more filtration, less energy sani membranes sani...sani membranes 5 • no pressure loss –reduces...
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SANI Membranes ApSFounded in 2013, this information is updated November 2019
MORE FILTRATION, LESS ENERGY
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SANI MembranesVibro Filtration for Algae Harvest, Concentration and Refinery
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SANI Membranes 2
SANI Membranes ApS Timeline
2013 2014 - 2015 2016 - 2017 2018 2019 2020
Founded byH. Hjelmsmark
Development & Pilot testing in cross flow solutions
First fullscale cross flow plants built
Launch of Vibro™ filtration
FoodTech Award 2018 for Vibro-LE
First GMP and FDA compliant Vibro-I’s
Production volume increased
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SANI Membranes 3
Technologies from SANI Membranes
Free Flow Plate™ technology - Our core product
- New disruptive UF and MF membrane modules
New Cross Flow solutions - Our conservative solution
- Traditional, but new solution utilizing the Free Flow Plate™ membrane modules
Vibro™ technology - Our core solution
- New Disruptive filtration process - utilizing the Free Flow Plate™ membrane modules
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• Fast flow creates pressure loss
• Circulation pump affects product and uses energy
• Energy extensive cooling is needed
• Vibration creates turbulence on surfaces
• No pressure loss - uniform TMP
• Turbulence only where needed! – minimal cooling needed
Cross Flow filtration vs. Vibro™ Filtration
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Vibration of the membrane relative to the slow flowing media
Fast flowing media create turbulence on the membrane
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• No Pressure Loss – Reduces energy consumption by 50-90%
• Turbulence only where needed – NO cooling needed
• Sharper cut-off - 100% uniform TMP - leading to new MF and UF opportunities
• Very low TMP is possible – MF filtration with 0,1 bar TMP in the entire system
• High concentrations, viscosities and solids loads
• 100% Drainable – no product loss
• Fully recyclable – one polymer only
• Sanitary – GMP - Shorter cleaning time, less water & chemicals
• Small foot print, easy maintenance etc. etc.…
Unique Vibro™ technology features
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SANI Membranes 6
Vibro™ units for MF & UF
Vibro™-LE
Vibro™-I
7,5; 15 and 20 m2 60 and 80 m2
0,35 m2
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SANI Membranes successfully working in numerous
MF and UF applications:
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• Protein fractionation & concentration
Milk, Enzymes, Pharmaceuticals
• Beer clarification and recovery
• Algae harvesting & refinery
• Bacteria & Yeast harvesting
• Aquaculture intake
• Cell debris reduction
• Clarification of beverages
• Water & Waste Water
• Biomass fractionation and concentration
The Free Flow Plate™ technology
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The SANI Vibro™-LE
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Disruptive in size, simplicity and process
• Benchtop system with 0,35 m2 membrane
• For all thinkable MF and UF applications
• Process development; product & CIP studies etc.
• Transparent process / membrane housing
• Portable and easy to use. Start-up in 5 min.
• High viscosity, high concentration, high solids load
Harvest of Micro Algae 0,1% 8,0% DMfrom the ReMAPP project
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Vibro-I Pilot units: Mix-Flow MF & UF7,5; 15 and 20 m2 units
Systems: as big as you need
Sanitary:
All engineering solutions are sanitary.
All media contact parts are GMP and
in FDA / EC 1935/2004 compliant
materials with full traceability.
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Dairy 7,5 & 15 m2 Industrial Vibro™
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SANI Membranes
MF ApplicationClarification of a protein stream
Biotech & Pharma Industry
UF ApplicationConcentration of a protein stream
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MF ApplicationYeast harvesting
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SANI Membranes
MF ApplicationClarification of a waste stream.Fruit juice filtration at below 0,2 Bar TMP with high flux rates.
Fruit Juice Clarification
Compact and simple filter unit.
Result:Clear juice & dense fibre mud
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Intake water – sterile filtration
Drum wastewater – waste concentration
Tank Water clarification
BOD reduction
SANI Membranes
Aquaculture
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Case: The ReMAPP projectRessource Efficient Microalgae Protein Production
Funded by Innovation Fund Denmark
BIOGAS PLANT
ALGAE HARVEST
+ BIOGAS DIGESTATE
CO2
SUNLIGHT
COFORMULATION, SILAGING
PROTEIN HYDROLYSIS
FEEDING TRIALS
WATER RE-USE
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SANI Algae Processing
MF1Harvest
MF2Concentrate
LycingHomogenization
MF3Fractionate
Cell Debris Proteins
SANI Algae Field
UFConcentrate/ Fractionate
200m3/h
20m3/h
CO2 + Nutriaets
AFAF
1-3% 10-15%
Micro Filtration Micro Filtration Ultra Filtration
Feed mix
AF 19m3/h
0.1%
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SANI Membranes 16
Vibro Filtration for Algae Harvest, Concentration and Refinery
MORE FILTRATION, LESS ENERGY
Thank You!