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Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: [email protected] Class Notes: http://www.che.iitm.ac.in/~srinivar

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Page 1: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

Momentum Transfer

Jul-Dec 2004Instructor: Dr. S. RamanathanOffice: CH 209Email: [email protected] Notes: http://www.che.iitm.ac.in/~srinivar

Page 2: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Overview Background & Motivation Course Syllabus

What will be covered and what will not be Examples Goals & Pre-requisites Evaluation Tentative Schedule Text Books / References

Page 3: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Transport Phenomena

Chemical Engineering

Heat

MassMomentumReaction Kinetics

Page 4: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Background :

Most of the momentum transfer equations are similar to heat and mass transfers

Momentum transfer: Focus is on fluids

Heat and Mass Transfer: Also include solid

Heat Transfer: Radiation (no corresponding phenomena in momentum and mass transfer)

Similarities in problems will be discussed as appropriate

Page 5: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Motivation

Momentum Transfer: Fluid Mechanics

Design

Manufacturing (Production/ Maintenance)

Troubleshooting

Understanding Lab Results

To do these things, how much do I have to know

Page 6: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Course Syllabus:

Fundamentals (ideal cases)

Some applications (more realistic, but not very)

Most real-life issues, ==> kinetics & heat/mass/momentum transfer together

Analytical solutions not possible in many cases

What will be covered? And to what extent?

Compressible , supersonic flowsOnly limited exposure to non-newtonian fluidsComputational Fluid Dynamics (CFD)limited exposure to Perturbation methods...and so on

What will not be covered?

Page 7: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Course Syllabus:

Statics:To refresh the basics

Dynamics:

Mass Balance

Momentum Balance (Linear & Angular)

Energy Balance

Frictional losses Boundary layer theoryFlow past/through

Page 8: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Examples

Pumps, Turbines Heat Exchangers, Distillation column Fluidized or Fixed bed reactors CVD reactors (micro electronics) Artificial blood vessels (Bio)

Page 9: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

ExamplesProduction of Sulfuric Acid

used in fertilizers, car batteries etc2 2S O SO

2 2 32 2CatalystSO O SO

2 3 2 4H O SO H SO

Page 10: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Examples Monsanto Process

Pump air (N2+O2) and burn Sulfur Provide large area of catalyst “Scrub” with water Store the sulfuric acid

For a given production (ton per day), What is the pump capacity needed? Design and operation of reactor How to measure the flow rate? What if something goes wrong? How to detect it and how to respond? (Detection of leak through chemical sensor, pressure sensor etc)

Page 11: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Goals:Understanding and approaching problems which involve Momentum Transfer

==> Pumps, flow through pipes ==> Separation (filtration, adsorption etc)

More emphasize on application and less on proof

Also prepare for future courses Momentum Transfer Lab Transport phenomena

Calculus (PDE), Complex VariablesLittle bit of programming

Final Exam - 50Quizzes - 2 * 25 = 50

Page 12: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Tentative Schedule

Quiz-1

Quiz-2

Section Focus AreaNo.

Classes

1 Statics 12 Conservation of Mass 13 Conservation of momentum - linear 24 Conservation of momentum - angular 25 Conservation of Energy (no friction) 46 Friction (Shear Stress) & models 57 Navier Stokes eqn 68 Dimensional Analysis 39 Stream Lines 2

10 Inviscid flow 211 Viscous flow & BL theory, Drag on particles 612 pipe flow (with friction factors) 413 Fixed bed & Fluidized beds 414 Pumps and Turbines 1

Page 13: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Text Books / References

Class Notes / SlidesSlides will be on the internal server

Reference: Transport Phenomena by Bird, Stewart and Lightfoot, edition, McGraw HillFluid Mechanics and its applications by Gupta & GuptaOther sources referenced will be mentioned in the class

Text: Fundamentals of Momentum, Heat and Mass Transfer by Welty, Wicks , Wilson & Rorrer (4th edition) John Wiley & Sons

Page 14: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Statics

Page 15: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Statics

Fluid: changes shape continuously when a tangential force is applied Pressure at any point in a stationary fluid is same in all directions

Pressure vs DistanceConsider only gravity effectsie. Ignore electromagnetic, chemical (eg.osmosis) and other forces

gdz

dp

Page 16: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Statics

Constant Density (eg Liquids)

h

Po = atm

P bottom = Po + g h

zgP Application: Manometer

Page 17: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Statics

Variable Density eg Gases

dzRT

g

p

dp

TRnVP

RT

P

V

n

Height(km)

Temp (C)

10

50

80

0-120 -60

Approx air temp vs height

Fig from “Introduction to Fluid Mechanics” by Fox & McDonald, page 53

Page 18: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Example

Water

Hg

25 cm

10 cmA

BPbm. 2.13

PA-PB=?

Mercury = 13,600 kg/m3

PB’-PB= 1 * g * h1

B’

PA-PB’ = 2 * g * h2 - 1 * g * h2

Actually used for flow rate measurement

Page 19: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Example

Pbm 2.22

atmPP

e

0

atm21136

gdz

dp

zP

P

PP

dzgdpeatm

atm

0

0

z

Practical depth for a suited diver is ~ 180 mWhat is the error in assuming density is constant?

30 1027m

kg

Page 20: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Example

Coin on water: Surface Tension

gh

dWeight

4

2

sindF Y

F

MAXAngleContact Indication of force between liquid-metal vs liquid/liquid

MAXFloatTo :

Page 21: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Statics

Acceleration due to other forces eg centrifuge, accelerating vehicle

In centrifuge, usually g is negligible compared to aOtherwise use vector algebra to add g and a

adz

dp

Fgdz

dp

Page 22: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Example: Centrifuge

rdr

dp 2

To separate materials based on density difference in case gravity is insufficient (for reasonable separation)

Acceleration expressed as N times “g”Typically acceleration >> gIgnore gravity effects

r

a

Page 23: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Example: Slow rotation

dzgdrrdp 2

h1

For lesser acceleration

At z=h1, r=0, P = PatmOn the surface, P = Patm

2

1

2

1

2

1

2z

z

r

r

P

P

dzgdrrdp

122

12

2

2

12 2ZZgrrPP

g

rhZ

2

2

1

Equation of free surface

Page 24: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Conservation of Mass

In any control volumeMass flux in - mass flux out = Mass accumulation rate.If (mass in) is taken as -ve, thenAccumulation rate + Flux(out -in) =0

dAnVInOutFluxMasss . Vol

S

V-velocityn-normal vector

Vol

VoldtRateonAccumulatiMass )(

Page 25: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Conservation of Mass

0)(.

Vols

Voldt

dAnV

Reynold’s Theorem (generalization)For a property B (Mass, for example)and corresponding b (per unit mass)

Vols

Voldbt

dAnVbDt

DB)(.

Rate of change (system) = Flux+ Accumulation

See Transport Phenomena, by Bird Stewart Lightfoot for an analogy

dt

dz

z

A

dt

dy

y

A

dt

dx

x

A

t

A

dt

dA

Page 26: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Reynold’s Transport Thm

B = Mass==> b =1DB/Dt =0; Eqn of Conservation of Mass

B = Momentum==> b = velocityMomentum Eqn

B = Angular Momentum==> b = r x v (Angular Momentum Eqn)

etc..

Page 27: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Mass conservation

SimplificationsSteady State : (gas or liquid)d/dt =0 Mass in = Mass outFor liquids (Volume in = Volume out)

Constant density & fixed control Volume:d/dt (V) =0Volume in = Volume outTrue even for unsteady state

0)(.

Vols

Voldt

dAnV

Page 28: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Examples

Pbm. 4.8, 4.5, 4.12, 4.18, 4.11,4.9 4.15, 4.20, 4.22, 4.21, 4.24

Page 29: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

ExamplesPbm. 4.18, steady state

V1 V2

V3d1 = d2 = 2 cmQ1 = 0.0013 m3/sV2 = 2.1 m/sA3 = 100 * ( 1e-3*1e-3/4)There are 100 holes of 1 mm dia in the shower

0332211 VAVAVA

Page 30: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

Examples

Pbm. 4.8

V1,a1

V2,a2A1

A2

Area =A, Velocity =V, Acclrn = a. Find V2, A2

V1 (t) A1 = V2 (t) A2

a1A1 = a2A2

Page 31: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

ExamplesPbm. 4.5, steady state

0.5 m Long, 0.1 m R6 m/s V m/s

V/2 m/s

0)(.

Vols

Voldt

dAnV

0 Side

sideoutin dAVVAVA

L

xVV out

side 2

dxRdA 2

L

out

Side

side xdxL

RVdAV

0

Page 32: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

ExamplesPbm. 4.11

0)(.

Vols

Voldt

dAnV

VwV2

V1

12

X Y

AYAXM 12

Consider stationary control volume

dt

dy

dt

dxVw

2211. AVAVdAnVs

ww

Vol

AVAVVoldt 12)(

Page 33: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

ExamplesPbm. 4.11

0)(.

Vols

Voldt

dAnV

VwV2

V1

12

X Y

AYAXM 12

Consider control volume moving @ Vw

dt

dy

dt

dxVw

2211. VVAVVAdAnV ww

s

Page 34: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

ExamplesPbm. 4.9, one dimension, steady flow

0)(.

Vols

Voldt

dAnV

ConstVA 0s

VAd

0

A

dA

V

dVd

VA

VAd

A

dA

MaV

dVlawgasideal

balanceenergygasleCompressib

21

1

,

0A

dA

V

dVd

Page 35: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

ExamplesPbm. 4.12

71

max 1

R

rVV

R

?AverageV Average

R

VAreardrVFlowRate **20

R

rdrR

rV

0

7

1

max 12R

rxn ;7

1

1

0

11

0

1

0

1

1

1

1

11 dx

n

xx

n

xxdxx

nnn

r

Page 36: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

ExamplesPbm. 4.15

X

Y h

Steady flowliquid film thickness is “h”width “into the paper” is W

2

2

0

2

h

y

h

yVVx

V0

h

xdAVQ0

dyWdAdy

h

y

h

yWVQ

h

02

2

0

2

Page 37: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

ExamplesPbm. 4.14

Constant Velocity VVarying thickness “b”Infinitely long plate (in one direction)Exit velocity is (a) flat or (b) parabolic

V

2L

b

0)(.

Vols

Voldt

dAnV Mass Flux Accmln rate

bLVolControlinMass 2

Consider unit depth for control Vol

VLdt

dbLMassofchangeofRate 22

InOutFluxMass

0Y direction

Page 38: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

ExamplesPbm. 4.14

V

2L

b

b

y

side

y

dyV

dAVFluxMass

0

)(

)(

2

Velocity of outgoing fluid = V(y)

Y direction

For a flat profile, V(y) = constant, say Vavg

Vb

LVavg

For a parabolic profile,

2)( yyV y

2max)()0( ,0 bb VVVV

2

2

max)( 4b

y

b

yVV y

Page 39: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

ExamplesPbm. 4.21

d1d2

d1= 2cm, d2=0.8 mm

31cm

gscmQ

36

V

How fast should the plunger move (ie find V)(a) if there is no leakage(b) if leakage between tube and plunger is 10% of needle flow

InOutFluxMass 0

Leakages

g

cm

g

s

cm 616

3

3

VARateonAccumulatiMass 1

0)(.

Vols

Voldt

dAnV

Mass Flux Accmln rate

Page 40: Momentum Transfer Jul-Dec 2004 Instructor: Dr. S. Ramanathan Office: CH 209 Email: srinivar@iitm.ac.in Class Notes: srinivar

IIT-Madras, Momentum Transfer: July 2004-Dec 2004

ExamplesPbm. 4.13

V0

Vx =V0

Vx =V0

d Height=6d

V0

V0

0

Qn: What is the flow rate across the Horizontal surface?

0)(.

Vols

Voldt

dAnV

03

263

0

00

Horizontal

d

OutMassdyd

yVVd

FluxMass

ddepthunitperArea 6""