN

Top Connection (Box)

Bit Connection (Box)

2-3/8 Reg

2-3/8 Reg

Motor Specifications

5:6

3

100 - 260 rpm

Page 55: Motor operations manual

47 2-7/8

5L-288-3MOTOR SPEED CURVE

0

50

100

150

200

250

300

350

400

450

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM

)

100 GPM

Full

Load

70 GPM

40 GPM

5L-288-3MOTOR POWER CURVE

0

5

10

15

20

25

30

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

100 GPM

70 GPM

40 GPM

5L-288-3MOTOR TORQUE CURVE

0

100

200

300

400

500

600

700

800

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 56: Motor operations manual

48 2-7/8

2-7/8 in OD

7:8 Lobe

4 Stage

7L-288-4

Bit To Bend

Tool OD 2-7/8 in 73 mm

Weight 200 lbs 90 kg

Length 12.1 ft 3.69 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 60 - 120 gpm 227 - 454 lpm

Maximum Torque 1,000 ft-lbs 1,356 N-m

Maximum Power 50 hp 37 kw

Bit to Bend 28 in 711 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 7,000 lbs 31 kN

Maximum Pull to Re-Run Motor 50,000 lbs 222 kN

Pull to Yield Motor 120,000 lbs 534 kN

Top Connection (Box)

Bit Connection (Box)

2-3/8 Reg

2-3/8 Reg

Motor Specifications

7:8

4

100 - 350 rpm

3-1/2" 3-7/8" 4-1/4" 4-1/2" 3-1/2" 3-7/8" 4-1/4" 4-1/2"

0.31 3.40 5.13 6.85 7.99

0.62 0.76 8.31 10.03 11.73 12.86

0.93 6.33 0.30 13.22 14.92 16.61 17.74

1.22 11.55 5.50 17.81 19.50 21.18 22.29

1.50 16.58 10.52 4.64 0.81 22.25 23.93 25.59 26.70

1.76 21.25 15.18 9.29 5.45 26.36 28.03 29.69 30.78

2.00 25.56 19.48 13.58 9.73 30.17 31.82 33.47 34.56

2.23 29.70 23.61 17.69 13.84 33.81 35.46 37.09 38.17

2.42 33.11 27.01 21.09 17.23 36.82 38.46 40.08 41.16

2.60 36.35 30.24 24.30 20.44 39.67 41.30 42.92 43.99

2.74 38.87 32.75 26.81 22.94 41.89 43.51 45.12 46.19

2.85 40.84 34.72 28.77 24.90 43.63 45.25 46.86 47.92

2.93 42.28 36.15 30.20 26.33 44.90 46.51 48.12 49.18

2.98 43.18 37.05 31.10 27.22 45.69 47.30 48.91 49.97

3.00 43.54 37.41 31.46 27.58 46.01 47.62 49.22 50.28

7L-288-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Page 57: Motor operations manual

49 2-7/8

7L-288-4MOTOR SPEED CURVE

0

100

200

300

400

500

600

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM

)

120 GPM

Full

Load

90 GPM

60 GPM

7L-288-4MOTOR POWER CURVE

0

10

20

30

40

50

60

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

120 GPM

90 GPM

60 GPM

7L-288-4MOTOR TORQUE CURVE

0

200

400

600

800

1000

1200

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 58: Motor operations manual

50 3-1/8

3-1/8 in OD

7:8 Lobe

4 Stage

7L-313-4

3-7/8" 4-1/4" 4-1/2" 3-7/8" 4-1/4" 4-1/2"

0.31 5.13 6.85 7.99

0.62 10.03 11.73 12.86

0.93 0.30 14.92 16.61 17.74

1.22 5.50 19.50 21.18 22.29

1.50 10.52 4.64 0.81 23.93 25.59 26.70

1.76 15.18 9.29 5.45 28.03 29.69 30.78

2.00 19.48 13.58 9.73 31.82 33.47 34.56

2.23 23.61 17.69 13.84 35.46 37.09 38.17

2.42 27.01 21.09 17.23 38.46 40.08 41.16

2.60 30.24 24.30 20.44 41.30 42.92 43.99

2.74 32.75 26.81 22.94 43.51 45.12 46.19

2.85 34.72 28.77 24.90 45.25 46.86 47.92

2.93 36.15 30.20 26.33 46.51 48.12 49.18

2.98 37.05 31.10 27.22 47.30 48.91 49.97

3.00 37.41 31.46 27.58 47.62 49.22 50.28

7L-313-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 3-1/8 in 79 mm

Weight 250 lbs 113 kg

Length 12.1 ft 3.69 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 60 - 120 gpm 227 - 454 lpm

Maximum Torque 1,000 ft-lbs 1,356 N-m

Maximum Power 50 hp 37 kw

Bit to Bend 28 in 711 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 7,000 lbs 31 kN

Maximum Pull to Re-Run Motor 50,000 lbs 222 kN

Pull to Yield Motor 120,000 lbs 534 kN

Top Connection (Box)

Bit Connection (Box)

2-3/8 Reg

2-3/8 Reg

Motor Specifications

7:8

4

100 - 350 rpm

Page 59: Motor operations manual

51 3-1/8

7L-313-4MOTOR SPEED CURVE

0

100

200

300

400

500

600

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM

)

120 GPM

Full

Load

90 GPM

60 GPM

7L-313-4MOTOR POWER CURVE

0

10

20

30

40

50

60

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

120 GPM

90 GPM

60 GPM

7L-313-4MOTOR TORQUE CURVE

0

200

400

600

800

1000

1200

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 60: Motor operations manual

52 3-1/2

3-1/2 in OD

5:6 Lobe

3 Stage

5L-350-3

4-1/4" 4-1/2" 4-3/4" 5" 4-1/4" 4-1/2" 4-3/4" 5"

0.31 4.05 5.04 6.02 7.00

0.62 1.01 8.47 9.46 10.43 11.40

0.93 6.15 3.13 0.17 12.90 13.87 14.84 15.80

1.22 10.95 7.93 4.96 2.03 17.03 18.00 18.96 19.92

1.50 15.59 12.56 9.58 6.65 21.03 21.99 22.94 23.89

1.76 19.90 16.86 13.88 10.94 24.74 25.69 26.64 27.58

2.00 23.87 20.83 17.84 14.89 28.16 29.11 30.05 30.99

2.23 27.69 24.64 21.64 18.69 31.44 32.39 33.32 34.26

2.42 30.83 27.78 24.78 21.82 34.16 35.09 36.02 36.95

2.60 33.82 30.76 27.75 24.79 36.72 37.66 38.58 39.51

2.74 36.14 33.08 30.06 27.10 38.72 39.65 40.58 41.50

2.85 37.96 34.90 31.88 28.91 40.29 41.22 42.14 43.06

2.93 39.29 36.22 33.20 30.23 41.43 42.36 43.28 44.19

2.98 40.12 37.05 34.03 31.05 42.15 43.07 43.99 44.90

3.00 40.45 37.38 34.36 31.38 42.43 43.36 44.27 45.19

5L-350-3 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 3-1/2 in 89 mm

Weight 287 lbs 130 kg

Length 11.8 ft 3.60 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 70 - 160 gpm 265 - 606 lpm

Maximum Torque 960 ft-lbs 1,300 N-m

Maximum Power 33 hp 25 kw

Bit to Bend 41 in 1,046 mm

Diff. Pressure at Full Load 450 psi 3,100 kpa

Diff. Pressure at Max. Torque 600 psi 4,140 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 8,000 lbs 36 kN

Maximum Pull to Re-Run Motor 50,000 lbs 222 kN

Pull to Yield Motor 150,000 lbs 667 kN

Top Connection (Box)

Bit Connection (Box)

2-3/8 Reg

2-3/8 Reg

Motor Specifications

5:6

3

100 - 240 rpm

Page 61: Motor operations manual

53 3-1/2

5L-350-3MOTOR SPEED CURVE

0

50

100

150

200

250

300

350

400

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM

)

160 GPM

Full

Load

115 GPM

70 GPM

5L-350-3MOTOR POWER CURVE

0

5

10

15

20

25

30

35

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

160 GPM

115 GPM

70 GPM

5L-350-3MOTOR TORQUE CURVE

0

200

400

600

800

1000

1200

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 62: Motor operations manual

54 3-3/4

3-3/4 in OD

1:2 Lobe

4 Stage

1L-375-4

4-3/4" 5" 5-1/2" 5-7/8" 4-3/4" 5" 5-1/2" 5-7/8"

0.31 4.29 5.16 6.88 8.17

0.62 0.42 8.15 9.01 10.72 12.00

0.93 5.25 3.00 12.01 12.87 14.57 15.83

1.22 9.76 7.50 3.07 15.63 16.47 18.16 19.42

1.50 14.12 11.85 7.41 4.16 19.11 19.96 21.63 22.88

1.76 18.16 15.89 11.44 8.18 22.35 23.19 24.85 26.09

2.00 21.90 19.62 15.16 11.89 25.34 26.17 27.83 29.06

2.23 25.48 23.20 18.72 15.44 28.21 29.03 30.68 31.91

2.42 28.44 26.15 21.66 18.38 30.57 31.40 33.04 34.26

2.60 31.24 28.95 24.45 21.16 32.82 33.64 35.27 36.48

2.74 33.42 31.12 26.62 23.32 34.56 35.38 37.01 38.22

2.85 35.13 32.83 28.33 25.02 35.93 36.75 38.37 39.58

2.93 36.38 34.08 29.57 26.26 36.93 37.74 39.36 40.57

2.98 37.15 34.85 30.34 27.03 37.55 38.37 39.98 41.19

3.00 37.46 35.16 30.65 27.34 37.80 38.61 40.23 41.43

1L-375-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 3-3/4 in 95 mm

Weight 379 lbs 172 kgs

Length 12.4 ft 3.79 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 60 - 140 gpm 227 - 530 lpm

Maximum Torque 650 ft-lbs 881 N-m

Maximum Power 51 hp 38 kw

Bit to Bend 46 in 1,168 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 12,000 lbs 53 kN

Maximum Pull to Re-Run Motor 70,000 lbs 266 kN

Pull to Yield Motor 200,000 lbs 890 kN

Top Connection (Box)

Bit Connection (Box)

2-7/8 Reg

2-7/8 Reg

Motor Specifications

1:2

4

200 - 550 rpm

Page 63: Motor operations manual

55 3-3/4

1L-375-4MOTOR SPEED CURVE

0

100

200

300

400

500

600

700

800

900

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM

)

140 GPM

Full

Load

100 GPM

60 GPM

1L-375-4MOTOR POWER CURVE

0

10

20

30

40

50

60

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

140 GPM

100 GPM

60 GPM

1L-375-4MOTOR TORQUE CURVE

0

100

200

300

400

500

600

700

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 64: Motor operations manual

56 3-3/4

3-3/4 in OD

5:6 Lobe

3 Stage

5L-375-3

4-3/4" 5" 5-1/2" 5-7/8" 4-3/4" 5" 5-1/2" 5-7/8"

0.31 4.29 5.16 6.88 8.17

0.62 0.42 8.15 9.01 10.72 12.00

0.93 5.25 3.00 12.01 12.87 14.57 15.83

1.22 9.76 7.50 3.07 15.63 16.47 18.16 19.42

1.50 14.12 11.85 7.41 4.16 19.11 19.96 21.63 22.88

1.76 18.16 15.89 11.44 8.18 22.35 23.19 24.85 26.09

2.00 21.90 19.62 15.16 11.89 25.34 26.17 27.83 29.06

2.23 25.48 23.20 18.72 15.44 28.21 29.03 30.68 31.91

2.42 28.44 26.15 21.66 18.38 30.57 31.40 33.04 34.26

2.60 31.24 28.95 24.45 21.16 32.82 33.64 35.27 36.48

2.74 33.42 31.12 26.62 23.32 34.56 35.38 37.01 38.22

2.85 35.13 32.83 28.33 25.02 35.93 36.75 38.37 39.58

2.93 36.38 34.08 29.57 26.26 36.93 37.74 39.36 40.57

2.98 37.15 34.85 30.34 27.03 37.55 38.37 39.98 41.19

3.00 37.46 35.16 30.65 27.34 37.80 38.61 40.23 41.43

5L-375-3 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 3-3/4 in 95 mm

Weight 348 lbs 158 kg

Length 12.4 ft 3.79 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 80 - 190 gpm 303 - 719 lpm

Maximum Torque 1,340 ft-lbs 1,817 N-m

Maximum Power 50 hp 37 kw

Bit to Bend 46 in 1,168 mm

Diff. Pressure at Full Load 450 psi 3,100 kpa

Diff. Pressure at Max. Torque 600 psi 4,140 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 12,000 lbs 53 kN

Maximum Pull to Re-Run Motor 70,000 lbs 266 kN

Pull to Yield Motor 200,000 lbs 890 kN

Top Connection (Box)

Bit Connection (Box)

2-7/8 Reg

2-7/8 Reg

Motor Specifications

5:6

3

100 - 260 rpm

Page 65: Motor operations manual

57 3-3/4

5L-375-3MOTOR SPEED CURVE

0

50

100

150

200

250

300

350

400

450

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM

)

190 GPM

Full

Load

135 GPM

80 GPM

5L-375-3MOTOR POWER CURVE

0

10

20

30

40

50

60

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

190 GPM

135 GPM

80 GPM

5L-375-3MOTOR TORQUE CURVE

0

200

400

600

800

1000

1200

1400

1600

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 66: Motor operations manual

58 3-3/4

3-3/4 in OD

9:10 Lobe

4 Stage

9L-375-4

4-3/4" 5" 5-1/2" 5-7/8" 4-3/4" 5" 5-1/2" 5-7/8"

0.35 4.79 5.66 7.38 8.66

0.69 1.51 9.03 9.88 11.59 12.86

1.04 6.96 4.70 0.29 13.38 14.24 15.93 17.19

1.37 12.09 9.83 5.40 2.15 17.49 18.34 20.02 21.27

1.69 17.07 14.80 10.35 7.09 21.48 22.32 23.99 25.23

2.00 21.90 19.62 15.16 11.89 25.34 26.17 27.83 29.06

2.29 26.41 24.13 19.65 16.37 28.95 29.78 31.42 32.65

2.57 30.77 28.48 23.99 20.70 32.44 33.26 34.90 36.11

2.83 34.82 32.52 28.02 24.72 35.68 36.50 38.12 39.33

3.06 38.40 36.10 31.58 28.27 38.55 39.36 40.97 42.18

3.28 41.82 39.52 34.99 31.67 41.29 42.10 43.70 44.90

3.46 44.63 42.31 37.78 34.46 43.54 44.34 45.94 47.13

3.63 47.27 44.96 40.42 37.09 45.65 46.45 48.05 49.23

3.76 49.30 46.98 42.43 39.10 47.28 48.07 49.66 50.84

3.86 50.85 48.53 43.98 40.64 48.52 49.32 50.90 52.08

3.94 52.10 49.78 45.22 41.88 49.52 50.31 51.89 53.07

3.98 52.72 50.40 45.84 42.50 50.02 50.81 52.39 53.56

4.00 53.03 50.71 46.15 42.81 50.27 51.06 52.64 53.81

9L-375-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 3-3/4 in 95 mm

Weight 379 lbs 172 kgs

Length 12.4 ft 3.79 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 60 - 140 gpm 227 - 530 lpm

Maximum Torque 1,550 ft-lbs 2,100 N-m

Maximum Power 33 hp 25 kw

Bit to Bend 46 in 1,168 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 12,000 lbs 53 kN

Maximum Pull to Re-Run Motor 70,000 lbs 266 kN

Pull to Yield Motor 200,000 lbs 890 kN

Top Connection (Box)

Bit Connection (Box)

2-7/8 Reg

2-7/8 Reg

Motor Specifications

9:10

4

50 - 150 rpm

Page 67: Motor operations manual

59 3-3/4

9L-375-4MOTOR SPEED CURVE

0

50

100

150

200

250

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM

)

140 GPM

Full

Load

100 GPM

60 GPM

9L-375-4MOTOR POWER CURVE

0

5

10

15

20

25

30

35

40

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

140 GPM

100 GPM

60 GPM

9L-375-4MOTOR TORQUE CURVE

0

200

400

600

800

1000

1200

1400

1600

1800

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 68: Motor operations manual

60 4-3/4

4-3/4 in OD

5:6 Lobe

3 Stage

5L-475-3

6" 6-1/8" 6-3/4" 7-7/8" 6" 6-1/8" 6-3/4" 7-7/8"

0.31 4.89 5.28 7.22 10.68

0.62 8.60 8.99 10.92 14.35

0.93 3.07 2.03 12.32 12.70 14.62 18.02

1.22 7.37 6.32 1.20 15.79 16.18 18.08 21.46

1.50 11.51 10.46 5.33 19.15 19.53 21.42 24.78

1.76 15.36 14.31 9.16 0.30 22.27 22.65 24.52 27.86

2.00 18.91 17.86 12.70 3.82 25.15 25.52 27.39 30.71

2.23 22.32 21.26 16.09 7.18 27.90 28.28 30.13 33.43

2.42 25.13 24.07 18.89 9.97 30.18 30.55 32.40 35.69

2.60 27.79 26.73 21.54 12.60 32.34 32.71 34.55 37.82

2.74 29.87 28.81 23.60 14.65 34.02 34.39 36.22 39.48

2.85 31.50 30.43 25.23 16.26 35.34 35.71 37.54 40.78

2.93 32.68 31.62 26.41 17.43 36.30 36.67 38.49 41.73

2.98 33.42 32.36 27.14 18.17 36.90 37.26 39.09 42.33

3.00 33.72 32.65 27.44 18.46 37.14 37.50 39.33 42.56

5L-475-3 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 4-3/4 in 120 mm

Weight 873 lbs 396 kg

Length 16.7 ft 5.08 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 100 - 250 gpm 379 - 946 lpm

Maximum Torque 2,110 ft-lbs 2,861 N-m

Maximum Power 53 hp 40 kw

Bit to Bend 46 in 1,168 mm

Diff. Pressure at Full Load 450 psi 3,100 kpa

Diff. Pressure at Max. Torque 600 psi 4,140 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 25,000 lbs 111 kN

Maximum Pull to Re-Run Motor 100,000 lbs 445 kN

Pull to Yield Motor 300,000 lbs 1,334 kN

Top Connection (Box)

Bit Connection (Box)

3-1/2 Reg3-1/2 IF

3-1/2 Reg

Motor Specifications

5:6

3

70 - 175 rpm

Page 69: Motor operations manual

61 4-3/4

5L-475-3MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM

)

250 GPM

Full

Load

175 GPM

100 GPM

5L-475-3MOTOR POWER CURVE

0

10

20

30

40

50

60

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

250 GPM

175 GPM

100 GPM

5L-475-3MOTOR TORQUE CURVE

0

500

1000

1500

2000

2500

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 70: Motor operations manual

62 4-3/4

4-3/4 in OD

5:6 Lobe

4 Stage

5L-475-4

6" 6-1/8" 6-3/4" 7-7/8" 6" 6-1/8" 6-3/4" 7-7/8"

0.31 3.31 3.54 4.69 6.74

0.62 6.37 6.60 7.74 9.78

0.93 2.40 1.59 9.44 9.66 10.80 12.81

1.22 5.74 4.93 0.95 12.30 12.53 13.65 15.65

1.50 8.97 8.16 4.16 15.07 15.30 16.41 18.40

1.76 11.97 11.16 7.15 0.25 17.64 17.87 18.97 20.95

2.00 14.74 13.92 9.91 2.99 20.02 20.24 21.34 23.30

2.23 17.39 16.57 12.55 5.62 22.29 22.51 23.60 25.55

2.42 19.58 18.76 14.74 7.79 24.17 24.39 25.48 27.41

2.60 21.66 20.84 16.81 9.85 25.95 26.17 27.25 29.18

2.74 23.27 22.45 18.42 11.45 27.33 27.55 28.63 30.55

2.85 24.54 23.72 19.68 12.71 28.42 28.64 29.71 31.63

2.93 25.47 24.64 20.60 13.62 29.21 29.43 30.50 32.41

2.98 26.04 25.22 21.17 14.20 29.71 29.92 31.00 32.90

3.00 26.27 25.45 21.40 14.43 29.91 30.12 31.19 33.10

5L-475-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 4-3/4 in 120 mm

Weight 1,074 lbs 487 kg

Length 20.5 ft 6.25 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 100 - 250 gpm 379 - 946 lpm

Maximum Torque 2,810 ft-lbs 3,810 N-m

Maximum Power 71 hp 53 kw

Bit to Bend 46 in 1,168 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 25,000 lbs 111 kN

Maximum Pull to Re-Run Motor 100,000 lbs 445 kN

Pull to Yield Motor 300,000 lbs 1,334 kN

Top Connection (Box)

Bit Connection (Box)

3-1/2 Reg3-1/2 IF

3-1/2 Reg

Motor Specifications

5:6

4

70 - 175 rpm

Page 71: Motor operations manual

63 4-3/4

5L-475-4MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM

)

250 GPM

Full

Load

175 GPM

100 GPM

5L-475-4MOTOR POWER CURVE

0

10

20

30

40

50

60

70

80

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

POW

ER (H

P)

Full

Load

250 GPM

175 GPM

100 GPM

5L-475-4MOTOR TORQUE CURVE

0

500

1000

1500

2000

2500

3000

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 72: Motor operations manual

64 4-3/4

4-3/4 in OD

5:6 Lobe

5 Stage

5L-475-5

6" 6-1/8" 6-3/4" 7-7/8" 6" 6-1/8" 6-3/4" 7-7/8"

0.31 2.48 2.63 3.40 4.77

0.62 5.08 5.23 5.99 7.35

0.93 1.97 1.31 7.68 7.83 8.59 9.94

1.22 4.72 4.06 0.78 10.12 10.27 11.02 12.35

1.50 7.38 6.71 3.43 12.47 12.62 13.36 14.69

1.76 9.85 9.18 5.89 0.21 14.65 14.80 15.54 16.85

2.00 12.12 11.45 8.16 2.47 16.66 16.81 17.55 18.85

2.23 14.30 13.63 10.33 4.63 18.59 18.74 19.47 20.77

2.42 16.10 15.43 12.13 6.42 20.19 20.34 21.06 22.35

2.60 17.81 17.14 13.83 8.12 21.70 21.85 22.57 23.85

2.74 19.14 18.47 15.15 9.43 22.88 23.02 23.74 25.02

2.85 20.18 19.51 16.19 10.47 23.80 23.94 24.66 25.94

2.93 20.94 20.27 16.95 11.22 24.47 24.62 25.33 26.61

2.98 21.42 20.74 17.42 11.69 24.89 25.04 25.75 27.02

3.00 21.61 20.93 17.61 11.88 25.06 25.20 25.92 27.19

5L-475-5 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 4-3/4 in 120 mm

Weight 1,270 lbs 576 Kg

Length 24.3 ft 7.39 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 100 - 250 gpm 379 - 946 lpm

Maximum Torque 3,515 ft-lbs 4,766 N-m

Maximum Power 89 hp 66 kw

Bit to Bend 46 in 1,168 mm

Diff. Pressure at Full Load 750 psi 5,170 kpa

Diff. Pressure at Max. Torque 1,000 psi 6,900 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 25,000 lbs 111 kN

Maximum Pull to Re-Run Motor 100,000 lbs 445 kN

Pull to Yield Motor 300,000 lbs 1,334 kN

Top Connection (Box)

Bit Connection (Box)

3-1/2 Reg3-1/2 IF

3-1/2 Reg

Motor Specifications

5:6

5

70 - 175 rpm

Page 73: Motor operations manual

65 4-3/4

5L-475-5MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM

)

250 GPM

Full

Load

175 GPM

100 GPM

5L-475-5MOTOR POWER CURVE

0

10

20

30

40

50

60

70

80

90

100

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

250 GPM

175 GPM

100 GPM

5L-475-5MOTOR TORQUE CURVE

0

500

1000

1500

2000

2500

3000

3500

4000

0 100 200 300 400 500 600 700 800 900 1000

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 74: Motor operations manual

66 4-3/4

4-3/4 in OD

5:6 Lobe

6 Stage

5L-475-6

6" 6-1/8" 6-3/4" 7-7/8" 6" 6-1/8" 6-3/4" 7-7/8"

0.31 1.96 2.07 2.61 3.59

0.62 4.20 4.31 4.86 5.83

0.93 1.67 1.11 6.45 6.56 7.10 8.06

1.22 4.00 3.43 0.66 8.56 8.67 9.20 10.15

1.50 6.25 5.68 2.90 10.59 10.70 11.23 12.17

1.76 8.33 7.77 4.98 0.18 12.48 12.58 13.11 14.05

2.00 10.26 9.69 6.91 2.09 14.22 14.32 14.85 15.78

2.23 12.10 11.54 8.75 3.93 15.89 15.99 16.51 17.44

2.42 13.63 13.06 10.27 5.44 17.27 17.37 17.89 18.81

2.60 15.07 14.50 11.71 6.88 18.57 18.68 19.19 20.11

2.74 16.20 15.63 12.83 7.99 19.59 19.69 20.20 21.12

2.85 17.08 16.51 13.71 8.87 20.39 20.49 21.00 21.91

2.93 17.72 17.15 14.35 9.51 20.97 21.07 21.58 22.49

2.98 18.12 17.55 14.75 9.91 21.33 21.43 21.94 22.85

3.00 18.28 17.71 14.91 10.07 21.48 21.58 22.09 22.99

5L-475-6 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 4-3/4 in 120 mm

Weight 1,471 lbs 667 Kg

Length 28.1 ft 8.56 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 100 - 250 gpm 379 - 946 lpm

Maximum Torque 4,220 ft-lbs 5,722 N-m

Maximum Power 106 hp 79 kw

Bit to Bend 46 in 1,168 mm

Diff. Pressure at Full Load 900 psi 6,205 kpa

Diff. Pressure at Max. Torque 1,200 psi 8,274 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 25,000 lbs 111 kN

Maximum Pull to Re-Run Motor 100,000 lbs 445 kN

Pull to Yield Motor 300,000 lbs 1,334 kN

Top Connection (Box)

Bit Connection (Box)

3-1/2 Reg3-1/2 IF

3-1/2 Reg

Motor Specifications

5:6

6

70 - 175 rpm

Page 75: Motor operations manual

67 4-3/4

5L-475-6MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

250 GPM

Full

Load

175 GPM

100 GPM

5L-475-6MOTOR POWER CURVE

0

20

40

60

80

100

120

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

250 GPM

175 GPM

100 GPM

5L-475-6MOTOR TORQUE CURVE

0

500

1000

1500

2000

2500

3000

3500

4000

4500

0 100 200 300 400 500 600 700 800 900 1000 1100 1200

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 76: Motor operations manual

68 4-3/4

4-3/4 in OD

7:8 Lobe

3 Stage

7L-475-3 Tool OD 4-3/4 in 120 mm

Weight 873 lbs 396 kg

Length 16.7 ft 5.08 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 100 - 250 gpm 379 - 946 lpm

Maximum Torque 2,835 ft-lbs 3,844 N-m

Maximum Power 61 hp 45 kw

Bit to Bend 46 in 1,168 mm

Diff. Pressure at Full Load 450 psi 3,100 kpa

Diff. Pressure at Max. Torque 600 psi 4,140 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 25,000 lbs 111 kN

Maximum Pull to Re-Run Motor 100,000 lbs 445 kN

Pull to Yield Motor 300,000 lbs 1,334 kN

Top Connection (Box)

Bit Connection (Box)

3-1/2 Reg3-1/2 IF

3-1/2 Reg

Motor Specifications

7:8

3

40 - 150 rpm

Bit To Bend

6" 6-1/8" 6-3/4" 7-7/8" 6" 6-1/8" 6-3/4" 7-7/8"

0.31 4.89 5.28 7.22 10.68

0.62 8.60 8.99 10.92 14.35

0.93 3.07 2.03 12.32 12.70 14.62 18.02

1.22 7.37 6.32 1.20 15.79 16.18 18.08 21.46

1.50 11.51 10.46 5.33 19.15 19.53 21.42 24.78

1.76 15.36 14.31 9.16 0.30 22.27 22.65 24.52 27.86

2.00 18.91 17.86 12.70 3.82 25.15 25.52 27.39 30.71

2.23 22.32 21.26 16.09 7.18 27.90 28.28 30.13 33.43

2.42 25.13 24.07 18.89 9.97 30.18 30.55 32.40 35.69

2.60 27.79 26.73 21.54 12.60 32.34 32.71 34.55 37.82

2.74 29.87 28.81 23.60 14.65 34.02 34.39 36.22 39.48

2.85 31.50 30.43 25.23 16.26 35.34 35.71 37.54 40.78

2.93 32.68 31.62 26.41 17.43 36.30 36.67 38.49 41.73

2.98 33.42 32.36 27.14 18.17 36.90 37.26 39.09 42.33

3.00 33.72 32.65 27.44 18.46 37.14 37.50 39.33 42.56

7L-475-3 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Page 77: Motor operations manual

69 4-3/4

7L-475-3MOTOR SPEED CURVE

0

50

100

150

200

250

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM

)

250 GPM

Full

Load

175 GPM

100 GPM

7L-475-3MOTOR POWER CURVE

0

10

20

30

40

50

60

70

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

250 GPM

175 GPM

100 GPM

7L-475-3MOTOR TORQUE CURVE

0

500

1000

1500

2000

2500

3000

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 78: Motor operations manual

70 4-3/4

4-3/4 in OD

9:10 Lobe

4 Stage

9L-475-4

Bit To Bend

6" 6-1/8" 6-3/4" 7-7/8" 6" 6-1/8" 6-3/4" 7-7/8"

0.31 1.96 2.07 2.61 3.59

0.62 4.20 4.31 4.86 5.83

0.93 1.67 1.11 6.45 6.56 7.10 8.06

1.22 4.00 3.43 0.66 8.56 8.67 9.20 10.15

1.50 6.25 5.68 2.90 10.59 10.70 11.23 12.17

1.76 8.33 7.77 4.98 0.18 12.48 12.58 13.11 14.05

2.00 10.26 9.69 6.91 2.09 14.22 14.32 14.85 15.78

2.23 12.10 11.54 8.75 3.93 15.89 15.99 16.51 17.44

2.42 13.63 13.06 10.27 5.44 17.27 17.37 17.89 18.81

2.60 15.07 14.50 11.71 6.88 18.57 18.68 19.19 20.11

2.74 16.20 15.63 12.83 7.99 19.59 19.69 20.20 21.12

2.85 17.08 16.51 13.71 8.87 20.39 20.49 21.00 21.91

2.93 17.72 17.15 14.35 9.51 20.97 21.07 21.58 22.49

2.98 18.12 17.55 14.75 9.91 21.33 21.43 21.94 22.85

3.00 18.28 17.71 14.91 10.07 21.48 21.58 22.09 22.99

9L-475-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Tool OD 4-3/4 in 120 mm

Weight 1,100 lbs 499 kg

Length 20.5 ft 6.25 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 100 - 250 gpm 379 - 946 lpm

Maximum Torque 4,960 ft-lbs 6,725 N-m

Maximum Power 125 hp 93 kw

Bit to Bend 46 in 1,168 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 25,000 lbs 111 kN

Maximum Pull to Re-Run Motor 100,000 lbs 445 kN

Pull to Yield Motor 300,000 lbs 1,334 kN

Top Connection (Box)

Bit Connection (Box)

3-1/2 Reg3-1/2 IF

3-1/2 Reg

Motor Specifications

9:10

4

70 - 175 rpm

Page 79: Motor operations manual

71 4-3/4

9L-475-4MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM

)

250 GPM

Full

Load

175 GPM

100 GPM

9L-475-4MOTOR POWER CURVE

0

20

40

60

80

100

120

140

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

250 GPM

175 GPM

100 GPM

9L-475-4MOTOR TORQUE CURVE

0

1000

2000

3000

4000

5000

6000

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 80: Motor operations manual

72 5-1/2

5-1/2 in OD

5:6 Lobe

4 Stage

5L-550-4

Bit To Bend

Tool OD 5-1/2 in 140 mm

Weight 1,415 lbs 642 kg

Length 19.8 ft 6.03 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 200 - 400 gpm 757 - 1,514 lpm

Maximum Torque 4,220 ft-lbs 5,722 N-m

Maximum Power 121 hp 90 kw

Bit to Bend 51 in 1,285 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 35,000 lbs 155 kN

Maximum Pull to Re-Run Motor 150,000 lbs 667 kN

Pull to Yield Motor 450,000 lbs 2,000 kN

Top Connection (Box)

Bit Connection (Box)

4-1/2 Reg4-1/2" XH

4-1/2 Reg

Motor Specifications

5:6

4

100 - 200 rpm

6-3/4" 7-7/8" 8-1/2" 8-3/4" 6-3/4" 7-7/8" 8-1/2" 8-3/4"

0.31 2.81 4.30 5.13 5.46

0.62 5.44 6.92 7.74 8.06

0.93 2.98 8.07 9.54 10.35 10.67

1.22 5.83 0.50 10.53 11.99 12.79 13.11

1.50 8.58 3.24 0.39 12.90 14.35 15.15 15.47

1.76 11.14 5.79 2.93 1.80 15.11 16.55 17.34 17.66

2.00 13.50 8.14 5.27 4.14 17.14 18.57 19.36 19.68

2.23 15.77 10.39 7.52 6.39 19.09 20.52 21.30 21.61

2.42 17.64 12.26 9.38 8.24 20.71 22.12 22.90 23.21

2.60 19.41 14.02 11.13 10.00 22.23 23.64 24.42 24.73

2.74 20.78 15.39 12.50 11.37 23.42 24.82 25.60 25.90

2.85 21.87 16.47 13.58 12.44 24.35 25.75 26.52 26.83

2.93 22.65 17.25 14.36 13.22 25.03 26.43 27.20 27.50

2.98 23.15 17.74 14.85 13.71 25.46 26.85 27.62 27.93

3.00 23.34 17.94 15.04 13.91 25.63 27.02 27.79 28.09

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

5L-550-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE HOLE SIZE HOLE SIZE

Page 81: Motor operations manual

73 5-1/2

5L-550-4MOTOR SPEED CURVE

0

50

100

150

200

250

300

350

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

400 GPM

Full

Load

300 GPM

200 GPM

5L-550-4MOTOR POWER CURVE

0

20

40

60

80

100

120

140

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

POW

ER (H

P)

Full

Load

400 GPM

300 GPM

200 GPM

5L-550-4MOTOR TORQUE CURVE

0

500

1000

1500

2000

2500

3000

3500

4000

4500

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 82: Motor operations manual

74 6-1/2

6-1/2 in OD

5:6 Lobe

4 Stage

5L-650-4

7-7/8" 8-1/2" 8-3/4" 9-7/8" 7-7/8" 8-1/2" 8-3/4" 9-7/8"

0.31 2.74 3.43 3.70 4.92

0.62 0.24 5.11 5.79 6.06 7.27

0.93 3.01 0.68 7.48 8.15 8.42 9.63

1.22 5.59 3.26 2.34 9.69 10.36 10.63 11.82

1.50 8.09 5.75 4.83 0.78 11.83 12.50 12.76 13.95

1.76 10.41 8.06 7.14 3.08 13.82 14.48 14.74 15.92

2.00 12.55 10.20 9.27 5.21 15.65 16.31 16.57 17.74

2.23 14.60 12.24 11.31 7.24 17.41 18.06 18.32 19.48

2.42 16.29 13.93 13.00 8.93 18.86 19.51 19.77 20.92

2.60 17.90 15.53 14.60 10.52 20.23 20.88 21.14 22.29

2.74 19.15 16.78 15.85 11.76 21.30 21.95 22.20 23.35

2.85 20.13 17.76 16.83 12.73 22.14 22.79 23.04 24.18

2.93 20.84 18.47 17.54 13.44 22.76 23.40 23.65 24.79

2.98 21.29 18.91 17.98 13.88 23.14 23.78 24.03 25.17

3.00 21.46 19.09 18.16 14.06 23.29 23.93 24.18 25.32

5L-650-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 6-1/2 in 165 mm

Weight 1,753 lbs 795 kg

Length 21.1 ft 6.43 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 200 - 500 gpm 757 - 1,893 lpm

Maximum Torque 4,910 ft-lbs 6,657 N-m

Maximum Power 127 hp 95 kw

Bit to Bend 76 in 1,930 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 50,000 lbs 222 kN

Maximum Pull to Re-Run Motor 200,000 lbs 890 kN

Pull to Yield Motor 600,000 lbs 2,669 kN

Top Connection (Box)

Bit Connection (Box)

4-1/2 Reg4-1/2 XH

4-1/2 Reg

Motor Specifications

5:6

4

75 - 180 rpm

Page 83: Motor operations manual

75 6-1/2

5L-650-4MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

500 GPM

Full

Load

350 GPM

200 GPM

5L-650-4MOTOR POWER CURVE

0

20

40

60

80

100

120

140

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

500 GPM

350 GPM

200 GPM

5L-650-4MOTOR TORQUE CURVE

0

1000

2000

3000

4000

5000

6000

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 84: Motor operations manual

76 6-1/2

6-1/2 in OD

5:6 Lobe

5 Stage

5L-650-5

7-7/8" 8-1/2" 8-3/4" 9-7/8" 7-7/8" 8-1/2" 8-3/4" 9-7/8"

0.31 2.38 2.94 3.16 4.14

0.62 0.22 4.56 5.11 5.33 6.31

0.93 2.72 0.61 6.74 7.28 7.50 8.47

1.22 5.05 2.94 2.11 8.77 9.31 9.53 10.49

1.50 7.31 5.19 4.36 0.71 10.74 11.27 11.49 12.45

1.76 9.40 7.28 6.45 2.79 12.56 13.10 13.31 14.26

2.00 11.33 9.21 8.37 4.71 14.25 14.78 14.99 15.93

2.23 13.18 11.06 10.22 6.55 15.87 16.39 16.60 17.54

2.42 14.71 12.58 11.75 8.07 17.20 17.72 17.93 18.86

2.60 16.16 14.03 13.19 9.51 18.46 18.98 19.19 20.12

2.74 17.29 15.16 14.32 10.63 19.45 19.97 20.17 21.10

2.85 18.17 16.04 15.20 11.51 20.22 20.74 20.94 21.87

2.93 18.82 16.68 15.84 12.15 20.78 21.30 21.50 22.42

2.98 19.22 17.08 16.24 12.55 21.13 21.65 21.85 22.77

3.00 19.38 17.24 16.40 12.71 21.27 21.79 21.99 22.91

5L-650-5 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 6-1/2 in 165 mm

Weight 2,006 lbs 910 kg

Length 23.5 ft 7.16 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 200 - 500 gpm 757 - 1,893 lpm

Maximum Torque 6,625 ft-lbs 8,982 N-m

Maximum Power 172 hp 128 kw

Bit to Bend 76 in 1,930 mm

Diff. Pressure at Full Load 750 psi 5,170 kpa

Diff. Pressure at Max. Torque 1,000 psi 6,900 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 50,000 lbs 222 kN

Maximum Pull to Re-Run Motor 200,000 lbs 890 kN

Pull to Yield Motor 600,000 lbs 2,669 kN

Top Connection (Box)

Bit Connection (Box)

4-1/2 Reg4-1/2 XH

4-1/2 Reg

Motor Specifications

5:6

5

75 - 180 rpm

Page 85: Motor operations manual

77 6-1/2

5L-650-5MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

500 GPM

Full

Load

350 GPM

200 GPM

5L-650-5MOTOR POWER CURVE

0

20

40

60

80

100

120

140

160

180

200

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

500 GPM

350 GPM

200 GPM

5L-650-5MOTOR TORQUE CURVE

0

1000

2000

3000

4000

5000

6000

7000

0 100 200 300 400 500 600 700 800 900 1000

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 86: Motor operations manual

78 6-1/2

6-1/2 in OD

5:6 Lobe

6 Stage

5L-650-6

7-7/8" 8-1/2" 8-3/4" 9-7/8" 7-7/8" 8-1/2" 8-3/4" 9-7/8"

0.31 1.90 2.29 2.44 3.13

0.62 0.19 3.78 4.16 4.32 5.01

0.93 2.29 0.52 5.66 6.04 6.20 6.88

1.22 4.26 2.48 1.78 7.42 7.80 7.95 8.63

1.50 6.16 4.38 3.68 0.60 9.12 9.50 9.65 10.32

1.76 7.93 6.14 5.44 2.35 10.70 11.07 11.22 11.89

2.00 9.56 7.77 7.07 3.97 12.16 12.53 12.68 13.34

2.23 11.12 9.33 8.62 5.53 13.55 13.92 14.07 14.73

2.42 12.41 10.62 9.91 6.81 14.71 15.07 15.22 15.87

2.60 13.63 11.84 11.13 8.03 15.80 16.17 16.31 16.96

2.74 14.58 12.78 12.08 8.97 16.65 17.01 17.16 17.81

2.85 15.33 13.53 12.82 9.71 17.32 17.68 17.83 18.47

2.93 15.87 14.07 13.36 10.25 17.80 18.17 18.31 18.95

2.98 16.21 14.41 13.70 10.59 18.11 18.47 18.61 19.26

3.00 16.34 14.55 13.84 10.73 18.23 18.59 18.73 19.38

5L-650-6 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 6-1/2 in 165 mm

Weight 2,266 lbs 1,028 kg

Length 26.3 ft 8.00 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 200 - 500 gpm 757 - 1,893 lpm

Maximum Torque 6,900 ft-lbs 9,355 N-m

Maximum Power 179 hp 133 kw

Bit to Bend 76 in 1,930 mm

Diff. Pressure at Full Load 900 psi 6,205 kpa

Diff. Pressure at Max. Torque 1,200 psi 8,274 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 50,000 lbs 222 kN

Maximum Pull to Re-Run Motor 200,000 lbs 890 kN

Pull to Yield Motor 600,000 lbs 2,669 kN

Top Connection (Box)

Bit Connection (Box)

4-1/2 Reg4-1/2 XH

4-1/2 Reg

Motor Specifications

5:6

6

75 - 180 rpm

Page 87: Motor operations manual

79 6-1/2

5L-650-6MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

500 GPM

Full

Load

350 GPM

200 GPM

5L-650-6MOTOR POWER CURVE

0

20

40

60

80

100

120

140

160

180

200

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

500 GPM

350 GPM

200 GPM

5L-650-6MOTOR TORQUE CURVE

0

1000

2000

3000

4000

5000

6000

7000

8000

0 100 200 300 400 500 600 700 800 900 1000 1100 1200

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 88: Motor operations manual

80 6-1/2

6-1/2 in OD

9:10 Lobe

3.7 Stage

9L-650-3.7

Bit To Bend

Tool OD 6-1/2 in 165 mm

Weight 1,753 lbs 795 kg

Length 26.3 ft 8.00 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 200 - 500 gpm 757 - 1,893 lpm

Maximum Torque 12,000 ft-lbs 16,270 N-m

Maximum Power 109 hp 81 kw

Bit to Bend 76 in 1,930 mm

Diff. Pressure at Full Load 450 psi 3,100 kpa

Diff. Pressure at Max. Torque 600 psi 4,140 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 50,000 lbs 222 kN

Maximum Pull to Re-Run Motor 200,000 lbs 890 kN

Pull to Yield Motor 600,000 lbs 2,669 kN

Top Connection (Box)

Bit Connection (Box)

4-1/2 Reg4-1/2 XH

4-1/2 Reg

Motor Specifications

9:10

3.7

20 - 70 rpm

7-7/8" 8-1/2" 8-3/4" 9-7/8" 7-7/8" 8-1/2" 8-3/4" 9-7/8"

0.31 1.90 2.29 2.44 3.13

0.62 0.19 3.78 4.16 4.32 5.01

0.93 2.29 0.52 5.66 6.04 6.20 6.88

1.22 4.26 2.48 1.78 7.42 7.80 7.95 8.63

1.50 6.16 4.38 3.68 0.60 9.12 9.50 9.65 10.32

1.76 7.93 6.14 5.44 2.35 10.70 11.07 11.22 11.89

2.00 9.56 7.77 7.07 3.97 12.16 12.53 12.68 13.34

2.23 11.12 9.33 8.62 5.53 13.55 13.92 14.07 14.73

2.42 12.41 10.62 9.91 6.81 14.71 15.07 15.22 15.87

2.60 13.63 11.84 11.13 8.03 15.80 16.17 16.31 16.96

2.74 14.58 12.78 12.08 8.97 16.65 17.01 17.16 17.81

2.85 15.33 13.53 12.82 9.71 17.32 17.68 17.83 18.47

2.93 15.87 14.07 13.36 10.25 17.80 18.17 18.31 18.95

2.98 16.21 14.41 13.70 10.59 18.11 18.47 18.61 19.26

3.00 16.34 14.55 13.84 10.73 18.23 18.59 18.73 19.38

9L-650-3.7 SS PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Page 89: Motor operations manual

81 6-1/2

9L-650-3.7 SSMOTOR SPEED CURVE

0

25

50

75

100

125

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

500 GPM

Full

Load

350 GPM

200 GPM

9L-650-3.7 SSMOTOR POWER CURVE

0

25

50

75

100

125

0 100 200 300 400 500

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

500 GPM

350 GPM

200 GPM

9L-650-3.7 SSMOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 90: Motor operations manual

82 6-1/2

6-1/2 in OD

9:10 Lobe

4 Stage

9L-650-4

7-7/8" 8-1/2" 8-3/4" 9-7/8" 7-7/8" 8-1/2" 8-3/4" 9-7/8"

0.31 2.74 3.43 3.70 4.92

0.62 0.24 5.11 5.79 6.06 7.27

0.93 3.01 0.68 7.48 8.15 8.42 9.63

1.22 5.59 3.26 2.34 9.69 10.36 10.63 11.82

1.50 8.09 5.75 4.83 0.78 11.83 12.50 12.76 13.95

1.76 10.41 8.06 7.14 3.08 13.82 14.48 14.74 15.92

2.00 12.55 10.20 9.27 5.21 15.65 16.31 16.57 17.74

2.23 14.60 12.24 11.31 7.24 17.41 18.06 18.32 19.48

2.42 16.29 13.93 13.00 8.93 18.86 19.51 19.77 20.92

2.60 17.90 15.53 14.60 10.52 20.23 20.88 21.14 22.29

2.74 19.15 16.78 15.85 11.76 21.30 21.95 22.20 23.35

2.85 20.13 17.76 16.83 12.73 22.14 22.79 23.04 24.18

2.93 20.84 18.47 17.54 13.44 22.76 23.40 23.65 24.79

2.98 21.29 18.91 17.98 13.88 23.14 23.78 24.03 25.17

3.00 21.46 19.09 18.16 14.06 23.29 23.93 24.18 25.32

9L-650-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 6-1/2 in 165 mm

Weight 1,753 lbs 795 kg

Length 21.1 ft 6.43 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 200 - 500 gpm 757 - 1,893 lpm

Maximum Torque 10,900 ft-lbs 14,788 N-m

Maximum Power 282 hp 210 kw

Bit to Bend 76 in 1,930 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 50,000 lbs 222 kN

Maximum Pull to Re-Run Motor 200,000 lbs 890 kN

Pull to Yield Motor 600,000 lbs 2,669 kN

Top Connection (Box)

Bit Connection (Box)

4-1/2 Reg4-1/2 XH

4-1/2 Reg

Motor Specifications

9:10

4

50 - 180 rpm

Page 91: Motor operations manual

83 6-1/2

9L-650-4MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

500 GPM

Full

Load

350 GPM

200 GPM

9L-650-4MOTOR POWER CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

500 GPM

350 GPM

200 GPM

9L-650-4MOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 92: Motor operations manual

84

6-3/4 in OD

3:4 Lobe

6 Stage

3L-675-6

Bit To Bend

6-3/4

7-7/8" 8-1/2" 8-3/4" 9-7/8" 7-7/8" 8-1/2" 8-3/4" 9-7/8"

0.31 1.78 2.17 2.33 3.03

0.62 1.03 3.66 4.05 4.21 4.90

0.93 3.14 1.41 0.72 5.54 5.93 6.09 6.78

1.22 5.12 3.38 2.70 7.31 7.69 7.84 8.53

1.50 7.03 5.29 4.60 1.58 9.01 9.39 9.54 10.22

1.76 8.81 7.06 6.37 3.35 10.59 10.97 11.12 11.79

2.00 10.45 8.70 8.01 4.98 12.05 12.42 12.57 13.24

2.23 12.02 10.26 9.57 6.54 13.44 13.82 13.97 14.63

2.42 13.31 11.56 10.87 7.83 14.60 14.97 15.12 15.78

2.60 14.54 12.78 12.09 9.05 15.69 16.06 16.21 16.87

2.74 15.50 13.74 13.05 10.00 16.54 16.91 17.06 17.71

2.85 16.25 14.49 13.79 10.75 17.21 17.58 17.72 18.38

2.93 16.79 15.03 14.34 11.29 17.70 18.06 18.21 18.86

2.98 17.13 15.37 14.68 11.63 18.00 18.37 18.51 19.17

3.00 17.27 15.51 14.82 11.76 18.12 18.49 18.63 19.29

3L-675-6 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Tool OD 6-3/4 in 172 mm

Weight 2,880 lbs 1,306 kg

Length 28.0 ft 8.53 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 250 - 600 gpm 946 - 2,271 lpm

Maximum Torque 7,500 ft-lbs 10,169 N-m

Maximum Power 324 hp 242 kw

Bit to Bend 76 in 1,930 mm

Diff. Pressure at Full Load 900 psi 6,205 kpa

Diff. Pressure at Max. Torque 1,200 psi 8,274 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 75,000 lbs 333 kN

Maximum Pull to Re-Run Motor 225,000 lbs 1,000 kN

Pull to Yield Motor 650,000 lbs 2,891 kN

Top Connection (Box)

Bit Connection (Box)

4-1/2 Reg4-1/2 XH

4-1/2 Reg

Motor Specifications

3:4

6

90 - 300 rpm

Page 93: Motor operations manual

85 6-3/4 6-3/4

3L-675-6MOTOR POWER CURVE

0

50

100

150

200

250

300

350

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

600 GPM

425 GPM

250 GPM

3L-675-6MOTOR TORQUE CURVE

0

1000

2000

3000

4000

5000

6000

7000

8000

0 100 200 300 400 500 600 700 800 900 1000 1100 1200

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE

(FT-

LBS)

Full

Load

3L-675-6MOTOR SPEED CURVE

0

50

100

150

200

250

300

350

400

450

500

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM

)

600 GPM

Full

Load

425 GPM

250 GPM

Page 94: Motor operations manual

86 6-3/4

6-3/4 in OD

5:6 Lobe

4 Stage

5L-675-4

7-7/8" 8-1/2" 8-3/4" 9-7/8" 7-7/8" 8-1/2" 8-3/4" 9-7/8"

0.31 2.39 3.03 3.29 4.43

0.62 1.30 4.68 5.32 5.57 6.71

0.93 3.97 1.77 0.91 6.97 7.60 7.85 8.98

1.22 6.47 4.27 3.40 9.11 9.74 9.99 11.11

1.50 8.88 6.68 5.81 1.99 11.18 11.81 12.05 13.16

1.76 11.12 8.91 8.04 4.22 13.10 13.72 13.97 15.07

2.00 13.19 10.98 10.10 6.27 14.88 15.49 15.74 16.83

2.23 15.17 12.95 12.08 8.24 16.58 17.19 17.43 18.52

2.42 16.81 14.59 13.71 9.87 17.98 18.59 18.83 19.91

2.60 18.36 16.14 15.26 11.41 19.31 19.92 20.16 21.24

2.74 19.57 17.34 16.46 12.61 20.35 20.95 21.19 22.26

2.85 20.52 18.29 17.41 13.55 21.16 21.76 22.00 23.07

2.93 21.21 18.98 18.10 14.24 21.75 22.35 22.59 23.66

2.98 21.64 19.41 18.53 14.66 22.12 22.72 22.96 24.03

3.00 21.81 19.58 18.70 14.83 22.27 22.87 23.11 24.17

5L-675-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 6-3/4 in 172 mm

Weight 2,156 lbs 978 kg

Length 21.75 ft 6.63 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 250 - 600 gpm 946 - 2,271 lpm

Maximum Torque 5,535 ft-lbs 7,500 N-m

Maximum Power 143 hp 107 kw

Bit to Bend 76 in 1,930 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 75,000 lbs 333 kN

Maximum Pull to Re-Run Motor 225,000 lbs 1,000 kN

Pull to Yield Motor 650,000 lbs 2,891 kN

Top Connection (Box)

Bit Connection (Box)

4-1/2 Reg4-1/2 XH

4-1/2 Reg

Motor Specifications

5:6

4

80 - 180 rpm

Page 95: Motor operations manual

87 6-3/4

5L-675-4MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

600 GPM

Full

Load

425 GPM

250 GPM

5L-675-4MOTOR POWER CURVE

0

20

40

60

80

100

120

140

160

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

600 GPM

425 GPM

250 GPM

5L-675-4MOTOR TORQUE CURVE

0

1000

2000

3000

4000

5000

6000

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 96: Motor operations manual

88 6-3/4

6-3/4 in OD

5:6 Lobe

5 Stage

5L-675-5

7-7/8" 8-1/2" 8-3/4" 9-7/8" 7-7/8" 8-1/2" 8-3/4" 9-7/8"

0.31 2.07 2.58 2.78 3.69

0.62 1.16 4.16 4.67 4.87 5.77

0.93 3.55 1.59 0.81 6.25 6.75 6.95 7.84

1.22 5.79 3.82 3.05 8.21 8.70 8.90 9.79

1.50 7.95 5.98 5.20 1.79 10.10 10.59 10.79 11.66

1.76 9.95 7.98 7.20 3.78 11.85 12.34 12.53 13.41

2.00 11.81 9.83 9.05 5.62 13.47 13.96 14.15 15.01

2.23 13.58 11.60 10.82 7.38 15.02 15.50 15.70 16.56

2.42 15.05 13.06 12.28 8.84 16.30 16.78 16.97 17.83

2.60 16.44 14.45 13.66 10.22 17.52 17.99 18.18 19.04

2.74 17.52 15.52 14.74 11.29 18.46 18.94 19.13 19.98

2.85 18.36 16.37 15.59 12.14 19.20 19.68 19.87 20.71

2.93 18.98 16.99 16.20 12.75 19.74 20.22 20.40 21.25

2.98 19.37 17.37 16.59 13.13 20.08 20.55 20.74 21.58

3.00 19.52 17.53 16.74 13.29 20.22 20.69 20.88 21.72

5L-675-5 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 6-3/4 in 172 mm

Weight 2,517 lbs 1,142 kg

Length 24.6 ft 7.49 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 250 - 600 gpm 946 - 2,271 lpm

Maximum Torque 6,690 ft-lbs 9,070 N-m

Maximum Power 173 hp 129 kw

Bit to Bend 76 in 1,930 mm

Diff. Pressure at Full Load 750 psi 5,170 kpa

Diff. Pressure at Max. Torque 1,000 psi 6,900 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 75,000 lbs 333 kN

Maximum Pull to Re-Run Motor 225,000 lbs 1,000 kN

Pull to Yield Motor 650,000 lbs 2,891 kN

Top Connection (Box)

Bit Connection (Box)

4-1/2 Reg4-1/2 XH

4-1/2 Reg

Motor Specifications

5:6

5

80 - 180 rpm

Page 97: Motor operations manual

89 6-3/4

5L-675-5MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

600 GPM

Full

Load

425 GPM

250 GPM

5L-675-5MOTOR POWER CURVE

0

20

40

60

80

100

120

140

160

180

200

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

600 GPM

425 GPM

250 GPM

5L-675-5MOTOR TORQUE CURVE

0

1000

2000

3000

4000

5000

6000

7000

8000

0 100 200 300 400 500 600 700 800 900 1000

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 98: Motor operations manual

90 6-3/4

6-3/4 in OD

5:6 Lobe

6 Stage

5L-675-6

7-7/8" 8-1/2" 8-3/4" 9-7/8" 7-7/8" 8-1/2" 8-3/4" 9-7/8"

0.31 1.78 2.17 2.33 3.03

0.62 1.03 3.66 4.05 4.21 4.90

0.93 3.14 1.41 0.72 5.54 5.93 6.09 6.78

1.22 5.12 3.38 2.70 7.31 7.69 7.84 8.53

1.50 7.03 5.29 4.60 1.58 9.01 9.39 9.54 10.22

1.76 8.81 7.06 6.37 3.35 10.59 10.97 11.12 11.79

2.00 10.45 8.70 8.01 4.98 12.05 12.42 12.57 13.24

2.23 12.02 10.26 9.57 6.54 13.44 13.82 13.97 14.63

2.42 13.31 11.56 10.87 7.83 14.60 14.97 15.12 15.78

2.60 14.54 12.78 12.09 9.05 15.69 16.06 16.21 16.87

2.74 15.50 13.74 13.05 10.00 16.54 16.91 17.06 17.71

2.85 16.25 14.49 13.79 10.75 17.21 17.58 17.72 18.38

2.93 16.79 15.03 14.34 11.29 17.70 18.06 18.21 18.86

2.98 17.13 15.37 14.68 11.63 18.00 18.37 18.51 19.17

3.00 17.27 15.51 14.82 11.76 18.12 18.49 18.63 19.29

5L-675-6 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 6-3/4 in 172 mm

Weight 2,878 lbs 1,305 kg

Length 27.4 ft 8.36 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 250 - 600 gpm 946 - 2,271 lpm

Maximum Torque 7,840 ft-lbs 10,630 N-m

Maximum Power 203 hp 151 kw

Bit to Bend 76 in 1,930 mm

Diff. Pressure at Full Load 900 psi 6,205 kpa

Diff. Pressure at Max. Torque 1,200 psi 8,274 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 75,000 lbs 333 kN

Maximum Pull to Re-Run Motor 225,000 lbs 1,000 kN

Pull to Yield Motor 650,000 lbs 2,891 kN

Top Connection (Box)

Bit Connection (Box)

4-1/2 Reg4-1/2 XH

4-1/2 Reg

Motor Specifications

5:6

6

80 - 180 rpm

Page 99: Motor operations manual

91 6-3/4

5L-675-6MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

600 GPM

Full

Load

425 GPM

250 GPM

5L-675-6MOTOR POWER CURVE

0

50

100

150

200

250

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

600 GPM

425 GPM

250 GPM

5L-675-6MOTOR TORQUE CURVE

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

0 100 200 300 400 500 600 700 800 900 1000 1100 1200

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 100: Motor operations manual

92 6-3/4

6-3/4 in OD

9:10 Lobe

2 Stage

9L-675-2

7-7/8" 8-1/2" 8-3/4" 9-7/8" 7-7/8" 8-1/2" 8-3/4" 9-7/8"

0.31 3.28 4.34 4.76 6.66

0.62 1.64 6.03 7.08 7.50 9.38

0.93 5.03 2.24 1.15 8.78 9.82 10.24 12.10

1.22 8.19 5.40 4.30 11.35 12.39 12.80 14.65

1.50 11.25 8.45 7.35 2.52 13.83 14.87 15.28 17.11

1.76 14.09 11.28 10.17 5.33 16.14 17.17 17.57 19.40

2.00 16.71 13.89 12.79 7.93 18.27 19.29 19.70 21.51

2.23 19.22 16.40 15.29 10.42 20.31 21.32 21.73 23.53

2.42 21.29 18.47 17.35 12.47 22.00 23.01 23.41 25.20

2.60 23.26 20.43 19.31 14.42 23.59 24.60 25.00 26.79

2.74 24.79 21.95 20.84 15.94 24.83 25.84 26.24 28.02

2.85 25.99 23.15 22.03 17.13 25.81 26.81 27.21 28.99

2.93 26.86 24.02 22.90 18.00 26.52 27.52 27.92 29.69

2.98 27.41 24.57 23.45 18.54 26.96 27.96 28.36 30.13

3.00 27.63 24.78 23.66 18.75 27.14 28.14 28.53 30.31

9L-675-2 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 6-3/4 in 172 mm

Weight 1,795 lbs 814 kg

Length 17.0 ft 5.18 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 250 - 600 gpm 946 - 2,271 lpm

Maximum Torque 8,000 ft-lbs 10,847 N-m

Maximum Power 206 hp 154 kw

Bit to Bend 76 in 1,930 mm

Diff. Pressure at Full Load 300 psi 2,068 kpa

Diff. Pressure at Max. Torque 400 psi 2,758 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 75,000 lbs 333 kN

Maximum Pull to Re-Run Motor 225,000 lbs 1,000 kN

Pull to Yield Motor 650,000 lbs 2,891 kN

Top Connection (Box)

Bit Connection (Box)

4-1/2 Reg4-1/2 XH

4-1/2 Reg

Motor Specifications

9:10

2

50 - 180 rpm

Page 101: Motor operations manual

93 6-3/4

9L-675-2MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 50 100 150 200 250 300 350

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

600 GPM

Full

Load

425 GPM

250 GPM

9L-675-2MOTOR POWER CURVE

0

50

100

150

200

250

0 50 100 150 200 250 300 350

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

600 GPM

425 GPM

250 GPM

9L-675-2MOTOR TORQUE CURVE

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

0 50 100 150 200 250 300 350 400

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 102: Motor operations manual

94 6-3/4

6-3/4 in OD

9:10 Lobe

4 Stage

9L-675-4

7-7/8" 8-1/2" 8-3/4" 9-7/8" 7-7/8" 8-1/2" 8-3/4" 9-7/8"

0.31 2.13 2.66 2.87 3.82

0.62 1.19 4.25 4.78 4.99 5.93

0.93 3.63 1.62 0.83 6.38 6.90 7.11 8.04

1.22 5.91 3.90 3.11 8.37 8.89 9.09 10.02

1.50 8.11 6.10 5.31 1.82 10.29 10.81 11.01 11.93

1.76 10.16 8.14 7.35 3.86 12.08 12.59 12.79 13.70

2.00 12.05 10.03 9.23 5.74 13.72 14.23 14.43 15.34

2.23 13.86 11.84 11.04 7.54 15.30 15.80 16.01 16.90

2.42 15.36 13.33 12.53 9.02 16.60 17.11 17.31 18.20

2.60 16.78 14.75 13.95 10.43 17.84 18.34 18.54 19.43

2.74 17.88 15.85 15.05 11.53 18.80 19.30 19.50 20.38

2.85 18.75 16.71 15.91 12.39 19.56 20.05 20.25 21.13

2.93 19.38 17.34 16.54 13.01 20.10 20.60 20.80 21.68

2.98 19.77 17.73 16.93 13.41 20.45 20.94 21.14 22.02

3.00 19.93 17.89 17.09 13.56 20.59 21.08 21.27 22.15

9L-675-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 6-3/4 in 172 mm

Weight 2,135 lbs 968 kg

Length 22.5 ft 6.86 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 250 - 600 gpm 946 - 2,271 lpm

Maximum Torque 12,400 ft-lbs 16,812 N-m

Maximum Power 321 hp 239 kw

Bit to Bend 76 in 1,930 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 75,000 lbs 333 kN

Maximum Pull to Re-Run Motor 225,000 lbs 1,000 kN

Pull to Yield Motor 650,000 lbs 2,891 kN

Top Connection (Box)

Bit Connection (Box)

4-1/2 Reg4-1/2 XH

4-1/2 Reg

Motor Specifications

9:10

4

50 - 180 rpm

Page 103: Motor operations manual

95 6-3/4

9L-675-4MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

600 GPM

Full

Load

425 GPM

250 GPM

9L-675-4MOTOR POWER CURVE

0

50

100

150

200

250

300

350

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

POW

ER (H

P)

Full

Load

600 GPM

425 GPM

250 GPM

9L-675-4MOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

14000

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 104: Motor operations manual

96 7-3/4

7-3/4 in OD

5:6 Lobe

4 Stage

5L-775-4

9-7/8" 10-5/8" 12-1/4" 9-7/8" 10-5/8" 12-1/4"

0.31 3.43 4.19 5.83

0.62 5.64 6.40 8.02

0.93 1.33 7.85 8.60 10.21

1.22 3.81 1.55 9.91 10.66 12.26

1.50 6.20 3.94 11.91 12.65 14.24

1.76 8.43 6.16 1.43 13.76 14.50 16.08

2.00 10.48 8.21 3.46 15.47 16.20 17.77

2.23 12.45 10.17 5.41 17.11 17.84 19.40

2.42 14.07 11.79 7.03 18.46 19.19 20.74

2.60 15.61 13.32 8.55 19.75 20.47 22.01

2.74 16.81 14.52 9.74 20.74 21.46 23.00

2.85 17.75 15.46 10.67 21.53 22.24 23.78

2.93 18.43 16.14 11.35 22.10 22.81 24.34

2.98 18.86 16.57 11.78 22.45 23.17 24.70

3.00 19.03 16.74 11.95 22.60 23.31 24.84

5L-775-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 7-3/4 in 197 mm

Weight 2,668 lbs 1,210 kg

Length 21.8 ft 6.63 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 300 - 900 gpm 1,135 - 3,407 lpm

Maximum Torque 8,485 ft-lbs 11,500 N-m

Maximum Power 219 hp 163 kw

Bit to Bend 86 in 2,179 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 80,000 lbs 356 kN

Maximum Pull to Re-Run Motor 275,000 lbs 1,223 kN

Pull to Yield Motor 750,000 lbs 3,336 kN

Top Connection (Box)

Bit Connection (Box)

6-5/8 Reg

6-5/8 Reg

Motor Specifications

5:6

4

80 - 180 rpm

Page 105: Motor operations manual

97 7-3/4

5L-775-4MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

900 GPM

Full

Load

600 GPM

300 GPM

5L-775-4MOTOR POWER CURVE

0

50

100

150

200

250

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

900 GPM

600 GPM

300 GPM

5L-775-4MOTOR TORQUE CURVE

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 106: Motor operations manual

98 7-3/4

7-3/4 in OD

5:6 Lobe

5 Stage

5L-775-5

9-7/8" 10-5/8" 12-1/4" 9-7/8" 10-5/8" 12-1/4"

0.31 2.90 3.50 4.80

0.62 4.92 5.52 6.80

0.93 1.19 6.95 7.54 8.81

1.22 3.41 1.39 8.84 9.43 10.69

1.50 5.55 3.53 10.67 11.25 12.50

1.76 7.54 5.51 1.28 12.36 12.94 14.19

2.00 9.38 7.34 3.10 13.93 14.51 15.74

2.23 11.14 9.10 4.85 15.43 16.00 17.23

2.42 12.59 10.55 6.29 16.67 17.24 18.47

2.60 13.97 11.92 7.66 17.85 18.41 19.63

2.74 15.04 12.99 8.72 18.76 19.33 20.54

2.85 15.88 13.83 9.56 19.48 20.04 21.25

2.93 16.49 14.44 10.17 20.00 20.56 21.77

2.98 16.87 14.83 10.55 20.33 20.89 22.10

3.00 17.03 14.98 10.70 20.46 21.02 22.22

5L-775-5 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 7-3/4 in 197 mm

Weight 3,005 lbs 1,363 kg

Length 24.5 ft 7.47 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 300 - 900 gpm 1,135 - 3,407 lpm

Maximum Torque 10,475 ft-lbs 14,200 N-m

Maximum Power 271 hp 202 kw

Bit to Bend 86 in 2,179 mm

Diff. Pressure at Full Load 750 psi 5,170 kpa

Diff. Pressure at Max. Torque 1,000 psi 6,900 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 80,000 lbs 356 kN

Maximum Pull to Re-Run Motor 275,000 lbs 1,223 kN

Pull to Yield Motor 750,000 lbs 3,336 kN

Top Connection (Box)

Bit Connection (Box)

6-5/8 Reg

6-5/8 Reg

Motor Specifications

5:6

5

80 - 180 rpm

Page 107: Motor operations manual

99 7-3/4

5L-775-5MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

900 GPM

Full

Load

600 GPM

300 GPM

5L-775-5MOTOR POWER CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

900 GPM

600 GPM

300 GPM

5L-775-5MOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

0 100 200 300 400 500 600 700 800 900 1000

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 108: Motor operations manual

100 7-3/4

7-3/4 in OD

5:6 Lobe

6 Stage

5L-775-6

9-7/8" 10-5/8" 12-1/4" 9-7/8" 10-5/8" 12-1/4"

0.31 2.50 2.99 4.04

0.62 4.37 4.85 5.89

0.93 1.08 6.23 6.71 7.74

1.22 3.08 1.26 7.97 8.45 9.47

1.50 5.02 3.19 9.66 10.13 11.15

1.76 6.82 4.99 1.16 11.22 11.69 12.70

2.00 8.48 6.65 2.81 12.66 13.13 14.13

2.23 10.07 8.23 4.39 14.05 14.51 15.51

2.42 11.39 9.55 5.70 15.19 15.65 16.64

2.60 12.64 10.79 6.93 16.27 16.73 17.72

2.74 13.60 11.76 7.90 17.12 17.57 18.55

2.85 14.37 12.52 8.65 17.78 18.23 19.21

2.93 14.92 13.07 9.20 18.26 18.71 19.69

2.98 15.27 13.42 9.55 18.56 19.01 19.99

3.00 15.40 13.55 9.69 18.68 19.13 20.11

5L-775-6 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 7-3/4 in 197 mm

Weight 3,343 lbs 1,517 kg

Length 27.3 ft 8.31 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 300 - 900 gpm 1,135 - 3,407 lpm

Maximum Torque 12,465 ft-lbs 16,900 N-m

Maximum Power 323 hp 241 kw

Bit to Bend 86 in 2,179 mm

Diff. Pressure at Full Load 900 psi 6,205 kpa

Diff. Pressure at Max. Torque 1,200 psi 8,274 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 80,000 lbs 356 kN

Maximum Pull to Re-Run Motor 275,000 lbs 1,223 kN

Pull to Yield Motor 750,000 lbs 3,336 kN

Top Connection (Box)

Bit Connection (Box)

6-5/8 Reg

6-5/8 Reg

Motor Specifications

5:6

6

80 - 180 rpm

Page 109: Motor operations manual

101 7-3/4

5L-775-6MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

900 GPM

Full

Load

600 GPM

300 GPM

5L-775-6MOTOR POWER CURVE

0

50

100

150

200

250

300

350

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

900 GPM

600 GPM

300 GPM

5L-775-6MOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

14000

0 100 200 300 400 500 600 700 800 900 1000 1100 1200

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 110: Motor operations manual

102 7-3/4

7-3/4 in OD

9:10 Lobe

4 Stage

9L-775-4

Bit To Bend

Tool OD 7-3/4 in 197 mm

Weight 2,668 lbs 1,210 kg

Length 21.8 ft 6.63 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 300 - 900 gpm 1,135 - 3,407 lpm

Maximum Torque 14,800 ft-lbs 20,000 N-m

Maximum Power 383 hp 286 kw

Bit to Bend 86 in 2,179 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 80,000 lbs 356 kN

Maximum Pull to Re-Run Motor 275,000 lbs 1,223 kN

Pull to Yield Motor 750,000 lbs 3,336 kN

Top Connection (Box)

Bit Connection (Box)

6-5/8 Reg

6-5/8 Reg

Motor Specifications

9:10

4

80 - 180 rpm

9-7/8" 10-5/8" 12-1/4" 9-7/8" 10-5/8" 12-1/4"

0.31 3.43 4.19 5.83

0.62 5.64 6.40 8.02

0.93 1.33 7.85 8.60 10.21

1.22 3.81 1.55 9.91 10.66 12.26

1.50 6.20 3.94 11.91 12.65 14.24

1.76 8.43 6.16 1.43 13.76 14.50 16.08

2.00 10.48 8.21 3.46 15.47 16.20 17.77

2.23 12.45 10.17 5.41 17.11 17.84 19.40

2.42 14.07 11.79 7.03 18.46 19.19 20.74

2.60 15.61 13.32 8.55 19.75 20.47 22.01

2.74 16.81 14.52 9.74 20.74 21.46 23.00

2.85 17.75 15.46 10.67 21.53 22.24 23.78

2.93 18.43 16.14 11.35 22.10 22.81 24.34

2.98 18.86 16.57 11.78 22.45 23.17 24.70

3.00 19.03 16.74 11.95 22.60 23.31 24.84

9L-775-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Page 111: Motor operations manual

103 7-3/4

9L-775-4MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

900 GPM

Full

Load

600 GPM

300 GPM

9L-775-4MOTOR POWER CURVE

0

50

100

150

200

250

300

350

400

450

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

POW

ER (H

P)

Full

Load

900 GPM

600 GPM

300 GPM

9L-775-4MOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

14000

16000

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE

(FT-

LBS)

Full

Load

Page 112: Motor operations manual

104 8-1/2

8-1/2 in OD

5:6 Lobe

4 Stage

5L-850-4

12-1/4" 13-1/2" 14-3/4" 12-1/4" 13-1/2" 14-3/4"

0.31 5.07 6.32 7.55

0.62 7.26 8.50 9.72

0.93 9.45 10.67 11.89

1.22 11.49 12.71 13.91

1.50 1.51 13.47 14.68 15.87

1.76 3.71 0.21 15.30 16.50 17.69

2.00 5.74 2.23 16.99 18.19 19.37

2.23 7.69 4.17 0.79 18.62 19.80 20.98

2.42 9.30 5.77 2.38 19.96 21.14 22.31

2.60 10.82 7.29 3.90 21.23 22.40 23.57

2.74 12.01 8.47 5.07 22.22 23.39 24.55

2.85 12.94 9.40 5.99 22.99 24.16 25.32

2.93 13.62 10.07 6.67 23.56 24.72 25.87

2.98 14.04 10.50 7.09 23.91 25.07 26.22

3.00 14.21 10.66 7.25 24.05 25.21 26.36

5L-850-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 8-1/2 in 216 mm

Weight 3,637 lbs 1,650 kg

Length 21.8 ft 6.65 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 400 - 1,000 gpm 1,514 - 3,785 lpm

Maximum Torque 11,655 ft-lbs 15,800 N-m

Maximum Power 302 hp 225 kw

Bit to Bend 86 in 2,179 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 85,000 lbs 378 kN

Maximum Pull to Re-Run Motor 360,000 lbs 1,600 kN

Pull to Yield Motor 875,000 lbs 3,892 kN

Top Connection (Box)

Bit Connection (Box)

6-5/8 Reg

6-5/8 Reg

Motor Specifications

5:6

4

80 - 180 rpm

Page 113: Motor operations manual

105 8-1/2

5L-850-4MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

1000 GPM

Full

Load

700 GPM

400 GPM

5L-850-4MOTOR POWER CURVE

0

50

100

150

200

250

300

350

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

700 GPM

400 GPM

1000 GPM

5L-850-4MOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

14000

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TOR

QUE

(FT-

LBS)

Full

Load

Page 114: Motor operations manual

106 8-1/2

8-1/2 in OD

5:6 Lobe

5 Stage

5L-850-5

12-1/4" 13-1/2" 14-3/4" 12-1/4" 13-1/2" 14-3/4"

0.31 4.20 5.19 6.16

0.62 6.21 7.18 8.15

0.93 8.21 9.18 10.14

1.22 10.09 11.05 12.00

1.50 1.35 11.90 12.85 13.80

1.76 3.32 0.19 13.58 14.53 15.47

2.00 5.14 2.00 15.13 16.08 17.01

2.23 6.89 3.74 0.71 16.62 17.56 18.49

2.42 8.33 5.17 2.14 17.85 18.78 19.71

2.60 9.69 6.53 3.49 19.02 19.94 20.86

2.74 10.75 7.59 4.55 19.92 20.85 21.76

2.85 11.59 8.42 5.37 20.63 21.55 22.47

2.93 12.20 9.03 5.98 21.15 22.07 22.98

2.98 12.57 9.40 6.35 21.47 22.39 23.30

3.00 12.73 9.56 6.50 21.60 22.52 23.43

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

5L-850-5 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

Bit To Bend

Tool OD 8-1/2 in 216 mm

Weight 3,861 lbs 1,752 kg

Length 24.6 ft 7.49 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 400 - 1,000 gpm 1,514 - 3,785 lpm

Maximum Torque 14,460 ft-lbs 19,600 N-m

Maximum Power 375 hp 279 kw

Bit to Bend 86 in 2,179 mm

Diff. Pressure at Full Load 750 psi 5,170 kpa

Diff. Pressure at Max. Torque 1,000 psi 6,900 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 85,000 lbs 378 kN

Maximum Pull to Re-Run Motor 360,000 lbs 1,600 kN

Pull to Yield Motor 875,000 lbs 3,892 kN

Top Connection (Box)

Bit Connection (Box)

6-5/8 Reg

6-5/8 Reg

Motor Specifications

5:6

5

80 - 180 rpm

Page 115: Motor operations manual

107 8-1/2

5L-850-5MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

1000 GPM

Full

Load

700 GPM

400 GPM

5L-850-5MOTOR POWER CURVE

0

50

100

150

200

250

300

350

400

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

700 GPM

400 GPM

1000 GPM

5L-850-5MOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

14000

16000

0 100 200 300 400 500 600 700 800 900 1000

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE

(FT-

LBS)

Full

Load

Page 116: Motor operations manual

108 8-1/2

8-1/2 in OD

5:6 Lobe

6 Stage

5L-850-6

12-1/4" 13-1/2" 14-3/4" 12-1/4" 13-1/2" 14-3/4"

0.31 3.56 4.36 5.15

0.62 5.41 6.20 6.99

0.93 7.26 8.04 8.82

1.22 8.99 9.77 10.54

1.50 1.23 10.66 11.43 12.20

1.76 3.01 0.17 12.21 12.98 13.74

2.00 4.66 1.81 13.64 14.40 15.16

2.23 6.24 3.39 0.64 15.01 15.77 16.52

2.42 7.54 4.69 1.94 16.15 16.90 17.65

2.60 8.78 5.92 3.17 17.22 17.97 18.72

2.74 9.74 6.88 4.12 18.06 18.80 19.54

2.85 10.49 7.63 4.87 18.71 19.46 20.20

2.93 11.04 8.18 5.42 19.19 19.93 20.67

2.98 11.39 8.52 5.76 19.49 20.23 20.97

3.00 11.52 8.66 5.89 19.61 20.35 21.09

5L-850-6 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 8-1/2 in 216 mm

Weight 4,085 lbs 1,854 kg

Length 27.3 ft 8.33 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 400 - 1,000 gpm 1,514 - 3,785 lpm

Maximum Torque 17,260 ft-lbs 23,400 N-m

Maximum Power 447 hp 333 kw

Bit to Bend 86 in 2,179 mm

Diff. Pressure at Full Load 900 psi 6,205 kpa

Diff. Pressure at Max. Torque 1,200 psi 8,274 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 85,000 lbs 378 kN

Maximum Pull to Re-Run Motor 360,000 lbs 1,600 kN

Pull to Yield Motor 875,000 lbs 3,892 kN

Top Connection (Box)

Bit Connection (Box)

6-5/8 Reg

6-5/8 Reg

Motor Specifications

5:6

6

80 - 180 rpm

Page 117: Motor operations manual

109 8-1/2

5L-850-6MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

Full

Load

700 GPM

400 GPM

1000 GPM

5L-850-6MOTOR POWER CURVE

0

50

100

150

200

250

300

350

400

450

500

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

POW

ER (H

P)

Full

Load

700 GPM

400 GPM

1000 GPM

5L-850-6MOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

0 100 200 300 400 500 600 700 800 900 1000 1100 1200

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE

(FT-

LBS)

Full

Load

Page 118: Motor operations manual

110 9-5/8

9-5/8 in OD

3:4 Lobe

6 Stage

3L-963-6

12-1/4" 13-1/2" 14-3/4" 17-1/2" 12-1/4" 13-1/2" 14-3/4" 17-1/2"

0.31 2.51 3.18 3.84 5.29

0.62 4.22 4.89 5.55 6.98

0.93 0.14 5.94 6.60 7.25 8.67

1.22 1.97 7.54 8.20 8.85 10.26

1.50 3.73 1.14 9.09 9.74 10.39 11.79

1.76 5.37 2.77 0.26 10.53 11.18 11.82 13.21

2.00 6.88 4.28 1.76 11.86 12.50 13.14 14.52

2.23 8.33 5.72 3.20 13.13 13.77 14.40 15.77

2.42 9.53 6.91 4.39 14.19 14.82 15.45 16.81

2.60 10.66 8.04 5.52 0.27 15.18 15.81 16.44 17.79

2.74 11.54 8.92 6.39 1.14 15.96 16.58 17.21 18.56

2.85 12.23 9.61 7.08 1.82 16.57 17.19 17.81 19.16

2.93 12.74 10.11 7.58 2.32 17.01 17.63 18.25 19.59

2.98 13.05 10.43 7.89 2.63 17.29 17.91 18.53 19.87

3.00 13.18 10.55 8.02 2.75 17.40 18.02 18.64 19.98

3L-963-6 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 9-5/8 in 244 mm

Weight 5,477 lbs 2,485 kg

Length 29.5 ft 8.99 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 500 - 1,200 gpm 1,892 - 4,542 lpm

Maximum Torque 22,800 ft-lbs 30,913 N-m

Maximum Power 820 hp 611 kw

Bit to Bend 95 in 2,413 mm

Diff. Pressure at Full Load 900 psi 6,205 kpa

Diff. Pressure at Max. Torque 1,200 psi 8,274 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 90,000 lbs 400 kN

Maximum Pull to Re-Run Motor 480,000 lbs 2,135 kN

Pull to Yield Motor 1,000,000 lbs 4,448 kN

Top Connection (Box)

Bit Connection (Box)

6-5/8 Reg7-5/8 Reg6-5/8 Reg7-5/8 Reg

Motor Specifications

3:4

6

100 - 250 rpm

Page 119: Motor operations manual

111 9-5/8

3L-963-6MOTOR SPEED CURVE

0

50

100

150

200

250

300

350

400

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

Full

Load

850 GPM

500 GPM

1200 GPM

3L-963-6MOTOR POWER CURVE

0

100

200

300

400

500

600

700

800

900

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

POW

ER (H

P)

Full

Load

850 GPM

500 GPM

1200 GPM

3L-963-6MOTOR TORQUE CURVE

0

5000

10000

15000

20000

25000

0 100 200 300 400 500 600 700 800 900 1000 1100 1200

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE

(FT-

LBS)

Full

Load

Page 120: Motor operations manual

112 9-5/8

9-5/8 in OD

5:6 Lobe

4 Stage

5L-963-4

12-1/4" 13-1/2" 14-3/4" 17-1/2" 12-1/4" 13-1/2" 14-3/4" 17-1/2"

0.31 3.36 4.36 5.35 7.50

0.62 5.36 6.36 7.34 9.48

0.93 0.17 7.37 8.35 9.33 11.45

1.22 2.38 9.25 10.22 11.19 13.30

1.50 4.52 1.37 11.06 12.03 12.99 15.08

1.76 6.50 3.35 0.31 12.74 13.71 14.66 16.73

2.00 8.32 5.17 2.13 14.30 15.25 16.20 18.26

2.23 10.08 6.91 3.87 15.78 16.74 17.68 19.73

2.42 11.52 8.35 5.30 17.01 17.96 18.90 20.94

2.60 12.90 9.72 6.66 0.32 18.18 19.12 20.06 22.08

2.74 13.96 10.78 7.72 1.37 19.09 20.03 20.96 22.98

2.85 14.80 11.62 8.55 2.20 19.80 20.74 21.66 23.68

2.93 15.41 12.23 9.16 2.80 20.32 21.25 22.18 24.19

2.98 15.79 12.61 9.54 3.17 20.64 21.57 22.50 24.51

3.00 15.94 12.76 9.69 3.32 20.77 21.70 22.63 24.63

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

5L-963-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

Bit To Bend

Tool OD 9-5/8 in 244 mm

Weight 4,695 lbs 2,130 kg

Length 24.0 ft 7.32 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 500 - 1,200 gpm 1,892 - 4,542 lpm

Maximum Torque 16,155 ft-lbs 21,900 N-m

Maximum Power 418 hp 312 kw

Bit to Bend 95 in 2,413 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 90,000 lbs 400 kN

Maximum Pull to Re-Run Motor 480,000 lbs 2,135 kN

Pull to Yield Motor 1,000,000 lbs 4,448 kN

Top Connection (Box)

Bit Connection (Box)

6-5/8 Reg7-5/8 Reg6-5/8 Reg7-5/8 Reg

Motor Specifications

5:6

4

100 - 250 rpm

Page 121: Motor operations manual

113 9-5/8

5L-963-4MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

1200 GPM

Full

Load

850 GPM

500 GPM

5L-963-4MOTOR POWER CURVE

0

50

100

150

200

250

300

350

400

450

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

850 GPM

500 GPM

1200 GPM

5L-963-4MOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE

(FT-

LBS)

Full

Load

Page 122: Motor operations manual

114 9-5/8

9-5/8 in OD

5:6 Lobe

5 Stage

5L-963-5

12-1/4" 13-1/2" 14-3/4" 17-1/2" 12-1/4" 13-1/2" 14-3/4" 17-1/2"

0.31 2.88 3.69 4.49 6.24

0.62 4.73 5.53 6.33 8.06

0.93 0.16 6.58 7.38 8.17 9.88

1.22 2.16 8.31 9.10 9.89 11.59

1.50 4.09 1.24 9.98 10.77 11.54 13.24

1.76 5.88 3.03 0.28 11.53 12.31 13.09 14.77

2.00 7.53 4.68 1.93 12.97 13.74 14.51 16.18

2.23 9.12 6.26 3.50 14.34 15.11 15.87 17.53

2.42 10.43 7.56 4.80 15.47 16.24 17.00 18.65

2.60 11.67 8.80 6.04 0.29 16.55 17.31 18.07 19.71

2.74 12.64 9.76 6.99 1.24 17.38 18.14 18.90 20.53

2.85 13.40 10.52 7.75 1.99 18.04 18.80 19.55 21.18

2.93 13.95 11.07 8.30 2.54 18.52 19.27 20.02 21.65

2.98 14.29 11.41 8.64 2.88 18.82 19.57 20.32 21.94

3.00 14.43 11.55 8.78 3.01 18.94 19.69 20.44 22.06

5L-963-5 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 9-5/8 in 244 mm

Weight 5,080 lbs 2,305 kg

Length 26.8 ft 8.15 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 500 - 1,200 gpm 1,892 - 4,542 lpm

Maximum Torque 16,915 ft-lbs 22,935 N-m

Maximum Power 438 hp 327 kw

Bit to Bend 95 in 2,413 mm

Diff. Pressure at Full Load 750 psi 5,170 kpa

Diff. Pressure at Max. Torque 1,000 psi 6,900 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 90,000 lbs 400 kN

Maximum Pull to Re-Run Motor 480,000 lbs 2,135 kN

Pull to Yield Motor 1,000,000 lbs 4,448 kN

Top Connection (Box)

Bit Connection (Box)

6-5/8 Reg7-5/8 Reg6-5/8 Reg7-5/8 Reg

Motor Specifications

5:6

5

100 - 250 rpm

Page 123: Motor operations manual

115 9-5/8

5L-963-5MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

1200 GPM

Full

Load

850 GPM

500 GPM

5L-963-5MOTOR POWER CURVE

0

50

100

150

200

250

300

350

400

450

500

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

PO

WE

R (H

P)

Full

Load

850 GPM

500 GPM

1200 GPM

5L-963-5MOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

0 100 200 300 400 500 600 700 800 900 1000

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE

(FT-

LBS)

Full

Load

Page 124: Motor operations manual

116 9-5/8

9-5/8 in OD

5:6 Lobe

6 Stage

5L-963-6

12-1/4" 13-1/2" 14-3/4" 17-1/2" 12-1/4" 13-1/2" 14-3/4" 17-1/2"

0.31 2.51 3.18 3.84 5.29

0.62 4.22 4.89 5.55 6.98

0.93 0.14 5.94 6.60 7.25 8.67

1.22 1.97 7.54 8.20 8.85 10.26

1.50 3.73 1.14 9.09 9.74 10.39 11.79

1.76 5.37 2.77 0.26 10.53 11.18 11.82 13.21

2.00 6.88 4.28 1.76 11.86 12.50 13.14 14.52

2.23 8.33 5.72 3.20 13.13 13.77 14.40 15.77

2.42 9.53 6.91 4.39 14.19 14.82 15.45 16.81

2.60 10.66 8.04 5.52 0.27 15.18 15.81 16.44 17.79

2.74 11.54 8.92 6.39 1.14 15.96 16.58 17.21 18.56

2.85 12.23 9.61 7.08 1.82 16.57 17.19 17.81 19.16

2.93 12.74 10.11 7.58 2.32 17.01 17.63 18.25 19.59

2.98 13.05 10.43 7.89 2.63 17.29 17.91 18.53 19.87

3.00 13.18 10.55 8.02 2.75 17.40 18.02 18.64 19.98

5L-963-6 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Bit To Bend

Tool OD 9-5/8 in 244 mm

Weight 5,477 lbs 2,485 kg

Length 29.5 ft 8.99 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 500 - 1,200 gpm 1,892 - 4,542 lpm

Maximum Torque 17,100 ft-lbs 23,185 N-m

Maximum Power 443 hp 330 kw

Bit to Bend 95 in 2,413 mm

Diff. Pressure at Full Load 900 psi 6,205 kpa

Diff. Pressure at Max. Torque 1,200 psi 8,274 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 90,000 lbs 400 kN

Maximum Pull to Re-Run Motor 480,000 lbs 2,135 kN

Pull to Yield Motor 1,000,000 lbs 4,448 kN

Top Connection (Box)

Bit Connection (Box)

6-5/8 Reg7-5/8 Reg6-5/8 Reg7-5/8 Reg

Motor Specifications

5:6

6

100 - 250 rpm

Page 125: Motor operations manual

117 9-5/8

5L-963-6MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

SPEE

D (R

PM)

Full

Load

850 GPM

500 GPM

1200 GPM

5L-963-6MOTOR POWER CURVE

0

50

100

150

200

250

300

350

400

450

500

0 100 200 300 400 500 600 700 800 900

DIFFERENTIAL PRESSURE (PSI)

POW

ER (H

P)

Full

Load

850 GPM

500 GPM

1200 GPM

5L-963-6MOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

0 100 200 300 400 500 600 700 800 900 1000 1100 1200

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE

(FT-

LBS)

Full

Load

Page 126: Motor operations manual

118 11-1/4

11-1/4 in OD

3:4 Lobe

4 Stage

3L-1125-4

Bit To Bend

Tool OD 11-1/4 in 286 mm

Weight 7,370 lbs 3,350 kg

Length 32.1 ft 9.79 m

Lobe Configuration

Number of Stages

Bit Speed at Full Load

Flow Rate 1,000 - 1,500 gpm 3,785 - 5,678 lpm

Maximum Torque 17,500 ft-lbs 23,727 N-m

Maximum Power 453 hp 337 kw

Bit to Bend 89 in 2,260 mm

Diff. Pressure at Full Load 600 psi 4,140 kpa

Diff. Pressure at Max. Torque 800 psi 5,520 kpa

Maximum Bit Pressure Drop 1,500 psi 10,300 kpa

Maximum Weight on Bit 120,000 lbs 534 kN

Maximum Pull to Re-Run Motor 550,000 lbs 2,447 kN

Pull to Yield Motor 1,500,000 lbs 6,672 kN

Top Connection (Box)

Bit Connection (Box)

7-5/8 Reg

7-5/8 Reg

Motor Specifications

3:4

4

100 - 180 rpm

14-3/4" 17-1/2" 26" 14-3/4" 17-1/2" 26"

0.31 2.76 4.10 8.11

0.62 4.33 5.65 9.63

0.93 5.89 7.21 11.16

1.22 1.51 7.35 8.66 12.58

1.50 3.19 8.77 10.07 13.95

1.76 4.75 0.45 10.08 11.37 15.23

2.00 6.19 1.88 11.29 12.57 16.41

2.23 7.57 3.25 12.45 13.73 17.54

2.42 8.71 4.38 13.41 14.68 18.47

2.60 9.79 5.46 14.32 15.58 19.36

2.74 10.63 6.29 15.03 16.28 20.04

2.85 11.29 6.95 15.58 16.84 20.58

2.93 11.77 7.42 15.99 17.24 20.98

2.98 12.07 7.72 16.24 17.49 21.22

3.00 12.19 7.84 16.34 17.59 21.32

3L-1125-4 PREDICTED BUILD RATES ( Deg / 100 ft )

ABHANGLE

SLICK BEARING HOUSING STABILIZED BEARING HOUSING

HOLE SIZE HOLE SIZE

Page 127: Motor operations manual

119 11-1/4

3L-1125-4MOTOR SPEED CURVE

0

50

100

150

200

250

300

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

SPE

ED (R

PM

)

1500 GPM

Full

Load

1250 GPM

1000 GPM

3L-1125-4MOTOR POWER CURVE

0

50

100

150

200

250

300

350

400

450

500

0 100 200 300 400 500 600

DIFFERENTIAL PRESSURE (PSI)

POW

ER (H

P)

Full

Load

1500 GPM

1250 GPM

1000 GPM

3L-1125-4MOTOR TORQUE CURVE

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

0 100 200 300 400 500 600 700 800

DIFFERENTIAL PRESSURE (PSI)

TORQ

UE (F

T-LB

S)

Full

Load

Page 128: Motor operations manual

FISH

ING

DIM

ENSI

ON

S 120

Page 129: Motor operations manual

121 FI

SH

ING

DIM

EN

SIO

NS

(in)

AB

CD

EF

GH

IJ

KL

MN

OP

QR

ST

UV

WX

YY

'Z

5L-1

70-3

1.7

3.5

10.5

34.1

72.8

7.0

113.

90.

915

.822

.057

.01.

00.

90.

625

.623

.61.

11.

41.

71.

71.

75L

-170

-51.

73.

510

.534

.198

.87.

013

9.9

0.9

15.8

22.0

91.0

1.0

0.9

0.6

25.6

23.6

1.1

1.4

1.7

1.7

1.7

4L-2

12-7

2.0

3.8

13.2

43.0

87.0

7.5

137.

41.

017

.328

.581

.01.

11.

10.

632

.029

.81.

31.

92.

02.

02.

05L

-212

-32.

03.

813

.243

.063

.07.

511

3.4

1.0

17.3

28.5

57.0

1.0

1.1

0.6

32.0

29.8

1.3

1.9

2.0

2.0

2.0

5L-2

88-3

2.9

4.9

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Mod

el

Num

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Page 130: Motor operations manual

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Cavo Drilling Motors 2450 Black Gold Ct. Houston, Texas 77073 U.S.A. Tel: (001) 713-896-0445 Fax: (001) 713-896-0332 http://www.cavodm.com

Page 131: Motor operations manual
Page 132: Motor operations manual