monthly data analysis of ampoules manufacturing and packaging jun-2009

7/25/2019 Monthly Data Analysis of Ampoules Manufacturing and Packaging Jun-2009

1/6

Product Name: Biocobal Inj 1 ml

Sr. # Batch #Batch

Size

Qty. Of

Ampoules

Received

Rejected Qty.

During De-

Cartoning

Rejected

Qty. During

Washing

Rejected Qty.

During

Sterilization

Rejected

Qty

During

Filling

Rejecteed

Qty. During

Autoclave

Qty.

Rejected

During

OPTC

Wastage

During

Packaging

Total

Rejection

Qty.

Packed

Practical

%age Yield

of

Ampoules

Practical

%age Yield

of Product

1 BLI-025 N 100000 104,000 250 400 280 664 585 1,323 518 4,020 99,980 96.13 99.98

Average Rejection of Ampoules: 4020

Average Rejection of Product: 20

Average Yield of Ampoules: 96.1346 %

Average Yield of Product: 99.98 %

MONTHLY DATA ANALYSIS OF AMPOULES

MANUFACTURING AND PACKAGING

Production epartment

Date:31-07-2009

Month:JUL-2009

Product Name: Mecobal Inj 1 ml

Sr. # Batch #Batch

Size

Qty. Of

Ampoules

Received

Rejected Qty.

During De-

Cartoning

Rejected

Qty. During

Washing

Rejected Qty.

During

Sterilization

Rejected

Qty

During

Filling

Rejecteed

Qty. During

Autoclave

Qty.

Rejected

During

OPTC

Wastage

During

Packaging

Total

Rejection

Qty.

Packed

Practical

%age Yield

of

Ampoules

Practical

%age Yield

of Product

1 MCI-091 N 100000 104,000 400 356 180 992 424 1,318 340 4,010 99,990 96.14 99.99

2 MCI-092 N 100000 104,000 200 300 200 1,000 350 1,612 344 4,006 99,994 96.15 99.99






2/6




Date:31-07-2009

Month:JUL-2009Product Name: Feveral Inj 2 ml

Sr. # Batch #Batch

Size

Qty. OfAmpoules

Received

Rejected Qty.During De-

Cartoning

RejectedQty. During

Washing

Rejected Qty.During

Sterilization

Rejected

Qty

During

Filling

RejecteedQty. During

Autoclave

Qty.

Rejected

During

OPTC

WastageDuring

Packaging

Total

Rejection

Qty.

Packed

Practical

%age Yield

of

Ampoules

Practical%age Yield

of Product

1 FVR-022 N 100000 104,000 800 1,000 300 600 200 1,069 41 4,010 99,990 96.14 99.99

2 FVR-023 N 100000 104,000 1,000 700 500 1,000 350 1,011 561 5,122 98,878 95.08 98.88

3 FVR-024 N 100000 104,000 500 800 400 500 400 1,137 278 4,015 99,985 96.14 99.99

4 FVR-025 N 100000 104,000 750 750 350 550 400 1,060 440 4,300 99,700 95.87 99.70

5 FVR-028 N 100000 104,000 225 119 210 491 320 2,110 535 4,010 99,990 96.14 99.99

6 FVR-029 N 100000 104,000 500 250 250 899 350 1,946 640 4,835 99,165 95.35 99.17

Average Rejection of Ampoules: 4,382



Product Name: Lignocaine Inj 3 ml

Sr. # Batch #Batch

Size

Qty. Of

Ampoules

Received

Rejected Qty.

During De-

Cartoning

Rejected

Qty. During

Washing

Rejected Qty.

During

Sterilization

Rejected

Qty

During

Filling

Rejecteed

Qty. During

Autoclave

Qty.

Rejected

During

OPTC

Wastage

During

Packaging

Total

Rejection

Qty.

Packed

Practical

Yield of

Ampoules

Practical

Yield of

Product

1 LGI-138 N 76000 79,235 126 195 110 240 115 12,418 142 13,346 65,889 83.16 86.70






3/6




Date:31-07-2009

Month:JUL-2009

Product Name:Lisodim Inj 3 ml

Manufactured For:Surge

Sr. # Batch #Batch

Size

Qty. Of

Ampoules

Received

Rejected Qty.

During De-

Cartoning

Rejected

Qty. During

Washing

Rejected Qty.

During

Sterilization

Rejected

Qty

During

Filling

Rejecteed

Qty. During

Autoclave

Qty.

Rejected

During

OPTC

Wastage

During

Packaging

Total

Rejection

Qty.

Packed

Practical

Yield of

Ampoules

Practical

Yield of

Product

1 LDI-081 N 75000 78,000 500 500 400 1,000 500 12,834 472 16,206 61,794 79.22 82.39

2 LDI-082 N 75000 78,000 400 600 280 720 400 5,636 718 8,754 69,246 88.78 92.33

3 LDI-083 N 75000 78,000 200 200 170 430 230 2,733 332 4,295 73,705 94.49 98.27

4 LDI-084 N 75000 78,000 200 250 120 460 200 2,055 225 3,510 74,490 95.50 99.32

5 LDI-085 N 75000 78,000 300 200 100 300 150 2,714 91 3,855 74,145 95.06 98.86

6 LDI-086 N 75000 78,000 150 190 275 481 268 3,257 524 5,145 72,855 93.40 97.14

.

Average Rejection of Products: 3960.83


Average Yield of Products: 94.7189 %

Product Name: Megafer Inj 5 ml

Sr. # Batch #Batch

Size

Qty. Of

Ampoules

Received

Rejected Qty.

During De-

Cartoning

Rejected

Qty. During

Washing

Rejected Qty.

During

Sterilization

Rejected

Qty

During

Filling

Rejecteed

Qty. During

Autoclave

Qty.

Rejected

During

OPTC

Wastage

During

Packaging

Total

Rejection

Qty.

Packed

Practical

%age Yield

of

Ampoules

Practical

%age Yield

of Product

1 MGF-010 N 23000 24,000 90 100 50 230 50 439 89 1,048 22,952 95.63 99.79






4/6




Date:31-07-2009

Month:JUL-2009

Product Name: ater For Inj 5 ml

Sr. # Batch #Batch

Size

Qty. Of

Ampoules

Received

Rejected Qty.

During De-

Cartoning

Rejected

Qty. During

Washing

Rejected Qty.

During

Sterilization

RejectedQty

During

Filling

Rejecteed

Qty. During

Autoclave

Qty.Rejected

During

OPTC

Wastage

During

Packaging

Total

Rejection

Qty.

Packed

Practical%age Yield

of

Ampoules

Practical

%age Yield

of Product

1 WF1-158 N 75000 78,000 744 349 218 885 545 13496 746 16,983 6 1,017 78.23 81.36





Product Name: ater For Inj 10 ml

Sr. # Batch #Batch

Size

Qty. Of

Ampoules

Received

Rejected Qty.

During De-

Cartoning

Rejected

Qty. During

Washing

Rejected Qty.

During

Sterilization

Rejected

Qty

During

Filling

Rejecteed

Qty. During

Autoclave

Qty.

Rejected

During

OPTC

Wastage

During

Packaging

Total

Rejection

Qty.

Packed

Practical

Yield of

Ampoules

Practical

Yield of

Product

1 WF2-081 N 45000 47,000 200 200 100 570 300 9,430 222 11,022 35,978 76.55 79.95

2 WF2-083 N 45000 47,531 80 70 30 200 120 3,518 44 4,062 43,469 91.45 96.60

3 WF2-284 N 45000 47,978 60 80 30 250 100 5,925 36 6,481 41,497 86.49 92.22

4 WF2-285 N 45000 47,084 55 100 105 514159

4,336 90 5,359 41,725 88.62 92.72

5 WF2-286 N 45000 49,170 170 170 115 533 290 3,969 181 5,428 43,742 88.96 97.20

Average Rejection of Ampoules: 6470.4

Average Rejection of Product: 3717.8




5/6




Date:31-07-2009

Month:JUL-2009

Total Average Yield of Products: 94.29 %


6/6

Product Name: Lignocaine Inj 3 ml

Sr. # Batch #Batch

Size

Qty. Of

Ampoules

Received

Rejected Qty.

During De-

Cartoning

Rejected Qty.

During

Washing

Rejected Qty.

During

Sterilization

Rejected

Qty

During

Filling

Rejecteed Qty.

During

Autoclave

Qty.

Rejected

During

OPTC

Wastage

During

Packaging

Total

Rejection

Qty.

Packed

Practical

Yield of

Ampoules

Practical

Yield of

Product

1 LGI-138 N 76000 79,235 126 195 110 240 115 12,418 142 13,346 65,889 83.16 86.70

Average %age Yield:

Product Name: Lisodim Inj 3 ml Manufactured For: Surge

1 LDI-081 N 75000 78,000 500 500 400 1,000 500 12,834 472 16,206 61,794 79.22 82.39

2 LDI-082 N 75000 78,000 400 600 280 720 400 5,636 718 8,754 69,246 88.78 92.33



(Low Yield)


Date:31-07-2009

Month:JUL-2009

86.70

verage age e :

Product Name: Water For Inj 5 ml

1 WF1-158 N 75000 78,000 744 349 218 885 545 13496 746 16,983 61,017 78.23 81.36

Average %age Yield:

Product Name: Water For Inj 10 ml

1 WF2-081 N 45000 47,000 200 200 100 570 300 9,430 222 11,022 35,978 76.55 79.95

2 WF2-284 N 45000 47,978 60 80 30 250 100 5,925 36 6,481 41,497 86.49 92.22

3 WF2-285 N 45000 47,084 55 100 105 514 159 4,336 90 5,359 41,725 88.62 92.72

Average %age Yield:

Total Average Yield of Products: 85.9 %

Remarks:

88.30

.

81.36

monthly data analysis of ampoules manufacturing and packaging jun-2009

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