motion portfolio - rotec.bg 2019 ppt/motion p… · kinetix®portfolio of products provides a...
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Motion Portfolio Rotec Seminar Pomorie 2019
Kinetix Family Overview
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Motion Portfolio
Kinetix® portfolio of products provides a comprehensive suite of servo drives, rotary motors, linear
motors and actuators. Integrated motion on EtherNet/IP extends the reach of the Integrated
Architecture ® system, providing one control engine, Logix and one development environment—
Studio 5000 ®—to meet the needs of Machine builders. This scalable motion systems provides a
single platform for machine builders, while the iTRAK ® enhances performance and increases
machine innovation.
Kinetix 350 Kinetix 5500Kinetix 300
Kinetix 6500Kinetix 5700
Linear Stages VP MotorMP-Series Motor
Electric CylindersICT
…Machine
builders
Addressing
the needs
of…
Servo Drive overview
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Kinetix Drives Family
• Power ratings from 0.05kW single phase to 112kW
• Kinetix 5700 up to 112kW
• Kinetix 5500 up to 14.6kW
• Kinetix 6x00 up to 22kW
• Kinetix 3x0 up to 3kW
• Kinetix 3 up to 1.5kW
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Kinetix 5000 Family of Servo Drives
overview
• Kinetix 5500 and Kinetix 5700
• System Integration and behavior
• Common Programming and User Experience
• Consistent Status and Diagnostics
• Common baseline firmware across drive family
• Features that create value
• Common Control Power Bus (24 VDC)
• Common Single cable technology simplifies wiring
• Small cabinet footprint
• Advanced Technology Integration
• Load Observer tuning-less control
• Vector Control Algorithms
• Integrated Safety Technology
5
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Kinetix 5x00 Servo System
6
Snap fit bus systems, no tools
required for ease of installation.
Best in class power density, single and
dual axis servos. 40-70% cabinet
space reduction.
Features Integrated Safety —
controller based safety delivered via
EtherNet/IP
Kinetix 5700
Power Range: 1.6 to 112 kW
Voltage Range: 325 to 528VAC
Embedded run time tuning
technologies to dramatically reduce
commissioning time
Kinetix 5500
Power Range: 0.2 to 14.6 kW
Voltage Range: 195 to 528VAC
Single Cable Technology – 60% less
wiring.Servo and vector motor control.
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Kinetix 6x00 Servo System
Features Integrated Safety — drive
based safety
Kinetix 6500
Integrated motion on the EtherNet/IP
network
Safe speed monitoring
Safe torque-off control
Multi-axis drive system with a common
DC bus
Power Range: 1.8 to 22 kW
Voltage Range: 324 to 528VAC
Kinetix 6200
Integrated motion on the Sercos
network
Safe speed monitoring
Safe torque-off control
Kinetix 6000
Integrated motion on the Sercos
network
Safe torque-off control
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Kinetix 3x0 and 3 Servo System
Kinetix 350
Power Range: 0.4 to 3 kW
Voltage Range:
120/240V AC, single-phase
240V AC, three-phase
480V AC, three-phase
(325 to 528VAC)
Integrated motion on the EtherNet/IP
network
Safe torque-off control
Kinetix 300
Power Range: 0.4 to 3 kW
Voltage Range:
120/240V AC, single-phase
240V AC, three-phase
480V AC, three-phase
(325 to 528VAC)
Low-cost EtherNet/IP network solution
Safe torque-off control
Kinetix 3
Power Range: 0.05 to 1.5 kW
Voltage Range: 170…264V AC
Modbus-RTU or I/O control
Component drive
Safe torque-off control
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Servo Motor overview
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Kinetix rotary Motor Family
• Power ratings from 0.4Nm 230V to 400 Nm 460V
• VP series motors up to 28.66Nm
• MP series motors up to 141Nm
• RDD series direct drive up to 426Nm
• TL series up to 0.086…5.42Nm
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VP series motors
Single cable design - reduces
installation time and inventory
VPL
Power Range: 0.4 to 32Nm
Low Inertia Servo Motor
Windings options matched to drive
ratings allow for optimized system
sizing and costs
Power Range: 0.4 to 32Nm
Voltage Range: 230 to 460VAC
VPF
Power Range: 0.72 to 19.4Nm
Food Grade Servo Motor
IP66, IP67
stainless shaft
VPS
Power Range: 0.72 to 10Nm
Stainless Steel Servo Motor
5m cable out of motor to keep connector
out of wash-down area
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MP series motors
Absolute multi-turn and single-
turn high resolution feedback
options
MPL
Peak torque of 0.74…278 Nm
IP50 minimum, without shaft seal IP66
with optional shaft seal and use of
environmentally sealed cable connectors.
Speeds up to 8000 rpm
Integral 24V brake option
Power Range: 0.26 to 163 Nm
Voltage Range: 230 to 460VAC
MPF
Peak torque of 3.61…48.6 Nm
IP66/IP67 with shaft seal
Stainless-steel fasteners and shaft
Food-grade grease on shaft seal
MPS
Peak torque of 11.1…27.1 Nm
Meets requirements for IP66, IP67 and
IP69K for 1200 psi wash-down
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The TL-Series (Bulletin TL)
Only available in metric frame
sizes
32, 40, and 53 ISO15552
TL-Series motor
TL-Series (Bulletin TLY)
equipped with circular plastic
Connectors
Continuous stall torque 0.086…5.42
4500, 5000, and 6000 rpm
Peak stall torque 0.22…13Nm
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Kinetix drives Motor Compatibility
14
K5700 K5500 K350 K300 K6000 K6200 K6500 K3
VPL X X
VPF X X
VPS X X
MPL X X1) X X X X X
MPF X X1) X X X X X
MPS X X1) X X X X X
MPM X X1) X X X X X
TL X
TLY X X X
Linear Motor Overview
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Linear Motor Family
• Power ratings:
• MP and TL-Series Electric Cylinders up to 14769N
• Linear stages up to 5469N
• Linear motors up to 5246N
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MP Series Electric Cylinders
32, 40, and 53 ISO15552
pneumatic frame sizes
Speeds up to 1 m/sec
stroke lengths up to 800mm
High resolution absolute feedback
100% duty cycle rating
24V DC holding brakes available
MPI MP-Series Heavy-Duty
Electric Cylinders Frame
Sizes: 64, 83, 110 & 144mm
Max. Forces: up to 14679N 100%
duty cycle rated Available with 230
or 460 VAC
Durable white food grade epoxy
coating, smooth body design
MP and TL-Series Electric Cylinders
TL Series Electric Cylinders
Pneumatic class frames: 32,40
and 63
Stainless steel rod, multi-turn ABS
feedback
stroke lengths up to 800mm
100% duty cycle rated, lubricated
for life
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MP-Series Ball screw-drive
Linear
Peak forces to 1212 N
Peak velocities to 1124 mm/s
Stroke lengths from 120…1020
mm
MP-Series Integrated Linear
Stages
Peak forces to 601 N
Peak velocities to 5000 mm/s
Stroke lengths from 120…1940
mm
Linear stages
LDAT-Series Linear Thruster
High velocities, up to 5 m/s, and
acceleration, 49 m/s2
Peak forces ranging from
168…5469 N
Stroke lengths from 100…900
mm
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MP-Series Integrated Multi-axis Linear Stage
Your choice of direct-drive linear
motor or ball screw actuation
Center Stacked
is often used in applications where
you need to pick an object from one
line and place it on a perpendicular
line
Ease of machine design with the
availability of CAD and Solid
Models
Factory-supplied cable
management that is field
replaceable for ease of
maintenance
Center Stacked X/Y
is often used to position your work
piece under a stationary object such
as a camera or dispenser head
Cartesian X/Y
used when you need to perform an
operation on a work piece from
above such as picking and placing,
dispensing, or scanning.
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LDL-Series Linear Servo Motors
3 Frame Sizes
30, 50, and 75
Peak Force of up to 1977 N
Max Amplifier Input of 230 Vac
LDx Linear motor overview
LDC-Series Linear Servo Motors
5 Frame Sizes
30, 50, 75, 100 and 150
Peak Force of up to 5246 N
Max Amplifier Input of 460 Vac
St. Steel Magnet Covers
IP65 component rating
Two windings (high & low speed)
CE Certified & UL Recognition
Thermal Sensor Protection
Hall Effect Sensor
Both flying leads and DIN connectors
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Kinetix drives linear Motor Compatibility
K5700 K5500 K350 K6500 K300 K6000 K6200 K3
TL Series Electric Cylinders
TLAR X4) X4) X4)
MP Series Electric Cylinders X2) X2) X X X X XMPI MP-Series Heavy-Duty
Electric Cylinders X2) X2) X X X X X
LDAT-Series Linear Thruster X X1)2) X X X X XMP-Series Ball screw-drive
Linear X2) X2) X X X X X
MP-Series Integrated Linear
Stages X X X X X
LDL X4) X4) X4)
LDC X3) X3) X3) X3) X3) X3)
1) with TTK50, Linear Abs, 9V
2) DSL Converter Kit is required
3) Only with encoder option: sin-cos with Hall
4) 230V only
Independent Moving Cart
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MagneMover® Lite
Differentiators:
• Easy design and setup
• “Erector set” modularity
• Integrated merge/diverge
• Integrated bearings
• Customizable for IP69K and
hygienic design
Key Markets:Life Sciences, General Assembly,
Food and Bev, Consumer Products
Differentiators:
• Higher thrust and speeds
• Flexible layout w/ variable motor
spacing provides cost
efficiencies
• Balance of standard and
customer designed features
Key Markets:Logistics, Life Sciences, General
Conveyance, Consumer Products
Differentiators:
• Highest thrust
• Capable of moving 5000 kg+
• Different size options add
flexibility
• Can be hermetically sealed and
operated underwater
Key Markets:Automotive, Entertainment, Logistics,
Harsh Environment
Differentiators:
• Deterministic closed loop servo
performance
• Automatic synchronization with
other motion axes
• High dynamic performance and
force
Key Markets:Food and Bev, Consumer Products,
General Assembly, Life Sciences
Independent Moving Cart BU
Independent Moving Carts are a game changing alternative to traditional conveyor systems used in industrial automation. A modular,
flexible and highly controllable transport and positioning solution for large and small payloads, LSMs use electromagnetic force to
propel, position, and track payloads through automated manufacturing, assembly and process automation applications. The result is a
system with increased throughput and efficiency and a lower cost of ownership than conventional automation systems.
QuickStick® QuickStick® HT iTRAK®
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iTRAK System
Increase Production
• High speeds up to 5 m/s
• High acceleration up to 10g
• Quick product changeover
• Independent mover control
Use Less Space
• High power density
• Reduced mechanics
• Direct drive movers
• Integral part of machine
frame
Lower Maintenance Time
• No moving cables
• Built in lubrication system
• No belts or chains to tension
• Operator control changeover
Mechanical Standardization
• Standardized mechanical system
provides greater design flexibility
• Higher value machine from design to
production
Integrated Architecture
• Synchronizes with Kinetix drives, motors
and encoders
• One standard control and design
environment Studio 5000
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MagneMover LITE• Modular conveyor system for small payloads
• Vehicle propulsion and position sense
• Integrated guidance and sliding vehicle (Puck)
• Integrated switches
• Freestanding or machine mount capable
• CE, UL (U.S. & Canada)
• Nominal Capabilities
• Payload: 1-2kg (Sliding pucks)
• 2.5-5kg (Precision rail)
• 10kg (Wheeled pucks)
• Speed: 2 m/s
• Acceleration: 2 m/s2
• Minimum Vehicle: 62mm x 62mm
90° CurveSwitch
Standard Puck
250mm Straight
Tandem Puck
Switch
Wheeled Puck
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QuickStick Family
• Modular propulsion system for moderate to very large payloads
• Vehicle propulsion and position sense
• Scalable magnet arrays to match application
• Software support for switches
• 2 versions: QuickStick and QuickStick High Thrust (HT)
• CE, UL (U.S. & Canada)
Capabilities
• Payload: 5kg – 100kg
• Speed: 2.5 m/s
• Acceleration: 9.8 m/s2
• IP65
Capabilities
• Payload: 100kg – 4,500kg+
• Speed: 3.5 m/s
• Acceleration: 60 m/s2
• IP67-IP69
• External motor controller
QuickStick System Components
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MagneMotion Product FamilySpecification Comparison
Max Speed 2 m/s 2.5 m/s 3.5 m/s
Thrust 6.0 N/cycle 15.9 N/cycle 182.0 N/cycle
Scalable Arrays Limited (1 or 2) Yes Yes
Stationary RepeatabilityCalibratedPrecision Locator
± 0.5 mm± 0.1 mm± 0.05 mm
± 0.5 mm± 0.1 mm
NA
± 1 mm± 0.5 mm
NA
Tracking Error± 2.0 mm
NA NA@ 2 m/s
Environmental Protection IP65/69K IP65 IP67/68/69
Minimum Vehicle Length 62mm 150mm 248mm
Integrated Guideways Yes Roadmap No
Minimum Curve Radius 125mm 700mm 750mm
Switches Yes Yes* Yes*
3D-Layouts No No No
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Kinetix Linear Motion Solutions
iTRAK®
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The Value of iTRAK to ManufacturersIncreased Throughput
Traditional Machines
Process options are limited
Continuous and intermittent motion cannot coexist
Mechanical drivetrains limit speed
iTRAK Based Machine
Faster machines because of new capabilities
Continuous and intermittent processes can be mixed for
maximum productivity
Linear motors improve throughput
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The Value of iTRAK to ManufacturersImproved Production Flexibility
Traditional Machine
Long production runs required for profitability
Complex supply chain
Hard scheduling requirements
iTRAK Based Machine
Shorter production runs are possible, getting closer to
Just In Time manufacturing
Realize full potential of Connected Enterprise
Flexible production scheduling
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Technology Basis
Magnets move over independently energized coils
Magnets and movers have no intelligence
Coils are stationary
No flexing cable wear or need for slip rings
Absolute positions are measured with closed loop servo control
Technology can be applied to straight or curved motors
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iTRAK Value Proposition
• End Users
• Increased production rates
• Reduced downtime for changeovers
• Reduced machine footprint
• Shorter runs can still be profitable
• Reduced periodic maintenance
• OEMs
• Market leading machine output
• Increased flexibility with a single design
• Greater focus on adding value for End Users
• Differentiated machine design
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iTRAK ® components
Drive and Motor Sections
Mover
s
Bearing
Rails Machine Frame
Power and Control
Module
Track Plates: Top
and Bottom
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iTRAK Configurations
Orientation
Horizontal
Vertical
Stand-Up 90o
Modular & Scalable
Oval
Rectangle Square
Linear / Straight
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iTRAK Mover
• Standard mover and bearing designs are
available
• Suitable for most applications
• Long life through lubrication
• Uses high strength steel vee wheels
• Customers can design their own
• Build to suit your application
• Differentiate your machine
• Position Magnets opposite pole for consecutive
movers for better position sensingMotor Magnet
Position Magnet
Vee Rollers
Bearing Track
Carriag
e
Magnet Width: 50, 100, 150 mm
Magnet Length: 50, 100 mm
Options
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iTRAK Linear Module Sections
• Standard length of 400 mm
• Stainless steel motor cover for durability
• Wash-down IP65 to be part of the machine
• Three coil lengths for the right amount of force (50, 100, 150 mm)
• Velocity Loop control (2 mSec)
Communication
PowerMultiphase Drives
Multiphase CoilsPosition Feedback Sensor
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iTRAK Curve Module Sections
• Standard arc length of 400 mm
• Radius of 254 mm
• Quarter-turn curves make layouts
adjustable
• Stainless steel motor cover for
durability
• Wash-down IP65 to be part of the
machine
• Three coil lengths for the right amount
of force (50, 100, 150 mm)
• Dedicated catalog numbers for Left and
Right turns
• Velocity Loop control (2 mSec)
Power
Communication
Multiphase
Drives
Multiphase CoilsPosition Feedback Sensor
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iTRAK Gateway• Industrial PC
• Supports 1 physical Ethernet Connection with 6 fixed IP addresses192.168.1.244-249
• Limited to 96 movers (with the six Logix connections)
• Limited to 64 section amplifiers
• RS485 connection to each section
• Position Loop control (2 mSec)
Ethernet
Linear Section Linear Section Curve Section
RS485
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iTRAK Product Range
• Speeds up to 7 m/s
• IP65
• Stop Repeatability - 35µm
• Up to 10g Acceleration
• Up to 100kg Payloads
• Tolerances are based on supplied mechanics
• Mover tolerance in straight section 0.5 mm position error
• Mover tolerance in curves section 8 – 12 mm
Type Width Length Fpeak Fcont Vcorner Vmax
Linear W050 L050 80 40 3.5 7
Linear W050 L100 160 80 3.5 7
Curve W050 L050 60 30 5.5 7
Curve W050 L100 120 60 5.5 7
Linear W100 L050 160 80 1.75 4
Linear W100 L100 320 160 1.75 4
Curve W100 L050 120 60 2.75 4
Curve W100 L100 240 120 2.75 4
Linear W150 L050 300 150 1.5 2.5
Linear W150 L100 600 300 1.5 2.5
Curve W150 L050 225 112.5 1.75 2.5
Curve W150 L100 450 225 1.75 2.5
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Application Examples
• High Speed Collating Machine
• iTRAK transfers incoming product to a continuous motion end load cartoner
• Accepts product with random spacing and syncs it
• First production unit sold, now taking orders
IndeCart® 2
“Enables new
performance levels and
creative solutions to
packaging line needs.”
Customer Testimonial
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Application Examples
• Simplex/Duplex Form, Fill and Seal Pouching Machine
• iTRAK makes it “pitch-less”
• Capable of handling large one-up pouches or small two-up pouches
• Machine footprint & changeover times drastically reduced with iTRAK
• First production unit sold, now taking orders
“This technology
will forever change
the way that
pouching is done.”
Innopouch K400
Roger Calabrese, Competence
Center Manager, KHS
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iTRAK® Sample Application
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Application Examples
• High-Speed Case Packing Machine
• Pouches are lined up with robot to optimize cycle time
• Vastly increased throughput
• First production units sold, now taking orders
HSP-400
“You have to see it to believe it. Packaging stand up pouches at these speeds really benefits from the use of this new technology.”
Dale Andersen, President and CEO of Delkor
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Application Examples
• High Speed Case Packing Machine
• iTRAK handles the cases using two carriers to carry each box
• This allows the machine to handle any size box without tool changes
• Machine footprint & changeover times drastically reduced with iTRAK
• Introduced at Interpack 2014
CL 175
“This cartoning machine is the most popular system among the ones proposed by Cama and it is now showcased in a totally new version, which includes the no-chains intelligent track system…”Riccardo Panepinto, Operations
Director at Cama Group
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Cama
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iTRAK® Sample Application
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iTRAK Logix Integration
Agenda
50
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iTRAK Runs on Logix Platform
5
iTRAK
Racetrack
Gateway
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iTRAK System
Section 8
Section 1 Section 2
Section 6 Section 5
Section 0
Section 7
Section 3
Section 4
Section 9
Gateway
RS485
Logix Controller
Ethernet
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iTRAK Logix Requirements
• Logix Controller L6x, L7x, (EN2T, EN2TR, and EN3TR), L8x, L3xERM
• V20 or higher
• 6 Generic Class 1 Ethernet I/O connections
• Utilizes Cip Sync (IEEE 1588 Precision Time Protocol)
• For L6x or L7x, Ethernet module must be set for Time Sync and Motion
• Limit of 96 Axes
5
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iTRAK Movers are Driven By Virtual Axes
• 1 Virtual axis for each mover
• All motion commands available
• MAPC, MAM, MATC etc.
• Full synchronization with all objects
• Motion Group Servos, I/O, etc.
54
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iTRAK Generic I/O Connection
• Class one connection configuration
• 6 fixed IP addresses used by Gateway
• 192.168.1.249 for Axes 0 – 15
• 192.168.1.248 for Axes 16 – 31
• 192.168.1.247 for Axes 32 – 47
• 192.168.1.246 for Axes 48 – 63
• 192.168.1.245 for Axes 64 – 80
• 192.168.1.244 for Axes 81 - 96
5555
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iTRAK Time Sychronization
• Class 1 EtherNet/IP connection between Logix and iTRAK Gateway for real time data
• Utilizes CIP Sync (IEEE 1588 Precision Time Protocol)
• Provides time synchronization over EtherNet/IP with sub-microsecond accuracy
• Use application code in Logix to handle the iTRAK motion in real time
• Inter- / Extrapolation algorithm within the iTRAK system
• Extrapolation position in between coarse updates
• Handles any missed motion coarse updates up to 2
• CIP Sync allows us to utilize EtherNet/IP infrastructure and topologies
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Topologies for CIPSync enabled system
Examples for
topologies with
different devices on
the same network.
Questions?
www.rockwellautomation.com
Thank you!