mold.checker presentation english

mold.checker

©2011 Siemens VAI Metals Technologies GmbH

I / MT ME©2011 Siemens VAI Metals Technologies GmbH

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reasons for a mold.checker

Avoid breakoutsSave money – use mold as long as possibleDocumentation of quality Check of geometry of new moldsOptimization of the geometry of the moldMeasurement of different molds with one device


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general manner of operation

1. Laser is positioned automatically2. The linear unit moves the laser up and down3. Measurement of the cross section of the mold4. Vertical movement through the mold for foot roll measurement5. Calculation of wear, taper (bending) of mold and geometry of foot rolls

Laser distance meter, 360° + up/down movement


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setup

Evaluation unit Measurement unit


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3D animation of the mold


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cross section of new mold


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mold with scratches


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mold with wear


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wear plot


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longitudinal measurement


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foot roll measurement


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benefits

Measurement of wear and taperOptimization of life timeOptimization of mold geometryPrevention of breakouts

One device for different moldsFast and reliable measurementThe Mold Checker is your all-in-one measurement device which replaces:

Taper meterSurface inspection systemRulers for foot roll adjustment


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reports

Input parameterMold number(Casts since last reconditioning of mold)(Date of last reconditioning )

Output valuesContour plot (Cross section of mold)Taper plot (Longitudinal measurement)Plot of geometry of foot rolls numeric valuesWear index


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technical data

Red light laser (Triangulation)Laser class 2(not dangerous for the human eye)

Measurement range 120mm / 4,7in140mm (55”) – 220mm (87”)190mm (75”) – 260mm (102”), for example

Measurement frequency 1.25 kHz

Duration of measurementtyp. <5min (depends on number of cross sections)

Measuring timer per cross section10s


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technical data

Measurement points per cross section~6000

Resolution 7.4 m / 0.290mil

Repeat accuracy ± 0,08mm / 3.15mil

Operating temperature 10° to 35°C / 50° to 95°F (PC)0° to 50°C / 32° to 122°F (electronics)

Storage temperature -20° to 60°C / -4° to 140°F


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References 2001 to 2011

Europe11

CIS4

Africa3

Asia1

World Total19


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Thank you for your attention!!!


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Optional

Hinweis auf Copyright

This report and the associated intellectual rights are the property of Siemens VAI Metal Technologies GmbH and are subject to copyright. All rights are reserved, whether the whole or part of the material is concerned, specifically the rights of distribution to third parties, translation, reprinting, reuse of illustrations, recitation, broadcasting and reproduction. Permission for use must always be obtained from Siemens VAI Metal Technologies GmbH in writing.This report is confidential, and may be privileged or otherwise protected from disclosure. Use of the information is prohibited if you are not the intended recipient.


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revisions

Siemens VAI Master, Referenz Listehinzugefügt, Datum aktualisiert sich

automatisch

Florian Kagerer11/08/2011Rev 1.4

Technical data in us units, tooOliver Lang18.5.2010Rev.1.3

Font size increased in slide master Oliver Lang15/5/2010Rev 1.2

Just copied into new design, technical data, replaced a few pics

juergen meisel14.04.2010Rev1.1

Changed the MoldChecker picture on page 4

Andreas Peischl2009-08-26rev1

Changed item:Person:Date:Revision:

mold.checker presentation english

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