monofunction spool-type control valves iso 5599/1 - size 1 - asco - home asset...

PM570-1

MONOFUNCTIONSPOOL-TYPE CONTROL VALVES

ISO 5599/1 - Size 1

Solenoid-air operated by series 190 pilot valvesElectrical connection with size 30 connectors -

ISO 4400(supplied without connector)

115V AC

24V DC

PM570-GB-R5b

Solenoid-air operated by series 302 pilot valvesCentralised electrical connection

with 1 round M12 connector

PM570-2

(M) Type of override on pilot(s): ● : screwdriver (monostable 5/2 spool valve and 5/3 spool valve) ▼ : impulse (bistable 5/2 spool valve)

CONNECTORSISO4400 connector with built-in electrical protection and visual indication (115V AC), with CM10 gland, code: 88122605ISO4400 connector with transil protection, with fl ying lead, length 3m, code: 88122618 5m, code: 88122619

SUBBASES AND ACCESSORIES: see following pages

Coil with two pins + earthdesigned to receive a ISO4400 connector

1 = Pressure 12 = Return2-4 = Outlets 14 = Pilot3-5 = Exhausts

withoutmanual tester

SPECIFICATIONSFLUID : Air or neutral gas, fi ltered, lubricated or notPRESSURE : – 0.950 to +12 bar (can be used with vacuum: max. -0.950 bar)PILOT PRESSURE : See "Choice of Equipment"AMBIENT TEMPERATURE : – 10°C, +60°C FLOW (Qv at 6.3 bar) : 1400 l/min (SRA)FLOW COEFFICIENTS - conforming to ISO 6358 : C = 5.8 x 10–8 m3/s.Pa (sonic conductance) b = 0.28 (absolute static pressure)RESPONSE TIME : See "Choice of Equipment"LIFE : 50 million cycles (under normal operating conditions)MATING SURFACE : ISO 5599/1 - size 1 - AFNOR NF E49080CONNECTION : With subbases G 1/4 - G 3/8SUBBASES : Single or joinable

CONSTRUCTIONPainted steel coverInternal parts: acetal (POM), light alloySeals in nitrile (NBR) and polyurethane (PUR)

ELECTRICAL CHARACTERISTICS OF PILOTS

Series 541/PH

MONOFUNCTION SPOOL VALVEISO 5599/1 - Size 3

solenoid-air operated5/2-5/3

ports / positions

25 66 3 10 54111723 ●

41 45 3 10 54111724 ●

17 16 1,5 10 54111527 ▼

16 17 3 10 54111728 ●

17 47 3 10 54111729 ●

min. max.

Response time(ms)

De-ener-gised

Ener-gised (M)

5/21214

2

35

4

1

2

3514

412

1

1214

2

35

4

1

F IP 659 VASeries

190 4VA(3W)115V ~ 50 Hz

SOLENOID VALVE

CODE

withoutconnector

115V AC

24

3514 121

24

3514 1215/3

1

Voltages Electrical connectionholdinrush

Insulationclass

Degree ofprotection

ConsumptionTypeof SV

Solenoid-airpilot

-Spring return

Solenoid-airpilot

-Differential

return

Solenoid airpilotand

return

Pressure heldW1

Solenoid-airoperated

Pressure releaseW3


CHOICE OF EQUIPMENT (SPOOL VALVE WITH EXTERNAL PILOT SUPPLY)

Pilot (14)Return (12)Symbols

Pilotpressure

(bar)

FUNCTIONS

PM570-3

See connection detail on page 12

Centralised M12 connectionIEC 60947.5.2 - ISO/CD20401

CNOMO E03.62.520Non socket with 3 male pins

Electricalconnection

Typeof SV

Voltages Insulationclass

Degree ofprotection

Consumption


solenoid air operatedand electrical M12 connection

CONNECTORSStraight M12 connector with 5 female pins, 4 to 6 mm cable entry, code: 88100304Straight M12 connector with 5 female pins, 6 to 8 mm cable entry, code: 88100256


SPECIFICATIONSFLUID : Air or neutral gas, fi ltered, lubricated or notPRESSURE : – 0.950 to +12 bar (can be used with vacuum: max. -0.950 bar)PILOT PRESSURE : See "Choice of Equipment"AMBIENT TEMPERATURE : – 10°C, +60°C FLOW (Qv at 6.3 bar) : 1400 l/min (SRA)FLOW COEFFICIENTS - conforming to ISO 6358 : C = 5.8 x 10–8 m3/s.Pa (sonic conductance) b = 0.28 (absolute static pressure)RESPONSE TIME : See "Choice of Equipment"LIFE : 50 million cycles (under normal operating conditions)MATING SURFACE : ISO 5599/1 - size 1 - AFNOR NF E49080CONNECTION : With subbases G 1/4 - G 3/8SUBBASES : Single or joinable

CONSTRUCTIONPainted steel coverInternal parts: acetal (POM), light alloyM12 bridge: acetal (POM)Seals in nitrile (NBR) and polyurethane (PUR)


Series 541/PH 5/2-5/3

ports / positions

F IP 65Series

302 1W24 V =

24V DC1

Ports

1 = Pressure3-5 = Exhausts

2-4 = Outlets

14 = Pilot pressure supply on pilot and return side12 =Pilot exhaust


functionsymbol

operators responsetime(ms)

pilotpressure

(bar)

catalogue numberspool valve with pilot series 302

(with internal supply)pilot (14)solenoid

air operatedreturn (12)

ener-gized

de-energized min. max.

(M)✕ ● ▼

5/2

14 2

35

4

114

springreturn

36 67 3 10 54126323 54126723 -

35 1

24

1412

differentialreturn

34 46 3 10 54126324 54126724 -

35 11412

24solenoid

air operated19 22 2 10 54126327 - 54126527

5/3

24

35 11412

pressure heldW1

19 21 3 10 54126328 54126728 -

35 1

24

1412

pressure releaseW3

21 50 3 10 54126329 54126729 -

(M) Type of override on pilot(s):✕ : without ● : maintained (monostable 5/2 spool valve and 5/3 spool valve) ▼ : impulse (bistable 5/2 spool valve)

PM570-4

1 subbase + 2 seals — G 1/4 G 1/8 355000881 selector plate (connects 1 - 3 - 5)2 G 1/4 plugs1 G 1/8 plug2 assembly diabolos

2 endplates + 2 seals G 3/8 — G 1/8 355000871 blank selector plate1 selector plate (connects 1 - 3 - 5)2 assembly diabolos

Blank selector plate (no fl ow) 88135501

Selector plate (connects port 1) 88135512

Selector plate (connects ports 3 and 5) 88135510

Selector plate (connects ports 1 - 3 - 5) 88135502

Selector plate (connects ports 1 - 3 - 5 and 1 pilot 12 or 14) 88135503

Selector plate (connects ports 1 - 3 - 5 and 2 pilots 12 and 14) 88135504

Self-containedjoinable

subbaseswith side outlets 2 - 4

(ports 1 - 3 - 5: at the bottom)

subbase

Set of 2 endplatesSide

Side/Bottom

Set of 5 plugs for ports 1 - 3 - 5 - 12 - 14 for 2 different pressure supplies

CONNECTIONof ports

tappedBottom

Side tapped

Singlesubbases

DESCRIPTION

Type of connectionType of subbase

CHOICE OF EQUIPMENT

G 1/4 G 1/4 G 1/4 G 1/8 35500076

G 3/8 G 3/8 G 3/8 G 1/8 35500382

G 1/4 G 1/4 G 1/4 G 1/8 35500077

G 1/4 35500069

G 1/4 G 1/4 G 1/4 G 1/8 35500539

G 3/8 G 3/8 G 3/8 G 1/8 35500540

G 1/2 – G 1/2 G 1/8 35500551

88135546

1 2-4 3-5 12-14CODES

instant fi ttings Fittings for Ø 8 mm OD

FittingsØ 4 mm

ISO 1 SUBBASES

1-3-5 2-4 12-14

PortsDescription Parts list CODES

Metallic joinable subbases with side ports

Sub

base

Set

of

2 en

dpla

tes

Sel

ectr

o pl

ates

Self-contained joinable subbaseswith side outlets 2 - 4

(ports 1 - 3 - 5: at the bottom)(for construction and function details, see page PM570-6)

Joinable subbaseswith side ports

(for construction and function details, see page PM570-7)

1

2

1

13

3

5

52

2

4

4

1

1

5

5

3

3

2

41214

1 2

PM570-5

Sandwich pressureregulator module

regulator fl owat 6 bar:

550 l/min

weight: 0.340kg

Description Diagram CODES

CHOICE OF EQUIPMENT

ISO 1 ACCESSORIES

Separate pressure supply module

88135517

34600476

35500118

34600474

34600458

34600459

34600460

34300014

88100617

E

14 12

5 1 34 2

5 1 34 2

E

14 12

5 1 34 2

14 12

E

5 1 34 2

Plate

Subbase

SubbaseMODULE

Spool valve

5 1 34 2

E

(A)14 12

regulator fl ow at 6 bar: 850 l/min

weight: 0.387kg

Sandwich pressure regulator moduleThis module, which is placed between a subbase and a spool valve, is designed to control the pressure as follows:

- Adjustable pressure: 0.5 to 10 bar

- G1/8 (A) port on top for pres-sure gauge connection

- Locking pull-turn-push type adjustment button regulator fl ow

at 6 bar: 850 l/min

weight: 0.387kg


850 l/min

weight: 0.577kgE = 45mm L =146mm

E

L L

Gauge Ø40 (0 - 12 bar)

G1/8 bracket connection for pressure gauge mounting

Spool valve

MODULE

5 1 34 2

28

14 12

Subbase

14 5 1 3 124 2

E P

Subbase

Spool valve

MODULE

B

utto

n on

por

t12

sid

e

Blanking plate to cover ISO1 interface

This plate allows later assembly of a spool valve.

Sandwich fl ow regulatorThis unit, which is fi tted between a subbase and a valve, incorporates 2 fl ow regulators in the exhaust ports 3 and 5. These fl ow regulators are designed to control the speed of a cylinder rod.Weight: 0.230 kg

Separate pressure supply module This unit, which is fi tted between the subbase and the valve, allows

this individual valve to be supplied at a different pressure from that of the other valves in the system. The main pressure supply for the subbases is not blocked by adding this module.

Pressure supply port : G 1/4.

onport 1(supply

pressure)

onport 2

onport 4

onports

2 and 4

Sandwich fl ow regulator

PM570-6

1

1

5

5

3

3

2

41214

12

14

fi g.1

fi g.2

4

212

4

212

4

212

4

212

1

3-5

1

3-5

4

212

4

212

4

212

4

212

1 1fi g.3

3

1

5

3

1

5

2 4

P1 P2

fi g.4

3

1

5

3

1

5

2 4

P1 P2

P3

3

1

5

fi g.5

SELF-CONTAINED JOINABLE SUBBASESwith side outlets 2 and 4, and side/bottom ports 1, 3 and 5

with mating surfaces to ISO 5599/1 - size 1

CONNECTION OPTIONS

• The endplates provide for connection of pressure port (1) and exhaust ports (3-5) at the sides at the ends of the assembly (see fi g. 1 and 2).

• The joinable subbases provide for connection of outlet ports 2 and 4 on the right-hand side (see fi g. 1 and 2).

• The underside of each subbase is provided with ports for connection of pressure supply and exhaust ports (see fi g. 3) providing for a third pressure supply (see fi g. 5).

• Connection of ports 12 and 14 on the sides of the endplates or the left-hand and right-hand sides of the subbases.

Blank off unused holes.Endplates and subbases are connected together with a special fi tting secured with set screws.

(right-hand side view) (right-hand side view)

UNIT SUPPLIED WITH TWO DIFFERENT PRESSURES(bottom view)

insertion of a set of blanks

spool valves supplied with P1 spool valves supplied with P2

UNIT SUPPLIED WITH THREE DIFFERENT PRESSURES(bottom view)

spool valves supplied with P1


spool valve(s) supplied with P3

insertion of two sets of blanks

PM570-7

SAMPLE PIPING ARRANGEMENTST2

POSSIBLE FLOW PATHSThe subbases include 5 fl ow paths (1-3-5-12-14) all of which can be connected through the endplates of each manifold assembly.

5 3Seal in the subbase

Flow path test

1

6 selector plates

This arrangements al-lows the use of rotatable fi ttings.

1214

GENERALThis subbase system comprises joinable subbases and accessories with the three following characteristics:• The equipment has a standard interface so that series 541 spool valves which

comply to the international standard ISO 5599/1, size 1, can be fi tted.• Joinable subbases with side ports.• The subbases are fi tted with with selector plates so that various piping arrange-

ments and inter-connections can be selected.CONNECTION POSSIBILITIESThese joinable subbases with side ports offer many advantages:• Various piping possibilities due to a large number of port connections.• Simple assembly in panels due to improved accessibility of the ports.• Easy maintenance.• Reduction in costs due to removal of pivoting mounting chassis and a reduction in

the number of fi ttings.• Possibility of mounting directly onto the body of a machine.• Reduction in the tubing lengths provide for improved fl ow rates and response times.These subbases allow piping to outlet ports (2-4) and pilot ports (12, 14) on both sides as shown below.The endplates allow the piping of the main pressure supply (1) and common ex-hausts (3,5). In addition, the pilots (12, 14) can be connected on face T1 or face T2 or on both faces T1 and T2.

PIPING THROUGH THE ENDPLATE

T1

STANDARD SUBBASE SYSTEMMetal joinable subbases with G 1/4 side ports

for valves to ISO 5599/1 - size 1

PM570-8

METAL JOINABLE SUBBASES WITH SIDE PORTS - ISO1

5 3P1 5 3P2

5 3P1

5 35 3

5 3P1 P1

POSSIBLE FLOW PATHS

SYMBOLS SELECTOR PLATE FLOW PATH

PIPING OF SUPPLY AND EXHAUSTS TO THE END COVERSSTANDARD ASSEMBLYSupply and exhausts on 1 endplate.

Assembly with the pressure supply port in 1 endplate and the exhaust on the other end-plate.

Selector plates supplied as standard allow the assembly as shown above.

For this assembly, a selector plate allowing fl ow through port 1 is required. All other fl ow paths are blocked while the common pressure sup-ply is maintained. The other side must be plugged.

2 selector plates, one with fl ow through port 1 and one with fl ow through ports 3 and 5 on the endplates, allow this arrangement (to ISO 1) without having to plug any ports.

Assembly with 1 supply on 1 endplate and the exhausts on both endplates.

For this assembly, a selector plate with connections between 3 and 5 is necessary.

Assembly with 2 different pressures and with the com-mon exhaust piped to both endplates.

The pilots are piped separately to each subbase (plate 1-3-5 supplied with each subbase).

Pilot on side 14 is connected between 2 or more subbases.

Return on side 12 is connected between 2 or more subbases (uses the same plate as the one above).

Blanking plate (allows a manifold to be used with 2 different supply pressures).

Allows the inter-connection of both pilots 12, 14 for 2 or more valves placed side by side.

PM570-9

4212

1414

14

15 3

1214

315

315

315

100

44= =

= =

62 54

22,5

44,5

10417

7 *

44= =

11

88= =

B A

31,5

2443

4343

24

55,5

D

2443

4343

24

54

C

31,5

F

E

4212

4212

4,5 4,5

150

178 19

61

= =

1

(*) + 15 mm for plug removal

with 1 pilot with 2 pilots

Weights (kg)subbases + endplates +

spool valves

Numberof subbases

Subba-

2 Endplates

Connectionports

SPOOL VALVES ON SELF-CONTAINED JOINABLE SUBBASES WITH SIDE/BOTTOM PORTS

CODESsubbases

CODESsubbases

Connection ports

Total weight with 1 pilot = 0.640 kgTotal weight with 2 pilots = 0.810 kg


DIMENSIONS AND WEIGHTSSPOOL VALVES ON SINGLE SUBBASES Side ports Bottom ports

10

26

505 5 13,5

24 26 36

= =

= =

14 5 1 3

99 80= =

178 19

150

61

= =

151 *

7848

==

4 2

12

12-14 1-2-4 3-5 35500077 G 1/8 G 1/4 G 1/4

G 1/4Ø8 ODInstant fi ttings

Ø4 OD35500069

Connection ports

Series 541/PH

178 19

150

61

= =

131 *

58 10 16

809 9

20

40 8,5= =

= =8,5

= =

=46=

13,4

31

5 31

14 4 2 12

Mounting 2 holes Ø5.5counter-bored Ø14


12-14 1-2-4 3-5

35500076 side G 1/8 G 1/4 G 1/4

35500382 side G 1/8 G 3/8 G 3/8

115V AC

2 134 110 3,000 3,340 3 177 153 4,170 4,670 4 220 196 5,340 6,000 5 263 239 6,510 7,330 6 306 282 7,680 8,660 7 349 325 8,850 9,990 8 392 368 10,020 11,320

+1 +43 +43 +1,170 +1,330

A B

12-14 2-4 1-3-5 35500539 G 1/8 G 1/4 G 1/4 35500540 G 1/8 G 3/8 G 3/8 35500551 G 1/8 _ G 1/2

CODE

Set of endplates supplied with 5 plugs (for 1-3-5 and 12-14)

Ports 2 - 4 G1/4 G3/8

C 10 12,8 D 12,8 12,8 E 11 13,3 F 44 44,5

1 Mounting: 4 holesØ6.5 counter-bored Ø11

Dimensions (mm)

PM570-10

DIMENSIONS AND WEIGHTSSPOOL VALVES ON JOINABLE SUBBASES WITH SIDE PORTS

Series 541/PH 115V AC

178

150

168

95

42

16

44 53

53

59

106

1

11 17,5

32 4330

4343

30

13

23

44

Z1B A

11

13

23

44

30

17,5

2632

3030

4343

43

14 121

35

4 2

12 42 12

14

42 12

14

42 12

14

4 2

124 2

12

61

Ports 1-3-5 : G 3/8Ports 2-4 : G 1/4Ports 12-14 : G 1/8

2 146 106 2,500 2,850 3 189 149 3,500 4,020 4 232 192 4,500 5,190 5 275 235 5,500 6,360 6 318 278 6,500 7,530 7 361 321 7,500 8,700 8 404 364 8,500 9,870

+1 +43 +43 +1,000 +1,170

SUBBASE ASSEMBLY

CONNECTION

Subbases and endplates are connected together using a system of diabolos and set screws.

Subbase

Blank selector plate

Subbase seals

Selector plate

Subbase

SubbaseSubbase seal

1 4 holes Ø 7 - depth 53

A B

SOLENOID-AIR OPERATED AIR OPERATED

102

42

16

44 53

53

59

106

14 121

35

122



spool valves

Numberof subbases

Dimensions (mm)

PM570-11

2 134 110 2,786 2,902 3 177 153 3,849 4,013 4 220 196 4,912 5,124 5 263 239 5,975 6,235 6 306 282 7,038 7,346 7 349 325 8,101 8,457 8 392 368 9,164 9,568

+1 +43 +43 +1,063 +1,111

Dimensions (mm)

Numberof subbases



spool valves

Connectionports


CODESsubbases

CODESsubbasesConnection ports

Connection ports

Total weight with 1 pilot = 0.674 kgTotal weight with 2 pilots = 0.720 kgTotal weight with 1 pilot = 0.679 kg

Total weight with 2 pilots = 0.725 kg




4212

1414

14

15 3

1214

315

315

315

4212

4212

122= =

100

44= =

= =

62 54

22,5

44,5

104

165

44= =

11

88= =

B A

31,5

2443

4343

24

55,5

D

2443

4343

24

54

C

31,5

F

E

4,5 4,5

1

99 80= =

48=

=10

26

505 5 13,5

24 26

= =

= =

14 5 1 3

78

139

4 2

12

122

36

5 31

14 4 2 12

809 9

20

40 8,5= =

= =8,5

= =

=46=

13,4

3111

9

58

122

10 16

Series 541/PH 24V DC

12-14 1-2-4 3-5 35500077 G 1/8 G 1/4 G 1/4

G 1/4Ø8 ODInstant fi ttings

Ø4 OD35500069

12-14 1-2-4 3-5 35500076 Side G 1/8 G 1/4 G 1/4 35500382 Side G 1/8 G 3/8 G 3/8

A B

12-14 2-4 1-3-5 35500539 G 1/8 G 1/4 G 1/4 35500540 G 1/8 G 3/8 G 3/8 35500551 G 1/8 _ G 1/2

CODE

Ports 2 - 4 G1/4 G3/8

C 10 12,8 D 12,8 12,8 E 11 13,3 F 44 44,5

Subbases

2 EndplatesSet of endplates supplied with 5 plugs (for 1-3-5 and 12-14)

PM570-12

1 4 holes Ø 7 - depth 53



14 121

35

4 2

12 42 12

14

42 12

14

42 12

14

4 2

124 2

12

156

42

16

44 53

53

59

106

1

11 17,5

32 4330

4343

30

13

23

44

28

B A

11

13

23

44

30

17,5

2632

3030

4343

43

122= =

Series 541/PH

2 146 106 2,286 2,412 3 189 149 3,179 3,363 4 232 192 4,072 4,314 5 275 235 4,965 5,265 6 318 278 5,858 6,216 7 361 321 6,751 7,167 8 404 364 7,644 8,118

+1 +43 +43 +0,893 +0,951

A B

VISUAL INDICATION AND CENTRALISED ELECTRICAL M12 CONNECTION

Dimen-sions (mm)

Numberof

subbases


Weights (kg)subbases + endplates

+ spool valves

A : Pilot 14B : Yellow LED indicating energisation of pilot 14C : Return (12) on bistable or 5/3 valveD : Yellow LED indicating energisation of return 12E : Socket with 5 male pins to CNOMO E03.62.520N for electrical connection of 2 pilots.F : Yellow LED indicating energisation of return

Pin Assignment 2 = Coil 12 3 = Common (0V) 4 = Coil 14

A BE D C

2

34

(14) (12)

A E

34

F

Bistables

Monostables

24V DC

PM570-13


ISO 5599/1 - Size 2





115V AC

24V DC

PM570-14

5/2-5/3Series 542/PH

115V AC

19 68 2,5 10 54222723 ●

32 49 2 10 54222724 ●

15 16 1,5 10 54222527 ▼

16 16 2,5 10 54222728 ●

19 61 2,5 10 54222729 ●

(M)

5/21214

2

35

4

1

2

3514

412

1

1214

2

35

4

1

CODE

24

3514 121

24

3514 1215/3

F IP 659 VA 4VA(3W)115V ~ 50 Hz

2

SPECIFICATIONSFLUID : Air or neutral gas, fi ltered, lubricated or notPRESSURE : +3 to +10 bar (with internal pilot supply) +3 to +12 bar (with valve series 192) – 0,950 to +12 bar (with external pilot supply) (can be used with vacuum: max. -0.950 bar)PILOT PRESSURE : See "Choice of Equipment"AMBIENT TEMPERATURE : – 10°C, +60°C FLOW (Qv at 6.3 bar) : 2800 l/min (SRA)FLOW COEFFICIENTS - conforming to ISO 6358 : C = 1.136 x 10–7 m3/s.Pa (sonic conductance) b = 0.22 (absolute static pressure)RESPONSE TIME : See "Choice of Equipment"LIFE : 30 million cycles (under normal operating conditions)MATING SURFACE : ISO 5599/01 - size 2 - AFNOR NF E49080CONNECTION : With subbases G 3/8 - G 1/2SUBBASES : Single or joinable




CONNECTORSISO4400 connector with built-in electrical protection and visual indication (115V AC), with CM10 gland, code: 88122605ISO4400 connector with transil protection, with fl ying lead, length 3m, code: 88122618 5m, code: 88122619SUBBASES AND ACCESSORIES: see following pages





solenoid-air operated ports / positions

min. max.

Response time(ms)

De-ener-gised

Ener-gised

Series190

SOLENOID VALVEwithout

connector


Insulationclass

Degree ofprotection


Solenoid-airpilot

-Spring return

Solenoid-airpilot

-Differential

return


return

Pressure heldW1


Pressure releaseW3




Pilotpressure

(bar)

FUNCTIONS

PM570-15

5/2-5/3Series 542/PH

F IP 651W24 V =

24V DC2





Typeof SV


Degree ofprotection

Consumption





SPECIFICATIONSFLUID : Air or neutral gas, fi ltered, lubricated or notPRESSURE : +3 to +10 bar (with internal pilot supply) +3 to +12 bar (with valve series 192) – 0,950 to +12 bar (with external pilot supply) (can be used with vacuum: max. -0.950 bar)PILOT PRESSURE : See "Choice of Equipment"AMBIENT TEMPERATURE : – 10°C, +60°C FLOW (Qv at 6.3 bar) : 2800 l/min (SRA)FLOW COEFFICIENTS - conforming to ISO 6358 : C = 1.136 x 10–7 m3/s.Pa (sonic conductance) b = 0.22 (absolute static pressure)RESPONSE TIME : See "Choice of Equipment"LIFE : 30 million cycles (under normal operating conditions)MATING SURFACE : ISO 5599/01 - size 2 - AFNOR NF E49080CONNECTION : With subbases G 3/8 - G 1/2SUBBASES : Single or joinableCONSTRUCTIONPainted steel coverInternal parts: acetal (POM), light alloyM12 bridge: acetal (POM)Seals in nitrile (NBR) and polyurethane (PUR)ELECTRICAL CHARACTERISTICS OF PILOTS

ports / positions

Series302

Ports


2-4 = Outlets



functionsymbol


pilotpressure

(bar)




ener-gized


(M)✕ ● ▼

5/2

14 2

35

4

114

springreturn

32 65 2,5 10 54226323 54226723 -

35 1

24

1412

differentialreturn

51 62 2 10 54226324 54226724 -

35 11412

24solenoid

air operated18 20 2 10 54226327 - 54226527

5/3

24

35 11412

pressure heldW1

22 21 2,5 10 54226328 54226728 -

35 1

24

1412

pressure releaseW3

23 47 2,5 10 54226329 54226729 -


PM570-16

Side

Side/Bottom

tappedBottom

Side tapped

1

2

G 3/8 G 3/8 G 3/8 G 1/8 35500560

G 1/2 G 1/2 G 1/2 G 1/8 35500562

G 3/8 G 3/8 G 3/8 G 1/8 35500085

G 1/2 G 3/8 G 1/2 G 1/8 35500543

G 1/2 G 1/2 G 1/2 G 1/8 35500544

G 3/4 – G 3/4 G 1/8 35500552

88135547

1 2-4 3-5 12-14CODES

subbase

set of2 endplates

1 subbase + 2 seals — G 1/2 G 1/8 355001021 selector plate (connects 1 - 3 - 5)2 plugs G 1/21 plug G 1/82 assembly diabolos

2 endplates G 3/4 — G 1/8 355001011 blank selector plate3 plugs G 3/4 + 2 plugs G 1/82 assembly diabolos

Blank selector plate (no fl ow1-3-5-12-14) 88135506

Selector plate (connects 1) 88135513

Selector plate (connects 3 and 5) 88135511

Selector plate (connects 1 - 3 - 5) 88135507

Selector plate (connects 1 - 3 - 5 and 1 pilot 12 or 14) 88135508

Selector plate (connects 1 - 3 - 5 and 2 pilots 12 and 14) 88135509

1-3-5 2-4 12-14CODES

1

13

3

5

52

2

4

4

1

1

5

5

3

3

2

41214

1 2

Self-containedjoinable

subbaseswith side outlets 2 - 4

(ports 1 - 3 - 5: at the bottom)

Set of 5 plugs for ports 1 - 3 - 5 - 12 - 14 for 2 different pressure supplies

Singlesubbases

DESCRIPTION

Type of connectionType of subbase

CHOICE OF EQUIPMENT

ISO 2 SUBBASES

PortsDescription Parts list

Metal joinable subbases with side ports

Sub

base

Set

of

2 en

dpla

tes

Sel

ectr

o pl

ates

Self-contained joinable subbaseswith side outlets 2 - 4

(ports 1 - 3 - 5: at the bottom)(for construction and function details, see page PM570-18)

Joinable subbaseswith side ports

(for construction and function details, see page PM570-19)

PM570-17


CHOICE OF EQUIPMENT

Sandwich pressureregulator module

Subbase

Spool valve

Sandwich pressure regulator moduleThis module, which is placed between a subbase and a spool valve, is designed to control the pressure as follows:



- Locking pull-turn-push type adjustment button



Subbase

Spool valve

B

utto

n on

por

t12

sid

e



Sandwich fl ow regulatorThis unit, which is fi tted between a subbase and a valve, incorporates 2 fl ow regulators in the exhaust ports 3 and 5. These fl ow regulators are designed to control the speed of a cylinder rod.

onport 1(supply

pressure)

onport 2

onport 4

onports

2 and 4

Sandwich fl ow regulator

88135518

34600477

34600475

34600461

34600462

34600463

34300014

88100617

5 1 34 2

Plate

Subbase

E

14 12

5 1 34 2

5 1 34 2

E

14 12

5 1 34 2

14 12

E

MODULE

5 1 34 2

25

14 12

MODULE

5 1 34 2

E

(A)14 12


weight: 1.680kg


1000 l/min

weight: 1.680kg


weight: 1.680kg



E

L L

ISO 2 ACCESSORIES

PM570-18

1

1

5

5

3

3

2

41214

12

14

fi g.1

fi g.2

4

212

4

212

4

212

4

212

1

3-5

1

3-5

4

212

4

212

4

212

4

212

1 1fi g.3

3

1

5

3

1

5

2 4

P1 P2

fi g.4

3

1

5

3

1

5

2 4

P1 P2

P3

3

1

5

fi g.5

SELF-CONTAINED JOINABLE SUBBASESwith side outlets 2 and 4, and side/bottom ports 1, 3 and 5

with mating surfaces to ISO 5599/1 - size 2

CONNECTION OPTIONS

• The endplates provide for connection of pressure port (1) and exhaust ports (3-5) at the sides at the ends of the assembly (see fi g. 1 and 2).

• The joinable subbases provide for connection of outlet ports 2 and 4 on the right-hand side (see fi g. 1 and 2).

• The underside of each subbase is provided with ports for connection of pressure supply and exhaust ports (see fi g. 3) providing for a third pressure supply (see fi g. 5).

• Connection of ports 12 and 14 on the sides of the endplates or the left-hand and right-hand sides of the subbases.

Blank off unused holes.Endplates and subbases are connected together with a special fi tting secured with set screws.

(right-hand side view) (right-hand side view)

UNIT SUPPLIED WITH TWO DIFFERENT PRESSURES(bottom view)

insertion of a set of blanks

spool valves supplied with P1 spool valves supplied with P2

UNIT SUPPLIED WITH THREE DIFFERENT PRESSURES(bottom view)



spool valve(s) supplied with P3

insertion of two sets of blanks

PM570-19

5 3

1 1214

T2

T1

SAMPLE PIPING ARRANGEMENTS

POSSIBLE FLOW PATHSThe subbases include 5 fl ow paths (1-3-5-12-14) all of which can be connected through the endplates of each manifold assembly.

Seal in the subbase

Flow path test

6 selector plates

This arrangements al-lows the use of rotatable fi ttings.

GENERALThis subbase system comprises joinable subbases and accessories with the three following characteristics:• The equipment has a standard interface so that series 541 spool valves which

comply to the international standard ISO 5599/1, size 1, can be fi tted.• Joinable subbases with side ports.• The subbases are fi tted with with selector plates so that various piping arrange-

ments and inter-connections can be selected.CONNECTION POSSIBILITIESThese joinable subbases with side ports offer many advantages:• Various piping possibilities due to a large number of port connections.• Simple assembly in panels due to improved accessibility of the ports.• Easy maintenance.• Reduction in costs due to removal of pivoting mounting chassis and a reduction in

the number of fi ttings.• Possibility of mounting directly onto the body of a machine.• Reduction in the tubing lengths provide for improved fl ow rates and response times.These subbases allow piping to outlet ports (2-4) and pilot ports (12, 14) on both sides as shown below.The endplates allow the piping of the main pressure supply (1) and common ex-hausts (3,5). In addition, the pilots (12, 14) can be connected on face T1 or face T2 or on both faces T1 and T2.

PIPING THROUGH THE ENDPLATE

STANDARD SUBBASE SYSTEMMetal joinable subbases with G 1/4 side ports

for valves to ISO 5599/1 - size 2

PM570-20

STANDARD ASSEMBLYSupply and exhausts on 1 end-plate.

Assembly with the pressure supply port in 1 endplate and the exhaust on the other endplate.

The selector plates and the 3 G1/2 plugs supplied with the subbases allow the assembly as shown above.

For this assembly, a se-lector plate allowing fl ow through port 1 is requi-red. All other fl ow paths are blocked while the common pressure supply is maintained. The other side must be plugged.

The selector plates and 3 G1/2 plugs supplied with the subbases allow the assembly as shown above.

Assembly with 1 supply on 1 endplate and the ex-hausts on both endplates.

Assembly with 2 different pressures and common exhaust piped to both endplates.

For this assembly, a se-lector plate with connec-tions between 3 and 5 is necessary(881 35 511).

Assembly with 2 different pressures and with the isolated exhaust piped to both endplates.

The blank selector plate supplied with the subba-ses allow the assembly as shown above.necessary.

Series 355/ISO 2

5 3P1 5 3P2 5 3 5 3

5 3P1 5 3P1 P1

5 3P2

5 3P1

POSSIBLE FLOW PATHS

SYMBOLS SELECTOR PLATE FLOW PATH

PIPING OF SUPPLY AND EXHAUSTS TO THE END COVERS

The pilots are piped separately to each subbase (plate 1-3-5 supplied with each subbase).

Pilot on side 14 is connected between 2 or more subbases.

Return on side 12 is connected between 2 or more subbases (uses the same plate as the one above).

Blanking plate (allows a manifold to be used with 2 different supply pressures).

Allows the inter-connection of both pilots 12, 14 for 2 or more valves placed side by side.

PM570-21


Total weight with 1 pilot = 1,011 kgTotal weight with 2 pilots = 1,195 kg

4212

1414

14

15 3

1214

315

315

315

4212

4212

2

= =198 19

75

174

54

110

6= =

= =

65 54

19

45

10918

2 *

62= =

17

88= =

B A

50

3060

6060

30

58,5

D

3060

6060

30

54

C

50

F

E

6


12-14 1-2-4 3-5 35500085 G 1/8 G 3/8 G 3/8

Mounting 2 holes Ø5.5

12-14 1-2-4 3-5 35500560 G 1/8 G 3/8 G 3/8 35500562 G 1/8 G 1/2 G 1/2

15

30,513

25

30

569 9=

=

=

=

5 3

41

114 12

24

5= =

57=

=

1

5103

124= =

158 *

85

= =198 19

75

174

152 *

79

10

35

1102 2

29

58 8,5= =

= =8,5

= =

56

15

37

5 31

1

4 2

1214

41

= =198 19

75

174

2 180 150 4,870 5,230 3 240 210 6,840 7,380 4 300 270 8,810 9,530 5 360 330 10,780 11,680 6 420 390 12,750 13,830 7 480 450 14,720 15,980 8 540 510 16,690 18,130

+1 +60 +60 +1,970 +2,150

A B

12-14 2-4 1-3-5 35500543 G 1/8 G 3/8 G 1/2 35500544 G 1/8 G 1/2 G 1/2 35500552 G 1/8 _ G 3/4

CODE

Ports 2 - 4 G3/8 G1/2

C 14,5 16 D 16 16 E 14 16 F 44 47

(*) + 15 mm for connector removal

2 Mounting: 4 holesØ6.5 - counter-bored Ø11 - depth 6.5



spool valves

Numberof subbases

Subbases

2 Endplates

Connectionports


CODESsubbases

Connection ports


Connection ports


Dimensions (mm)

CODESsubbases

PM570-22

197

124

62

30

72 80

62

126

1

15

18 41 5640

5656

40

17

36

68

104

B A

15

17

36

68

64

183841

4040

5656

56

14 121

35

4 2

12 42 12

14

42 12

14

42 12

14

4 2

124 2

12

= =198 19

75

174

3 Plugs

Endplate

Subbase

Selector plate

Subbase seals

Endplate

The blank selector plate supplied with the ISO 2 en-dplate allows an assembly with 2 different pressure supplies.

When assembling a mani-fold with ISO 2 subbases, do not use a selector plate between the last subbase and the endplate.

Selector plate

2 192 168 4,262 4,622 3 248 224 7,278 6,312 4 304 280 8,786 8,002 5 360 336 10,294 9,692 6 416 392 11,802 11,382 7 472 448 13,310 13,072 8 528 504 14,818 14,762

+1 +56 +56 +1,508 +1,690

A B

149

128

62

30

72 80

62

126

14 121

35




SUBBASE ASSEMBLY

CONNECTION

Subbases and endplates are connected together using a system of diabolos and set screws.

1 4 holes Ø 8.5 - depth 72

SOLENOID-AIR OPERATED AIR OPERATED



spool valves

Numberof subbases

Dimensions (mm)

PM570-23

Mounting 2 holes Ø5.5

4212

1414

14

15 3

1214

315

315

315

4212

4212

2

178= =

54

110

6= =

= =

65 54

19

45

170

62= =

17

88= =

B A

50

3060

6060

30

58,5

D

3060

6060

30

54

C

50

F

E

6

5 31

4 2

1214

149= =

140

10

35

1102 2

29

58 8,5= =

= =8,5

= =

56

15

3741

1


12-14 1-2-4 3-5 35500085 G 1/8 G 3/8 G 3/8

12-14 1-2-4 3-5 35500560 G 1/8 G 3/8 G 3/8 35500562 G 1/8 G 1/2 G 1/2

146

1035 5= =

=57=

1

149= =

15

30,513

25

30

569 9=

=

=

=

5 3

41

114 12

24

2 180 150 4,656 4,792 3 240 210 6,519 6,723 4 300 270 8,382 8,654 5 360 330 10,245 10,585 6 420 390 12,108 12,516 7 480 450 13,971 14,447 8 540 510 15,834 16,378

+1 +60 +60 +1,863 +1,931

A B

12-14 2-4 1-3-5 35500543 G 1/8 G 3/8 G 1/2 35500544 G 1/8 G 1/2 G 1/2 35500552 G 1/8 _ G 3/4

CODE

Ports 2 - 4 G3/8 G1/2

C 14,5 16 D 16 16 E 14 16 F 44 47



2 Mounting: 4 holes Ø6.5 - counter-bored Ø11 - depth 6.5



spool valves

Numberof subbases

Subbases

2 Endplates

Connectionports


CODESsubbases

Connection ports Connection ports


Dimensions (mm)

CODESsubbases


PM570-24


14 121

35

4 2

12 42 12

14

42 12

14

42 12

14

4 2

124 2

12

185

62

30

72 80

62

126

1

15

18 41 5640

5656

40

17

36

68

104

B A

15

17

36

68

64

183841

4040

5656

56

149= =

1 4 holes Ø 8.5 - depth 72 2 192 168 4,048 4,184 3 248 224 6,957 5,655 4 304 280 8,358 7,126 5 360 336 9,759 8,597 6 416 392 11,160 10,068 7 472 448 12,552 11,539 8 528 504 13,962 13,010

+1 +56 +56 +1,401 +1,471

A B






Dimen-sions (mm)

Numberof

subbases


Weights (kg)subbases + endplates

+ spool valves

A BE D C

2

34

(14) (12)

A E

34

F

Bistables

Monostables

PM570-25

MULTISIZE ASSEMBLIES

Connection and transfer assembly for connecting differently sized joinable subbases.The set consists of:- One transfer module allowing the assembly of differently sized joinable subbases and connection of pressure supply (1), ex-

hausts (3 - 5) and ports (12 - 14).- One smaller sized endplate.- One larger sized endplate.

SELF-CONTAINED JOINABLE SUBBASES (with side/bottom ports)

5

20

13

51

3

TRANSFER MODULE(ISO1-ISO2)

Endplate ISO 1

Subbases ISO 1

Subbases ISO 2

Endplate ISO 2

JOINABLE SUBBASES WITH SIDE PORTS

51

3

51

3

35

50TRANSFER MODULE(ISO1-ISO2)

TRANSFER MODULE(ISO 01-ISO1)

Subbases ISO 1

Subbases ISO 2

Endplate ISO 2

Endplate ISO 01

Subbases ISO 01

1

1

5

5

3

3

2

4

ISO 01

ISO1

ISO2

Description CODE

Connection and transfer assem-bly for self-contained joinable subbases

ISO 01 - ISO1 35500547 ISO1 - ISO2 35500548 ISO 01 - ISO1 - ISO2 35500556*

(*) The assembly consists of two transfer modules G01-ISO1 + ISO1-ISO2

Description CODE

Connection and transfer assem-bly for joinable subbases with side ports

ISO1 - ISO2 35500390

PM570-26

PM570-27

115V AC

24V DC


ISO 5599/1 - Size 3





PM570-28

Series 543 5/2-5/3orifi ces / positions

45 130 3 10 54311723 ●

71 82 3 10 54311724 ●

21 23 1,5 10 54311527 ▼

27 26 3 10 54311728 ●

29 28 3 10 54311729 ●

(M)

5/21214

2

35

4

1

2

3514

412

1

1214

2

35

4

1

CODE

24

3514 121

24

3514 1215/3

115V AC

F IP 659 VA 4VA(3W)115V ~ 50 Hz

3


CONNECTORSISO4400 connector with built-in electrical protection and visual indication (115V AC), with CM10 gland, code: 88122605ISO4400 connector with transil protection, with fl ying lead, length 3m, code: 88122618 5m, code: 88122619





SPECIFICATIONSFLUID : Air or neutral gas, fi ltered, lubricated or notPRESSURE : – 0.950 to +12 bar (can be used with vacuum: max. -0.950 bar)PILOT PRESSURE : See "Choice of Equipment"AMBIENT TEMPERATURE : – 10°C, +60°C FLOW (Qv at 6.3 bar) : 4200 l/min (SRA)FLOW COEFFICIENTS - conforming to ISO 6358 : C = 16 x 10–8 m3/s.Pa (sonic conductance) b = 0.34 (absolute static pressure)RESPONSE TIME : See "Choice of Equipment"LIFE : 15 million cycles (under normal operating conditions)MATING SURFACE : ISO 5599/1 - size 3 - AFNOR NF E49080CONNECTION : With subbases G 1/2 - G 3/4SUBBASES : SingleISO/AFNOR NF E 49085




solenoid-air operated

min. max.

Response time(ms)

Ener-gised

Series190

SOLENOID VALVEwithout

connector


Insulationclass

Degree ofprotection


Solenoid-airpilot

-Spring return

Solenoid-airpilot

-Differential

return


return

Pressure heldW1


Pressure releaseW3




Pilotpressure

(bar)

FUNCTIONS

De-ener-gised

PM570-29

Ports

SPECIFICATIONSFLUID : Air or neutral gas, fi ltered, lubricated or notPRESSURE : – 0.950 to +12 bar (can be used with vacuum: max. -0.950 bar)PILOT PRESSURE : See "Choice of Equipment"AMBIENT TEMPERATURE : – 10°C, +60°C FLOW (Qv at 6.3 bar) : 4200 l/min (SRA)FLOW COEFFICIENTS - conforming to ISO 6358 : C = 16 x 10–8 m3/s.Pa (sonic conductance) b = 0.34 (absolute static pressure)RESPONSE TIME : See "Choice of Equipment"LIFE : 15 million cycles (under normal operating conditions)MATING SURFACE : ISO 5599/1 - size 3 - AFNOR NF E49080CONNECTION : With subbases G 1/2 - G 3/4SUBBASES : Single ISO/AFNOR NF E49085

CONSTRUCTIONPainted steel coverInternal parts: acetal (POM), light alloyM12 bridge: acetal (POM)Seals in nitrile (NBR) and polyurethane (PUR)ELECTRICAL CHARACTERISTICS OF PILOTS

Series 543 5/2-5/3orifi ces / positions

F IP 651W24 V =



24V DC3





2-4 = Outlets



Typeof SV


Degree ofprotection

Consumption



Series302


functionsymbol


pilotpressure

(bar)




ener-gized


(M)✕ ● ▼

5/2

14 2

35

4

114

springreturn

62 104 3 10 54326323 54326723 -

35 1

24

1412

differentialreturn

97 71 3 10 54326324 54326724 -

35 11412

24solenoid

air operated30 29 1,5 10 54326327 - 54326527

5/3

24

35 11412

pressure heldW1

30 29 3 10 54326328 54326728 -

35 1

24

1412

pressure releaseW3

32 32 3 10 54326329 54326729 -


PM570-30

B

utto

n on

por

t12

sid

e



onport 1(supply

pressure)

onport 2

onport 4

onports

2 and 4

G 1/2 G 1/8 35500171

G 3/4 G 1/8 35500192

CONNECTIONof ports

1 - 2 - 3 - 4 - 5 12-14

DESCRIPTIONCODE

Type of connection

Side tapped

Type of subbase

Single

ISO 3 SUBBASES AND ACCESSORIES

ACCESSORIES

SUBBASES



Sandwich fl ow regulatorThis unit, which is fi tted between a subbase and a valve, incorporates 2 fl ow regulators in the exhaust ports 3 and 5. These fl ow regulators are designed to control the speed of a cylinder rod.


88135519

34600469

34600464

34600465

34600466

34600467

34300014

88100617

5 1 34 2

Plate

Subbase

E

14 12

5 1 34 2

5 1 34 2

E

14 12

5 1 34 2

14 12

E

Spool valve

MODULE

5 1 34 2

25

14 12

Subbase

SubbaseMODULE

Spool valve

5 1 34 2

E

(A)14 12


weight: 2.210kg


weight: 2.210kgSandwich pressure regulator moduleThis module, which is placed between a subbase and a spool valve, is designed to control the pressure as follows:



- Locking pull-turn-push type adjustment button


weight: 2.210kg



E

L L

PM570-31

Series 543

115V AC

DIMENSIONS AND WEIGHTSSPOOL VALVE ON SINGLE SUBBASE WITH SIDE PORTS (ISO/AFNOR)

D= =

A

= =

C

5 1 3

4 2 1214

E G H F

J

K

L

=

=

=

=

=

=

3

4

1B*

2

184

==

Subbases

CODES 35500171 35500192

A 149 149 B 165 183 C 71 71 D 136 136 E 32 50 F 22 40 G 18 18 H 17 20 J 32 36 K 68 80 L 90 92

G 1/2 G 3/4

❉ ❉

Mounting: 2 Ø 6.6Solenoid valve series 1902 ports (12-14) : G 1/85 ports (1-2-3-4-5) : G 1/2 or G 3/4

❉ + 15 mm for connector removalTo

tal w

eigh

tva

lve +

sub

base with

1 pilot

with2 pilots

1,660 2,130

1,830 2,300

PM570-32




A BE D C

2

34

(14) (12)

A E

34

F

Bistables

Monostables

Tota

l wei

ght

valve

+ s

ubba

se with1 pilot

with2 pilots

24V DC

DIMENSIONS AND WEIGHTSSPOOL VALVE ON SINGLE SUBBASE WITH SIDE PORTS (ISO/AFNOR)

5 1 3

4 2 1214

D= =

A

= =182

= =C

E G H F

J

K

L

=

=

=

=

=

=

3

4

1B

==

2

Mounting: 2 Ø 6,6M12 socket2 ports (12-14) : G 1/85 ports (1-2-3-4-5) : G 1/2 or G 3/4

Electrical connection of M12 connector: identical to ISO2 (see page 24)

CODES 35500171 35500192

A 149 149 B 158 176 C 71 71 D 136 136 E 32 50 F 22 40 G 18 18 H 17 20 J 32 36 K 68 80 L 90 92

SubbasesG 1/2 G 3/4

1,539 2,021

1,584 2,066

(with M12 connector)

Series 543

monofunction spool-type control valves iso 5599/1 - size 1 - asco - home asset...

Documents