mondial folder operator manual

Mondial Folder Operator Manual

U111174

Rev. May 2014

Mondial B05 Mondial B3

Mondial B4 Butterfly

Mondial B1 Mondial B2

September 2014 Gera Series Folder Operator Manual

Table of Contents

TABLE OF CONTENTS................................................................................................ 1 SAFETY NOTES........................................................................................................ 2

WARNING – ELECTRICAL SAFETY INFORMATION.................................................. 2 OPERATIONAL SAFETY INFORMATION ...................................................................... 3 RADIO FREQUENCY EMISSIONS ................................................................................ 4 PRODUCT SAFETY CERTIFICATION ........................................................................... 4 REGULATORY INFORMATION .................................................................................... 4 ENVIRONMENTAL COMPLIANCE ............................................................................... 4

CONVENTION NOTES ............................................................................................ 5 FOLDER CONFIGURATIONS................................................................................ 6

FOLDER PARTS ......................................................................................................... 7 REFERENCE INFORMATION ............................................................................... 8

FOLDED PRINT DIMENSIONS ..................................................................................... 8 ROTATION TABLE (OPTION ONLY FOR MONDIAL B3,B4).......................................... 8 MEDIA DEFINITIONS ................................................................................................. 8 SHORT EDGE AND LONG EDGE DEFINITIONS ............................................................ 9 TITLE BLOCK POSITION DEFINITIONS ....................................................................... 9 FOLDED PACKAGE OUTPUT ORIENTATION DEFINITIONS ........................................ 10 OUTPUT STYLE DEFINITIONS .................................................................................. 10 FOLDING STYLE DEFINITIONS................................................................................. 10 BUTTERFLY FOLD STYLE........................................................................................ 11 PARAMETERS TO INPUT TO THE SYSTEM................................................................. 12 BASIC MONDIAL FOLDER RULES ............................................................................ 12

Special Sizes ...................................................................................................... 12 Title Block Face Delivery.................................................................................. 12 Long Print Folding............................................................................................ 12

REFERENCE SYMBOLS DEFINITIONS ....................................................................... 12 Acronyms and Abbreviations............................................................................. 12 Document Sizes Reference Chart ...................................................................... 13

OPERATOR CONTROLS ...................................................................................... 14 MONDIAL CONTROL PANEL.................................................................................... 14 BUTTERFLY CONTROL PANEL................................................................................. 17

FOLDING PROGRAMS ......................................................................................... 18 BUTTERFLY FOLDING PROGRAMS........................................................................... 18 BUTTERFLY FOR XEROX 6604 6605 ..................................................................... 20 BUTTERFLY FOR XEROX 6705 .............................................................................. 20

OPERATOR MENU SUBSTRUCTURE................................................................21 OPERATOR MENU.................................................................................................22

OPERATOR PREFERENCE.................................................................................22 OPERATOR ADJUSTMENT................................................................................22

PROGRAM PREFERENCE....................................................................................23 MONDIAL FOLDING PROGRAMS ..............................................................................24 CROSS PREFERENCE................................................................................................28

Option Preference..............................................................................................29 Roll Preference..................................................................................................29 Language Preference.........................................................................................29

OPERATOR MANUAL FEED .............................................................................30 Manual Feed (Mondial B3) ...............................................................................30 Manual Feed (Mondial B05 and B1).................................................................31 Manual Feed (Butterfly) ....................................................................................31

OPERATOR COUNTERS.....................................................................................32 OPERATOR CALIBRATION...............................................................................33

INFORMATION - PROCEDURES ........................................................................34 FOLDER ACCEPTED ROLLS......................................................................................34 JOB RECOVERY PROCEDURE ...................................................................................34

After a Paper Jam..............................................................................................34 After the End of the Media Roll .........................................................................34

ABORT JOB PROCEDURE .........................................................................................35 MANUAL EJECT PROCEDURE ..................................................................................35

Manual Eject for Mondial Folders ....................................................................35 Manual Eject for Butterfly Folders....................................................................35

FOLD LENGTH VS. PAPER WEIGHT..........................................................................36 MANUAL FOLD PROCEDURE - BY PASS ( B3 OPTION).............................................36 MANUAL FOLD PROCEDURE (B4 OPTION) (ONLY 721 PRINTER) ............................37 B4 SPECIAL CONTENTS...........................................................................................37 COMPACT REAR TRAY USE.....................................................................................39

JAM CLEARANCE PROCEDURES .....................................................................40 MONDIAL MESSAGE DISPLAY.................................................................................40 INTRODUCTION TO JAM CLEARANCE PROCEDURES ................................................41 MONDIAL B2 FOLDER ACCESS ...............................................................................41 MONDIAL B3 B4 BRIDGE SAFETY LEVER...............................................................41 MONDIAL CLEARING BRIDGE JAMS .......................................................................42

Clearing Upper And Lower Pocket Jams ..........................................................42 Clearing Upper Pocket Jams.............................................................................42 Clearing Lower Pocket Jams.............................................................................43 Clearing Fan Folder Jams ................................................................................43

September 2014 Gera Series Folder Operator Manual

Clearing Cross Folder Jams (B1, B2, B3) ........................................................ 44 Clearing Cross Folder Jams (B4) ..................................................................... 44

BUTTERFLY CLEARING FOLDER JAMS .................................................................... 46 Manual Clean Procedure .................................................................................. 46 Folder / Printer Access ..................................................................................... 46 Small Paper Strips Removal.............................................................................. 46

PROBLEM SOLVING............................................................................................. 47 CLIENT TOOLS ...................................................................................................... 49

HOW TO ORGANIZE THE JOBS ................................................................................. 49 FREEFLOW ACCXES................................................................................................ 49

BT PLOT ASSISTANCE V 3.9.2 ............................................................................ 51 WINDOWS DRIVER............................................................................................... 52

XEROX 6605 6279 6622 DRIVER .......................................................................... 52 XEROX 6705 DRIVER............................................................................................. 53

FX DocuWide C842 For IJP2000 ..................................................................... 55 PRINT ON IJP2000 BY CALDERA.......................................................................... 60 MONDIAL B4C STACKER WITH XEROX IJP2000................................................... 63 FOLDING USING THE SCANNER .............................................................................. 64 HOW TO DETERMINE DOCUMENT TITLE BLOCK LOCATION................................... 65 HOW INTELLIGENT TITLE BLOCK ROTATION (ITBR) WORKS ................................ 66

September 2014 Mondial Folder Operator Manual 2

Safety Notes

Read these safety notes carefully before using this product to ensure that you operate the equipment safely.

Your GERA product and recommended supplies have been designed and tested to meet strict safety requirements. These include safety agency approval, and compliance with established environmental standards. Please read the following instructions carefully before operating the product and refer to them as needed to ensure the continued safe operation of your product.

The safety and environment testing and performance of this product have been verified using GERA materials only.

WARNING: Any unauthorized alteration, which may include the addition of new functions or connection of external devices, may affect the product certification. Please contact your Authorized Local Dealer for more information.

Warning Markings

All warning instructions marked on or supplied with the product should be followed.

WARNING

This WARNING alerts users to areas of the product where there is the possibility of personal injury

! CAUTION This CAUTION alerts user that a wrong

operation could damage the Folder

NOTE This NOTE symbol alerts user to pay

attention in the operation described

Electrical Supply

This product shall be operated from the type of electrical supply indicated on the product's data plate label. If you are not sure that your electrical supply meets the requirements, please consult your local power company for advice.

WARNING: This product must be connected to a protective grounded circuit.

This product is supplied with a plug that has a protective grounding pin. This plug will only fit into a grounded electrical outlet. This is a safety feature. To avoid risk of electric shock, contact your electrician to replace the electrical outlet if you are unable to insert the plug into it. Never use a grounding adapter plug to connect the product to an electrical outlet that lacks a grounded connection terminal.

Operator Accessible Areas

This equipment has been designed to restrict operator access to safe areas only. Operator access to hazardous areas is restricted with covers or guards, which would require a tool to remove. Never remove these covers or guards.

WARNING – Electrical Safety Information

• Use only the power cord supplied with this equipment.

• Plug the power cord directly into a grounded electrical outlet. Do not use an extension cord. If you do not know if an outlet is grounded, consult a qualified electrician.

If this machine needs to be moved to a different location, contact a Xerox-GERA service representative or your authorized local representative or service support organization.


• Improper connection of the equipment-grounding conductor can result in electrical shock.

• Do not place this equipment where people might step or trip on the power cord.

• Do not place objects on the power cord.

• Do not override or disable electrical or mechanical interlocks.

• Do not obstruct the ventilation openings.

• Never push objects of any kind into slots or openings on this equipment.

• If any of the following conditions occur, switch off the power to the machine immediately and disconnect the power cord from the electrical outlet. Call an authorized local service representative to correct the problem.

− The equipment emits an unusual noise or odour. − The power cord is damaged or frayed. − A wall panel circuit breaker, fuse, or other safety device has

been tripped. − Liquid is spilled into the folder. − The equipment is exposed to water. − Any part of the equipment is damaged.

Disconnect Device

The power cable is the disconnect device for this equipment. It is attached to the back of the machine as a plug-in device. To remove all electrical power from the equipment, disconnect the power cable from the electrical outlet.

Operational Safety Information

To ensure the continued safe operation of your GERA equipment, follow these safety guidelines at all times.

Do these:

• Always connect equipment to a correctly grounded power outlet. If in doubt, have the outlet checked by a qualified electrician.

• This equipment must be connected to a protective grounded circuit. This equipment is supplied with a plug that has a protective grounding pin. This plug will only fit into a grounded electrical outlet. This is a safety feature. To avoid risk of electric shock, contact your electrician to replace the electrical outlet if you are unable to insert the plug into it. Never use a plug that lacks a grounded connection terminal to connect the product to an electrical outlet.

• Always follow all warnings and instructions that are marked on or supplied with the equipment.

• Always exercise care when moving or relocating equipment. Please contact your local Xerox Service Department or your local support organization to arrange relocation of the product to a location outside your building.

• Always locate the equipment in an area that has adequate ventilation and room for servicing. See the Install guide for minimum dimensions.

• Always use materials and supplies specifically designed for your GERA equipment. Use of unsuitable materials may result in poor performance.

• Always unplug this equipment from the electrical outlet before cleaning.

Do not Do these:

• Never use a plug that lacks a grounded connection terminal to connect the product to an electrical outlet.

• Never attempt any maintenance function that is not specifically described in this documentation.


• This equipment should not be placed in a built-in installation unless proper ventilation is provided. Please contact your Authorized Local Dealer for further information.

• Never remove covers or guards that are fastened with screws. There are no operator serviceable areas within these covers.

• Never locate the equipment near a radiator or any other heat source.

• Never push objects of any kind into the ventilation openings.

• Never override or “cheat” any of the electrical or mechanical interlock devices.

• Never operate the equipment if you notice unusual noises or odors. Disconnect the power cord from the electrical outlet and contact your local Xerox Service Representative or Service Provider immediately.

Radio Frequency Emissions

This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC Rules and EN 55022 standard for EMC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.

Changes and modifications to this equipment not specifically approved by GERA void the user’s authority to operate this equipment.

Product Safety Certification

This product is certified by the following Agency using the Safety standards listed.

Agency Standard

UL UL60950-1, 1st Edition (2006)

DEMKO IEC 60950-1, 1st Edition (2001)

This product was manufactured under a registered ISO 9001 Quality system.

Regulatory Information

The CE mark applied to this product symbolizes GERA’s declaration of conformity with the applicable Directives of the European Union.

A full declaration of conformity, defining the relevant directives and referenced standards, can be obtained from your Authorized Local Dealer.

Environmental Compliance

Directive WEEE 2002/96/CEE

This symbol means the need to dispose the product according to the law in force in the own country. Before dispose the GERA product, mind that it contains lead and other materials that could require specific procedures for the disposing. The lead quantity is fully compliant with the international in force when the product was put on the market


NOTE: Following contents are generally related to all Mondial folder configurations. the figures are for illustration purposes only and may not depict the specific model you are installing.

Convention Notes This manual uses two positional conventions for illustration purposes. The first is paper path orientation, that is left and right direction is as the paper moves from the printer through the folder. The second is the operator viewing position and is a normal left right orientation. See Figure 3.

Folding Style Comprehension All folds are from left to right. For example, Figure 1 shows a folded print with the title block on the trailing edge (position T2) and Figure 2 shows the title block on the leading edge (position T1). In both illustrations folding is from left to right irrespective of the title block location.

FIGURE 1 FIGURE 2

Display Comprehension

The Mondial technical documentation references the folder sides first and secondly, the direction of paper flow from the printer exit to the folded output print conveyor.

In this documentation and only in this manual the operator message display is inverted for readability (see figure 3).

RIG

HT

LEFT

RIGHTLEFT

RIGHTLEFT Generic Mondial Documentation THIS DOCUMENTATION

Figure 3 Documentation Convention


Folder Configurations

“Mondial B05” This model is the easier Mondial folder version; it is stand-alone provided only with fan folder; the cross folding is performed by inserting again the fan folded copy perpendicularly than the previous feed.

“Mondial B1” This model is a stand-alone folder that provides both fan and cross folding in a single pass with a fixed input table to facilitate manual print feeding.

“Mondial B2” This model is designed to be combined with 6279 XEROX printer and contains a short transition baffle between the printer and folder, fan folder and cross-folder sections, and on-line communications with the system controller.

U111174

“Mondial B3” This model is designed to be combined with 6279 XEROX includes a bridge section with rotation to match the printer and folder speeds, fan folder and cross-folder sections, a horizontal output tray and an on-line communications with the system controller.

“Mondial B4” This is the faster Mondial designed to be combined with 721 XEROX printer (version with vertical output tray) or 6222 XEROX printer (version with large horizontal output tray) and has a high volume cross folder section. Unattended Operation is provided by unfolded prints passed through the fan folder and stacked in the output tray. Alternate non-foldable media is deposited on the bridge.

“Butterfly” This model is designed to be combined with 6204,6605 and 6705 XEROX printer and contains, a short transition baffle between the printer and folder. It is provided with fan folder and cross-folder sections, and on-line communications with the system controller.


Folder Parts

°Parti delle piegatrici °Pièce de la Plieuse °Falterabschnitte °Porciones de la Plegadora

G

-Bridge Cover -Copertura Bridge -Couvercle du Table - -

P

-Mobile Flap -Tegolo Mobile -Volet Meuble - -

A

- Cross Folder Cover -Copertura Trasversale -Coffre de 2ème Plieuse - -

H

-Entry Flap -Tegolo entrata -Volet d’Entrèe - -

R

-Table -Tavolo -Table - -

B

-Control Panel -Pannello di Controllo -Controlle de Commande - -

I

-Serial Connector -Connettore Seriale -Connecteur Série - -

S

-Unattended Drive -Unattended Drive -Unattended Drive - -

C

-Left Cover -Copertura Sinistra -Coffre Gauche - -

L

-Power Input -Presa -Prise - -

T

-Vertical Output Tray -Cassetto Verticale -Bassin - -

D

-Main Swich -Interruttore Generale -Interrupteur Principale - -

M

-Right Cover -Porta Destra -Porte Droite - -

V

- Horizontal Output Tray - Cassetto orizzontale - Bassin -

E

-Reset Button -Tasto di Azzeramento -Boutton de Remise a Zero - -

N

- Rear Fanfold Tray -Raccoglitore Post. -Classeur Postèrieur - -

F

-Output Print Conveyor -Cassetto Orizzontale -Tapis Roulant - -

O

-Upper Door -Porta Superiore -Porte Supérieur - -

S

T

ABC

DE

F

G

H I

L

M

N

O

B

R

P

“B1” CONFIGURATION



BUTTERFLY


V


Reference Information To help you understand the Folder, some of the commonly used terms and concepts are explained below.

Folded Print Dimensions

(a) Fan Fold This is the first fold.

(b) Cross Fold This is the second fold and is at a right angle to the first fold.

(c) Coverage or Last Panel

(m) Margin Area used for punching and/or binding prints to facilitate storage.

(p) Panel Total width (a+m)

Rotation Table (option only for Mondial B3,B4)

The Rotation Table increases the printer capability in that A1 ISO / D ANSI-Arch Short Edge and A2 ISO- / C ANSI-Arch Long Edge can be printed from the same media roll (22”-594mm-24”).

When this optional bridge rotation feature is installed, the print orientation can be physically turned or rotated 90 degrees in the clockwise direction. This is performed automatically to facilitate folding specific output package styles.

The Rotation Table enables the Printer to effectively have an extra virtual media roll. The Rotation Table allows printing of A2/C Long edge from the A1/D media roll to be rotated and folded correctly.

The dimensions below are intended for the size as it exits the printer before the rotation. (Illustrated at the right)

X dimension: • Only media rolls 22”-594mm-24”- Y dimension Title Block Position. 3: • From 400 to 465 mm A2 ISO, 432±5mm C ANSI, 457±5mm C

Arch

Media Definitions

The folder was designed to operate with bond paper (ordinary), 18-22lbs (75-100gsm). Paper not meeting this specification will result in poor folding performance and an increased occurrence of jams.

All non-Bond (ordinary paper) Media delivered by the printer will not be folded but will be automatically bypassed. Mylar or Polyester Film should not be allowed to enter the folder. This will cause a jam and may result in equipment damage.

The number and placement of folds is based on the type of fold selected and the paper size. Refer to the Folding Style Reference Charts for details on how the folds will look.

NOTE: Optimum folder performance is realized with normal line drawing prints. Continued use of high toner concentration and solid areas cause internal contamination and will result in lower reliability and performance.

Feed

ing

dire

ctio

n

X

Y

ab

m

p

C


Short Edge and Long Edge Definitions

The prints exit from the printer in two orientations:

SHORT EDGE

LONG EDGE

The prints enter the Bridge Transport and then into the Fan Folder in the same orientation. With the optional Bridge Rotation the C/A2 size prints that exit the printer Long Edge, are rotated by the Bridge Transport and enter into the Fan Folder with the Short Edge leading. For the above reason it is important to understand the distinction between the print’s orientation as it exits from the printer and when it enters into Fan Folder.

The word “Leading” is used when referring to prints as they exit from the printer.

SEL (Short Edge Leading)

LEL (Long Edge Leading)

The word “Feeding” is used when referring to prints as they enter the fan folder.

SEF (Short Edge Feeding)

LEF (Long Edge Feeding)

111128

Title Block Position Definitions

The Title Block can be located in four different corners of the print as shown in the illustration below.

The Title Block position number is always relative to the feeding direction indicated by the arrow.

The two symbols “A” and “B” will be used throughout this manual to indicate where the Title Block is and when it is necessary to locate the Title Block to obtain the correct folding operation.

This will help to understand the operation of the Folder.

The symbol (A) is used when prints require fan folding and the symbol (B) when prints require cross folding.

Figure 4 Title Block Location


Folded Package Output Orientation Definitions

Depending on the Title Block Location the folder will fold with two different Folded Package Output Orientations.

All prints entering the Folder with the Title block in position 2 with 2 cross folds will be delivered in the Flat Basket with the title page “Face Down” as in illustration on right side

All prints entering the folder with the Title block in position 2 with no cross folds, one cross fold or C cross fold will be delivered in the Flat Basket with the title page “Face Up” as in illustration on right side.

Output Style Definitions

The folder folds all prints into an A/A4 size where the Title block appears aligned to the shortest edge of the folded package (1) or aligned to the longest edge of the folded package (2)

The print that exits as shown in illustration (1) is called “Portrait Style” where a<b

The print that exits as shown in illustration (2) is called “Landscape Style” where a>b

Folding Style Definitions

Generally, the Mondial Folder provides three fold styles and are defined by their appearance, illustrated below:

Fan Folding Style Definition

With Internal Compensation W/O Internal Compensation

Full front and full back with compensation pre-fold (Trail Edge Title)

Without the necessity of compensation pre-fold (Lead Edge Title)

Cross Folding Style Definitions

Z Fold back from the top

The cover page is as wide as the folding depth

C Fold

The last cross fold panel is folded internally

M Fold

Performed only by Mondial Folder B4 automatically (not programmable from operator)

b

a

1

b

a

2


Butterfly Fold Style

Paper Roll 30” / 34” / 36”

841 mm

22” / 24” 594 mm

17” / 18” 420 mm

11” / 12” 297 mm

Copy printed short edge and folded portrait

A0/E

A1/D A2/C A3/B

Copy printed Long Edge and folded landscape or bypassed only with fold program 210x297 DINC

A1/D Landscape

A2/C Landscape

A3/B Bypassed through the Fan

Folder rear tray

A4/A Bypassed through the Fan

Folder rear tray


Parameters to Input to the System

The printing system controller should be directed to deliver the print oriented with the title block position according to the Basic Mondial Folder Rules to insure that the selected fold style is correctly folded. Refer to Title Block Position Definitions To input this data into the system follow the procedure outlined in “How to Determine Document Title Block Corner”.

Basic Mondial Folder Rules

- B05,B1,B2,B3,B4: Title Block position 2 General

Preferred document input orientation is Short Edge - Butterfly: Title Block position 4

Exceptions

ALL versions: A4/A are fed into the folder LEF with any Title Block location (Title Block 4 if Butterfly with 6705 printer) B2,B3,B4: C/D Ansi folded with Program 8½ Landscape and

C/D Arch folded with Program 9 Landscape are fed into the folder LEF Title Block 3 while is not accepted SEF. BUTTERFLY: A2/C, A1/D with Programs 210, 8½ and 9 are

fed LEF with Title Block 1 (Title Block 3 if Butterfly with 6705 printer) or SEF with Title Block 4 B2,B3,B4, BUTTERFLY: A2 Afnor folded with Program

AFNOR are fed into the folder LEF with Title Block 3 B2,B3,B4, BUTTERFLY: A0 Afnor folded with Program

AFNOR are fed into the folder SEF with Title Block 1 B2,B3,B4, BUTTERFLY (excluded 6705 version): A2, A1, A0

folded with Program INVERSE DIN are fed into the folder SEF with Title Block 3

For ISO, ANSI, and Arch. documents fed into the folder the title block must be visible on corner 2 (4 if Butterfly with 6705 printer), A0 Inverse DIN and A0,A1 AFNOR documents the title block must be visible on corner 1 (B3, B2, Butterfly) or 3 (B4, Butterfly with 6705).

Special Sizes The Mondial Series Folder processes nearly all sizes with all folding styles. However, some folding styles require, for a better result, a specific size as described below. The A0/E AFNOR folded 8½ and 9 Landscape can be used with AFNOR and ISO documents. See Document Sizes Reference Chart

To obtain a perfect AFNOR or landscape that can be folded precisely 4 times folded print use only sizes with perfect dimensions (±2mm).

Title Block Face Delivery The title block face delivery is dependant upon the selected folding program. See Folded Package Output Orientation Definitions. Long Print Folding

Long prints can be folded up to 6 meters/ 20 feet in accordance with the chart on page 30. This chart defines the number of panels vs. paper weight that can be folded. These prints will be fan folded up to these limits with the remaining delivered unfolded to be completed by hand. Note, any prints that are submitted over the maximum limit above will be delivered unfolded.

Reference Symbols Definitions Acronyms and Abbreviations Acronyms and Abbreviations are used throughout this documentation to denote common terminology. ACT FREEFLOW ACCXES (XEROX CORP TRADEMARK) WEB PMT WEB PRINTER MANAGER TOOL (XEROX CORP TRADEMARK) DIN Deutsch International Norm

AFNOR ASSOCIATION FRANÇAISE DE NORMALISATION (FRENCH NORMALIZATION ASSOCIATION)

ANSI American National Standards Institute ARCH Architectural FX FUJIXEROX (XEROX CORP TRADEMARK)


Document Sizes Reference Chart

ANSI Architectural

ISO (Landscape)

Ericsson

Inverse Din

AFNOR

(ISO Portrait)

E - 44x34inches

E - 48x36inches

A0 - 1189x841mm

A0 - 1189x841mm

841\

900\

914

1189 - ∞

D - 34x22inches

D - 36x24inches

A1 - 841x594mm

A1 - 841x594mm

594\

610

841 - ∞

C - 22x17inches

C - 24x18inches

A2 - 594x420mm

A2 - 594x420mm

420

A2 – 594 - ∞

B - 17x11inches

B - 18x12inches

A3 - 420x297mm

A3 - 420x297mm

A3 - 420x297mm

A - 11x8.5inches

A - 12x9inches

A4 - 210x297mm

A4 - 297x210mm

A4 - 210x297mm

A0 - 841x1189mm

A1 – 594x841mm

A2 - 420x594mm

A3 – 297x420mm

JIS format A2 – 1 (440 x 625 mm) A1 – 1 (625 X 880 MM) A1 – 2 (620 x 871 mm) A2 – 2 (435 x 620 mm)


Operator Controls

The following explains the manual selection of features/functions of the Folder using the controls available to the operator.

Mondial Control Panel

The Folder’s Control Panel is used by the Operator to communicate with the folder. It has an alphanumeric display that simplifies operator input.

This control panel, located on the left front side of the folder, consists of an alphanumeric display and three different buttons.

Reset Button (on the Folder body) • Performs Reset if it is kept pressed for less than two

seconds.

• Performs Manual Feed if kept pressed for more than two seconds.

Scroll Keys These Keys are used to scroll through the Folding Method, the Operator, and Service menus.

Both Scroll Keys pressed over menu options perform the Manual Ejecting Procedure.

Enter Key This key is used to enter the option selections and enter the submenu selected.

U111061


Figure 5 Mondial Display

Figure 6 Mondial Control Layout

Display

Reset Button

Main Switch


At power on, the Folder Firmware release will be displayed for two seconds as a message on the Operator Control Panel, “REV. X.XX” When 2 - 3 seconds have expired, the control panel will show either the “last folding method selected” as in Figure 7 or an alarm status or message as described in the following charts. Notice some of the messages are specific to the Mondial folder configuration (B1, B2, B3 or B4).

Figure 7 Display in Idle Status

Cross Folder Status Messages SENSOR [C6] LEFT POCKET SENSOR [C7] RIGHT POCKET SENSOR [C8] CROSS EXIT SENSOR [C9] BASKET SENSOR (for B2 and B3) SENSOR [PS7] BASKET SENSOR (for B4)

Covers Alarm Messages Open Covers Messages

Bridge Mobile Cover SENSOR [CS] BRIDGE (for B3) SENSOR [C1A]BRIDGE (for B4)

Cross Folder Left door SENSOR [C6] LEFT POCKET Cross Folder Right Door SENSOR [C7] RIGHT POCKET Upper Cover DOORS OPEN Conveyor Door DOORS OPEN

Others Messages If the Bridge is raised DOORS OPEN

During operation if a problem occurs in the folding process, an error message will be displayed as illustrated below:

Alarms Error Messages Timeout B1,B2,B3

Timeout B4

ENTRY ALARM CUT SIGNAL-CS CUT SIGNAL-CS BRIDGE ALARM CS-C1C CS-C1C ROTATION ALARM C1R-C2R C1R-C2R FAN ENTRY ALARM C1C-C2C/C3C C1C-C2C/C3C FAN EXIT ALARM C2C-C2U * C2C-C2U * TRANSPORT ALARM C2-C6/C7 C2 u -CE c CROSS ALARM C6/C7-C8 CE u –C7

INNER GAP ERROR CE c –C7 u

C2 u –C1C c PUNCH ALARM C7 u –C8 c

*: C = Covered U= Uncovered

Bridge Status Messages SENSOR [CS] BRIDGE SENSOR [C1A] BRIDGE SENSOR [C1R] BRIDGE SENSOR [C2R] BRIDGE SENSOR [C1B] BRIDGE SENSOR [CU] BRIDGE (for B4)

Fan Folder Status Messages SENSOR [C1C] FAN ENTRY SENSOR [C4] FAN ENTRY SENSOR [C5] FAN ENTRY SENSOR [C2] UPPER POCKET SENSOR [C3] LOWER POCKET

=C=m


Butterfly Control Panel

The Control Panel of the folder Butterfly contains two keys and five bright indicators. The red light underlines an anomaly as a paper jam or the not idle, while the four green indicators show the fold program correctly selected when the folder is manual feed mode. The fold programs brought on the label are different according to the market destination unless in the Unified version.

Plus Version Base Version Generic Version EU Market US Market EU Market US Market

If the red light is lit off the key functionality is to allow the fold program selection for the manual feed mode, each times the key is pressed change the fold program

Choice Key

If the red light is lit on the key functionality is to allow the manual eject procedure that enable the folder roller to eject paper jams

Reset Key

By pressing the Reset key the folder make a power on self test and if all sensors and motors are passing the check the folder will be idle and ready to receive copies.

The three green LEDs are also indicating the fold program selected by the interface tool; the schedules below show the Folding method that can be chosen through the Selection, both for Europe and US market. With the Generic Version Keyboard refer to the section Butterfly for XEROX 6705 Folding Programs for the correspondence between the folding program selected by FX controller and the leds lit on.

EU Folding Styles DIN A DIN B(*) DIN C AFNOR(**) NO FOLD(***)

190 x 297 190+m x 297 210 x 297 297

US Folding Styles

7 ½ “ 8 ½ “ 9 “ EVEN 11”

EVEN 12”

NO FOLD

(***)

(*) Required the Entry Plate Option (**) This program works only with A0 Afnor

(***) This selection performs as: • folder allows printer to print copy on transparent media when folder is open • allow manual feed media into the printer

Base Version

Enable to feed the fan folded documents like A2/C, A1/D, A0/E size and set the Cross Folder at fold dimensions “b” 297 mm, 11”, 12”


Folding Programs Butterfly Folding Programs

The Butterfly fold style may change due to folder configuration and printer combination.

Below the List of possible fold style:

190x297 Program

Note Appearance 190 mm Fan Fold x 297mm Cross Fold

This program folds a standard ISO Landscape drawing into a European DIN B package size.

a=190mm b=297mm

a

b

190+20x297 Program

Note Appearance

210mm Fan Fold x 297mm Cross Fold

This program folds a standard ISO Landscape drawing into a European

DIN A package size

a=190mm b=297mm m=20mm

a

b

m

Program 210x297

Note Appearance

210mm Fan Fold x 297mm Cross Fold This program folds a standard ISO

Landscape drawing into a European DIN C package size.

a=210mm b=297mm

a

b

AFNOR Program

Note Appearance

210mm (297)Fan Fold x 297(210)mm This program folds a standard AFNOR drawing into the AFNOR style package. A0 and A2 AFNOR (see Document Sizes Reference Chart) are folded with panel A=297 mm ONLY IN FAN FOLDER

a=297/210 b=210/297

a

b

Off Program - No Fold Program

Note Appearance

Prints that are by the operator selected not to be folded are bypassed through the Folder and stacked the Rear Tray

NONE Prints > 1000mm / 3 ft


7 ½”x11” Program

Note Appearance

7.5” Fan Fold x 11” Cross Fold

This program provides a package with a narrower width and standard length.

A=7 ½” B=11”OR ##

a

b

7 ½” + M Program

Note Appearance

7.5” Fan Fold+1” x 11” Cross Fold

This program provides a margin area for punching or binding to facilitate storage. • Requires length greater than 410 mm

(16.2’’) • Left side should be left blank.

a=7 ½” b=11” m=1”

a

b

m

8 ½”x11 Program ”

Note Appearance

8.5” Fan Fold x 11” Cross Fold This program provides a standard ANSI portrait folded package.

a=8 ½” b=11” or ##

a

b

9”x12” Program

Note Appearance

9” Fan Fold x 12” Cross Fold

This program provides a standard ARCH portrait folded package.

a=9” b=12” or ##

a

b

7”x10” Mailer Program

Note Appearance 7” Fan Fold x 10” Cross Fold

This program was developed to allow print distribution to use a standard size envelope by folding the print to a non-standard 7” x 10” size to fit an 8.5” x 11” envelope.

NOTE: this program is designed to fold 28”x40” size; folding other sizes like A,B,C, due to small fold pocket size, jam rate may be higher and bin full detection may not work properly all the times.

a=7” b=10”

a

b


Butterfly for XEROX 6604 6605

Xerox 6604, 6605 touch screen shows Butterfly fold program base on the folder firmware NVM setup 1for metric fold styles and 2 for Imperial fold style

Folding Program and Title Block Selection are done

through the Printer Touch Screen

Folding Program List:

Metric Imperial 190 x 297 7 ½ x 11

190 M x 297 7 ½ +1 x 11 BOOKFOLD 210 x 297 8 ½ x 11 ANSI

210 A2 Landscape 9 x 12 ARCH

210 A1 Landscape 7 x 10 For mail envelope

AFNOR Only fan fold

Butterfly for XEROX 6705

The fold style selection of the Butterfly can be selected by folder keyboard when offline

by the printer user interface when online. To setup butterfly fold style on Xerox 6705 :

Press:“COPY” ico

Press “Output Format” icon Folding”icon

Choose Program

190 x 297 7 ½ x 11

190 M x 297 7 ½ +1 x 11 BOOKFOLD

210 x 297 8 ½ x 11 ANSI AFNOR Only fan fold 9 x 12 ARCH

Met

ric

Impe

rial

7 x 10 For mail envelope

The printer user interface list the fold styles available (see list) to use the 0 no fold selection is required to scan and print short edge all plot in order to stack properly

use fold programs up to 5 Afnor with metric media rolls (see list)

use fold program 6-10 Us imperial fold style with Ansi Arch media rolls (see list)

All plot must be printed short edge title block lead edge corner 4 by using the scanner lay down document face down title on lead edge: size A0, A1, A2, A3 with any length plot between A4 and A3 size can not be folded size A4 should scanned and printed Long Edge on roll 297mm size A1 and A2 can be printed also long edge Title Block (only fold style 210x297)

September 2014 GERA Folder Operator Manual 21

Operator Menu Substructure

OPERATOR

OPERATORADJUSTMENT

ADJUSTMENTFIRST PANEL

FIRST PANEL+0mm <, >, <-1

+0mm <, >, <-1

LAST PANELADJUSTMENT

LAST PANEL

1ST CROSS FOLD

ADJUSTMENT1ST CROSS FOLD

+0mm <, >, <-1

2ND CROSS FOLD+0mm <, >, <-1

ADJUSTMENT2ND CROSS FOLD

OPERATORPREFERENCE

PREFERENCEPROGRAMS

BY PASS

185x297

185+25x297

190x297

190+20x297

198x297

210x297

297x210 AFNOR

INVERSE DIN

NO FOLD REAR EXIT

7.5"x11"

7.5"+1"x11"

8.5"x11"

9"x12"

11"x8.5" LAND

12"x9" LAND

7"x10" MAILER

CROSSPREFERENCE PREFERENCE

STYLE Z

STYLE C

OPTIONS

OFF

OPTIONS

OPTIONSROTATION

A4 / A3

LABEL

BY PASS

PREFERENCEROLLS

ROLLSROLL 1

ROLLSROLL 2

ROLLSEXIT

PREFERENCELANGUAGES

ITALIAN

FRENCH

ENGLISH

GERMAN

SPANISH

EXITPREFERENCE

OPERATORMANUAL FEED

MAUAL FEEDFEED IN

OPERATORCOUNTERS

COUNTERSCLEAR YESCLEAR NO

OPERATORCALIBRATION

ADJUSTMENTA0/E SIZE

OPERATOR

ADJUSTMENT

ADJUSTMENT

ADJUSTMENT

EXIT

A1/D SIZE

508mm/20” SIZE

A3/B A2/C SIZE

OPTIONSEXIT

7080 / 85STYLE

(B1, B2, B3)

(B1, B2, B3)

STANDARD SIZE(ONLY B4)

EQUAL PANEL(ONLY B4)

OUTPUTBIN

OPTIONSPUNCH

(ONLY B4)

(ONLY B4)

(ONLY B4)

A3/B A2/C ARCH** For B4 version

508mm/20”/C ANSI*Alternate Program


OPERATOR MENU The Operator Menu provides the Operator with the means to select Fold Programs, Cross Fold Styles, Languages, Rolls, change the Calibration, make Temporary Adjustments, and enable Options. The Operator can also view stored information such as number of copies, length of media folded and enter the Manual Feed mode of operation.

OPERATOR PREFERENCE

PROGRAM PREFERENCE

CROSS FOLD PREFERENCE

OPTION PREFERENCE

ROLL PREFERENCE

LANGUAGE PREFERENCE

At power on, the display shows the last default folding method:

This menu allows the operator to select the folding process in Fan and in Cross fold modes, and roll widths, enable the optional rotation device and tab applicator device (if installed), and set the preferred language.

OPERATOR ADJUSTMENT

ADJUSTMENT FIRST PANEL ADJUSTMENT LAST PANEL ADJUSTMENT 1ST CROSS FOLD ADJUSTMENT 2ND CROSS FOLD

This submenu allows the operator to adjust the first and last fan fold panels and the first and second cross fold panels.

Even though the folder is calibrated, changes in environmental conditions or media weight may affect the precision of the finished package. This submenu provides a way for the operator to easily change these panel lengths temporarily.

For example, if the first panel is folded too short the operator can enter an incremental length to correct the panel length. The illustration shows the actual length (X) and the incremental length (Y).

X

Y

FIRST FAN FOLD PANEL

LAST FAN PANEL

First Cross fold Panel

Second Cross fold Panel


Program Preference Enter the Operator Preference Menu.

The right/left keys are used to scroll through the chart of folding methods below to select the final folded package to the desired “a” and “b” dimensions.

BYPASS 185X297 185+25X297 190X297 190+20X297 198X297 210X297 297X210 AFNOR INVERSE DIN NO FOLD REAR EXIT 7,5”X11” 7,5”+1”X11” 8,5”X11” 9”X12” 11”X8,5” LANDSCAPE 12”X9” LANDSCAPE 7”X10”MAILER EVEN

Portrait output Landscape output Bookfold Output

GFI

id Message Note

B05

B1

B2

B3 B4

0 BY PASS Prints on bridge

1 185 x 297

2 185 M x 297

3 190 x 297

4 190 M x 297

5 198 x 297

6 210 x 297

7 297 x 210 AFNOR

8 INVERSE DIN

9 NO FOLD REAR EXIT

PRINTS NOT FOLDED DELIVERED ON THE FOLDER REAR EXIT

(ONLY PAPER)

10 7 ½ x 11

11 7 ½ +1 x 11 BOOKFOLD

12 8 ½ x 11 ANSI

13 9 x 12 ARCH

14 11 x 8 ½ Landscape output

15 12 x 9 Landscape output

16 7 x 10 For mail envelope

17 EVEN No compensation

panel working only on line with GFI protocol

(See Figure 8 for illustration selecting the program preference)

b

a

b

aa

b

m


Mondial Folding Programs

Bypass Program (Mandatory for Film and Tracing)

Prints that cannot be folded are Bypassed and stacked on the Bridge Transport (B3 and B4). B3 prints must be cleared and “Reset” actuated before resuming operation. B4 operation continues automatically without operator action.

Applicable for Prints length < 1000mm /3 ft

185x297 Program 1

Note Appearance 185mm Fan Fold x 297mm Cross Fold

This program provides a package size to be used with European mail envelopes.

a=185mm b=297mm

a

b

185+25 Program

Note Appearance 185mm+25 mm Fan Fold x297mm Cross Fold

This program provides a 25mm margin within the 210mm European package width.


a

b

m

190x297 Program

Note Appearance 190 mm Fan Fold x 297mm Cross Fold

This program folds a standard ISO Landscape drawing into a European DIN B package size.

a=190mm b=297mm

a

b

190+20x297 Program

Note Appearance

210mm Fan Fold x 297mm Cross Fold

This program folds a standard ISO Landscape drawing into a European DIN A package size


a

b

m

198x297 Program

Note Appearance

198mm Fan Fold x 297mm Cross Fold This program provides a package width for the application of a punched reinforcement label for binding to maintain the standard 210mm

width.

a=198mm b=297mm

a

b

Program 210x297

Note Appearance

210mm Fan Fold x 297mm Cross Fold This program folds a standard ISO Landscape drawing into a European DIN C package size.

a=210mm b=297mm

a

b


AFNOR Program

Note Appearance

210mm (297)Fan Fold x 297(210)mm Cross Fold This program folds a standard AFNOR drawing into the AFNOR style package.

a=297/210 b=210/297

a

b

Inverse DIN Program

Note Appearance

210mm Fan Fold x 297mm Cross Fold This program folds a standard European DIN C package size for portrait style documents with the title block located in the opposite corner

SAME AS DIN PACKAGES a=210mm b=297mm

NO FOLD REAR EXIT Program

Note Appearance

Prints that are operator selected not to be folded are also stacked on the B4 Bridge Transport. On the B2 and B3 models these prints will be transported through the folder to the Unfolded Rear Exit.

NONE Prints > 1000mm / 3 ft

7 ½”x11” Program

Note Appearance

7.5” Fan Fold x 11” Cross Fold

This program provides a package with a narrower width and standard length.

A=7 ½” B=11”OR ##

a

b

7 ½” + M Program

Note Appearance

WITH PREFERENCE OPTIONS 7080 / 85 STYLE SET NO

7.5” Fan Fold+1” x 11” Cross Fold

This program provides a margin area for punching or binding to facilitate storage. • Requires length greater than 410 mm

(16.2’’) • Left side should be left blank.

a=7 ½” b=11” m=1”

a

b

m

WITH PREFERENCE OPTIONS 7080 / 85 STYLE

SET YES

This program provides, from 16.2’’ to 23’’ length (including B and C ANSI format), margin area with the remainder folded in two equal panels. From 23 ’’ length on is performed normal 7 ½” + M Program.

a=8 ½”

a

m


8 ½”x11 Program ”

Note Appearance

8.5” Fan Fold x 11” Cross Fold This program provides a standard ANSI portrait folded package.

a=8 ½” b=11” or ##

a

b

9”x12” Program

Note Appearance WITH PREFERENCE OPTIONS 7080 / 85 STYLE SET

NO


This program provides a standard ARCH portrait folded package.

a=9” b=12” or ##

a

b

WITH PREFERENCE OPTIONS 7080 / 85 STYLE

SET YES

This program provides, from 16.2’’ to 25’’ length (including B and C ARCH format), margin area with the remainder folded in two equal panels. From 23’’ to 31’’ length is performed fool proof (by pass). From 31’’ on is provided margin area with the remainder folded in two 8’’equal panels with two / three internal panel compensation

a=9”

a

m

a

m

8''8'' a 8''

8''

m

11”x 8 ½”” Landscape Program Note Appearance

11” Fan Fold x 8.5” Cross Fold

This program provides a standard ANSI landscape package.

a=8 ½/11” b=11/8 ½”or ##

b

a

12”x9” Landscape Program

Note Appearance


This program provides a standard ARCH landscape package.

a=9/12” b=12/9”or ##

b

a

7”x10” Mailer Program

Note Appearance 7” Fan Fold x 10” Cross Fold

This program was developed to allow print distribution to use a standard size envelope by folding the print to a non-standard 7” x 10” size to fit an 8.5” x 11” envelope.

NOTE: this program is designed to fold 28”x40” size; folding other sizes like A,B,C, due to small fold pocket size, jam rate may be higher and bin full detection may not work properly all the times.

a=7” b=10”

a

b


EVEN Program B4

Note Appearance This program was developed to allow the Mondial B4 to fold copy length and width automatically without compensation panels.

This fold program is selectable and usable working only on line by ACT or scanner not possible for manual feed mode.

Fold Pattern ANSI

E size Length 4 x a = 4 x 11” = 44”

Width 4 x b = 4 x 8.5”= 34”

D size Length 4 x a = 4 x 8.5”= 34”

Width 2 x b = 2 x 11”= 22”

C size Length 2 x a = 2 x 11” = 22”

Width 2 x b = 2 x 8.5” = 17”

Fold Pattern ARCH

E size Length 4 x a = 4 x 12”= 48”

Width 4 x b = 4 x 9”= 36”

D size Length 4 x a = 4 x 9” = 36

Width 2 x b = 2 x 12”= 24”

C size Length 2 x a = 2 x 12” = 24”

Width 2 x b = 2 x 9” = 18”

b

a

a

b

O OP E R RA T

OP E R A T ORP EE EE RR F NC

1. Enter in the Operator Menu 2. Select Operator Preference

EE EE RRROG RAMS

PP

F NC

P ROG RAMSx2 1 O 2 9 7

3. Search Preference Programs 4. Find your folding program and select it

Figure 8 Program Selection1


Cross Preference

Enter the Cross Preference Menu. Use the right/left keys to scroll through the list and press Enter to make a selection.

ANY CHANGE HERE REQUIRES THE CSE TO REBOOT ACCXES CONTROLLER AND GENERATE A NEW FIN FILE

B1, B2, B3: STYLE Z B4: EQUAL PANEL STYLE C STANDARD STYLE OFF OFF “STYLE Z”: This is the normal cross fold style for the standard document size and the only one performed by the Butterfly; in B4 it can be performed folding into the three panels of equal length; in this case it is called “EQUAL PANEL”. NOTE: in B2 and B3 the “Z” style can not be used in american folding programs. “STYLE C”: This Cross Fold Style inserts the trail edge inside the package as illustrated below and is used to fold mixed paper series sizes. “STANDARD STYLE”: This Cross Fold Style includes both Style Z and Style M (see Cross Folding Style Definitions) that are performed automatically according folding requirements.

Selecting the Cross Fold “OFF” preference, the print is Fan Folded only and the prints exit to the rear and are delivered to the rear Fanfold Stacker.

The Folding style has to be chosen according the two following requirements: A) Minimize the panels number improving the copies stacking.

B) To get the folded copy with the necessary folding style and able to be held in a binder.

NOTE: When the “Z STYLE”: is selected and the paper roll width exceeds the standard fold program entered, the folder will automatically cross fold equal length panels as defined below.

Document 841x1681 folded with the folding program 210x297: will result in a Z style and the output will be 210x297. Document 900x1681 folded with the folding program 210x297: will

result in a Z style and the output will be 210x300 Document 914x1681 folded with the folding program 210x297: will

result in a Z style and the output will be 210x305 NOTE: When the “C STYLE” is selected it will maintain the dimensions of the fold program entered irrespective of the paper roll width. ALL PAPER ROLLS WILL BE CROSS FOLDED TO THE “B” DIMENSION OF THE FOLD PROGRAM SELECTED AS ILLUSTRATED IN THE CHART BELOW.

B4 / EQUAL PANEL STD STYLE B4 B1,B2,B3 STYLE C B1,B2,B3 STYLE Z B1,B2,B3 /

Roll 914b=297

Roll 914b=305

Roll 914 b=280

Roll 900b=297

Roll 900b=300

Roll 900 b=280

Roll 841b=297

Roll 841b=297

Roll 841 b=280

Roll 610b=297

Roll 610b=305 /

Roll 600b=297

Roll 600b=300 /

Roll 34’’b=280

Roll 34’’B=300

Roll 34’’ B=280

See Output Style Definition

“Z” Style “C” Style


Option Preference

These options enable the following functions:

The ROTATION OPTION can be enabled (when the appropriate hardware is installed) to increase the printer performance. This option facilitates printing of A2/C and A1/D sizes on the same roll width. The Rotation Option provides 90 degree mechanical rotation of A2/C size prints to feed short edge into the folder.

The A3 / A4 BY PASS OPTION, when is enabled, permits to deliver A3/A4 sizes automatically to Fan Folder Rear Tray.

The LABEL OPTION enables the Tab/Reinforcement device to stick plastic reinforcing label to paper binding margin increasing paper strength for binding. The labels are applied with the 198x297 folding program. Select on ACT Tab/Reinforcement Box

The OUTPUT BIN OPTION enables, in B4 configuration, any tray expansion options (2nd or 3rd bin); normally, its value is 1.

The PUNCHING OPTION enables the punching device to make 3 or 4 holes automatically in prints folded with the binding margin. Select on ACT Punch Box see Punching Procedure for more details.

7080 /85 STYLE OPTION: enables with programs 7 ½”M, 8,5x11, 9”x12”, 8,5 or 9 Landscape different fold style full back. Select on ACT Margin Box to apply 7080/85 style (full back) to B,C size. See Folding programs for more details.

The ALTERNATE PROGRAM OPTION : enable customers to fold with a second folding program :

Finisher folder : it possible to fold with default program

Finisher Stacker : it possible to fold with the alternate program instead to bypass.

NB : TO ACTIVATE THIS OPTION : OPERATOR PREFERENCE OPTIONS ALTERNATE PROG

Roll Preference

ROLL 1

ROLL 2

The Roll Preference is used in the Manual operation mode to define the roll width series that corresponds to the print that will be manually fed to the folder. The chart below illustrates the print widths covered by each selection.

ROLL 1 ROLL 2

ISO ANSI ARCH ISO ANSI ARCH

420mm 17” 18” 841 34” 36”

594mm 22” 24” 900 30”

610mm 914

Setup Roll 1 when manually feed size with one cross fold

Setup Roll 2 when manually feed size with two cross folds

Language Preference

The Mondial folder provides five languages for operator selection.

ITALIAN

FRENCH

ENGLISH

GERMAN

SPANISH


OPERATOR MANUAL FEED

Manual Feed (Mondial B3)

NOTE: manual feed function is only for B3 configuration, both with or without By Pass Option. The Manual Feed selection allows the operator to feed prints directly into the folder through the bridge when the printer is off line. When Manual Feed Mode is activated raising the entry flap and allowing the operator to feed the Folder prints externally.

1. Enter Operator Menu 2. Scroll to Manual Feed and

select it.

3. Enter “FEED IN” and Insert

the prints into the bridge

Steps Before Folding: Select the Folding Program

Select Cross Style

Select media width detection Roll 1 or 2

Place print face down

The Title Block. on trail edge

Figure 9 Manual Feed Procedure NOTE: manual feed mode can be also performed by pressing Reset key for more than three seconds; the reset key is located both on the Folder body and on the Bridge handle.

B3 w/o By Pass Option The folder bridge is provided with an alignment bar to be used in Manual Feed process

B3 with By Pass Option Reference sizes are showed through the window on the rule. Refer to By Pass Option section for more details

A0/E, A1/D Position A A0/E, A1/D

A1/D, A2/C Position B A1/D, A2/C

A3 / B

A3/B Position C A3/B

A3 / B A1 / D

A3 / B A1 / D

C B A

C B A

C B A


Manual Feed (Mondial B05 and B1)

Insert the copy into the Fan Folder entrance using the left table guide maintaining a gentle pressure until the folder accepts the copy and starts the folding process.

Figure 10 Inserting Prints into the B 05 and B1 Folder Wait until the folding process stops before inserting the next print.

A short time or inner gap space is necessary when feeding multiple prints. The folder will not rotate the input Feed Rolls to accept the next print until the previous print is fan folded.

The B 05 Model requires the Fan Folded print to be reinserted to for Cross Folding to complete the folding process. The folder will sense the width and automatically cross fold according to the program selected. A2/C and A1/D size prints are inserted title block leading face up. A0/E size prints are inserted title block leading face down. The print will be fan folded automatically to get the print cross folded as well refeed by aligning the print lead edge to the table rule and feed it again , the folder will recognize the width and performs the 1 or more panels 297/11”/12” according to the fold program default selected.

Print requiring 1 or 2 cross folds panel like A2/C and A1/D feed title block leading face up for those prints require more cross fold panel like A0/ E feeding title bock lead edge face down.

Manual Feed (Butterfly)

It’s possible to use the folder Butterfly in Manual Feed by introducing the copies printed also by another printers on the front of the folder , the following requirements must be observed to get a good fold quality:

• Paper weithg 75 to 100 gsm

• Lead edge copy on square with long edge

• Copy must flat, no curls and dry

• Copy length must be longer of 410mm

• Copy must be introduced short edge

• Title block upper right corner

Procedure:

• Press the pedal positioned below on the right of the folder and at same time swing the folder while by turning 90° clockwise to have a comfortable access to the front folder entry

• Press the Selection key on the panel of control to select the fold program desired.

• Prepare the copy on the short edge side with the title block positioned on the right top side.

• Align the copy to the flap while taking care of position inside the marks of reference correspondents to the copy width.


• Introduce the copy with decision in such a way that the profile of the copy aligns to the fold rollers.

o If the copy alignment is good the folder will start the fold process

o If the Copy alignment is poor the folder will generate an acoustic signal and require to remove the copy and attempt another copy introduction

Warning:

Before manually introducing a document, wait until the current fan folding process is over, that is to say the fan folded document drops into the Conveyor Transport. If the following copy is introduced before the previous fan folding process in over, the Folder emits a sound signal; in this case remove the copy from the Entry Flap and insert it afterwards

OPERATOR COUNTERS

CLEAR YES

CLEAR NO

The Operator Display shows the default operating condition after the POST (Power On Self Test) consisting of the Fold Program, number of prints folded and feet processed.

Figure 11 Idle Status Message Folder The counters can be reset by selecting “CLEAR YES” in the “Operator Counters” submenu.

=C=m

914A2T

itle

Blo

ck

A3 A1 A0

Entry flap


OPERATOR CALIBRATION

Note: Operator Calibration is not available in the following cases:

FOLDER MODEL PROGRAM STYLE

- B05

- B2

- INVERSE DIN - AFNOR - 8 ½ , 9 LANDSCAPE

- 7085

- M CROSS STYLE

This submenu provides a method for the operator to calibrate the folder for A0/E through A3/B sizes and store the values for repeatable operation (permanent mode).

Figure 12 to the right illustrates the adjustment process in an easily understood flow chart.

ADJUSTMENT A0/E SIZE ADJUSTMENT A1/D SIZE ADJUSTMENT 508mm/20” SIZE (B4: 508mm/20”/C ANSI) ADJUSTMENT A3/B – A2/C SIZE (B4: A3/B/A2/C ARCH)

Adjustment Guide • Enter the Operator Menu and scroll to “Operator Calibration”. • Select Adjustment A0/E size. Print and fold an A0/E size with the folding method 210x297. Once folded, the Folder will ask if the first panel dimension is equal to 210mm. a) If the answer is yes, press enter and adjust the second panel. b) If the answer is no, use the scroll keys and input the measurement

of the first panel. Example 208mm. Continue with the procedure until the calibration is completed. When you have adjusted the last panel, press Enter and Exit.

Guided Calibration Procedure:

Figure 12 Calibration Procedure

* Only with 190 Program without margin

O OPEE

EE

E

E

EE

E

B

E

E

E

E

E

E

E

E

RD

D0

0

3

1/

/

/

/

J

J

U

U

S

SS

S

S

SI

I

I

I

I

I

I

I

N

N

N

N

Z

Z

Z

Z

M

M

N

N

AA

AA

A

A

A

F

F

F

F5 0 8MM S I ZE

1

2

2

1

2

S

N

N

S

N

A

A

A

A

A

A A

A

L L

L

A A

A

S S

S

T T

T

D

D

D

D

D

D D

D

J

J

J

J

J

J J

J

U

U

U

U

U

U U

U

S

S

S

S

S

S

S

S

S

O

O

R

R

C

C

S S

S

T

T

T

T

T

T T

T

T

D

D

T

D

P

P

P

P

P

P P

P

2

2

1

2

2

2 1

2

1

1

0

4

9

0 9

1

?

?

?

?

?

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?

? ?

?

? ?

?

0

0

5

7

7

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0

A

A

A

A

A

A A

A

N

N

N

N

N

N N

N

E

E

E

E

E

E E

E

L

L

L

L

L

L L

LD

D

DD

D

TT

T

T

T

R

P ANE LAD J US T 1 ??85

ND2 *


Information - procedures

Folder Accepted Rolls

If the document width is not listed in the Roll column for the folding method selected it is important to go to Roll Preference and define the appropriate media roll width.

Rolls Default media roll accepted for the following Folding Methods

185 x 297 185 + 25 x 297 190 x 297 190 + 20 x 297 198 x 297 210 x 297 297 x 210 (AFNOR) INVERSE DIN

ISO

297 420 594 841 900 914

7 ½ ’’ x 11 ’’ 7 ½’’ + 1’’ x 11 ’’ 8 ½ ’’ x 11 ’’

11 ’’ x 8 ½ LANDSCAPE 7 ’’ x 10’’ MAILER

(see notes in Program Preferences page 27)

ANSI

11” 17” 22” 30” 34”

9’’ x 12’’ 12’’ x 9’’ LANDSCAPE

ARCH 12”

18” 24” 36”

- 620

625

NOTE: not supported by Mondial B05, B1, B2 and B3

Not detected automatically by IOT. Using 6030 / 50 printer specify SPA_2 for 620 and SPA_1 for 625.

NOTE: this table is valid also for Butterfly, referred only to folding programs performed: 190, 210, 190 + M.

Job Recovery Procedure

The Job Recovery procedure allows the operator to resolve printer / folder events (jams, end of roll…) without loosing the job sequence.

After a Paper Jam

1. Locate paper jam.

2. Remove it or perform the Eject Procedure. See Clearing Fan Folder Jams.

3. Reset the folder

4. The queue will restart [function is only available with serial communications between the folder and printer controller].

If no communications, the jammed document must be reprinted.

After the End of the Media Roll

1. Remove jammed documents in the folder

2. Access media drawer by lifting up the bridge (Mondial B3 and B4) or by opening folder – printer (Mondial B2 and Butterfly).

3. Install the new media roll

4. Pull down the bridge or close folder with printer, according to the folder version

5. The queue will restart [function available with serial communication between folder and printer controller]

If no communications, the jammed document must be reprinted.


Abort Job Procedure

The following procedure explains how to operate after an Abort Job command.

The Abort Job command can be run from Printer User Interface

[Function is only available with serial communications between folder and printer controller]

If the Abort Job command occurs when the document is already in the folder bridge or before it enters the bridge.

The following are the two possible results of this condition:

A. Abort Job command occurs before the document lead edge enters the folder bridge transport.

1. The document will be directed over the bridge (Mondial B3 and B4). The document must be removed from the Mondial B3 bridge to continue.

2. The folder displays the message “JOB ABORTED FROM IOT”.

3. The folder returns to the Idle status and the document is printed again.

B. Abort Job command occurs when the document lead edge has entered the Folder Bridge.

1. The document jams or the folder attempts to fold it and delivers it in the Rear Fan Folder Tray.

2. The folder displays the message “JOB ABORTED FROM IOT”.

3. Remove the document from the basket or clear the jam. 4. The folder returns to the idle status.

Manual Eject Procedure

NOTE: If the folder does not expel the paper, turn-off and remove the media by hand.

Manual Eject for Mondial Folders

The Manual Eject Procedure is displayed after Auto Jam Eject fails to clear the jam in the Fan Folder area. To access this feature follow the procedure below.

1. Press scroll keys and enter the Manual Eject Procedure, the folder motors will run.

A N UU

A L E J E C TP R ROC E ED

M

2. Press scroll keys until the jammed copy exits the Fan or Cross folder section.

Manual Eject for Butterfly Folders

Press and hold the Selection Key actuated on the Control Panel to perform the Manual Eject Procedure in order to clear the paper jam in the folder. After clearing the jam press reset to restart, refer to Job Recovery Procedure.

If the Manual Eject Procedure does not clear the jam, perform Manual Clearing Procedure.


Fold Length vs. Paper Weight

The table below defines the maximum number of panels that can be fan or cross folded using a specific paper weight. If the paper length is exceeded, then the remaining print length will exit the folder unfolded.

These settings are performed by your service technician.

75 80 90 105 110PAPER WEIGHT

(g/m²)

lb

20 22 24 28 29

Mondial Folder B2 18 16 14 12 10 Mondial Folder B3 28 26 24 22 20 Mondial Folder B4 30 28 26 24 22 Mondial Folder B4* 40 38 36 34 32

FAN FOLDER

Butterfly Folder 15 14 13 12 11 * provided with Long Print Kit

BUTTERFLY 10 9 8 7 6 “Z” Style B1,B2,B3,B4 13 12 11 9 8

CROSS FOLDER

“C” STYLE 10 9 8 7 6

Figure 13. Number of Fan / Cross Foldable Panels Note: To guarantee optimum performance 90 g/m² / 24 lb. Paper is

recommended.

Manual Fold procedure - By Pass ( B3 Option)

The By Pass Option provides continuous operation by stacking unfolded prints on the top of the B3 Mondial Folder Bridge. With this capability, flat prints do not obstruct the entrance to the fan folder and can be removed at the operator’s convenience.

During normal operation, the By Pass Table has to be in the raised

position to enable stacking of unfolded prints

To perform the Manual Fold Operation, lower the table on the Bridge Cover by moving the support under the By Pass table, then actuate the reset button for more than three seconds. The guide should be positioned to facilitate the correct location of the size of the print to be inserted for manual folding. The

sizes are referenced through the window on the guide. Insert the print using the table Guide and maintain a gentle pressure until the folder accepts the copy; refer to manual feed section for more details. NOTE: return the table to theraised position to resume onlinefolding


Manual Fold procedure (B4 Option) (Only 721 printer)

The Manual Folding Option provides a means for folding prints off line.

Follow the steps below to perform this operation:

- Press Reset button for more than three seconds to enter off-line status.

- Raise the Bridge by latching the “A” Green Lever in the Upper position.

- Insert the copy with the title block to the Operator Side of the table.

- Follow the reference lines marked on the Guide for correct copy alignment.

B4 Special Contents

The B4 Folder can be provided with a high capacity horizontal bin; below are listed the variations especially for this version.

Folded Output Copy: All Folded documents are delivered in the horizontal output tray with a capacity that varies with copy size and fold style. Capacity is limited by the bin full sensor detection. Press the green button to advance output to collect the copies at the end of the tray.

The Safety Levers keep the Bridge assembly when it is raised: the levers fall into a slot locking the Bridge. Press one lever to disengage and lower the Bridge.

A

Safety Lever Engaged

Press for disengage


Long Copy Entry Guides: Slide the two guides along the paper roll width rule to guide paper buckle when folder is processing documents longer than 1250 mm, 50’’.

Bin Full Sensor: The Horizontal Output Tray is provided with a sensor that stops the folder when the tray is full. When the last copy is folded and enters the Output Tray, the sensor is activated and the folding process is stopped until the folded copies are removed from the tray.

The Bin Full Sensor position can be adjusted by removing the two mounting “thumb screws” that fix it’s bracket and repositioning the assembly. Moving the sensor closer to the end of the tray delays the alarm and increases the capacity. Moving the sensor farther away from the end of the tray (closer to the folder exit) advances the alarm and decreases the capacity.

Please mind that the tray’s print capacity is a function of the sizes of the prints being folded. Larger folded print sizes result in a thicker folded package, take up more space in the tray, and therefore fewer prints can be contained. Conversely, smaller folded prints will be thinner, and therefore, more prints can be contained. This dynamic with the moving conveyor and variable print sizes moving down the conveyor, can on occasion cause the sensor to detect the proximity of the stack height and momentary sensing of a full bin and cause the “BIN FULL” message to appear and disappear on the folder display.

Delay Bin Full Alarm

Advance Bin Full Alarm


Compact Rear Tray Use

Following table shows how to use the correctly the Compact Rear Tray with the Program NO FOLD REAR EXIT (Mondial B2,Butterfly BY PASS, Butterfly Off)- No Fold) by selecting properly media Rolls to get output short edge or long edge.

The bigger sizes have to exit from the folder short edge with the two mobile supports closed and drop in the tray.

The smaller sizes have to exit from the folder long edge with the two mobile supports opened and be kept by them.

Size A0/E A1/D A2/C A3/B A4/A

Orientation Short Edge Long Edge

Compact Rear Tray Use

The two mobile supports on upper part have to been kept closed

Keep the two mobile supports opened in order to catch the copies

SupportsClosed

SupportsOpened


Jam Clearance Procedures Mondial Message Display

Messages will be displayed on the Operator Control Panel The message will scroll from right to left.

ALARM STATUS MESSAGE The Folder Alarm Status is indicated above and the actions to get the folder back to ready status below.

DOORS OPEN Close the doors. SENSORS (CS, C1R, C2R, C1A, C1B) BRIDGE

Remove media jam from Bridge and press Reset. Refer to Clearing Bridge Jams procedure. SENSOR (C1C, C4, C5) FAN ENTRY

Remove media jam from Upper Pocket by pressing the Scroll keys The Manual eject procedure will help to remove the media. If not clear refer to Clearing Upper And Lower Pocket Jams procedure SENSOR (C2) UPPER POCKET

Remove media jam from Upper Pocket by pressing the Scroll keys The Manual eject procedure will help to remove the media. If not clear refer to Clearing Upper And Lower Pocket Jams SENSOR (C3) LOWER POCKET

Remove media jam from Lower Pocket and press Reset. Refer to Clearing Upper And Lower Pocket Jams procedure. SENSOR (C6) LEFT POCKET

Remove media jam from Cross-Folder. Refer to Clearing Cross Folder Jam procedure. SENSOR C7 RIGHT POCKET Remove media jam from Cross-Folder. Refer to Clearing Cross Folder Jam procedure. SENSOR C8 CROSS EXIT

Remove media jam from Cross-Folder. Refer to Clearing Cross Folder Jam procedure.

ERROR MESSAGES The Folder Error Message indicates a folder error during the folding process above, actions to get the folder back to ready below. ENTRY ALARM (CUT-CS) BRIDGE ALARM (CS-C1C)

Raise the Bridge cover, remove media jam and press reset. Refer to Clearing Bridge Jams procedure. ROTATION ALARM (C1R-C2R) Remove media jam bridge and press Reset. Refer to Clearing Bridge Jams procedure. Clearing Upper And Lower Pocket Jams FAN ENTRY ALARM (C1C-C2/C3)

Remove media jam from Upper Pocket by pressing the Scroll keys The Manual eject procedure will help to remove the media. If not clear refer to Clearing Upper And Lower Pocket Jams procedure or, also, to Clearing Bridge Jams, pulling out the copy if jammed between the fan infeed rollers. FAN EXIT ALARM (C2C/C2U) Remove media jam from Upper Pocket by pressing the Scroll keys The Manual eject procedure will help to remove the media. If not, clear refer to Clearing Upper And Lower Pocket Jams procedure. TRANSPORT ALARM (C2-C6/C8)

Open Lower Pocket and remove media jam from Conveyor Belt. Refer to Clearing Upper And Lower Pocket Jams procedure. CROSS ALARM (C6/C7-C8)

Perform Clearing Fan Folder Jams procedure or remove media jam manually. Refer to Clearing Cross-Folder Jam procedure. PUNCH ALARM (C7-C8)

Remove media jam from Punching device manually. Refer to removing jam from Punching Device.


Introduction To Jam Clearance Procedures

The following are series of corrective actions to be used by the operator to clear jams. Note: If a jam occurs during a job, the bridge flap will raise and the folder will display an alarm message.

The following pages will give you the detailed steps to take when you are clearing a jam. The folder will inform the operator where the jam is located by using an alarm tone and the message display: A single tone if the jam occurs in the Bridge. A double tone if the jam occurs in the Fan Folder Section. A triple tone if the jam occurs in the Cross Folder Section. To avoid larger jams perform the Manual Eject Procedure. Ensure that all jammed media is removed from the fan and cross-folder pockets. If the Manual Eject Procedure does not succeed in removing the paper jam, perform the procedures on the following pages.

Mondial B2 Folder Access To operate between folder and printer, lift up the Output Print Conveyor, press, the “A” lever and pull the folder away from printer.

To resume folding, move the folder against the printer until the folder lever “A” clicks into engagement with the printer foot.

Mondial B3 B4 Bridge Safety Lever

To raise the bridge:

1. Disengage the Bridge Latch

2. Using the handle, tilt the bridge up, ensuring that the Bridge Safety Lever moves down into the slot to lock the bridge in the vertical position

3. Check that the safety lever is latched and the bridge is in the upright position.

WARNING: If the safety lever is not latched in the correct position, the bridge could drop down and cause damage to the machine or injure the operator.

To lower the bridge:

1. RELEASE THE BRIDGE SAFETY LEVER ;

2. Lower the bridge to the horizontal position;

3. Insure that the bridge engages the printer brackets and the Bridge Latch is fully engaged.

A


Mondial Clearing Bridge Jams

When the folder emits a single alarm tone and stops, this is an indication that there is strip of media stuck on the bridge.

To clear the jam:

1. OPEN THE BRIDGE DOOR, REMOVE THE MEDIA. (SEE BELOW.)

2. CLOSE THE BRIDGE DOOR.

3. PRESS RESET .

Figure 14 Open the Mobile Cover

Clearing Upper And Lower Pocket Jams

If the jam cannot be cleared using the Fan Folder Jam Clearance Procedure, open the upper or the lower pocket covers.

Clearing Upper Pocket Jams

1. Raise the upper pocket cover (A). 2. Open the Mobile Guide Cover releasing the two latches (B). 3. Remove the jammed media.

4. If necessary, the Mobile Guide Cover can be removed:

5. (only for B4 configuration). If the Mobile Guide Cover removing is not enough, it’s possible to remove also the Upper Rolls Assembly by unscrewing two knobs (C).

Mind that, in some versions, item (C) are simple screws instead of the knobs, but the Upper Rolls Assembly can be removed the same.

A

B

!CAUTION: Remember to close and fully seat the latches of the Mobile Guide Cover (B).

C


Clearing Lower Pocket Jams

1. Depress the latch (C) on the center of the door downward to access the transport belt.

2. Remove the jammed media. 3. Close the door and press Reset

Figure 15 Rear Folder

Clearing Fan Folder Jams

When the folder emits a double tone, there is a jam located in the Fan Folder. The folder will try to clear the jammed print automatically. If the print is not cleared, perform the following steps. 1) Press scroll keys for more than one second. The rollers will then

rotate, and the Control Display will show the message “MANUAL EJECT ”

2) Release the scroll keys to stop the rollers . − The jammed print should exit the folder. − Verify if all copies or all pieces are fully removed from folding

pockets. 3) When the jam has been cleared, wait five seconds and press the Reset

key for less than two seconds to return the folder to a normal operating condition.

NOTE. If the print is not cleared, proceed with Clearing Upper and Lower Pocket jams

If the copy is blocked in the front part of the Fan Folder, remove the front panel by the two plastic clamping.

Figure 16 Fan Folder front panel

C


Clearing Cross Folder Jams (B1, B2, B3)

If a jam occurs in the cross folder and is not clearable with the Manual Eject Procedure, open the pocket doors to access to the jammed print.

1. Open the Cross Folder Right/Left Door (A) or ( B) by sliding the two latches

2. Remove the jam by pulling the jammed copy from rollers.

3. Close all the doors.

4. Press Reset button to cycle the folder

Figure 17 Clearing Cross Folder Jam

Clearing Cross Folder Jams (B4)

If a jam occurs in the Cross Folder and is not clearable with the Manual Eject Procedure, it is possible to remove the transport to access to the jammed print.

1. Open the Cross Folder Right Door (A)

U111035

A

B

A


2. Try to remove the jam, if not possible, remove the three thumbscrews (B) (two on bottom and 1 above) and remove the transport.

3. Check that the attached harnesses are free to follow the Transport movement and place the assembly down on the floor.

4. Try to remove the jam, if not possible, release the spring support (E) to remove the entry shaft.

5. Remove the jam

6. Remount all the parts.

!

CAUTION: Be sure that the Transport harnesses return to the original position when remounting the Assembly.

7. Close the Cross Folder Right Door and press Reset

B

E


Butterfly Clearing Folder Jams

When a paper jam occurs in the Butterfly Mondial Folder a repetitive sound signal is emitted from the Folder and the light near the Reset Key flashes on the Control Panel.

Perform, first of all, the Manual Eject Procedure in order to remove the jam automatically.

Manual Clean Procedure

If is not possible to clear the paper jam with the Manual Eject procedure, the paper must be removed manual through the operator access areas illustrated below.

Pull and Open the Cross Folder Cover to remove paper jam.

Pull the Folder Left Cover and operate with the handle

Folder / Printer Access

To gain access between the folder and the printer, press the “B” lever and pull the Folder away from the Printer. The Folder will emit a short audible signal when the folder is moved away from the printer and before entering the Off Line Mode. Remove the paper jam. The Off Line Mode is used for Manual Feed operation.

To restore the On Line mode, push the Folder gently to the Printer until the “B” pedal latches to the Printer

Small Paper Strips Removal

In order to remove small paper strips where doesn’t work the Manual Eject , that’s advisable to insert in off line mode a wide and thick copy (for example an A0 folded into two parts) and perform a Manual Eject with it, so short strips will be removed with the wide copy.

Conveyor Transport

mondial folder B6

XEROX 6204

B

XEROX 6204, 6605, 6705


Problem Solving N° SYMPTOM CAUSE SOLUTION

1 Folder does not switch on. Power source is off. Ensure that the power cord is connected

2 The folder does not display the folding method message.

The POST (Power On Self-Test) has been completed with a negative result

Verify jam or alarm status.

3 Alarm message.

A. Subsystem or sensor failure during the Power On Self-Test.

B. Opening and closing the folder doors too fast during the power cycle may generate the following alarm status:

A. Follow the alarm and jam clearance procedure. B. Ensure that all the doors are closed, if not close

them, wait ten seconds and then restart the folder. If the same alarm occurs again call for service.

4 Lead edge is not parallel. The print is not cut squarely. Follow the instructions in the Printer Operator Manual to reload the media.

5 Incorrect print face orientation or folder showing “NOT FOLDABLE” messages

− Incorrect Title Block selection or print orientation. − Title Block selected: don’t care − Print size length smaller than print width − Print size length bigger than 305 mm but smaller

than 410 mm − Media like vellum or tracing

A. Check the job for incorrect Title Block corner position selection. If the Title Block selection is correct then change document orientation.

B. Obtain the original orientation of the document following the proper procedure and then force rotation to 90° in the document rotation option.

C. If all the settings are ok probably the size could not be folded due to is dimensions

D. Use Correct Media

6 A2/C size with Title Block folded inside (E-17)

Scan A2/C size LEL with Title Block leading edge and print LEL. Sheet is always delivered Face Down output Landscape.

7 In Manual Feed Procedure the Entry Flap does not stop its movement.

Pressing Enter or scrolling to other menu sections during the flap movement will cause the flap motor to remain on and the motor will not stop. Restart the folder.

8

After a printer jam, the folder does not fold the documents as requested. The folder does not come back to Idle status.

Sometimes when printer jams the IOT submits the job twice.

After any printer jam or end of roll, reset the folder by pressing the Reset key or rising and lowering the bridge.


N° SYMPTOM CAUSE SOLUTION

9 The printer does not print, the print is on the mismatch queue

The printer is waiting for a folder reset. Correct paper is not loaded in the printer or correct size information has not been entered.

Reset the folder Load correct paper size or input the correct roll size in the printer.

10 The folder stops while the display shows “PRINT SIZE ERROR”

The folder detects print size mismatch between GFI print size and print size read by the sensor

Set correctly the roll size on the printer operator interface, remove jam and reset the folder.

11 The folder display shows the message “PRINTER INNER GAP ERROR”

Document inner gap is too small. Poor folder Bridge transport or Printer Failure

Restart the printer or call CSE

12 The folder display shows the message “BASKET (or) BRIDGE FULL ERROR” and no fold is performed

A. There are copies on the folder bridge top processed with the By Pass (0) program. B. Copies were removed from the Bridge but wasn’t pressed the Reset Key

A. Remove the copies from the bridge top and reset the folder B. Press Reset Key

13 (B4 with horizontal stacker): the “BIN FULL” message appears and disappears on the folder display.

Moving the bin belt to retrieve the folded copies, some variable copies size can occasionally cover the sensor which declare the “BIN FULL” error on the folder display.

14 The folder performs folding only in Fan Folder and doesn’t fold in Cross

All Configurations: Document Length exceed Cross Folder capability Butterfly: AFNOR documents, ANSI and ARCH fan folded panel 1A equal to 297 mm,11”,12” too wide for Cross Folder processing are delivered in the Compact Rear Tray.

15 The folder stops while the display shows “IOT STOP”

• End of roll • Unexpected uncovering of Printer exit sensor

• Load new roll • Adjust the bridge height to allow the wheels

to keep down the drawing

NOTE: Before calling for service check these things: 1 Not available on Butterfly

• Ensure that all the doors are closed. • The Mobile Guide is latched correctly. See Clearing Upper and Lower Pocket Jams • Check that the Output Print Conveyer (B2 and B3) is lowered • Check that following doors are correctly latched: - Mobile Bridge Cover. See Cleaning Bridge Jams

- Fan Lower pocket doors. See Cleaning Lower Pocket Jams - Cross Left and Right Pocket. See Cleaning Cross Folder Jams


Client Tools When digital files from the CAD applications are submitted to a printer the Controller may digitally rotate to accommodate them on a media roll. For this reason sometimes the document exits the printer with a different orientation than displayed on the monitor. This digital orientation may confuse the user on how to inform the system about the title block corner location.

Use the proper procedure to understand how the Printer Controller rotates the image.

When the procedure is applied to one document and the title block corner is identified, it is possible to assign this to the entire job created with documents coming from the same CAD application.

How to Organize the Jobs

When using the Client Tool, the operator has to manage files from different applications. The procedure below shows how to manage documents from the CAD application saved as PLT files with a HPGL driver.

The procedure describes how to print and fold ISO size documents created by a CAD application.

Only the finishing options are considered, other printing options are explained in the Client Tool User Guide.

Client Tool List:

FreeFlow Accxes Tool by XEROX

Plot Base by RATIO

Plot Works by PLP

HPGL/2 Print - Post Script Driver “FX DocuWide C842”

Plot Works by “Grand Rip” from CALDERA

FreeFlow Accxes

1 Open FreeFlow Accxes Client Tool.

2 Add four documents ISO A0, A1, A2, A3 to the Printer queue

3 Click on Job Options icon and choose the Finishing Tab to set the folder options.

4 Choose the Folder Type “Mondial Folder Rel #.##”.


5 Choose the folding method desired for the document output

6 Sort Bin leave default

7 Choose Title Block. Inform the system where the title block is located in the document. Perform the “Procedure How To Determine Document Title Block” The Accxes Controller uses this information to correctly orient the document for the Folder to provide the correct output. On the CD ROM a directory name “Reference Drawing” contains raster file *.Tiff and by using a document viewer application it is

possible to identify the document orientation and title block image corner. For example a standard ISO A0 document, is a landscape oriented document and the title block is located in Lower Right corner.

8 Use the checkbox “Cross” (*) to activate or bypass the cross folder

9 The “Margin” (*) checkbox can deactivate the margin only for methods with margin: − For example, selecting 190+20 and deactivating the margin the folder will produce an output 190 without margin.

− Selecting 190 it is not possible to activate the margin to obtain a 190+20.

10 Set the Intelligent Title Block:

• Vector files, extension plt, hpgl: set • Raster files, extension pdf, tiff, jpg: set

11 Press the Submit icon to print and fold the documents of our job.

(*) In Butterfly Folder the “Cross” and “Margin” selections or de-selection have no effect.


BT Plot Assistance V 3.9.2 By adding the printer Ip address in the field print Host Name by pressing >option then tab >printer name and enter printer ip address, save and exit

4

then is required to save default fold program selection bypass, 190x297, 190 +M margin x297, 210x297

Save default for fold program 1 for 190x 297 all plot short edge title block 4, press Setup>finisher tab

same for

program 1: 190 x 297mm

program 2: 190+M x 297mm

program 3 :210mm x297 mm

to get A2 landscape only with foldprogram3 210 is required to deselect

Auto media then map A2 on roll 594 by selecting the column Media instead of A2 select A1

controller will not rotate A2 since is printed on roll 594 with title block 3


Windows Driver Xerox 6605 6279 6622 Driver

1 Open the Printer Preferences Menu through Windows Start → Printers → Proprieties

2 Select Paper folder > Margin & Justification

a) Set Margins = 0

b) Justification:

B2,B3,B4:Right,Bottom

Butterfly: Left, Top

3 Select Job folder > Finishing > Program, Title Block, Intelligent Title Block

a) Finishing program: set as your preference

b) Title Block: set the title block position according as the location on the drawing. DON’T SET OPTION “NO PREFERENCE”

c) Intelligent Title Block:

Vector files, extension plt, hpgl: set

Raster files, extension pdf, tiff, jpg: set

4 Select Graphics folder > Rotation

Set Rotation: Auto


Xerox 6705 Driver

Firstly install through XEROX support website the Printer Drivers

Install before the TIFF driver the PS driver; refer to the versions below showed:

With the PS driver in order to see the fold program selection it is required to enter the printer driver configuration and select Finisher (f): Folder B.

Go through Printer properties > Configuration

Then it is required to select for A1 and A2 Landscape orientation.

Go through Printer properties > General > Printer Preferences > Paper / Output then choose Output Orientation: “Landscape”

On the same Menu Page Paper/Output on Select Finishing Buttom choose “Collated” and “Folder Bypass”

Press the key “Installable Options” then choose as Finisher “Folder B” then confirm


Refer to this correspondence:

Folder Bypass: No Fold Program

program 1: 190 x 297mm

program 2: 190+M x 297mm

program 3 : 210mm x297 mm

May be that, according to the Driver Installed, that does not appears the buttom “Installation Options” so is not possible to set Folder as Finisher “B” and the preferences above. Go on anyway wil follofing steps.

Each windows driver can be connect to a separate logical printer selection PLT 00A for PDF, PLT00T for tiff jpg, and PLT00H for hpgl.

For each Logical Printer Selection it is necessary to configure a new port through the menu Printers > Proprieties > Add Port > Standard TCP/IP Port

Repeat three times the Port configuration for PLT 00A, PLT 00H and PLT 00T

Enable LPR counting

Select LPR

Protocol

PLT 00A, PLT 00H, PLT 00T

Folder IP Address followedby the Queue Name (below)


FX DocuWide C842 For IJP2000

1. Firstly install through XEROX support website the Printer Drivers

Press the key “Installable Options” then choose as Finisher “Folder B” then confirm .

2. Select A0, A1 et A2 for «Portrait» profil: Go through Printer properties > General > Printer Preferences > Paper / Output then choose Output Orientation: “Portrait”

3. In the same Menu choose Margin / Print Margin / Print Position options and set none Print margin and Left position


4. On Printing Preference, select the Tray/output option : • By selecting “Select Stack Tray” option :

♦ Copy will be delivered not folded and placed on the Stacker (above the bridge)

♦ Copy will be folded as the second alternate default program activated by operator

• By selecting “Ignore Stack Tray” option, copy will be folded as the first default folding program. See Figure 18 Program Selection page 21

May be that, according to the Driver Installed, that does not appears the buttom “Installation Options” so is not possible to set Folder as Finisher “B” and the preferences above. Go on anyway wil follofing steps.

Selon le pilote installé, parfois le bouton “Options Installable” n’apparait pas. Ce n’est pas un problème passé à l’étape suivante.

5. Printer Proprieties Port settings Configure standard TCP/IP Port Monitor : • Folder IP address followed by the queue name. • Select “LPR ”Protocol • Write “PLT00z” on the queue name • Enable “LPR” counting

Enable LPR counting

Select LPR

Protocol

PLT00 z

Folder IP Address followedby the Queue Name (below)


Throgh the User Web Interface Web get the reserved area both on “Login” bottom or “Proprieties”folder.

Enter User ID an Password then Login.

Go to “Printer Settings” and edit the Logical Printer Selection” by choosing the Data Format then press near “Display” button

• Data Format PS/PDF correspond to PLT 00A (showed above):

• Data Format HP/GL correspond to PLT 00H

• Data Format TIFF/JPEG correspond to PLT 00T

Press “Edit” buttom to proceed with the Print Settings Menu:

On Printer Settings Menù select “Output” Settings” > “Rotate Title Block”

Set Rotate Image 180° Landscape : all “Off”

Main Size / Media Mapping:

Roll Number Dimension (mm) Size

1 841 A0

2 594 A1, A2 Landscape

Alternative Size / Media Mapping:

Roll Number Dimension (mm) Size

1 841 A0, A1 Landscape

2 420 A2

User ID: 11111

PSW: x-admin


Referring the Main Size / Media Mapping above , each selection it’s possible to map A0 on roll 841mm, A1 on roll 594mm and A2 on roll 594 long edge, defaul program 3 (DIN C 210x297mm). All other fold style accept only short edge title block 4.

Repeat the Media setting above configuration for PLT 00A, PLT 00H and PLT 00T

PDF printing:

ISO A1 displayed on acrobat reader landscape title block lower rigth will be printed counter clòockwise title block Tb4 short edge, same ISO A0.

ISO A2 size by mapping on roll 594 printed long edge title block 3


DWG printing:

ISO A1 displayed on dwg TrueView landscape title block lower rigth will be printed counter clòockwise title block Tb4 short edge, same ISO A0.

ISO A2 size by mapping on roll 594 printed long edge title block 3

For A0 and A1 dwg Plotting set Plot upside down

For A2 dwgPlotting don’t setPlot upside down


Print on IJP2000 by CALDERA

This Procedure describes how to print, fold and stack on Mondial B4c through Caldera application

1) Open Caldera RIP application

2) Press “IJP 2000” key; on the screen displayed set “Roll A1” and “Plain Paper”

3) Choose and submit the file by dragging it from the drawing list.

4) Press the button to open the setting screen:


perform following settings:

- set with rotation option title block position LOWER LEFT

- Align the document to the center

- Set scale 1:1

- choose offset for white 5 mm, then press “Close”; will be displayed the previous screen

5) Press the Button and perform setting below:

Unflag:

“Use Printer Multi-copy”

Select Printer Output

“Stack” to :

• No Fold (Alternate prog = Bypass

• Fold (Alternate prog= folding prog)

“Fold” to Fold according to the first folding default program


6) Select on the Folder Control Panel the desired default fold

program:

Operator Preference Menu > Preference Programs

Scroll through the folding methods and select the final folded package desired see “a” and “b” dimensions for different fold style available:

BYPASS

185x297

185+25x297

190x297

190+20x297

198x297

210x297

297x210 AFNOR

INVERSE DIN

NO FOLD REAR EXIT for unfolded paper copies.

7) Press “Print” after chosen the copies number

b

a

b

aa

b

m

Portrait Style Landscape Style Bookfold style


Mondial B4c Stacker with XEROX IJP2000

Below are summarized the stacker performances referring the list of Recommended Xerox Media for Xerox ® Wide Format IJP 2000 – Europe (from XEROX website)

mm Curl Specification

Stackable

Quantity

> 200

~ 50

~100

The stacker gap can be adjusted by twoknobs.

Don’t exceed the gap distance otherwise thecopies could get rolled on the stacker !

Stacker gap Adjusting Knobs


Folding Using The Scanner

With the scanner connected to the system, the user can fully utilize the flexibility of the folder. When a damaged, curled or print with a reinforcement band on the lead edge does not allow for easily feeding a document, it is possible to feed it in any of the four title block positions that will accommodate the defect. See the prospectus below in order to set the title block according to the FreeFowe Accxes version. Note that the setting is different between the Butterfly and all other Mondial versions.

Up to Accxes 8.5 From Accxes 9.0 on

Select “Finisher” botton and choose “Title Block” from finisher menu. Scroll with “Next” and “Previous” buttons the Title Block position.

Refer to the label for selecting the Title Block: Other versions: choose LR; mind that to indicate title LR it’s necessary to select LL since the document is upside down. Butterfly: choose UR; mind to indicate title UR it’s necessary to select UL since the document is upside down.

The Title Block position scrolling is done by an user friendly icon selection. The current Title Block position is showed in the icon on the scanner display. Press “Next” and “Previous” buttons to change and confirm with “Enter” key.

Other versions: select with the icon as showed below:

Butterfly: select with the icon as showed below:

NOTE: From Accxes 10.3 on the Title Block selection is only with the icon on the display.

Depending on the scanner type, it may require the documents to be fed with the image visible or as in the example, image side down. Without GFI protocol all documents must be fed into the scanner with the document title block located on the trail edge, except AFNOR prints, which must be fed with title block on the lead edge.The following procedure shows how to scan a document, long edge feed, resulting in a 30% increase in throughput of the scanning process and improved document alignment (Only with GFI protocol interface).

1 Feed A1 ISO or D ANSI long edge lead document image side down and title block upper right corner.

2 Click on “Finisher” button on the Scanner keyboard: − Choose the Fold Program (i.e. 210 or 8.5”) − Preserve all the other Folding method options.

3 Select the title block Location. − Inform the system of the document’s title block position. With

this information the system will print the correct document orientation and feed direction to satisfy the folder requirements.

− Observe the “scanner label” to select titleblock “Upper Left”. 4 Exit from the “Finisher” menu and press the start button. 5 The document even if fed Long Edge will be printed Short Edge

Title Block Position 2 , if is changed the document feeding direction and relative title block information and output will be the same.

NOTE: When using the reduce /enlarge feature, you must orient and insert the document title block in the same orientation as the resulting enlargement or reduction copy size. With the Xerox 60XX Scanner: select fold program by number id , scan all documents Short Edge, Title Block, Trail edge ,Intelligent Title Block Rotation function must be turned off while using the scanner. See ITBR explanation.

UpperRigth

LowerRigth

UpperLeft

LowerLeft


How To Determine Document Title Block Location

To select the Title Block location on ACT, FreeFlow Accxes, the user must first determine the actual title block location on the image ACT displays with the particular software in use. To determine how the driver software rotates the document image and displays the title block corner of the selected document “format”, print and observe one copy with the following setup:

1. Drag and drop one document generated by the application that was used for the “format”, into the ACT or equivalent submission tool.

2. Edit the document options as follows: • Scale print size to 10%. • Select the widest roll available. • Deselect any software image rotation. • Deselect the Finishing option.

ACT menu: Edit Document Print Option folder Transform • Scaling =10% • Rotation =0°

Edit Job Option folder Finishing • Folder Type =none or bypass

3. Print the document. 4. Observe the document as it exits the printer from a position

behind the printer facing the folder. 5. Identify the document title block image corner. Lower left,

portrait is the usual corner for vector documents generated by the most common CAD application drivers.

6. Assign the observed printed document Title block corner information to the submission tool as illustrated in the figure below.

Note: Depending on the type of file being displayed the title block may be printed in a different location than displayed on the monitor and this printed location must be used to identify the title block for the system. The title block location is a function of how the print was originally input to the system. Some document creation software always display the document right reading regardless of the actual file orientation.

Once this process is used to determine the actual location of a print saved with this particular software, most all other documents saved in this way will subscribe to this convention and the operator will not have to perform this process and can select the same title block position for this drawing size.


How Intelligent Title Block Rotation (ITBR) Works

It is important for the operator to understand that there are different types of drawing creation programs in use today. These programs store information in two ways, by creating “vector” or “raster” format files. Generally, the files displayed on the Client Tool will reflect the way the information has been stored. The “vector” files almost always display right reading. The “raster” files almost always display as they were scanned into the data base and will print as viewed. You have learned that for proper folding it is necessary to identify the Title Block location. Since drawings stored in the “raster” format are printed as viewed, the selection of the title block location is the same as the viewed image. When drawing information is stored in a “vector” format it is not possible to select the correct location by viewing the image on the Client Tool. It is then necessary to perform the process in the previous section for verification. ITBR automates this identification and compensates for an incorrect operator selection. The system recognizes when the operator has made a selection that will result in an image rotation that will deliver the print to the folder resulting in an incorrect folded output. The system will automatically adjust the title block position selection and print the drawing with the correct orientation for folding. The ITBR is useful with FreeFlow Accxes and printing from stored data, but when printing by scanning in documents it must be deactivated. Scanned documents are presented in a “raster” format and the information that ITBR uses for proper operation is not included. Therefore, the resulting print will not be delivered correctly for folding. ITBR MUST BE OFF all times; user know where Title Block is placed on documents, to keep activated this function may result wrong printer output for folder need a Landscape AFNOR, INVERSE DIN fold program.

mondial folder operator manual

Documents