mohan
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Contact Address A.Mohan Rao No.584, ‘Sai Sundara’ 1st Cross Road 3rd Stage Beml Layout, Rajarajeshwari Nagar Bangalore- 560 098 Contact Tel: 09448852156/09739437005 Email [email protected]
[email protected] Date of Birth 29th February 1972
Educational Qualification BE(Mechanical)from Karnataka University 1994 PGDIM from IGNOU in 1998.
Computer Proficiency CADD from CADD Center, Bangalore Knowledge of Ms Office SAP R/3 FUNCTIONAL PP Module
Job ObjectiveTop Level Assignment in Plant Operation / Production Planning in the Manufacturing Industry.
Summary of Skills and Experience 20 years of experience in Production Planning, Control, Maintenance, Quality
Compliance, HR & IR issues, Administration, Purchase, Contract Manufacturing in the Manufacturing Industry.
Adept in conceptualizing and effecting cost saving measures for enhancing productivity.
Expertise in planning and scheduling effective maintenance schedule for enhancing system reliability.
Resourceful at maintaining business relationship with customers to achieve quality product and service norms.
Liaising skills with MRO, RDO, JC, DSO, APERC, Inspector of Factories, Jt. Chief Environmental Engineer (PCB), Dy. Chief Instector of Factories, Extension Officers, MLA, SP, DSP, etc for various activities and ensuring statutory compliance.
Excellent Team Building and Interpersonal Skills.
Organisational Experience
Feb’09 to till date Ovobel Foods Ltd Factory Manager
Apr’05 to Feb’09 United Bristlers &Brushes Pvt Ltd Factory Manager
Oct’99 to Mar'05 AVT Natural Products Ltd Factory Manager
Sept’95 to Sep’99 STI Products India Ltd Sr. Engineer (Production) Apr’95 to Aug’95 Precision Gears Pvt Ltd Trainee Engineer
Nov’94 to Mar’95 Cartonal Machines Pvt Ltd Trainee Engineer
Responsibilities handled
Production Planning/ Plant Operation Overseeing production related activities including planning, control and trouble
shooting. Setting up production targets and achieving the planned production. Effective resource planning for optimising man/machine utilisation for maximum
productivity. Enhancing quality of the finished production, waste elimination during
manufacturing. Ensuring ready availability of raw materials for maintaining smooth production. Adopting cost saving measures and modifications to achieve substantial
reduction in terms of man- days, production cost. Identifying and appointing Contractors for carrying out the production process at
the factory as per the organisational quality standards and parameters.
Quality Compliance Ensure compliance of various quality measures by maintenance of appropriate
requisite documentation/ records. Designing and preparing Monthly Management Review Reports including Cost of
poor Quality. Imparting training to shop floor employees, pertaining to quality implementation
and compliance.
Maintenance Leading and managing the team to providing technical support for effective
maintenance of various equipments. Planning and implementing preventive /corrective maintenance schedules and
trouble shooting for maximising equipment reliability and reducing machinery down time.
Reducing the consumable cost of maintenance by emphasis on preventive/ predictive maintenance.
Liaising/ Statutory Compliance Liaising with Govt. officials, viz, Dept. of Labour, MRO, RDO, JC, DSO, APERC,
Inspector of factories, Environmental Engineer, Dy. Chief Instector of Factories, Extension Officers, MLA, SP, DSP, etc for various activities and ensuring statutory compliance.
Trouble Shooting Study and analysis of the market complaints to reduce the number of complaints
and enhancing customer satisfaction level. Relationship management with customers ensuring quality product & service
norms and also achieve customer satisfaction by acknowledging their concerns. Monitoring, analysis and inspection of the raw material, semi finished and
finished products.
Achievements
STI PRODUCTS INDIA LTD (ERW STEEL TUBES MANUFACTURING) Established a harmonious work culture and disciplined the highly undisciplined
labour force. Introduced the online oiling of the ERW steel pipes, thus reducing the oil
consumption.
Achieved a production target of 1000 tons a month.
AVT NATURAL PRODUCTS LTD (AGRO BASED INDUSTRY,DEHYDRATION UNIT) Independently handled the operations and statutory compliance of the plant Adopted measures on a continuous basis to improve the efficiency of the plant
from 65% to 85%. Achieved a production target of 400 tons of flower powder in a month.
UNITED BRISTLERS & BRUSHES PVT LTD (CONTRACT MANUFACTURERS OF TOOTHBRUSHES FOR MNC’s P&G, COLGATE,DABUR, JOHNSON & JOHNSON) Smooth Operation of the Plant with out any hiccups of Raw Materials thus
enabling the achievement of targeted output. Reducing the rejections with proper maintenance of machines Enhancing the Quality of Compressed Air by centralising its distribution. Reduced the Generator running cost by introducing the Stabiliser for the
Compressor running. Reduced the Packing cost considerably by introducing the concept of Soft Steel
Plate in the process of Sealing and Cutting. Monitored the complete fabrication of Storage Racks & Mezanine Floor for
Stores. Rearranged the complete Plant layout to ensure Proper & Smooth Flow of
Materials on the Shop Floor.
OVOBEL FOODS LTD (MANUFACTURERS OF EGG POWDER & FROZEN EGG LIQUIDS) Smooth Operation of the Plant by setting right the IR & HR issues existing in the
plant. Constantly involved in improving the efficiency of the Plant by sorting the
maintenance issues of the Plant. Statutory Compliance of the Plant