motionone brochure e web

7/31/2019 MotionOne Brochure E WEB

http://slidepdf.com/reader/full/motionone-brochure-e-web 1/14

MotionOne

Automation solutions for

mechanical engineering



2

MotionOne – Integrated automation from a single source

We live in an age when increasing potential productivity has become one of the most impor-

tant tasks in all sectors of industry. The associated increasingly stringent requirements for

precision and dynamics need to be continuously met, while also handling a growing range of

variants in production processes. There is an equally growing demand for modular machines

and systems, all of this against a background of meeting the latest safety requirements.

These trends mean that machine manufacturers are faced with the challenge of managing

increasing levels of complexity in their products. As a result, modular systems with standardized

interfaces are gaining in importance all the time. Here, the key challenge is in developing and

adapting the complex interfaces between the different components that make up the auto-

mation solution.

5 in 1 with MotionOne

Below, you can discover how the modular MotionOne automation system combines five

components into a unified overall solution. With MotionControl, Drives, HMI Panel, Safety

and User Tools, you have everything you need for your automation tasks. Find out for yourself

how easy a system with standardized interfaces can be to use.



3



4

MotionOne – Getting machine automation moving

The modular MotionOne automation system

provides a wide range of options for machine

automation. No matter whether you are looking

for scaleable HMI Panel solutions, you want to

automate complex movements or require precise

and dynamic drive technology, with everything

having to meet the latest safety requirements

(EN 13849) and featuring the very best pro-

gramming on the market – our MotionOne auto-

mation system combines all five components in

a single solution:

! MotionControl

! Drives

! HMI Panel

! Safety

! User Tools

Take a look below at LTi‘s wide range of auto-

mation expertise and experience the variety of

MotionOne.

ControlOne – Control platform400 MHz Power PC to 1.1 GHz Atom

System field bus EtherCAT and CANopen

Fanless operation

MotionControl in the following areas:

Single-axis motion, electronic gearing

Cam plate to flying saw

SMC safety control in SIL 3With various sensor interfaces and scaleable

I/Os for monitoring of 2 movement axes

(electric, hydraulic or pneumatic)

HMI Panel – Stationary operator control unitsWith DVi interface

Display sizes from 8.4“ to 15“

16 on-board inputs

HMI Panel – Mobile operator control unitsWith Ethernet link

Display sizes from 3.4“ to 6.5“

Integrated confirmation button and emergency

stop

COconnect – Expansion modulesDigital inputs/outputs complying with IEC 61131

Analog modules with 14-bit resolution

Temperature measuring modules for J, K, L and

PT100 thermocouplesPosition detection modules with latch inputs

Servo drives from 2 - 450 AAs single axes or DC network

High-performance drive control

Integrated safety control in SIL 3

ServomotorsRotary servomotors from 0.09 - 60 Nm

Linear motors from 30 - 5800 N

Direct drives

High-frequency spindles

µC



5



ControlOne

6

HMI Panel

COconnect



7

Convenient touch-screen operator control units are at the heart of

MotionOne. An extensive range of display sizes provides the right

space for any application.

Stationary operator control units: A high quality design conceals

state-of-the-art display technology, with 8.4“ to 15“ touch-screens

and a host of useful features, such as 16 DIs on-board, optional RFID

technology and programmable function keys.

Mobile hand-held operator control units: As well as providing

machine operators with a greater action range, integrated emergency

stop and confirmation buttons support their safety. The keypad and

handwheel allow flexible interaction with the automation system.

Centralized data storage for the visualization application directly on

the controller makes the entire system easy to handle and provides

automatic scaling to the display size. Simultaneous operation of

stationary and mobile operator control units using different visuali-

zation applications ensures the maximum possible flexibility.

A modular expansion concept with numerous I/O modules pro-

vides the automation solution with the required connectivity. All

connections are made by plug-in terminals.

Digital inputs and outputs complying with IEC 61131-2 with

adjustable filter and 2 A rated output current, analog inputs with

14-bit resolution, temperature measuring modules for type J, K, L

and PT100 thermocouples and temperature compensation, as well

as encoder evaluation with latch inputs with response times of

20 µs are just some of the features.

To optimize the physical positioning of the expansion modules,

row-mounted or remote operation via bus coupler is possible.

The heartbeat of any automation solution is the controller. The

available scaleable processing power of 400 MHz Power PC to

1.1 GHz Atom in the ControlOne CPU provides the appropriate

power range for a huge variety of applications.

Despite their compact design, the basic features of the CPU modulesinclude interfaces such as Ethernet, USB, Compact Flash, Ether-

CAT and CANopen, as well as DVI graphics for a direct link to the

HMI Panel. Optional interface modules guarantee adaptability at

optimum cost and dimensions. Expansion modules can be atta-

ched directly to the CPU. Fanless operation allows you to forget

about specified maintenance intervals.



MotionCenter

8

ViEditor

Drives & Safety



9

Creating visual displays is not so scary when you look at the system‘s

integrated ViEditor tool. With no specialist knowledge, you can

create attractive visualization solutions. A library of graphical ele-

ments and functions supports easy programming. The Java-based

programming environment offers even greater freedom.

Incorporating the operator control units within the controller confi-

guration and automatically linking the controller and the visualiza-

tion application in the MotionCenter configuration tool make the

system easier for the user to handle. Variables lists and scaling

functions for integration into the visualization are automatically

available.

Remote maintenance is just as easy. The data storage in the visua-

lization application on the controller allows rapid access using the

ViRemote maintenance tool.

In addition to the ServoOne and c-line Drives drive controller

series, the SMC safety controllers from LTi are also available as

system components that can be integrated into the automation

solution with no problems and without the need for specialist

knowledge.

Even getting started in the new world of automation is easy: Asetup program installs all necessary tools and device descriptions

for the system components. There is no need for the usual com-

plicated connection of components as the EtherCAT or CANopen

interfaces are configured automatically.

Of course, the drive system includes a wide range of motors, from

a standard servomotor through to direct and linear motors. Additi-

onal support for all standard sensor systems allows you to optimize

the project planning for your drive task.

Simple handling starts with installation and ends with support and

service – with LTi you can depend on a comprehensive package ofservices in these key areas.

The MotionCenter tool suite is available for machine automation.

MotionCenter combines all tasks in project planning, configurati-

on, IEC programming and creation of visualization applications.

It is based on the market standard CoDeSys to reduce orientation

time to a minimum.

As well as a sophisticated runtime system, standardized move-

ment functions are essential for motion solutions. The system

provides these in the form of PLCopen-based libraries, known as

MFBs - Motion Function Blocks.

Single- and multi-axis movement functions control the ServoOne

and c-line Drives drive controller ranges.



Power supply

24 V

Battery

(accessible with-

out dismantling

or using tools)

EtherCAT drive

bus Master Diagnostic display

PCI expansion for

system options

(interfaces, Ethernet)

DVI port for stationary

operator control units

USB port for

storage medium

Ethernet

programming interface

USB port for

storage medium

10

ControlOne

CANopen master

CF card for

storing firmware

and application



11

Servomotors Rated torque Speed range Comments

LSH 0.24 – 21 Nm 3000 – 4500 rpm High power density

LST 0.09 – 50.0 Nm 3000 – 6000 rpm Versatility

Linear motors 30 – 5850 N 10 m/s Synchronous

Ironless, iron-core

ServoOne ServoOne single-axis system ServoOne multi-axis system c-line Drives single-axis system

Rated voltage 1/3 x 230 V AC

3 x 400/480 V AC

565/770 V DC 24/48 V DC

1 x 230 V AC

3 x 400/460 V AC

Rated current 230 V 6 A

400 V 4 – 450 A

16 – 210 A 2 – 210 A

Peak current 1.5 – 2 x 1.8 – 2 x

Cooling type Air/liquid cooled Liquid cooled Air/liquid cooled

Cold Plate

Safety engineering STO in line with SIL 3 to IEC

61508 / IEC 62061, PL e to EN

ISO 13849

Optional: Integrated safety

controller to SIL 3

STO in line with SIL 3 to IEC

61508 / IEC 62061, PL e to EN

ISO 13849

Optional: Integrated safety

controller to SIL 3

STO in line with SIL 3 to IEC

61508 / IEC 62061, PL e to EN

ISO 13849

LSH/LST servomotors

ControlOne

ServoOne / c-line Drives

ControlOne

COconnect

LACP 232/Z LACP 240/A LACP 242/A COconnect

Expansion modules

Processor Motorola Power PC 400 MHz Intel Atom 600 MHz Intel Atom 1.1 GHz

RAM 64 MB 512 MB 512 MB

On-board interfaces CAN, serial, Ethernet, USB Ethernet, EtherCAT, CAN, USB,

graphics

Ethernet, EtherCAT, CAN, USB,

graphics

RS232, CANopen, PROFIBUS

Slave, Ethernet

Dimensions 180 x 120 x 100 mm 135 x 120 x 100 mm 135 x 120 x 100 mm 22.5 x 120 x 100 mm

Digital inputs - - - 6 / 8 / 16

Digital outputs - - - 8 / 14

Analog inputs/outputs - - - 4

Temperature measuring

modules PTx

- - - 4 / 6

Incremental sensor

evaluation

- - - 2 x TTL



SMC safety controller SMC1-Z10, Z20, Z30, Z40 E10 I/O expansion module Bus coupler B10

Supply 24 V DC Rear panel bus Rear panel bus

Number of axis monitors 0 - 2 - -

Safe inputs 0 - 2 14 -

Safe outputs 4 10 -

VisuOne Stationary

LAOP 460-LD

LAOP 450-LD

LAOP 430-LD

Mobile

LAOPM 55/A

Mobile

LAOPM 20e/A

Display • 15“ TFT, 1024 x 768 pixels,

16 million colours

• 12.1“ TFT, 800 x 600 pixels,

256,000 colours

• 8.4“ TFT, 800 x 600 pixels,

256,000 colours

6.5“ TFT with LED backlight,

640 x 480 pixels,

65,536 colours

3.4“ (75 x 42 mm) resolution,

colour depth 480 x 272 pixels,

65,536 colours

Membrane keypad 10 membrane keys with

tactile feedback and LED

16 keys (left/right/bottom) 16 keys

Protection III (to IC 61131-2) / front IP 65 (with

correct installation), rear IP 20

IP65 IP65

Digital inputs 16 Confirmation button

(three-stage, dual-circuit)

Emergency stop button

Two confirmation buttons

(three-stage, dual-circuit)

Emergency stop button (dual-circuit)

Interfaces RS-485-A

Graphics interface PL (Panel Links)

Operator control unit usable up to

30 m from controller

USB 2.0 full-speed compatible

Ethernet 100 MBit/sec

USB 2.0 (optional)

Ethernet 10/100 MBit/sec

Dimensions 432 mm x 390 mm x 64,6 mm

(LAOP 460-LD/A-0000),

372 mm x 336 mm x 63,2 mm

(LAOP 450-LD/A-0000),

298 mm x 269 mm x 62,4 mm

(LAOP 430-LD/A-0000)

Diameter 250 mm

Total height 125 mm

55 mm x (82 or 162) mm x 226 mm

SMC safety controller

VisuOne



VisuOne

Elegant aluminium frame

Touchdisplay 4,2“ - 15“

Toolless mounting

On-board digital inputs

Programmable function keys



0 9 2 0 .

2 0 4 7

0 3 / 2 0 1 1

LTi DRiVES GmbH

Gewerbestraße 5-9

35633 LahnauGERMANY

Fon +49 (0) 6441/ 96 6-0

Fax +49 (0) 6441/ 96 6-177

Mail [email protected]

LTi DRiVES GmbH

Heinrich-Hertz-Straße 18

59423 UnnaGERMANY

Fon +49 (0) 2303/ 77 9-0

Fax +49 (0) 2303/ 77 9-397

Mail [email protected]

Compact, efficient large-scale inverter systems for photovoltaics and

renewable energies

PC-based CNC control systems for integrating highly complex, customer-specificmovement sequences

Ready-to-use switch cabinets and systems for industrial automation of plant

and machinery

Magnetic measurement systems to measure linear or rotational movements,

electric currents and magnetic fields

Automation and drive technology

Microsystem technology/sensor systems/electronics

5 in 1 automation, from controlled complex movement sequences, drive

controllers and motors, HMI Panels, User Tools and Safety Standards

Everything you need for success

Systems/components in the area of renewable energies

ORC systems for effective conversion of waste heat into energy at CSP and

biomass power plants

EMS service provider for the manufacture of assemblies for use in thick layer tech-

nology, chip on board, SMD and the manufacture of complex power electronics

EMS service provider with its own design service for customer-specific electronic

assemblies and microsystems

High power density motor elements and magnetic bearing technology for high-speed

drive systems for system solutions for the turbo generator and turbo-compressor sector

Machine tool spindle and dressing technology for complete work piece

machining

motionone brochure e web

Documents