module 5 rev6 | us epa archive documentan environmental impact is defined as any change to the...
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EnvironmentalAspectsBackground and ExhibitsIn Module 1, you defined the scope of your facility’sEMS, in Module 3, you drafted your facility’s policythat included commitments for continual improve-ment and prevention of pollution, and in Module 4,you identified the legal requirements and voluntarycommitments that apply to your facility. In Module 5,you will use all that information as you identify theenvironmental aspects associated with your facilityand determine the subset of these aspects that havesignificant impacts. The outcome of Module 5’sactivities will be your list of significant environmen-tal aspects (SEAs), upon which all of yoursubsequent objectives and targets, environmentalmanagement programs (EMPs), operationalcontrols, monitoring and measurement, training,etc., will be based within your EMS.
Definitions and Relationships
An environmental aspect is defined as anelement of a facility’s activities, products, or servic-es that can or does interact with the environment.These interactions and their effects may be continu-ous in nature, periodic, or associated only withevents, such as emergencies.
An environmental impact is defined as anychange to the environment, whether adverse orbeneficial, resulting from a facility’s activities, prod-ucts, or services.
A significant environmental aspect is one thatmay produce a significant environmental impact.
In short, the aspect is the cause and the impact isthe effect. Exhibit 5-1: Cause and Effect —Environmental Aspects and EnvironmentalImpacts, provides examples of this relationship.
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-1
Exhibit 5-1: Cause and Effect—Environmental Aspects and Environmental Impacts
Environmental Aspect Environmental Impact(s)
Emissions of volatile organic
compounds (VOCs) Air pollution, smog
Discharges to stream Degradation of aquatic habitat and
drinking water supply
Spills and leaks Soil and groundwater contamination
Electricity use Air pollution, global warming
Use of recycled paper Conservation of natural resources
Techniques and
Data Sources
When Best Used
Emission Inventories Used to quantify emissions of pollutants to the air. Some data on emissions or chemicals of concern
may already be available to you, based on EPCRA requirements and Clean Air Act (CAA) Title V
permitting program data requirements.
Environmental
Compliance Audits
Used to assess compliance with federal, state, and local environmental regulations. These
methodologies are in common use. Their scope and level of detail vary. These are not typically
directed at examining environmental impacts (particularly for products).
Environmental Cost
Accounting
Used to assess the full environmental costs associated with activities, products, or services. Emerging
protocols require comprehensive assessments to quantify such costs.
Environmental
Impact Assessments
Used to satisfy requirements of the National Environmental Policy Act (NEPA) regarding the
evaluation of environmental impacts associated with proposed projects. Methodology in common use,
but not typically used to assess environmental impacts associated with existing operations.
Environmental
Property Assessments
Used to assess potential environmental liabilities associated with facility or business acquisitions or
divestitures. The scope and level of detail is variable. These assessments typically do not assess
impacts associated with products or services.
Failure Mode and
Effects Analyses
Commonly used in the quality field to identify and prioritize potential equipment and process failures
as well as to identify potential corrective actions. Often used as a precursor to formal root cause
analyses.
Life Cycle
Assessments
Used to assess the cradle-to-grave impacts of products or processes, from raw material procurement
through disposal. Life-cycle methodologies are somewhat subjective and can be resource intensive.
These methodologies are described in ISO 14040-14048.
Pollution Prevention
or Waste
Minimization Audits
Used to identify opportunities to reduce or eliminate pollution at the source and to identify recycling
options. Requires a fairly rigorous assessment of facility operations. These audits typically do not
examine off-site impacts.
Process Flow
Diagrams
Used to allow an organization to visualize and understand how work gets accomplished and how its
work processes can be improved.
Process Hazard
Analyses
Used to identify and assess potential impacts associated with unplanned releases of hazardous
materials. Methodology in common use due to Occupational Safety and Health Act (OSHA) Process
Safety Management regulations. Typically employs team approach to identify and rank hazards.
Project Safety/Hazard
Reviews
Used to assess and mitigate potential safety hazards associated with new or modified projects.
Methodologies in common use. Typically do not focus on environmental issues.
Risk Assessments Used to assess potential health and/or environment risks typically associated with chemical exposure.
Variety of qualitative and quantitative methodologies in common use.
Techniques and Data Sources for Identifying and EvaluatingEnvironmental Aspects
As shown in Exhibit 5-2: Selected Techniques and Data Sources for Identifying and EvaluatingEnvironmental Aspects and Impacts, there are numerous techniques and data sources to assist you in iden-tifying and evaluating environmental aspects and impacts at your facility. You may already have experience us-ing some of these techniques at your shipyard. Note that much of the data you have collected to date will beuseful as you identify environmental aspects and determine their significance.
Exhibit 5-2: Selected Techniques and Data Sources for Identifying andEvaluating Environmental Aspects and Impacts
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-2 Environmental Aspects
A recommended approach, which is described in detail below, is based on creating process flow diagrams. Thisapproach is recommended because it will give you a thorough understanding of all of your facility’s processes.
The Process Flow DiagramTechnique
Process flow diagrams allow facilities to visualizeand understand how processes work and how theymight be improved. As illustrated in Examples 5-1through 5-21 later in this module, a process flowdiagram visually depicts:
• Inputs of the process or activity, which includeenergy and other resources consumed andraw materials and chemicals used;
• Step-by-step process flows; • Decision points (e.g., on alternate methods);
and • Process outputs, which include products or
services, air emissions, noise, odor, radiation,wastewater discharges, solid waste, and haz-ardous wastes.
As an EMS tool, they help facilities to identify inputs(such as chemicals, raw materials, and otherresources used), outputs (including products,wastes, air emissions, etc.), and decision points andinteractions with other processes, and thereby helpto identify environmental aspects and impacts.
Using this technique to identify environmental as-pects involves the following tasks, each of which isdescribed in greater detail below:
• Subdividing your facility into appropriateunits, i.e., activities and processes, forsubsequent environmental aspects data collec-tion;
• Developing process flow diagrams, which areessentially material balance sheets (of allinputs and outputs) of the activities andprocesses;
• Identifying environmental aspects by transfer-ring the input and output information fromthe process flow diagrams to environment as-pect identification forms;
• Determining SEAs by evaluating the identifiedenvironmental aspects against pre-establishedsignificance determination criteria to arrive atthe list of SEAs, upon which other elements ofan EMS will be based;
• Documenting your approach to environmen-tal aspects identification and significancedetermination in a written procedure; and
• Reviewing and revising environmental aspectsover time.
Subdividing Your Facility intoAppropriate Units
The appropriate level of subdivision will be one thatbalances the need to capture all relevant input/out-put information with a desire to avoid having toomuch unwieldy information, much of which mightbe redundant. Also keep in mind that the schemefor subdividing the facility should mirror how thefacility is divided in terms of staffing andsupervision. The people who manage and work inthese areas will ultimately take ownership of theSEAs, work instructions, and monitoring and meas-urement that result from this process.
Exhibit 5-3: A List of Common Activities andProcesses with Functional Areas at Shipbuildingand Ship Repair Facilities, identifies more than 25common activities and processes across 6 generalfunctional areas at a typical shipbuilding and shiprepair facility.
Remember to look at services as well as products.While the need to examine on-site operationsmight be obvious, you also should consider identi-fying aspects of activities that might be done off-site(such as servicing equipment at a customer’s site).Similarly, the environmental aspects of theproducts, vendors, and contractors you use may beless obvious, but many will be appropriate toconsider. Aspects may also result from pastactivities, such as spills. You may want to refer tothe defined scope of your EMS (see Module 1) indetermining the set of processes and activities forwhich aspects will be identified.
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-3
Developing Process FlowDiagrams Use a team to diagram the inputs and outputs ofthe activities and processes into which you havesubdivided your facility. At a minimum, the teamshould include the process “owner.” Probably itshould also include members of the CrossFunctional Team (CFT) who have becomespecialists in environmental aspect identification.
Identifying Environmental Aspects
If you have done a thorough job of diagrammingthe inputs and outputs of all of the appropriate ac-tivities and processes at your facility, the next step iseasy. Transfer the information from each flow
diagram onto a separate environmental aspect iden-tification form (such as the one provided withExhibit 5-5: Procedure for EnvironmentalAspects, Objectives and Targets, and Programs(EP-003) as Identification and SignificanceDetermination of Environmental Aspects andSetting Objectives and Targets (Aspects Form)(EF-003.01)) for each process or activity. This infor-mation should be arranged on the environmentalaspect identification form by input subcategory(e.g., supplies, chemicals, energy use, or water use)and by output subcategory (e.g., air emissions,noise/odor/radiation, water discharges, solid/resid-ual wastes, storm water discharges, or spills).Having these subcategories on the form should re-duce the likelihood of mistakenly neglectingrelevant aspect information.
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-4 Environmental Aspects
Activity and Process Functional Area
Drydock Painting
Small Parts Coating, Outdoor
Gas Metal Arc Welding
Dry Abrasive Blasting
Burning and Cutting
High Pressure Water Jetting
Metal Grinding
Material Transport, Crane
Metal Working
Bilge Cleaning
Fiberglass Reinforced Construction
Other Painting, Coating, and Plating
Pipe Fabrication, Aluminum Fabrication, Steel Fabrication
Metal Plating and Surface Finishing
Other Machining and Metal Working
Construction and Repair
General Repairs Maintenance
Storage of Materials and Waste: paint and solvents, metals, hydraulic
fluids, lube oils, paint waste, blasting media, welding gases, universal
waste, diesel, fuel, gasoline
Raw Materials Management and
Waste Accumulation
Hazardous Waste Disposal
Universal Waste Disposal
Wastewater Disposal
Wastewater Treatment
Waste Disposal and Treatment
Fuel Storage and Transfer
Electrical Generation
Compressed Air Generation
Steam Generation
Maintenance and Operation
Administration General Support
Exhibit 5-3: A List of Common Activities and Processes with FunctionalAreas at Shipbuilding and Ship Repair Facilities
Determining SignificantEnvironmental Aspects
Determining which aspects have significantimpacts, and therefore will be included in your EMSas SEAs, is one of the most crucial steps in EMSplanning. It can be one of the most challenging aswell as one of the most rewarding. Decisions youmake in this step will affect many other system ele-ments, such as setting objectives and targets, estab-lishing operational controls, and definingmonitoring needs. Careful planning of this activitywill pay dividends later.
Determining which aspects are significant involvessome subjective decisions. For this reason, you willachieve more balanced results by having a CFT thatrepresents different job functions. This will providea cross-section of operational experience and differ-ent perspectives.
Your CFT should carefully define the criteria thatwill be used to determine which environmental as-pects are significant. The criteria presented beloware intended to achieve a balance betweenstructure and flexibility. They are a starting pointthat you can use to customize your own criteria.
• An obvious initial criterion is whether theaspect is subject to environmental regulations-all of these aspects, as defined by broad scien-tific and legislative consensus, are significant.A closely related condition is whether anaspect is the subject of facility policy, goals, orvoluntary commitments. For example, manyfacilities have established energy-use, water-use, or waste reduction goals and targetsbecause it also makes good business sense. Ifthese facility policies/goals apply to your facili-ty, then the associated aspects should be con-sidered significant.
• A second criterion to consider involves theviews of interested parties. One of thecommitments of your environmental policymust be communication with externalstakeholders. There are a variety of communi-ty concerns that might affect your designationof a particular activity as a significant aspect.These may include issues other thanpollution. Some examples are the noise levelor odor produced by your facility; increasedtraffic caused by your business; and increasedlight needed for your operations. Aspects thatthe community considers important (forexample, aspects that the community haslodged complaints about) should be labeled assignificant in your EMS.
• A third criterion is whether the aspect hasgood technical and financial potential for pol-lution prevention improvements (such as thereduced use of water, energy, or hazardousmaterials). Pollution prevention is also includ-ed in your environmental policy. The determi-nation that makes for a particular aspect underthis criterion is highly subject to the specificcircumstances and values of your facility andcommunity. For example, a high rate of wateruse would be of higher concern in a desert re-gion than in a region where water is moreplentiful. The determination that your CFTmakes is based on your judgment and your fa-cility’s specific circumstances.
• A final criterion is one that your CFT cus-tomizes for your facility. A commonly usedapproach relies on scoring environmentalaspects based on magnitude, frequency, toxic-ity, and duration.
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-5
Where appropriate, individual aspects can begrouped. For example, if energy use is listed as anenvironmental aspect for several processes, it mayalso be a facility-wide concern. The CFT could listenergy on each process-specific aspect form andthen record the aspect and significance determina-tion on a facility-wide form to indicate it as a facility-wide concern.
As shown in Exhibit 5-4: SignificantEnvironmental Aspects as a Basis forOperational Controls and Objectives andTargets, SEAs serve as the basis for furtherplanning of your EMS. In a subsequent step, eachSEA will be assigned an objective. That is, it eitherbecomes the subject of: controls, which areongoing; improvements, which have targets thatspecify how much can be achieved and by when; oran investigation leading to improvements (Module6), which will have targets that indicate when studyresults will be issued.
Each improvement (and investigation) objectivewill be associated with an EMP that specifies who isresponsible for what outcomes and by when(Module 7). In addition, your facility’s SEAs willhave key characteristics that are monitored andmeasured (Module 14), and also will be the basisfor determining where operational controls are re-quired (Module 12).
Documenting Your Approach
You need to describe your approach to identifyingaspects and determining their significance in theform of a written procedure. You can modifyExhibit 5-5: Procedure for EnvironmentalAspects, Objectives and Targets, and Programs(EP-003), to develop that procedure. Variations onthis procedure are provided in Appendix D—Environmental Aspect/Impact Ranking. Keep the re-sulting information up-to-date, so that the potentialaspects of new activities, products, and services arefactored into your targets and objectives (seeModule 6) and operational controls (see Module 12).
Reviewing and RevisingEnvironmental Aspects OverTime
Regularly revisiting your environmental aspects andobjectives, as described in Module 6, is an essentialstep in developing an EMS that achieves the goal ofcontinuous improvement. The regular review of as-pects can be used to change the priorities you setlast time, or it can be used to examine a part of yourfacility’s activities that you set aside last time. Theregular review can be part of a planned “phasing in”process, wherein different parts of your facility’soperations are reviewed until all your facility’s activ-ities are included in your EMS. The regular reviewof aspects is the foundation for your facility’scontinuing improvement.
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-6 Environmental Aspects
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-7
Exhibit 5-4: Significant Environmental Aspects as a Basis for OperationalControls and Objectives and Targets
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-8 Environmental Aspects
Exhibit 5-5: Procedure for Environmental Aspects, Objectives and Targets,and Programs (EP-003)
1.0 PurposeThis procedure defines [Facility’s Name]’s method for the identification of environmental aspectsof its operations and the determination of significance for aspects that have actual or potential signif-icant impacts on the environment.
2.0 Activities AffectedAll areas and departments
3.0 Forms Used3.1 Identification and Significance Determination of Environmental Aspects and Setting
Objectives and Targets (EF-003.01)
3.2 Environmental Management Programs (EF-003.02)
4.0 References4.1 Procedure for Environmental Management System Management Review (EP-006)
4.2 Procedure for Emergency Preparedness and Response (EP-007)
4.3 Procedure for Identification of Legal and Other Requirements (EP-001)
4.4 Procedure for Communication with Stakeholders (EP-004)
4.5 Procedure for Environmental Training and Awareness (EP-008)
4.6 Procedure for Monitoring and Measurement (EP-009)
4.7 ISO 14001:1996, Elements 4.3.1, 4.3.3 and 4.3.4
5.0 Definitions5.1 Environmental Aspect: element of an organization’s activities, products or services that can
interact with the environment.
5.2 Environmental Objective: overall environmental goal, arising from the environmental policy,which an organization sets itself to achieve and which is quantified where practicable.
5.3 Environmental Target: detailed performance requirement, quantified where practicable, ap-plicable to the organization or parts thereof, which arises from the environmental objectivesand which needs to be set and met to achieve those objectives.
5.4 Environmental Management Program: the means, time frames, and personnel responsiblefor achieving an objective and target.
6.0 ExclusionsNone.
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-9
Exhibit 5-5: Procedure for Environmental Aspects, Objectives and Targets, and Programs (EP-003) (continued)
Establish Cross Functional Team
(CFT)
Determine Core Processes and
Supporting Activities
Inspect Each Process/Activity and Create Process
Flow Diagram
Identify and RecordEnv. Aspects
Determine Significant
Environmental Aspects
Procedure for Environmental
Aspect Identification
7.0 Procedures7.1 Procedure for Environmental Aspect Identification
7.1.1 The facility Cross Functional Team (CFT), led by the Environmental ManagementRepresentative (EMR) or designee, is responsible for completing the Identificationand Significance Determination of Environmental Aspects and Setting Objectivesand Targets (Aspects Form) (EF-003.01) for each core process and supporting activi-ty. If possible, members of the CFT will conduct a physical inspection whencompleting the form. The completed form is a process flow diagram of a process oractivity and is used to identify environmental aspects.
7.1.2 At a minimum, the CFT will review and revise the completed forms, by means ofphysical inspection, as necessary at issuance, annually, and before and immediatelyfollowing implementation of new or modified processes/activities.
7.1.3 All environmental aspects are evaluated for significance as defined in the sectionbelow, Procedure for Determination of Significant Environmental Aspects.
7.1.4 The following procedure is used to fill out the Aspects Form (EF-003.01).
7.1.5 Creating the process flow diagram consists of identifying all raw materials,chemicals, and utilities used as inputs and all outputs produces as products and by-products. Outputs are all products, wastes produced, recycled materials, water dis-charges, and air emissions known for the process(es).
7.1.6 When identifying inputs and outputs, all modes of operation will be considered be-cause startup, shutdown, or emergency operations might introduce additionalaspects to the process. When doing the diagrams, the team will make notes of otherpotentially useful information such as the quantity or volume used per unit time,where available. These diagrams will be improved over time with specific data to al-low material balances in the long term, if this is not possible initially.
To assist with these diagrams, the CFT shall consider the following potential inputsand outputs:
• Inputs
• Supplies: Enter the major, non-chemical supplies used in the process.
• Chemical: Enter any chemical materials used in the process.
• Energy Use: Enter energy type and usage. (Levels are relative to the facility.)
• Water Use: Enter water type (e.g., city, well, storm, process, chilled) andusage. (Levels are relative to the facility.)
• Other Inputs: Enter inputs that are not covered clearly in othercategories.
• Outputs
• Air Emissions: List all air emissions whether they are drawn directlythrough a stack or are discharged into the room and escape as fugitiveemissions.
• Noise/Odor/Radiation: Include noise and odor as an air emission if poten-tially noticeable outside the facility and list any potential radiation emittedfrom the facility.
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-10 Environmental Aspects
• Water Discharges: Enter all wastewater streams that discharge directly tostorm or sanitary sewer systems or surface waters. Containerizedwastewater should be included in the waste section.
• Solid/Residual Wastes: Wastes are any materials intended to be discardedor disposed of, whether regulated or not, and include liquids, solids, andgases. Also include recycled materials, returnable containers, and chemi-cal by-products under this category.
• Stormwater Discharges: List all stormwater discharges from all process areas.
• Spills: Enter all potential spills that might occur in all process areas.
7.2 Procedure for Determination of Significant Environmental Aspects (SEAs)
7.2.1 Where appropriate, individual aspects can be grouped. For example, if theconsumption of energy is listed as an environmental aspect in several areas, theCFT can group these listings such that consumption of energy appears just once ona facility-wide form.
7.2.2 The following criteria will be used to determine significance and are listed in theAspects Form (EF-003.01):
1. Legal Requirements/Voluntary Commitments/Company Policy: Subject to specifi-cally relevant legislation, regulation, and/or permit requirements that address sig-nificant impacts to the environment. This will likely include aspects associatedwith processes and activities if (1) environmental regulations specify controls andconditions, (2) information must be provided to the authorities, and/or (3) thereare, or may be, periodic inspections or enforcement actions taken by the authori-ties. Potential aspects that are subject to environmental regulations in the eventof incidents will be recognized as significant when such an event occurs. A closelyrelated condition is whether an aspect is the subject to or associated withenvironmentally-related facility goals, directives, policies, or subject to or associat-ed with voluntary covenants to which the facility had committed.
2. Community Concern: Subject to or associated with community concerns, such asthose previously expressed in the form of complaints or critical inquiry.
3. Pollution Prevention Potential: Based on technical and business conditions, has ahigh potential for pollution prevention or resource-use reduction.
4. Potential Impact to the Environment: Associated with potential impact to the en-vironment from high environmental loading due to one or more of the following:
a. Toxicity (compositional characterization of materials and wastes)
b. Amounts (volumes and masses of emissions, waste, or releases)
c. Amounts (consumption of renewable and non-renewable resources)
d. Frequency of episodes
e. Severity of actual or potential impacts
(Note: Additional examples of how to determine significance are provided inAppendix D—Environmental Aspects/Impacts Ranking.)
Exhibit 5-5: Procedure for Environmental Aspects, Objectives and Targets, and Programs (EP-003) (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-11
Exhibit 5-5: Procedure for Environmental Aspects, Objectives and Targets, and Programs (EP-003) (continued)
Using the Significance Determination portion of the Aspects Form (EF-003.01), theCFT, or a subset thereof, shall evaluate, each identified aspect to determine whetherit is significant. The environmental aspects will be considered to be “significant” ifthe aspect has an impact on the environment and meets one or more of the fourcriteria. For criteria 1 through 4, using your best judgment, backed up by research ifpossible, put Yes, No, or Not Applicable [NA] in the appropriate column on theAspects Form [EF-003.01]. If any of the columns are assigned a Yes, indicate “S” forsignificant in the appropriate column for that aspect. Otherwise, indicate “N” fornot significant. Provide the rationale for S or N in the appropriate column on theAspects Form [EF-003.01].
7.3 Establishing and Maintaining Objectives and Targets
7.3.1 The CFT shall establish and maintain environmental objectives and targets for allsignificant aspects. Objectives and targets shall be consistent with the [Facility’sName] environmental policy and shall be one of three types: control; improve; orinvestigate. The environmental objectives and targets for each process shall berecorded using the last two columns of the Aspects Form (EF-003.01) for eachprocess. (They can then be summarized on a form similar to Example 6-1:Objectives and Targets Organized by Category, for the facility as a whole. Foreach SEA, the organization will establish an appropriate objective and target.) Thereare three types of objectives represented as follows:
C = Control or Maintain
I = Improve
S = Study or Investigate
Guidance regarding use of these objectives is provided below for use by the CFT:
• Control or Maintain–is an appropriate objective for SEAs that are the sub-ject of environmental regulations because the environmental policy statesthat we will comply with the law. In these cases, the objective will be tomaintain conformance with operational controls, such as procedures andwork instructions that apply to those significant aspects. The target willbe ongoing.
• Improve–is appropriate for SEAs that our facility goals commit us toimproving upon. For example, energy- or water-use reductions that arenot required by law but fall within our commitment to pollution preven-tion. Improvement objectives also can be used for SEAs that have regula-tory drivers and environmental improvement goals. For example, wehave regulatory requirements and fugitive emission reduction goals forour VOC emissions. Copper in storm water effluent is another examplebecause we wish to reduce discharge levels below the limits set in ourpermits. Thus, the objective for these will be C and I (that is, maintaincompliance and reduce emissions).
• Study or Investigate–is appropriate in cases where the CFT thinksimprovement will be feasible and beneficial, but study is needed to deter-
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-12 Environmental Aspects
mine how much improvement can be achieved and timeframes that arefeasible. The objective will be to study the alternatives by a target date inpreparation for later setting an improvement objective (or dropping theobjective if the study reveals that the changes are not financially, techno-logically, or logistically feasible).
7.3.2 The CFT is also responsible for developing and recommending potential new envi-ronmental objectives to top management. In identifying potential new objectives,the CFT considers the following:
• Environmental policy;
• SEAs (especially those that pose chemical risk);
• Applicable laws and regulations and potential future laws and regulations;
• Practical business criteria, such as the potential costs and benefits of pursu-ing a particular environmental objective and our commitment to pollutionprevention; and
• The views of employees and other interested parties.
7.3.3 When developing and recommending objectives, the CFT should consider thenumber of columns that were marked Yes on Aspects Form (EF-003.01). Thesecolumns relate to the significance criteria established by this EMS (legal/facilityrequirements, community concerns, pollution prevention potential, and/or poten-tial impact on the environment). Those SEAs with two or more Yes rankings willlikely be good candidates for control, improvement, or investigation.
7.3.4 Performance against objectives and targets shall be reviewed at least every sixmonths by the CFT and reported at the management review meeting (see EP-006,Environmental Management System Management Review). The managementreview shall endorse the facility environmental objectives and targets.
7.4 Establishing and Maintaining Environmental Management Programs
7.4.1 The CFT shall establish and maintain environmental management programs forachieving the objectives and targets developed for the significant environmental as-pects identified and updated every six months.
7.4.2 Environmental management programs shall identify the means, time frames andthose responsible for achieving associated objectives and targets. Responsibility willbe identified at each relevant function and level of the facility.
Exhibit 5-5: Procedure for Environmental Aspects, Objectives and Targets, and Programs (EP-003) (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-13
8.0 General Rules8.1 The CFT shall include representation from all appropriate functional areas and
departments.
8.2 The environmental aspects and significant aspects associated with the operations of semi-permanent on-site contractors are covered by this procedure.
8.3 Interested parties include employees and the community.
8.4 The environmental management programs that address the following areas should be creat-ed if applicable objectives and targets are developed:
8.4.1 Compliance Assurance
8.4.2 Pollution Prevention/Waste Minimization
8.4.3 Energy Management
8.4.4 Materials Management
9.0 FrequencyThis procedure will be repeated at least annually. More frequent updates will be conducted for newprojects or processes that affect the list of the facility’s significant aspects.
10.0 RecordsThe originals of completed Aspects Forms (EF-003.01) are maintained by the EMR or designee.
Record of RevisionsRevision Date Description Sections Affected
Exhibit 5-5: Procedure for Environmental Aspects, Objectives and Targets, and Programs (EP-003) (continued)
Identification and Significance Determination of EnvironmentalAspects and Setting Objectives and Targets (Aspects Form) (EF-003.01)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-14 Environmental Aspects
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:
Examples Process flow diagrams and associated Aspects Forms (EF-003.01) that illustrate how the diagrams can be usedto identify and determine the significance of the aspects for 21 common production processes at shipbuildingand ship repair facilities are provided below as Example 5-1: Flow Diagram and Aspects Form for DrydockPainting through Example 5-21: Flow Diagram and Aspects Form for Waste Management.
• Example 5-1 provides an example flow diagram and Aspects Form for drydock painting. • Example 5-2 provides an example flow diagram and Aspects Form for small parts coating, outdoor.• Example 5-3 provides an example flow diagram and Aspects Form for dry abrasive blasting.• Example 5-4 provides an example flow diagram and Aspects Form for burning and cutting.• Example 5-5 provides an example flow diagram and Aspects Form for ultra high pressure water jetting.• Example 5-6 provides an example flow diagram and Aspects Form for metal grinding.• Example 5-7 provides an example flow diagram and Aspects Form for material transport, crane.• Example 5-8 provides an example flow diagram and Aspects Form for aluminum fabrication.• Example 5-9 provides an example flow diagram and Aspects Form for steel fabrication.• Example 5-10 provides an example flow diagram and Aspects Form for sheet metal.• Example 5-11 provides an example flow diagram and Aspects Form for ship’s fuel removal.• Example 5-12 provides an example flow diagram and Aspects Form for pipe fabrication.• Example 5-13 provides an example flow diagram and Aspects Form for compressed air.• Example 5-14 provides an example flow diagram and Aspects Form for inside machine shop.• Example 5-15 provides an example flow diagram and Aspects Form for interior ship painting.• Example 5-16 provides an example flow diagram and Aspects Form for paint booth.• Example 5-17 provides an example flow diagram and Aspects Form for steam plant.• Example 5-18 provides an example flow diagram and Aspects Form for supply management.• Example 5-19 provides an example flow diagram and Aspects Form for bilge management treatment
and discharge.• Example 5-20 provides an example flow diagram and Aspects Form for wastewater treatment and discharge.• Example 5-21 provides an example flow diagram and Aspects Form for waste management.
The process flow diagrams show environmental aspects of the processes, with “inputs, processes, outputs,products” labels that correspond to a column heading of this name on the Aspects Form. You likely will wantto review these examples and modify them to meet your facility’s specific conditions. The examples shouldprovide a starting point for understanding how the aspect identification process works and for applying it atyour facility.
Note that the drydock painting example in Example 5-1: Flow Diagram and Aspects Form for DrydockPainting will be further expanded in Module 6 and Module 7 to illustrate how to proceed from significant as-pect determination to setting objectives and targets and establishing Environmental Management Programs.
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-15
Example 5-1: Flow Diagram and Aspects Form for Drydock Painting
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-16 Environmental Aspects
Transport Coating
to Drydock
Pro-1
Store Coating on
Drydock
Pro-2
Prepare Coating
for Paint (Mix and
Thin
Pro-3
Transport
Prepared
Coating to
Drydock Worksite
Pro-4
Application MethodBrush and Roll
Meth-1
Transfer Paint
to Bucket
Pro-5
Transfer Paint
to Paint Pot
Pro-6
Apply Coating to
Ship Hull
Pro-7
Airless Sprayer
Meth-2
HVLP Sprayer
Meth-3
Clean Up
Pro-8
Waste Paint &
Solvent
Out-3
Contaminated
Equipment
Out-4
Contaminated
Disposables
Out-6
Contaminated
Debris
Out-7
Waste Paint
Buckets
Out-2
Consolidate and
Place on Palets
Pro-9
Transport to
Scrap Yard
Pro-14
Consolidate into
Drums
Pro-10
Transport to
Waste Yard
Pro-15
Solvent Cleaning
Pro-11
Consolidate Contaminated
Solvent into Drums
Pro-16
Clean
Equipment
Out-5
Transport to
Waste Yard
Pro-20
Consolidate into
Bags and Drums
Pro-12
Transport to
Waste Yard
Pro-18
Consolidate into
Bags and Drums
Pro-13
Transport to
Waste Yard
Pro-19
Store Equipment
Pro-17
Coating
Inp-1
Thinner
Inp-2
Disposables
Inp-3
Coated Surface
Prod-1
Fugative Air
Emissions
Out-1
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"Decision
Product
"Prod"
Example 5-1: Flow Diagram and Aspects Form for Drydock Painting (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-17
Per
son C
om
ple
ting F
orm
: Jo
hn S
mit
h,
Pai
nt
Dep
artm
ent
Sup
erv
iso
r A
rea/
Pro
cess
: D
ryd
ock
Pai
nti
ng
D
ate:
5
/17
/01
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Cate
go
ry/A
spec
t
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
trol
or
main
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Ele
ctri
city
/P
ain
t M
ixer
s M
ix a
nd t
hin
co
atin
gs
(Pro
-3)
10 k
w/
year
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a,
low
vo
lum
e usa
ge
Die
sel F
uel
/F
ork
lift
Tra
nsp
ort
co
atin
gs a
nd
was
te t
o d
ry d
ock
(P
ro-1
, P
ro-1
4, P
ro-1
5, P
ro-1
6,
Pro
-18,
Pro
-19,
Pro
-20)
1000
ga
llon
s p
er y
ear
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria,
lo
w v
olu
me
usa
ge
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
R
ags
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Glo
ves
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Tyv
ek C
ove
rall
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Filt
ers
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
San
d P
aper
In
p-3
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria
Ch
emic
als
: V
OC
Co
nte
nt
HA
P C
on
ten
t V
irgi
n C
oat
ings
(In
p-1
)
Yes
Y
es
No
N
/A
S
Mar
ine
Co
atin
g R
ule
, Air
Per
mit
VO
C C
on
ten
t H
AP
Co
nte
nt
Vir
gin
Th
inn
ers
(In
p-2
)
Yes
Y
es
No
N
/A
S
Mar
ine
Co
atin
g R
ule
, Air
Per
mit
Air
Em
issi
on
s:
Fugi
tive
VO
Cs
Ap
ply
ing
Co
atin
g (P
ro-7
) 40
to
ns
Yes
Y
es
Yes
N
/A
S
Mar
ine
Co
atin
g R
ule
, per
mit
s o
f o
per
ate,
to
xic
air
emis
sio
ns
rule
Fugi
tive
HA
Ps
Ap
ply
ing
Co
atin
g (P
ro-7
) 10
to
ns
Yes
Y
es
Yes
N
/A
S
Mar
ine
Co
atin
g R
ule
, per
mit
s o
f o
per
ate,
to
xic
air
emis
sio
ns
rule
Ove
r Sp
ray,
Fugi
tive
P
arti
cula
te E
mis
sio
ns
Ap
ply
ing
Co
atin
g (P
ro-7
) 8
ton
s Y
es
Yes
Y
es
N/A
S
Mar
ine
coat
ing
rule
, co
atin
g p
erm
its
to o
per
ate,
to
xic
air
emis
sio
ns
rule
No
ise/
Od
or/
Rad
iati
on
: O
do
r fr
om
VO
Cs
Fum
e A
pp
lyin
g C
oat
ing
(Pro
-7)
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Wast
es:
Co
nta
min
ated
Scr
ap
Was
te P
ain
t C
ans
(Out-
1)10
,000
lb
s p
er
No
N
o
Yes
N
o
S
Was
te R
educt
ion
Pro
gram
Example 5-1: Flow Diagram and Aspects Form for Drydock Painting (continued)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-18 Environmental Aspects
year
C
on
tam
inat
ed W
aste
T
yrex
Suit
es, R
olle
rs,
Bru
shes
, Filt
er M
asks
, P
ain
t Sti
rrer
s, D
rop
C
loth
es, M
aski
ng
Tap
e (O
ut-
5), D
ebri
s (O
ut-
6)
N
o
No
Y
es
No
S
Was
te R
educt
ion
Pro
gram
Was
te C
hem
ical
s W
aste
Pai
nt
and
So
lven
t (O
ut-
2)
1,50
0 ga
llon
s Y
es
Yes
Y
es
N/A
S
RC
RA
(T
itle
C)
Solid
Was
te, L
andfi
ll C
on
solid
ate
con
tam
inat
e d
isp
osa
ble
s (P
ro-1
2) a
nd
d
ebri
s (P
ro-1
3)
10,0
00
and
5,
000
lbs
per
ye
ar
No
N
o
Yes
N
o
S
Was
te R
educt
ion
Pro
gram
Wa
ter
Dis
cha
rges
: N
/A
N
/A
Sto
rmw
ate
r D
isch
arg
e:
VO
C-c
on
tam
inat
ed W
ater
Y
es
Yes
Y
es
N/
AS
Sto
rm w
ater
per
mit
H
eavy
Met
al C
on
tam
inat
ed
Wat
er
Yes
Y
es
Yes
N
/A
S
Sto
rm w
ater
per
mit
Sp
illa
ge
an
d O
ther
:
Tra
nsp
ort
was
te c
ans,
cl
ean
ing
solv
ents
, co
nta
min
ated
so
lven
ts
and
deb
ris
to s
crap
yar
d
(Pro
-14,
Pro
-18,
Pro
-19,
P
ro-2
0)
5 gallo
ns
per
yea
rN
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a,
low
vo
lum
e sp
illag
e
Co
nso
lidat
e eq
uip
men
t cl
ean
ing
solv
ent
into
d
rum
s (P
ro-1
6)
10
gallo
ns
per
yea
rY
es
No
N
o
N/
AS
Vo
lum
e ex
ceed
s “N
o S
pill
” P
olic
y lim
its
Spill
age
Tra
nsp
ort
co
atin
gs a
nd
thin
ner
s (P
ro-1
th
rough
P
ro-6
)
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria,
lo
w s
pill
age
volu
me
Spill
age,
Co
nta
min
ated
Scr
ap
Co
nso
lidat
e W
aste
(P
ro-
9)
5 gallo
ns
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria,
lo
w v
olu
me
of
spill
age,
scr
ap is
recy
cled
Co
nso
lidat
e w
aste
pai
nt
and
so
lven
t (P
ro-1
0)
100
gallo
ns
per
yea
rY
es
No
N
o
N/
AS
Vo
lum
e ex
ceed
s “N
o S
pill
” P
olic
y lim
its
Solv
ent
Cle
anin
g o
f E
quip
men
t (P
ro-1
1)
50
gallo
ns
per
yea
rY
es
No
N
o
N/
AS
Vo
lum
e ex
ceed
s “N
o S
pill
” P
olic
y lim
its
Co
atin
g T
hin
ner
Sp
illag
e
Co
nso
lidat
e C
on
tam
inat
ed S
olv
ent
into
Dru
ms
(Pro
-16)
10
gallo
ns
per
yea
rY
es
No
Y
es
N/
AN
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a,
low
vo
lum
e o
f sp
illag
e
Transport Coatings
to Paint Pit
Pro-2
Store Coating in
Paint Pit Area
Pro-3
Prepare Coating for
Paint (Mix and Thin
Pro-4
Transport Prepared
Coating to
Workarea
Pro-5
Application MethodBrush and Roll
Meth-1
Transfer Paint
to Bucket
Pro-6
Transfer Paint
to Paint Pot
Pro-7
Apply Coating to
Parts
Pro-8
Airless Sprayer
Meth-2
HVLP Sprayer
Meth-3
Clean Up
Pro-9
Waste Paint &
Solvent
Out-3
Contaminated
Equipment
Out-4
Contaminated
Disposables
Out-6
Contaminated
Debris
Out-7
Waste Paint
Buckets
Out-2
Consolidate and
Place on Pallets
Pro-10
Transport to
Scrap Yard
Pro-15
Consolidate into
Drums
Pro-11
Transport to
Waste Yard
Pro-16
Solvent Cleaning
Pro-12
Consolidate
Contaminated
Solvent into Drums
Pro-17
Clean
Equipment
Out-5
Transport to
Waste Yard
Pro-21
Consolidate into
Bags and Drums
Pro-13
Transport to
Waste Yard
Pro-19
Consolidate into
Bags and Drums
Pro-14
Transport to
Waste Yard
Pro-20
Store Equipment
Pro-18
Coating
Inp-1
Thinner
Inp-2
Disposables
Inp-3
Coated Part(s)
Prod-1
Prepare Paint Pit
for Coating
Operations
Pro-1
Fugitive Air
Emissions
Out-1
Process Step
"Pro"Output
"Out"
Method
"Meth"
Input
"Inp" DecisionProduct
"Prod"
Example 5-2: Flow Diagram and Aspects Form forSmall Parts Coating, Outdoors
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-19
Example 5-2: Flow Diagram and Aspects Form for Small Parts Coating, Outdoors (continued)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-20 Environmental Aspects
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith
, E
nv
iro
nm
enta
l E
ng
inee
r A
rea/
Pro
cess
: S
mal
l P
arts
Coat
ing, O
utd
oors
D
ate:
5/1
7/0
1
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Cate
go
ry/A
spec
t
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
trol
or
main
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Ele
ctri
city
/P
ain
t M
ixer
s M
ix a
nd
th
in c
oat
ings
(P
ro-4
) 10
kw
/
year
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a,
low
vo
lum
e usa
ge
Die
sel F
uel
/F
ork
lift
Tra
nsp
ort
Equip
men
t,
Mat
eria
ls, W
aste
an
d
Scr
ap t
o a
nd f
rom
Pai
nt
Pit
. (P
ro-2
), (
Pro
-5),
(P
ro-
15),
(P
ro-1
6), (
Pro
-19)
, (P
ro-2
0), (
Pro
-21)
1000
ga
llon
s p
er y
ear
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria,
lo
w v
olu
me
usa
ge
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
R
ags
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Glo
ves
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Tyv
ek C
ove
rall
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Filt
ers
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
San
d P
aper
In
p-3
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria
Ch
emic
als
: V
OC
Co
nte
nt
HA
P C
on
ten
t V
irgi
n C
oat
ings
(In
p-1
) N
/A
Y
es
Yes
N
o
N/
AS
Mar
ine
Co
atin
g R
ule
, Air
Per
mit
VO
C C
on
ten
t H
AP
Co
nte
nt
Vir
gin
Th
inn
ers
(In
p-2
) N
/A
Y
es
Yes
N
o
N/
AS
Mar
ine
Co
atin
g R
ule
, Air
Per
mit
Air
Em
issi
on
s:
Fugi
tive
VO
Cs
Fugi
tive
Air
Em
issi
on
s (O
ut-
1)
2 to
ns
Yes
Y
es
Yes
N
/A
S
Mar
ine
Co
atin
g R
ule
, per
mit
s o
f o
per
ate,
to
xic
air
emis
sio
ns
rule
Fugi
tive
HA
Ps
Fugi
tive
Air
Em
issi
on
s (O
ut-
1)
0.5
ton
Y
es
Yes
Y
es
N/A
S
Mar
ine
Co
atin
g R
ule
, per
mit
s o
f o
per
ate,
to
xic
air
emis
sio
ns
rule
Ove
r Sp
ray,
Fugi
tive
P
arti
cula
te E
mis
sio
ns
Fugi
tive
Air
Em
issi
on
s (O
ut-
1)
8 to
ns
Yes
Y
es
Yes
N
/A
S M
arin
e co
atin
g ru
le, c
oat
ing
per
mit
s to
op
erat
e, t
oxi
c ai
r em
issi
on
s ru
le
Example 5-2: Flow Diagram and Aspects Form for Small Parts Coating, Outdoors (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-21
year
C
on
tam
inat
ed W
aste
T
yrex
Suit
es, R
olle
rs,
Bru
shes
, Filt
er M
asks
, P
ain
t Sti
rrer
s, D
rop
C
loth
es, M
aski
ng
Tap
e (O
ut-
5), D
ebri
s (O
ut-
6)
N
o
No
Y
es
No
S
Was
te R
educt
ion
Pro
gram
Was
te C
hem
ical
s W
aste
Pai
nt
and
So
lven
t (O
ut-
2)
1,50
0 ga
llon
s Y
es
Yes
Y
es
N/A
S
RC
RA
(T
itle
C)
Solid
Was
te, L
andfi
ll C
on
solid
ate
con
tam
inat
e d
isp
osa
ble
s (P
ro-1
2) a
nd
d
ebri
s (P
ro-1
3)
10,0
00
and
5,
000
lbs
per
ye
ar
No
N
o
Yes
N
o
S
Was
te R
educt
ion
Pro
gram
Wa
ter
Dis
cha
rges
: N
/A
N
/A
Sto
rmw
ate
r D
isch
arg
e:
VO
C-c
on
tam
inat
ed W
ater
Y
es
Yes
Y
es
N/
AS
Sto
rm w
ater
per
mit
H
eavy
Met
al C
on
tam
inat
ed
Wat
er
Yes
Y
es
Yes
N
/A
S
Sto
rm w
ater
per
mit
Sp
illa
ge
an
d O
ther
:
Tra
nsp
ort
was
te c
ans,
cl
ean
ing
solv
ents
, co
nta
min
ated
so
lven
ts
and
deb
ris
to s
crap
yar
d
(Pro
-14,
Pro
-18,
Pro
-19,
P
ro-2
0)
5 gallo
ns
per
yea
rN
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a,
low
vo
lum
e sp
illag
e
Co
nso
lidat
e eq
uip
men
t cl
ean
ing
solv
ent
into
d
rum
s (P
ro-1
6)
10
gallo
ns
per
yea
rY
es
No
N
o
N/
AS
Vo
lum
e ex
ceed
s “N
o S
pill
” P
olic
y lim
its
Spill
age
Tra
nsp
ort
co
atin
gs a
nd
thin
ner
s (P
ro-1
th
rough
P
ro-6
)
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria,
lo
w s
pill
age
volu
me
Spill
age,
Co
nta
min
ated
Scr
ap
Co
nso
lidat
e W
aste
(P
ro-
9)
5 gallo
ns
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria,
lo
w v
olu
me
of
spill
age,
scr
ap is
recy
cled
Co
nso
lidat
e w
aste
pai
nt
and
so
lven
t (P
ro-1
0)
100
gallo
ns
per
yea
rY
es
No
N
o
N/
AS
Vo
lum
e ex
ceed
s “N
o S
pill
” P
olic
y lim
its
Solv
ent
Cle
anin
g o
f E
quip
men
t (P
ro-1
1)
50
gallo
ns
per
yea
rY
es
No
N
o
N/
AS
Vo
lum
e ex
ceed
s “N
o S
pill
” P
olic
y lim
its
Co
atin
g T
hin
ner
Sp
illag
e
Co
nso
lidat
e C
on
tam
inat
ed S
olv
ent
into
Dru
ms
(Pro
-17)
10
gallo
ns
per
yea
rN
o
No
N
o
N/
AN
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a,
low
vo
lum
e o
f sp
illag
e
Transport
Equipment and
Materials to Work
Area
Pro-2
Assemble
Equipment and
Materials
Pro-3
Conduct Blasting
Operations
Pro-4
Clean Up
Pro-5
Waste
Disposables
Out-4
Contaminated
Debris
Out-6
Spend Abrasive
Out-2
Consolidate into
Bins/Trucks
Pro-6
Transport to
Waste Pile
Pro-11
Consolidate into
Bags and Drums
Pro-8
Transport to
Waste Yard
Pro-13
Consolidate into
Bags and Drums
Pro-10
Transport to
Waste Yard
Pro-15
Abrasive Media
Inp-2
Disposables
Inp-3
Cleaned
Surface
Prod-1
Prepare Surface of
Cleaning
Pro-1
Fugitive Air
Emissions
Out-1
Blast Pots, Hoses
and Guns
Inp-1
Compressed Air
Supply
Inp-4
Curtains/Shrouds
Inp-5
Equipment
Out-5
Clean Equipment
Pro-9
Contaminated
Curtains/Shouds
Out-3
Clean and Repair
Pro-7
Store or Dispose
Pro-12Store Equipment
Pro-14
Process Step
"Pro"Output
"Out"
Method
"Meth"
Input
"Inp" DecisionProduct
"Prod"
Example 5-3: Flow Diagram and Aspects Form for Dry Abrasive Blasting
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-22 Environmental Aspects
Example 5-3: Flow Diagram and Aspects Form for Dry Abrasive Blasting (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-23
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith
, E
nv
iro
nm
enta
l E
ng
inee
r A
rea/
Pro
cess
: D
ry A
bra
siv
e B
last
ing
Dat
e:
5/1
7/0
1
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Cate
go
ry/A
spec
t
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
e C
= c
on
trol
or
main
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Ele
ctri
city
C
om
pre
ss A
ir S
up
ply
(I
np
-4)
10,0
00
kw p
er
year
No
N
o
Yes
N
o
S
Po
lluti
on
pre
ven
tio
n p
ote
nti
al.
Die
sel F
uel
/F
ork
lift
Tra
nsp
ort
Equip
men
t,
Mat
eria
ls, S
crap
an
d
Was
te t
o a
nd f
rom
Wo
rk
Are
a (P
ro-2
), (
Pro
-11)
, (p
ro-1
2), (
Pro
-13)
, (P
ro-
14)
and (
Pro
-15)
1000
ga
llon
s p
er y
ear
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria,
lo
w v
olu
me
usa
ge
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
R
ags
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Glo
ves
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Tyv
ek C
ove
rall
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Filt
ers
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Ch
emic
als
: N
/A
N/
A
Air
Em
issi
on
s:
Fugi
tive
Par
ticu
late
s F
ugi
tive
Air
Em
issi
on
s (O
ut-
1)
10 t
on
s Y
es
Yes
Y
es
N/A
S
Per
mit
s to
op
erat
e, T
oxi
c ai
r em
issi
on
s ru
le, N
uis
ance
rule
No
ise/
Od
or/
Rad
iati
on
: B
last
ing
Op
erat
ion
s C
on
duct
Bla
stin
g O
per
atio
ns
(Pro
-4)
Hig
h
leve
ls
of
no
ise
Yes
Y
es
No
N
/A
S
Hig
h n
ois
e le
vels
eff
ects
nes
tin
g b
ird
s
Wast
es:
Was
te A
bra
sive
Sp
ent
Ab
rasi
ve (
Out-
2)
6,00
0 to
ns
per
ye
ar
Yes
Y
es
Yes
N
/A
S W
aste
Red
uct
ion
Pro
gram
Transport
Equipment and
Materials to Work
Area
Pro-2
Assemble
Equipment and
Materials
Pro-3
Conduct Burring
Operations
Pro-4
Clean Up
Pro-5
Waste Slag and
Metal Chips
Out-2
Waste Disposables
Out-4
Contaminated
Debris
Out-5
Consolidate into
Pails
Pro-6
Transport to
Waste or Scrap
Yard
Pro-10
Burning
Equipment and
Gases
Out-3
Consolidate into
Bags and Drums
Pro-8
Transport to
Waste Yard
Pro-12
Consolidate into
Bags and Drums
Pro-9
Transport to
Waste Yard
Pro-13
Clean Equipment
Pro-7
Torches and Hoses
Inp-2
Disposables
Inp-4
Finished Shape
Prod-1
Prepare Metal for
Burning
Pro-1
Fugitive Air
Emissions
Out-1
Burning Gasses
Inp-1
Store Equipment
and Inventory
Gases
Pro-11
Process Step
"Pro"Output
"Out"
Method
"Meth"
Input
"Inp" DecisionProduct
"Prod"
Example 5-4: Flow Diagram and Aspects Form for Burning and Cutting
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-24 Environmental Aspects
Example 5-4: Flow Diagram and Aspects Form for Burning and Cutting (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-25
Per
son
Co
mp
leti
ng
Fo
rm:
Joh
n S
mit
h, E
nv
iro
nm
enta
l E
ng
inee
r A
rea/
Pro
cess
: B
urn
ing a
nd C
utt
ing
Dat
e:
5/1
7/0
1
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Cate
go
ry/A
spec
t
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
e C
= c
on
trol
or
main
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Die
sel F
uel
/F
ork
lift
Tra
nsp
ort
Equip
men
t,
Mat
eria
ls, S
crap
an
d
Was
te t
o a
nd f
rom
Wo
rk
Are
a (P
ro-2
), (
Pro
-10)
, (P
ro-1
2), (
Pro
-13)
, (P
ro-
14)
1000
ga
llon
s p
er y
ear
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria,
lo
w v
olu
me
usa
ge
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
R
ags
Inp
-4
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Glo
ves
Inp
-4
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Tyv
ek C
ove
rall
Inp
-4
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Filt
ers
Inp
-4
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Ch
emic
als
: A
cety
len
e B
urn
ing
Gas
es (
Inp
-1)
N/
A
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria
Air
Em
issi
on
s:
Met
al F
um
es
Fugi
tive
Air
Em
issi
on
s (O
ut-
1)
0.5
ton
Y
es
Yes
Y
es
N/
AS
Per
mit
s o
f o
per
ate,
To
xic
air
emis
sio
ns
rule
No
ise/
Od
or/
Rad
iati
on
: O
do
r fr
om
Burn
ing
Fum
es
Fugi
tive
Air
Em
issi
on
s (O
ut-
1)
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Wa
stes
: Sc
rap
Met
al
Was
te S
lag
and M
etal
C
hip
s (O
ut-
2)
10,0
00
lbs
per
ye
ar
No
N
o
Yes
N
o
S
Was
te R
educt
ion
Pro
gram
Co
nta
min
ated
Was
te
Was
te D
isp
osa
ble
s (O
ut-
4), C
on
tam
inat
ed D
ebri
s (O
ut-
5)
N
o
No
Y
es
No
S
Was
te R
educt
ion
Pro
gram
Wa
ter
Dis
cha
rges
: N
/A
N
/A
Sto
rmw
ate
r D
isch
arg
es:
Hea
vy M
etal
Co
nta
min
ated
W
ater
F
ugi
tive
Air
Em
issi
on
s (O
ut-
1)
Y
es
Yes
Y
es
N/A
S
Sto
rm w
ater
per
mit
Sp
illa
ge
an
d O
ther
:
Spill
age
Tra
nsp
ort
Equip
men
t,
Mat
eria
ls, S
crap
an
d
Was
te t
o a
nd f
rom
Wo
rk
Are
a (P
ro-2
), (
Pro
-10)
, (P
ro-1
2), (
Pro
-13)
100
lbs
per
yea
rN
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a,
low
vo
lum
e sp
illag
e
Transport
Equipment and
Materials to Work
Area
Pro-2
Assemble
Equipment and
Materials
Pro-3
Conduct Water
Jetting
Operations
Pro-4
Clean Up
Pro-5
Waste
Disposables
Out-2
Contaminated
Debris
Out-4
Consolidate into
Bags and Drums
Pro-6
Transport to
Waste Yard
Pro-9
Consolidate into
Bags and Drums
Pro-8
Transport to
Waste Yard
Pro-11
Disposables
Inp-3
Cleaned
Surface
Prod-1
Prepare Surface of
Cleaning
Pro-1
Contaminated
Water Waste
Stream
Out-1
Pump, Hoses and
Guns
Inp-1
Equipment
Out-3
Clean Equipment
Pro-7
Store Equipment
Pro-10
Water
Inp-4
Process Step
"Pro"Output
"Out"
Method
"Meth"
Input
"Inp" DecisionProduct
"Prod"
Example 5-5: Flow Diagram and Aspects Form for Ultra High PressureWater Jetting
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-26 Environmental Aspects
Example 5-5: Flow Diagram and Aspects Form for Ultra High Pressure Water Jetting (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-27
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith,
En
vir
on
men
tal
En
gin
eer
Are
a/P
roce
ss:
Ult
ra H
igh
Pre
ssu
re W
ater
Jet
tin
g
Dat
e:
5/1
7/0
1
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Cate
go
ry/A
spec
t
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
e C
= c
on
trol
or
main
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Die
sel F
uel
/P
um
ps
Co
nduct
Wat
er J
etti
ng
Op
erat
ion
s (P
ro-4
) 5,
000
gallo
ns
per
yea
r
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria,
lo
w v
olu
me
usa
ge
Wa
ter
Usa
ge:
W
ater
W
ater
(In
p-4
) 10
0,00
0 ga
llon
s p
er y
ear
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria,
lo
w v
olu
me
usa
ge
Su
pp
lies
/Dis
po
sab
les:
R
ags
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Glo
ves
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Tyv
ek C
ove
rall
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Filt
ers
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Ch
emic
als
: N
/A
N/
A
Air
Em
issi
on
s:
N/
A
N
/A
No
ise/
Od
or/
Rad
iati
on
: W
ater
Jet
tin
g O
per
atio
ns
Co
nd
uct
Wat
er J
etti
ng
Op
erat
ion
s (P
ro-4
) H
igh
le
vels
o
f n
ois
eY
es
Yes
N
/A
No
S
Hig
h n
ois
e le
vels
eff
ects
nes
tin
g b
ird
s
Wast
es:
Co
nta
min
ated
Was
tew
ater
C
on
tam
inat
ed W
aste
W
ater
Str
eam
(O
ut-
1)
80,0
00
gallo
ns
per
yea
rY
es
No
Y
es
N/
AS
NP
DE
S d
isch
arge
req
uir
emen
ts
So
lid W
aste
W
aste
Dis
po
sab
les
and
D
ebri
s (O
ut-
2), (
Out-
4)
10,0
00
lbs
per
ye
ar
No
N
o
Yes
N
o
S W
aste
red
uct
ion
po
licy
Wa
ter
Dis
cha
rges
: C
on
tam
inat
ed W
aste
wat
er
Co
nta
min
ated
Was
te
Wat
er S
trea
m (
Out-
1)
80,0
00
gallo
ns
per
yea
rY
es
No
Y
es
N/
AS
NP
DE
S dis
char
ge r
equir
emen
ts
Sto
rmw
ate
r D
isch
arg
es:
Co
nta
min
ated
Was
tew
ater
C
on
tam
inat
ed W
aste
W
ater
Str
eam
(O
ut-
1)
80,0
00
gallo
ns
per
yea
rY
es
No
Y
es
N/
AS
Sto
rmw
ater
per
mit
req
uir
emen
ts
Sp
illa
ge
an
d O
ther
:
N/
A
N
/A
Transport
Equipment and
Materials to Work
Area
Pro-2
Assemble
Equipment and
Materials
Pro-3
Grind Surfaces
Pro-4
Clean Up
Pro-5
Waste Grinding
Dust and Metal
Chips
Out-3
Waste
Disposables
Out-5
Contaminated
Debris
Out-6
Waste Grinding
Disks
Out-2
Consolidate into
Bags and Drums
Pro-6
Transport to
Waste Yard
Pro-11
Consolidate into
Pails
Pro-7
Transport to
Waste or Scrap
Yard
Pro-12
Grinding
Equipment
Out-4
Consolidate into
Bags and Drums
Pro-9
Transport to
Waste Yard
Pro-14
Consolidate into
Bags and Drums
Pro-10
Transport to
Waste Yard
Pro-15
Clean Equipment
Pro-8
Grinding Disks
Inp-2
Disposables
Inp-3
Smooth
Surface
Prod-1
Prepare Metal
Surface for
Grinding
Pro-1
Fugitive Air
Emissions
Out-1
Ginding Machine
Inp-1
Electric or
Pneumatic Power
Inp-4
Store Equipment
Pro-13
Process Step
"Pro"Output
"Out"
Method
"Meth"
Input
"Inp" DecisionProduct
"Prod"
Example 5-6: Flow Diagram and Aspects Form for Metal Grinding
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-28 Environmental Aspects
Example 5-6: Flow Diagram and Aspects Form for Metal Grinding (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-29
Per
son C
om
ple
ting F
orm
: Jo
hn S
mit
h,
En
vir
on
men
tal
En
gin
eer
Are
a/P
roce
ss:
Met
al G
rin
din
g
Dat
e:
5/1
7/0
1
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Cate
go
ry/A
spec
t
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
trol
or
main
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Ele
ctri
city
E
lect
ric
or
Pn
eum
atic
P
ow
er (
Inp
-4)
5,00
0 kw
/ye
arN
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a,
low
vo
lum
e usa
ge
Die
sel F
uel
/F
ork
lift
Tra
nsp
ort
Equip
men
t,
Mat
eria
ls, S
crap
an
d
Was
te t
o a
nd f
rom
Wo
rk
Are
a (P
ro-2
), (
Pro
-11)
, (P
ro-1
2), (
Pro
-14)
an
d
(Pro
-15)
1000
ga
llon
s p
er y
ear
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria,
lo
w v
olu
me
usa
ge
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
G
rin
din
g D
iscs
In
p-2
No
N
o
No
N
o
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria
Glo
ves
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Tyv
ex C
ove
rall
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Filt
ers
Inp
-3
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Ch
emic
als
: N
/A
N/
A
Air
Em
issi
on
s:
Met
al D
ust
an
d F
um
es
Fugi
tive
Air
Em
issi
on
s (O
ut-
1)
1.8
ton
s p
er y
ear
No
N
o
Yes
N
o
S So
il an
d w
ater
co
nta
min
atio
n
No
ise/
Od
or/
Rad
iati
on
: N
/A
N/
A
Wast
es:
Solid
Was
te
Was
te G
rin
din
g d
isks
M
etal
dust
an
d c
hip
s,
dis
po
sab
les
and d
ebri
s (O
ut-
2), (
Out-
3), (
Out-
5),
(Out-
6)
8,00
0 lb
s p
er
year
N
o
No
Y
es
No
S
Was
te R
educt
ion
Pro
gram
Wa
ter
Dis
cha
rges
: N
/A
N
/A
Sto
rmw
ate
r D
isch
arg
es:
Hea
vy M
etal
Co
nta
min
ated
W
ater
F
ugi
tive
Air
Em
issi
on
s (O
ut-
1)
Y
es
Yes
Y
es
N/A
S
Sto
rm w
ater
per
mit
Sp
illa
ge
an
d O
ther
:
Spill
age
Tra
nsp
ort
Equip
men
t,
Mat
eria
ls, S
crap
an
d
Was
te t
o a
nd f
rom
Wo
rk
Are
a (P
ro-2
), (
Pro
-11)
, (P
ro-1
2), (
Pro
-14)
an
d
(Pro
-15)
100
lbs
per
yea
rN
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a,
low
vo
lum
e sp
illag
e
Transfer Fuel from
Storage to Fuel
Truck
Pro-2
Transport Fuel to
Crane
Pro-3
Transfer Fuel
from Fuel Truck
to Crane
Pro-4
Lift and
Transport
Prod-1
Prepare Crane for
Fueling
Pro-1
Point Source Air
Emissions
Out-1
Diesel Fuel
Inp-1
Engage Crane
Engine(s)
Pro-5
Process Step
"Pro"Output
"Out"
Method
"Meth"
Input
"Inp" DecisionProduct
"Prod"
Example 5-7: Flow Diagram and Aspects Form forMaterial Transport, Crane
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-30 Environmental Aspects
Example 5-7: Flow Diagram and Aspects Form for Material Transport, Crane (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-31
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith
, E
nv
iro
nm
enta
l E
ng
inee
r A
rea/
Pro
cess
: M
ater
ial
Tra
nsp
ort
, C
ran
e D
ate:
5
/17
/01
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Cate
go
ry/A
spec
t
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
trol
or
main
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Die
sel F
uel
D
iese
l F
uel
(In
p-1
) 10
,000
ga
llon
s p
er y
ear
No
N
o
No
N
/A
N
Do
es n
ot
mee
t si
gnif
ican
ce c
rite
ria,
h
igh
vo
lum
e usa
ge
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
N
/A
N/
A
Ch
emic
als
: N
/A
N/
A
Air
Em
issi
on
s:
NO
X, S
OX
, Par
ticu
late
s P
oin
t So
urc
e A
ir
Em
issi
on
s (O
ut-
1)
2.3
ton
sY
es
Yes
Y
es
N/A
S P
erm
its
to o
per
ate
No
ise/
Od
or/
Rad
iati
on
: O
do
r fr
om
Die
sel F
uel
C
om
bust
ion
P
oin
t So
urc
e A
ir
Em
issi
on
s (O
ut-
1)
N
o
No
N
o
No
N
D
oes
no
t m
eet
sign
ific
ance
cri
teri
a
Wast
es:
N/
A
N
/A
Wa
ter
Dis
cha
rges
: N
/A
N
/A
Sto
rmw
ate
r D
isch
arg
es:
Pet
role
um
Co
nta
min
ated
W
ater
Sp
illag
e o
f D
iese
l F
uel
(P
ro-2
), (
Pro
-3),
(P
ro-4
)
Yes
Y
es
Yes
N
/A
S
Sto
rm w
ater
per
mit
Sp
illa
ge
an
d O
ther
:
Spill
age
Spill
age
of
Die
sel F
uel
(P
ro-2
), (
Pro
-3),
(P
ro-4
) 25
0 ga
llon
s p
er y
ear
Yes
Y
es
Yes
Y
es
S A
nn
ual
vo
lum
e ex
ceed
s cr
iter
ia o
f “N
o S
pill
Po
licy”
Example 5-8: Flow Diagram and Aspects Form for Aluminum Fabrication
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-32 Environmental Aspects
Aluminum Fabrication
Work Item
Plan and Schedule
Fabrication of Item
Cut Shapes
Finish Shape
Edges
Assemble Item
from Shapes
Fabricated
Alumimum Item
Transfer Finished
Item to Coating
Shop for
Preservation
Transport
Materials to Work
Area
Transportation
Equipment
Aluminum Burning
Equipment
Burning Gases
Grinders and
Grinding Discs
Place in Bins
Transport to
Recycling Facility
Aluminum Scrap Burning Fumes Burn Table Debris
Clean out and
Containerize
Transport to
Disposal Facility
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"Decision
Product
"Prod"
Example 5-8: Flow Diagram and Aspects Form for Aluminum Fabrication (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-33
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith
, E
nv
iro
nm
enta
l E
ng
inee
r A
rea/
Pro
cess
: A
lum
inu
m F
abri
cati
on
D
ate:
5
/17
/01
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Ca
teg
ory
/Asp
ect
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
tro
l o
r m
ain
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Die
sel F
uel
/F
ork
lifts
Tra
nsp
ort
raw
alu
min
um
, fa
bri
cate
d ite
ms
and s
crap
(Pro
-2),
(P
ro-6
), (
Pro
-8),
(P
ro-9
)
1,00
0 ga
ls p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
Burn
ing
Gas
es
Cutt
ing
Shap
es (
Pro
-3)
1,00
0 cu
.ft.
p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Gri
nd
ing
Dis
cs
Fin
ish
Sh
apes
(P
ro-4
) 10
0 d
iscs
p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Wel
din
g R
od &
Wir
e W
eld s
hap
es in
to ite
ms
(Pro
-5)
2,00
0 lb
s p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Wel
din
g G
ases
W
eld s
hap
es in
to ite
ms
(Pro
-5)
4,00
0 cu
.ft.
p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Rag
s D
isp
osa
ble
s (P
ro-3
) 50
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Glo
ves
Dis
po
sab
les
(Pro
-3)
100
pai
rs
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Tyv
ex S
uit
s D
isp
osa
ble
s (P
ro-3
) 5
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Ch
emic
als
: N
/A
N/
A
Air
Em
issi
on
s:
Burn
ing
Fum
es
Fugi
tive
Air
Em
issi
on
s 10
lb
s Y
es
Yes
N
o
N
o
S
To
xic
Air
Em
issi
on
s R
ule
(O
ut-
2)
per
yea
r
Example 5-8: Flow Diagram and Aspects Form for Aluminum Fabrication (continued)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-34 Environmental Aspects
()
py
No
ise/
Od
or/
Rad
iati
on
:
Burn
ing
No
ise
Cutt
ing
Shap
es (
Pro
-3)
120
dec
ibel
s Y
es
No
N
oN
o
S W
ork
er S
afet
y R
equir
emen
ts
Wast
es:
Scra
p A
lum
inum
A
lum
inum
Scr
ap (
Out-
1)
800
lbs
per
yea
rY
es
No
N
o
No
N
Scr
ap A
lum
inum
is r
ecyc
led
Burn
Tab
le D
ebri
s B
urn
Tab
le D
ebri
s (O
ut-
3)
2 dru
ms
per
yea
rN
o
No
N
o
No
N
N
on
-Haz
ardo
us
was
te
Wa
ter
Dis
cha
rges
: N
/A
N
/A
Sto
rmw
ate
r D
isch
arg
es:
Sto
rmw
ater
C
on
tact
/A
lum
inum
St
ora
ge
Rai
nfa
ll co
nta
ct w
ith
O
uts
ide
Alu
min
um
Ite
m
sto
rage
(P
ro-1
4)
0.1
lb
per
yea
rY
es
Yes
N
o
No
S
Sto
rmw
ater
Per
mit
Req
uir
emen
ts
Sp
illa
ge
an
d O
ther
:
N/
A
N
/A
Example 5-9: Flow Diagram and Aspects Form for Steel Fabrication
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-35
Steel Fabrication
Work Item
Plan and Schedule
Fabrication of Item
Cut Shapes
Finish Shape
Edges
Assemble Item
from Shapes
Fabricated Steel
Item
Transfer Finished
Item to Coating
Shop for
Preservation
Transport
Materials to Work
Area
Dry Burning TableSubmerged
Burning Table
Transportation
Equipment
Steel Burning
Equipment
Burning Gases
Steel Burning
Equipment
Burning Gases
Grinders and
Grinding Discs
Contaminated
WaterSteel ScrapTable Sludge
Clean out and
Containerize
Transfer into
Holding Tank
Place in Bins
Transport to
Disposal Facility
Sample and
Analyize
Transport to
Recycling Facility
Transfer to
Appropriate
Disposal Facility
Steel Scrap Burning Fumes Burn Table Debris
Clean out and
Containerize
Transport to
Disposal Facility
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"Decision
Product
"Prod"
Example 5-9: Flow Diagram and Aspects Form for Steel Fabrication (continued)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-36 Environmental Aspects
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith,
En
vir
on
men
tal
En
gin
eer
Are
a/P
roce
ss:
Ste
el F
abri
cati
on
Dat
e:
5/1
7/0
1
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Cate
go
ry/A
spec
t
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
trol
or
main
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Die
sel F
uel
/F
ork
lifts
Tra
nsp
ort
raw
ste
el,
fab
rica
ted
ite
ms
and
scr
ap(P
ro-2
), (
Pro
-13)
, (P
ro-8
),
(Pro
-9)
1,00
0 ga
ls p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Wa
ter
Usa
ge:
Wat
er
Sub
mer
ged
Burn
ing
Tab
le(I
np
-4)
25,0
00
gals
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
Usa
ge
Su
pp
lies
/Dis
po
sab
les:
Burn
ing
Gas
es
Cutt
ing
Shap
es (
Pro
-3)
10,0
00
cu.f
t.
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Gri
nd
ing
Dis
cs
Fin
ish
Sh
apes
(P
ro-3
) 1,
000
dis
cs
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Wel
din
g R
od &
Wir
e W
eld s
hap
es in
to ite
ms
(Pro
-5)
2,50
0 lb
s p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Wel
din
g G
ases
W
eld s
hap
es in
to ite
ms
(Pro
-5)
4,00
0 cu
ft
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Rag
s D
isp
osa
ble
s (P
ro-3
) 50
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Glo
ves
Dis
po
sab
les
(Pro
-3)
100
pai
rs
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Tyv
ex S
uit
s D
isp
osa
ble
s (P
ro-3
) 5
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Ch
emic
als
: N
/A
N/
A
Example 5-9: Flow Diagram and Aspects Form for Steel Fabrication (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-37
Air
Em
issi
on
s:
Burn
ing
Fum
es
Fugi
tive
Air
Em
issi
on
s (O
ut-
4)
100
lbs
per
yea
rY
es
Yes
N
o
No
S
To
xic
Air
Em
issi
on
s R
ule
No
ise/
Od
or/
Rad
iati
on
:
Burn
ing
No
ise
Cutt
ing
Shap
es (
Pro
-3)
120
dec
ibel
s Y
es
No
N
o
No
S
Wo
rker
Saf
ety
Req
uir
emen
ts
Wast
es:
Burn
Tab
le S
ludge
T
able
Slu
dge
(O
ut-
2)
1,20
0 ga
ls p
er
year
Y
es
No
N
o
No
S
Haz
ardo
us
Was
te R
equir
emen
ts
Scra
p S
teel
St
eel Sc
rap
(O
ut-
3)
80,0
00
lbs
per
ye
ar
Yes
N
o
No
N
o
N
Scra
p s
teel
is
recy
cled
Burn
Tab
le D
ebri
s B
urn
Tab
le D
ebri
s (O
ut-
5)
25
dru
ms
per
yea
rN
o
No
N
o
No
N
N
on
-Haz
ardo
us
was
te
Wa
ter
Dis
cha
rges
:
Burn
Tab
le W
ater
C
on
tam
inat
ed W
ater
(O
ut-
2)
600
gals
p
er y
ear
Yes
N
o
No
N
o
S P
OT
W d
isch
arge
req
uir
emen
ts
Sto
rmw
ate
r D
isch
arg
es:
Sto
rmw
ater
Co
nta
ct/St
eel
Sto
rage
Rai
nfa
ll co
nta
ct w
ith
O
uts
ide
Stee
l It
em
sto
rage
(P
ro-1
4)
0.1
lb
per
yea
rY
es
Yes
N
o
No
S
Sto
rmw
ater
Per
mit
Req
uir
emen
ts
Sp
illa
ge
an
d O
ther
:
N/
A
N
/A
Example 5-10: Flow Diagram and Aspects Form for Sheet Metal
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-38 Environmental Aspects
Sheet Metal Fabrication
Work Item
Determine Scope
of Work
Order Materials
and Schedule
Tasks
Perform
Fabrication Work
Inspect and Test
Install Fabricated
Article
Materials
Equipment
Fabrication Waste
Shop Disposables
Disposables
Waste
Fabricated Article
Installation Waste
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"Decision
Product
"Prod"
Example 5-10: Flow Diagram and Aspects Form for Sheet Metal (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-39
Per
son C
om
ple
ting F
orm
: Jo
hn S
mit
h,
Envir
onm
enta
l E
ngin
eer
Are
a/P
roce
ss:
Shee
t M
etal
D
ate:
5/1
7/0
1
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Ca
teg
ory
/Asp
ect
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
tro
l o
r m
ain
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Die
sel F
uel
/F
ork
lifts
T
ran
spo
rt r
aw a
lum
inum
, fa
bri
cate
d ite
ms
and s
crap
(Pro
-3),
(P
ro-6
), (
Pro
-9)
1,00
0 ga
ls p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Ele
ctri
city
/E
quip
men
t P
ow
er
Mac
hin
e O
per
atio
n (
Pro
-4)
50,0
00
kw p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
Wel
din
g R
od &
Wir
e W
eld s
hap
es in
to ite
ms
(Pro
-5)
2,00
0 lb
s p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Wel
din
g G
ases
W
eld s
hap
es in
to ite
ms
(Pro
-4)
4,00
0 cu
.ft.
p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Rag
s D
isp
osa
ble
s (P
ro-3
) 50
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Glo
ves
Dis
po
sab
les
(Pro
-3)
100
pai
rs
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Tyv
ex S
uit
s D
isp
osa
ble
s (P
ro-3
) 5
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Ch
emic
als
:
Glu
es/A
dh
esiv
es
Ass
emb
le p
iece
s an
d
inst
all fa
bri
cate
d ite
ms
(Pro
-5),
(P
ro-7
)
55 g
als
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Oils
, Gre
ases
, Lub
rica
nts
C
ut
and S
hap
e p
iece
s (P
ro-4
) 25
gal
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Air
Em
issi
on
s:
Wel
din
g F
um
es
Fugi
tive
Air
Em
issi
on
s 15
lb
s Y
es
Yes
N
o
No
S
To
xic
Air
Em
issi
on
s R
ule
(Out-
4)
per
yea
r
Example 5-10: Flow Diagram and Aspects Form for Sheet Metal (continued)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-40 Environmental Aspects
()
py
No
ise/
Od
or/
Rad
iati
on
: N
/A
N/
A
Wast
es:
Scra
p M
etal
M
etal
Scr
ap (
Out-
3)
100
lbs
per
yea
rY
es
No
N
o
No
N
Sc
rap
met
al is
recy
cled
Fab
rica
tio
n W
aste
s M
etal
Deb
ris
and o
ther
(O
ut-
1)
10,0
00
lbs
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Wa
ter
Dis
cha
rges
: N
/A
N/
A
Sto
rmw
ate
r D
isch
arg
es:
Sto
rmw
ater
Co
nta
ct/Sh
eet
Met
al S
tora
ge
Rai
nfa
ll co
nta
ct w
ith
O
uts
ide
Shee
t M
etal
Ite
m
sto
rage
(P
ro-6
)
0.1
lb
per
yea
rY
es
Yes
N
o
No
S
Sto
rmw
ater
Per
mit
Req
uir
emen
ts
Sp
illa
ge
an
d O
ther
:
N/
A
N
/A
Example 5-11: Flow Diagram and Aspects Form for Ship’s Fuel Removal
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-41
Fuel Removal Work
Item
Stage Equipment
Pumps and Hoses
Transfer Fuel from
Ship to Holding
Tank Ashore
Sample and
Analysis
Transport
Equipment to
Work Area
Classification
Clean Fuel Tanks
of Residuals
Cleaning
Disposables
Recyclable Non-recyclable
Transport to
Recycling Facility
Clean Tank - Safe
for Men and/or Hot
WorkTransfer to
Vacuum Tanker
Transport to
Disposal Facility
Transfer to
Vacuum Tanker
Transfer Residuals
to Holding Tank
Ashore
Clean Holding
Residuals
Liquids Sludges
Holding Tank
Hydrocarbon
Emissions
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"Decision
Product
"Prod"
Example 5-11: Flow Diagram and Aspects Form for Ship’s Fuel Removal (continued)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-42 Environmental Aspects
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith
, E
nv
iro
nm
enta
l E
ng
inee
r A
rea/
Pro
cess
: S
hip
’s F
uel
Rem
ov
al
Dat
e:
5/1
7/0
1
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Ca
teg
ory
/Asp
ect
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
tro
l o
r m
ain
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Die
sel F
uel
/F
ork
lifts
T
ran
spo
rt E
quip
men
t an
d
Mat
eria
ls t
o W
ork
Are
a (P
ro-1
)
1,00
0 ga
llon
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
Usa
ge
Ele
ctri
city
O
per
atio
n o
f T
ran
sfer
p
um
ps
(Pro
-2),
(P
ro-4
),
(Pro
-7)
5,00
0 kw
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
Usa
ge
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
Rag
s D
isp
osa
ble
s (I
np
-1)
500
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Glo
ves
Dis
po
sab
les
(In
p-1
) 1,
000
pai
rs
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Tyv
ex S
uit
s D
isp
osa
ble
s (I
np
-1)
2,00
0 su
its
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Filt
er C
arts
D
isp
osa
ble
s (I
np
-1)
600
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Ch
emic
als
: N
/A
N/
A
Air
Em
issi
on
s:
Hyd
roca
rbo
ns
Fuel
Vap
ors
(P
ro-2
),
(Pro
-4),
(P
ro-7
) 1.
5 to
ns
per
yea
rY
es N
o N
o
No
S
Air
Em
issi
on
Rule
s
No
ise/
Od
or/
Rad
iati
on
: N
/A
N/
A
Wast
es:
Was
te F
uel
s L
iquid
fuel
rem
ove
d f
rom
ta
nks
(O
ut-
6)
750,
000
gals
per
ye
ar
No
N
o
No
N
o
N
Was
te f
uel
s ar
e re
cycl
ed
Slud
ges
Slud
ges
rem
ove
d f
rom
85
0 N
o
No
N
o
No
N
Sludge
s ar
e tr
eate
d a
nd d
isp
ose
d o
f
ta
nks
(O
ut-
7)
bb
ls p
er
year
o
ff-s
ite
Solid
Was
tes
Co
nta
min
ated
D
isp
osa
ble
s (o
ut-
8)
600
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
Was
te
Wa
ter
Dis
cha
rges
: N
/A
N/
A
Sto
rmw
ate
r D
isch
arg
es:
N/
A
N
/A
Sp
illa
ge
an
d O
ther
:
Fuel
Sp
illag
e Sp
illag
e duri
ng
tran
sfer
s (P
ro-2
), (
Pro
-4),
(P
ro-7
) 50
0 ga
ls
per
yea
rY
es
No
Yes
No
S
Hig
h p
ote
nti
al f
or
spill
age
to b
e dis
char
ged t
o s
urf
ace
wat
ers
Example 5-12: Flow Diagram and Aspects Form for Pipe Fabrication
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-43
Pipe Fabrication Work
Item
Determine Scope
of Work
Order Materials
and Schedule
Tasks
Perform
Fabrication Work
Inspect and Hydro
Test
Install Pipe
Materials
Equipment
Fabrication Waste
Shop Disposables
Disposables
Waste
Fabricated Pipe
Installation Waste
Waste Water
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"Decision
Product
"Prod"
Lub
rica
nts
P
ipe
Fab
rica
tio
n (
Pro
-3)
55 g
als
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
PV
C C
lean
er
Pip
e F
abri
cati
on
(P
ro-3
) 10
ga
llon
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
Usa
ge
PV
C C
emen
t P
ipe
Fab
rica
tio
n (
Pro
-3)
10
gallo
ns
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Example 5-12: Flow Diagram and Aspects Form for Pipe Fabrication (continued)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-44 Environmental Aspects
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith,
En
vir
on
men
tal
En
gin
eer
Are
a/P
roce
ss:
Pip
e F
abri
cati
on
D
ate:
5
/17
/01
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Cate
go
ry/A
spec
t
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
trol
or
main
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Ele
ctri
city
/E
quip
men
t P
ow
er
Mac
hin
e O
per
atio
n (
Pro
-3)
50,0
00
kw p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Die
sel F
uel
/F
ork
lifts
T
ran
spo
rt p
ipes
(P
ro-5
),
(Pro
-6)
800
gals
p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
Usa
ge
Wa
ter
Usa
ge:
Wat
er
Hyd
rost
atic
tes
tin
g 15
,000
ga
ls p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Su
pp
lies
/Dis
po
sab
les:
Wel
din
g R
od &
Wir
e P
ipe
Fab
rica
tio
n (
Pro
-3)
2,50
0 lb
s p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Wel
din
g G
ases
P
ipe
Fab
rica
tio
n (
Pro
-3)
4,00
0 cu
ft
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
So
lder
P
ipe
Fab
rica
tio
n (
Pro
-3)
80 lb
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Flu
x P
ipe
Fab
rica
tio
n (
Pro
-3)
20 g
als
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Rag
s D
isp
osa
ble
s (P
ro-3
) 50
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Glo
ves
Dis
po
sab
les
(Pro
-3)
100
pai
rs
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Tyv
ex S
uit
s D
isp
osa
ble
s (P
ro-3
) 5
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Ch
emic
als
:
Oils
P
ipe
Fab
rica
tio
n (
Pro
-3)
110
gals
p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
Usa
ge
Example 5-12: Flow Diagram and Aspects Form for Pipe Fabrication (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-45
p
Air
Em
issi
on
s:
Wel
din
g, B
razi
ng,
So
lder
ing
Fugi
tive
Air
Em
issi
on
s (O
ut-
1)
15 lb
s p
er y
ear
Yes
Y
es
No
N
o
S T
oxi
c A
ir E
mis
sio
ns
Rule
No
ise/
Od
or/
Rad
iati
on
: N
/A
N/
A
Wast
es:
Scra
p M
etal
F
abri
cati
on
Was
te (
Out-
2)1,
500
lbs
per
ye
ar
No
N
o
No
N
o
N
Scra
p m
etal
is
recy
cled
Dis
po
sab
les
Fab
rica
tio
n W
aste
(O
ut-
2)50
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
Usa
ge
Was
te W
ater
H
ydro
Tes
tin
g P
ipe
(Out-
4)
8,00
0 ga
ls p
er
year
N
o
No
N
o
No
N
D
isch
arge
d t
o P
OT
W
Inst
alla
tio
n W
aste
In
stal
ling
Pip
e Sy
stem
(O
ut-
5)
100
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
Usa
ge
Wa
ter
Dis
cha
rges
: N
/A
N/
A
Sto
rmw
ate
r D
isch
arg
es:
Sto
rmw
ater
Co
nta
ct/P
ipe
Sto
rage
Rai
nfa
ll co
nta
ct w
ith
O
uts
ide
pip
e st
ora
ge
(Pro
-5)
0.1
lb
per
yea
rY
es
Yes
N
o
No
S
Sto
rmw
ater
Per
mit
Req
uir
emen
ts
Sp
illa
ge
an
d O
ther
: N
/A
N/
A
Transfer Fuel from
Storage to Fuel
Truck
Pro-2
Transport Fuel to
Compressor
Engine(s)
Pro-3
Transfer Fuel from
Fuel Truck to
Compressor Engine
Tanks
Pro-4
Compressed Air
Distribution
Prod-1
Prepare
Compressor
Engine(s) for
Fueling
Pro-1
Point Source
Air Emissions
Out-1
Diesel Fuel
Inp-1
Engage
Compressor
Engine(s)
Pro-5
Process Step
"Pro"Output
"Out"
Method
"Meth"
Input
"Inp" DecisionProduct
"Prod"
Example 5-13: Flow Diagram and Aspects Form for Compressed Air
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-46 Environmental Aspects
Example 5-13: Flow Diagram and Aspects Form for Compressed Air (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-47
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith
, E
nv
iro
nm
enta
l E
ng
inee
r A
rea/
Pro
cess
: C
om
pre
ssed
Air
D
ate:
5
/17
/01
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Ca
teg
ory
/Asp
ect
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
tro
l o
r m
ain
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Die
sel F
uel
D
iese
l F
uel
10
0,00
0 ga
ls p
er
year
Y
es
No
N
o
No
S
Air
Qual
ity
Stan
dar
ds,
Per
mit
s to
O
per
ate
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
N
/A
N/
A
Ch
emic
als
: N
/A
N/
A
Air
Em
issi
on
s:
Inte
rnal
Co
mb
ust
ion
O
per
ate
Co
mp
ress
or
En
gin
e (P
ro-5
)
NO
X/
SO
X 2
to
ns
per
ye
ar
Yes
N
o
No
No
S
Air
Qual
ity
Rule
, Per
mit
s to
O
per
ate
No
ise/
Od
or/
Rad
iati
on
: N
/A
N/
A
Wast
es:
N/
A
N
/A
Wa
ter
Dis
cha
rges
:
Air
Lin
e C
on
den
sate
C
on
den
sate
Tra
ps
(Out-
2)
100
gals
p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
Dis
char
ge
Sto
rmw
ate
r D
isch
arg
es:
N/
A
N
/A
Sp
illa
ge
an
d O
ther
:
Oil
Spill
s F
uel
Tra
nsf
ers
(Pro
-2),
(P
ro-4
) 10
0 ga
ls
per
yea
rY
es
Yes
N
oN
o
S
Co
mp
any
No
Sp
ill P
olic
y
Example 5-14: Flow Diagram and Aspects Form for Inside Machine Shop
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-48 Environmental Aspects
Machining Work Item
Determine Scope
of Work
Order Materials
and Schedule
Tasks
Perform Required
Work
Inspect and Test
Transport Piece to
Ship for
Installation
Materials
Equipment
Fabrication Waste
Shop Disposables
Shop Disposables
Waste
Repaired Piece
Transport Piece
from Ship to Inside
Machine Shop
Inspect Piece
Reassemble Piece
Waste Testing
Materials and
Disposables
Transport
Equipment
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"Decision
Product
"Prod"
Example 5-14: Flow Diagram and Aspects Form for Inside Machine Shop (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-49
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith
, E
nv
iro
nm
enta
l E
ng
inee
r A
rea/
Pro
cess
: In
sid
e M
ach
ine
Sh
op
D
ate:
5
/17
/01
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Ca
teg
ory
/Asp
ect
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
tro
l o
r m
ain
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Die
sel F
uel
/F
ork
lifts
T
ran
spo
rt m
ach
iner
y,
fab
rica
ted ite
ms
and s
crap
(Pro
-2),
(P
ro-7
), (
Pro
-9)
1,00
0 ga
ls p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Ele
ctri
city
/E
quip
men
t P
ow
er
Mac
hin
e O
per
atio
n (
Pro
-4)
50,0
00
kw p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
Wel
din
g R
od &
Wir
e W
eld s
hap
es in
to ite
ms
(Pro
-4)
2,00
0 lb
s p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Wel
din
g G
ases
W
eld s
hap
es in
to ite
ms
(Pro
-4)
4,00
0 cu
.ft.
p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Rag
s D
isp
osa
ble
s (P
ro-4
) 50
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Glo
ves
Dis
po
sab
les
(Pro
-4)
100
pai
rs
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Tyv
ex S
uit
s D
isp
osa
ble
s (P
ro-4
) 5
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Ch
emic
als
:
Glu
es/A
dh
esiv
es
Ass
emb
le p
iece
s an
d
inst
all fa
bri
cate
d ite
ms
(Pro
-5)
55 g
als
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Oils
, gre
ases
, lub
rica
nts
M
ach
iner
y re
pai
r an
d
fab
rica
tio
n (
Pro
-4)
25 g
als
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Air
Em
issi
on
s:
Wel
din
g F
um
es
Fugi
tive
Air
Em
issi
on
s 5
lbs
Yes
Y
es
No
N
o
S
To
xic
Air
Em
issi
on
s R
ule
(Out-
5)
per
yea
r
Example 5-14: Flow Diagram and Aspects Form for Inside Machine Shop (continued)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-50 Environmental Aspects
()
py
No
ise/
Od
or/
Rad
iati
on
: N
/A
N/
A
Wast
es:
Scra
p M
etal
M
etal
Scr
ap (
Out-
3)
1,00
0 lb
s p
er
year
Y
es
No
N
o
No
N
Sc
rap
met
al is
recy
cled
Fab
rica
tio
n W
aste
s M
etal
Deb
ris
and o
ther
(O
ut-
1)
10,0
00
lbs
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Wa
ter
Dis
cha
rges
: N
/A
N/
A
Sto
rmw
ate
r D
isch
arg
es:
N/
A
N
/A
Sp
illa
ge
an
d O
ther
: N
/A
N/
A
Transport Coating
to Ship
Pro-2
Store Coating on
Ship
Pro-3
Prepare Coating for
Paint (Mix and Thin
Pro-4
Transport Prepared
Coating to Ship
Workspace
Pro-5
Application MethodBrush and Roll
Meth-1
Transfer Paint
to Bucket
Pro-6
Transfer Paint
to Paint Pot
Pro-7
Apply Coating to
Surface
Pro-8
Airless Sprayer
Meth-2
HVLP Sprayer
Meth-3
Clean Up
Pro-9
Waste Paint &
Solvent
Out-3
Contaminated
Equipment
Out-4
Contaminated
Disposables
Out-6
Contaminated
Debris
Out-7
Waste Paint
Buckets
Out-2
Consolidate and
Place on Palets
Pro-10
Transport to
Scrap Yard
Pro-15
Consolidate into
Drums
Pro-11
Transport to
Waste Yard
Pro-16
Solvent Cleaning
Pro-12
ConsolidateContaminated
Solvent into Drums
Pro-17
Clean
Equipment
Out-5
Transport to
Waste Yard
Pro-21
Consolidate into
Bags and Drums
Pro-13
Transport to
Waste Yard
Pro-19
Consolidate into
Bags and Drums
Pro-14
Transport to
Waste Yard
Pro-20
Store Equipment
Pro-18
Coating
Inp-2
Thinner
Inp-3
Disposables
Inp-4
Coated Surface
Prod-1
Install Space
Ventilation
Equipment
Inp-1
Ventilation
Exhaust Air
Emissions
Out-1
Prepare Space for
Painting
Pro-1
Process Step
"Pro"Output
"Out"
Method
"Meth"
Input
"Inp" DecisionProduct
"Prod"
Example 5-15: Flow Diagram and Aspects Form for Interior Ship Painting
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-51
(Out-
1)
To
xic
Air
Em
issi
on
s R
ule
Fugi
tive
HA
P
Ven
tila
tio
n E
xhau
st A
ir
(Out-
1)
5 to
ns
Yes
Y
es
No
N
oS
Mar
ine
Co
atin
g R
ule
P
erm
its
to O
per
ate
To
xic
Air
Em
issi
on
s R
ule
Ove
rsp
ray,
Fugi
tive
Air
E
mis
sio
ns
Ven
tila
tio
n E
xhau
st A
ir
(Out-
1)
1 to
n
Yes
Y
es
No
N
oS
Mar
ine
Co
atin
g R
ule
P
erm
its
to O
per
ate
To
xic
Air
Em
issi
on
s R
ule
Per
mit
s to
Op
erat
e
Example 5-15: Flow Diagram and Aspects Form for Interior Ship Painting (continued)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-52 Environmental Aspects
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith
, E
nv
iro
nm
enta
l E
ng
inee
r A
rea/
Pro
cess
: In
teri
or
Sh
ip P
ain
tin
g
Dat
e:
5/1
7/0
1
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Ca
teg
ory
/Asp
ect
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
tro
l o
r m
ain
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Ele
ctri
city
/P
ain
t M
ixer
s M
ix a
nd
Th
in C
oat
ing
(Pro
-4)
10 k
w
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Die
sel F
uel
/F
ork
lifts
Tra
nsp
ort
Equip
men
t,
Mat
eria
ls, W
aste
an
d
Scra
p t
o a
nd f
rom
Wo
rk
Are
a (P
ro-2
), P
ro-5
),
(Pro
-15)
, Pro
-16)
, Pro
-21
), (
Pro
-21)
, (P
ro-1
9),
(Pro
-20)
1000
ga
llon
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
Usa
ge
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
Rag
s D
isp
osa
ble
s (P
ro-3
) 50
0 cu
ya
rds
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Glo
ves
Dis
po
sab
les
(Pro
-3)
1,00
0 p
airs
p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Tyv
ex S
uit
s D
isp
osa
ble
s(P
ro-3
) 50
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Filt
er C
arts
D
isp
osa
ble
s (P
ro-3
) 60
0 p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
San
d P
aper
D
isp
osa
ble
s (P
ro-3
) 10
gro
ss
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Ch
emic
als
: V
OC
Co
nte
nt
H
AP
Co
nte
nt
Vir
gin
Co
atin
gs (
Inp
-2)
N/
A
Yes N
o N
o N
o S
M
arin
e C
oat
ing
Rule
A
ir P
erm
its
VO
C C
on
ten
t
HA
P C
on
ten
t V
irgi
n T
hin
ner
s (I
np
-3)
N/
A
Yes
N
o
No
N
o
S
Mar
ine
Co
atin
g R
ule
A
ir P
erm
its
Air
Em
issi
on
s:
Fugi
tive
VO
C
Ven
tila
tio
n E
xhau
st A
ir
15 t
on
s Y
es
No
N
o
No
S
M
arin
e C
oat
ing
Rule
No
ise/
Od
or/
Rad
iati
on
:
Od
or
fro
m V
OC
fum
es
Co
atin
g A
pp
licat
ion
(P
ro-8
) N
o
No
N
o
No
N
o
S
Nuis
ance
Rule
Wast
es:
Co
nta
min
ated
Scr
ap
Was
te P
ain
t C
ans
(Out-
2)3,
000
lbs
per
ye
ar
No
N
o
Yes
N
o S
Co
mp
any
Was
te R
educt
ion
P
rogr
am
Co
nta
min
ated
Was
te
Tyv
ex S
uit
s, R
olle
rs,
Bru
shes
, Filt
er M
asks
, P
ain
t Sti
rrer
s, D
rop
C
loth
s, M
aski
ng
Tap
e,
Deb
ris.
(O
ut-
6), (
Out-
7)
3,50
0 lb
s p
er
year
N
o
No
N
o
No
S
Co
mp
any
Was
te R
educt
ion
P
rogr
am
Was
te C
hem
ical
s W
aste
Pai
nt
and
So
lven
t (O
ut-
3)
500
gallo
ns
per
yea
rY
es N
o
Yes
N
o
S R
CR
A (
Sub
titl
e C
)
Wa
ter
Dis
cha
rges
: N
/A
N/
A
Sto
rmw
ate
r D
isch
arg
es:
Hea
vy M
etal
Co
nta
min
ated
W
ater
V
enti
lati
on
Exh
aust
Air
(O
ut-
1)
100
lbs
per
yea
rY
es
Yes
Y
es
No
S F
acili
ty S
torm
wat
er P
erm
it
Sp
illa
ge
an
d O
ther
:
Co
atin
g an
d/
or
Th
inn
er
Spill
age
Tra
nsp
ort
was
te c
ans,
cl
ean
ing
solv
ents
, co
nta
min
ated
so
lven
ts
and d
ebri
s to
was
te y
ard
(Pro
-15)
, (P
ro-1
6)
25
gallo
ns
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e Sp
illag
e
Co
atin
g an
d/
or
Th
inn
er
Spill
age
Co
nso
lidat
e eq
uip
men
t cl
ean
ing
solv
ents
into
d
rum
s (P
ro-1
7)
10
gallo
ns
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e Sp
illag
e
Co
atin
g an
d/
or
Th
inn
er
Spill
age
Tra
nsp
ort
vir
gin
co
atin
gs
and t
hin
ner
s to
wo
rk a
rea
(Pro
-2)
10
gallo
ns
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e Sp
illag
e
Spill
age,
Co
nta
min
ated
Scr
ap
Co
nso
lidat
e W
aste
(P
ro-
11)
5 gallo
ns
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e Sp
illag
e
Co
atin
g an
d/
or
Th
inn
er
Spill
age
Co
nso
lidat
ion
of
Was
te
coat
ing
and s
olv
ents
, 10
ga
llon
s N
o
No
N
o
No
N
L
ow
Vo
lum
e Sp
illag
e
solv
ent
clea
nin
g o
f eq
uip
men
t, C
on
solid
ate
Was
te S
olv
ents
into
dru
ms
(Pro
-11)
, (P
ro-1
2)
per
yea
r
Example 5-15: Flow Diagram and Aspects Form for Interior Ship Painting (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-53
Transport Coatings
to Paint Booth
Pro-2
Store Coating in
Paint Booth Area
Pro-3
Prepare Coating for
Paint (Mix and Thin
Pro-4
Transport Prepared
Coating to
Workarea
Pro-5
Application MethodBrush and Roll
Meth-1
Transfer Paint
to Bucket
Pro-6
Transfer Paint
to Paint Pot
Pro-7
Apply Coating to
Parts
Pro-8
Airless Sprayer
Meth-2
HVLP Sprayer
Meth-3
Clean Up
Pro-9
Waste Paint &
Solvent
Out-3
Contaminated
Equipment
Out-4
Contaminated
Disposables
Out-6
Contaminated
Debris
Out-7
Waste Paint
Buckets
Out-2
Consolidate and
Place on Palets
Pro-10
Transport to
Scrap Yard
Pro-16
Consolidate into
Drums
Pro-11
Transport to
Waste Yard
Pro-17
Solvent Cleaning
Pro-12
Consolidate
Contaminated
Solvent into Drums
Pro-18
Clean
Equipment
Out-5
Transport to
Waste Yard
Pro-23
Consolidate into
Bags and Drums
Pro-13
Transport to
Waste Yard
Pro-20
Consolidate into
Bags and Drums
Pro-14
Transport to
Waste Yard
Pro-21
Store Equipment
Pro-19
Coating
Inp-1
Thinner
Inp-2
Disposables
Inp-3
Coated Part(s)
Prod-1
Prepare Paint
Booth for Painting
Operations
Pro-1
Paint Booth
Exhaust Air
Emissions
Out-1
Contaminated
Spray Booth
Filters
Out-8
Consolidate into
Bags and Drums
Pro-15
Transport to
Waste Yard
Pro-22
Process Step
"Pro"Output
"Out"
Method
"Meth"
Input
"Inp" DecisionProduct
"Prod"
Example 5-16: Flow Diagram and Aspects Form for Paint Booth
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-54 Environmental Aspects
Example 5-16: Flow Diagram and Aspects Form for Paint Booth (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-55
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith,
En
vir
on
men
tal
En
gin
eer
Are
a/P
roce
ss:
Pai
nt
Boo
th
Dat
e:
5/1
7/0
1
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Ca
teg
ory
/Asp
ect
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
tro
l o
r m
ain
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Ele
ctri
city
/P
ain
t M
ixer
s M
ix a
nd
Th
in C
oat
ing
(Pro
-4)
10 k
w
per
yea
rN
o
No
N
o
No
N
Lo
w V
olu
me
or
Usa
ge
Die
sel F
uel
/F
ork
lifts
Tra
nsp
ort
Equip
men
t,
Mat
eria
ls, W
aste
an
d
Scra
p t
o a
nd f
rom
Wo
rk
Are
a (P
ro-2
), P
ro-5
), P
ro-
16),
(P
ro-1
7), (
Pro
-20)
, (P
ro-2
1), (
Pro
-22)
, (P
ro-
23)
1000
ga
llon
s p
er y
ear
No
N
o
No
N
o
NL
ow
Vo
lum
e o
r U
sage
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
Rag
s D
isp
osa
ble
s (P
ro-3
) 10
0 cu
ya
rds
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Glo
ves
Dis
po
sab
les
(Pro
-3)
250
pai
rs
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Tyv
ex S
uit
s D
isp
osa
ble
s (P
ro-3
) 10
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Filt
er C
arts
D
isp
osa
ble
s (P
ro-3
) 80
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
San
d P
aper
D
isp
osa
ble
s (P
ro-3
) 2
gro
ss
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Ch
emic
als
: V
OC
Co
nte
nt
H
AP
Co
nte
nt
Vir
gin
Co
atin
gs (
Inp
-1)
N/
A
Yes
N
o
No
N
o
S
Mar
ine
Co
atin
g R
ule
, Air
Per
mit
s
VO
C C
on
ten
t
HA
P C
on
ten
t V
irgi
n T
hin
ner
s (I
np
-2)
N/
A
Yes
N
o
No
N
o
S
Mar
ine
Co
atin
g R
ule
, Air
Per
mit
s
Example 5-16: Flow Diagram and Aspects Form for Paint Booth (continued)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-56 Environmental Aspects
Em
issi
on
s (O
ut-
1)
HA
P
Pai
nt
Bo
oth
Exh
aust
E
mis
sio
ns
(Out-
1)
1to
n
Yes
S
Mar
ine
Co
atin
g R
ule
, Per
mit
s to
O
per
ate,
To
xic
Air
Em
issi
on
s R
ule
No
ise/
Od
or/
Rad
iati
on
:
Od
or
fro
m V
OC
fum
es
Co
atin
g A
pp
licat
ion
(P
ro-
8)
No
N
o
No
N
o
No
S
Nuis
ance
Rule
Wast
es:
Co
nta
min
ated
Scr
ap
Was
te P
ain
t C
ans
(Out-
2)50
0 lb
s p
er y
ear
No
N
o
No
S
Co
mp
any
Was
te R
educt
ion
P
rogr
am
Co
nta
min
ated
Was
te
Tyv
ex S
uit
s, R
olle
rs,
Bru
shes
, Filt
er M
asks
, P
ain
t Sti
rrer
s, D
rop
C
loth
s, M
aski
ng
Tap
e,
Deb
ris,
Pai
nt
Bo
oth
fi
lter
s. (
Out-
6), (
Out-
7),
(Out-
8)
1,00
0 lb
s p
er
year
N
o
No
N
o
S
Co
mp
any
Was
te R
educt
ion
P
rogr
am
Was
te C
hem
ical
s W
aste
Pai
nt
and
So
lven
t (O
ut-
3)
50
gallo
ns
per
yea
rY
es
No
S
RC
RA
(Su
bti
tle
C)
Wa
ter
Dis
cha
rges
: N
/A
N/
A
Sto
rmw
ate
r D
isch
arg
es:
N/
A
N
/A
Sp
illa
ge
an
d O
ther
:
Co
atin
g an
d/
or
Th
inn
er
Spill
age
Tra
nsp
ort
was
te c
ans,
cl
ean
ing
solv
ents
, co
nta
min
ated
so
lven
ts
and d
ebri
s to
was
te y
ard
(Pro
-16)
, (P
ro-1
7), (
Pro
-21
)
5 gallo
ns
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e Sp
illag
e
Co
atin
g an
d/
or
Th
inn
er
Spill
age
Co
nso
lidat
e eq
uip
men
t cl
ean
ing
solv
ents
into
d
rum
s (P
ro-1
8)
1 ga
llon
p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
Sp
illag
e
Co
atin
g an
d/
or
Th
inn
er
Spill
age
Tra
nsp
ort
vir
gin
co
atin
gs
and t
hin
ner
s to
wo
rk a
rea
(Pro
-2)
1 ga
llon
p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
Sp
illag
e
Spill
age,
Co
nta
min
ated
Scr
ap
Co
nso
lidat
e W
aste
(P
ro-
11)
0.5
gallo
n
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e Sp
illag
e
Op
erat
e, T
oxi
c A
ir E
mis
sio
ns
Rule
YN
o
No
Od
or
fro
m V
OC
fum
es
Co
atin
g A
pp
licat
ion
(P
ro-
8)
No
N
o
No
N
o
No
S
Nuis
ance
Rule
Y
es
Y
es
Y
es
Y
es
No
Air
Em
issi
on
s:
VO
C
Pai
nt
Bo
oth
Exh
aust
5
ton
s Y
es
No
N
o
N
o
S M
arin
e C
oat
ing
Rule
, Per
mit
s to
Example 5-17: Flow Diagram and Aspects Form for Steam Plant
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-57
Transfer Fuel from
Storage to Fuel
Truck
Pro-2
Transport Fuel to
Boilers
Pro-3
Transfer Fuel
from Fuel Truck
to Boilers
Pro-4
Steam
Dstribution
Prod-1
Prepare Boilers for
Fueling
Pro-1
Point Source Air
Emissions
Out-1
Bunker Fuel
Inp-1
Fire Boilers
Pro-5
Process Step
"Pro"Output
"Out"
Method
"Meth"
Input
"Inp" DecisionProduct
"Prod"
Example 5-17: Flow Diagram and Aspects Form for Steam Plant (continued)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-58 Environmental Aspects
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith,
En
vir
on
men
tal
En
gin
eer
Are
a/P
roce
ss:
Ste
am P
lan
t D
ate:
5
/17
/01
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Ca
teg
ory
/Asp
ect
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
tro
l o
r m
ain
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Bun
ker
Fuel
B
un
ker
Fuel
25
0,00
0 ga
ls p
er
year
Y
es
No
N
o
No
S
Air
Qual
ity
Stan
dar
ds,
Per
mit
s to
O
per
ate
Wa
ter
Usa
ge:
Wat
er
Bo
iler
Fee
d W
ater
(I
np
-2)
1
M g
als
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Su
pp
lies
/Dis
po
sab
les:
N
/A
N/
A
Ch
emic
als
:
Wat
er T
reat
men
t W
ater
Tre
atm
ent
Ch
emic
als
(Ijn
p-3
)
2,00
0 ga
ls p
er
year
N
o
No
N
o
No
N
N
on
-haz
ard
ous
chem
ical
s
Air
Em
issi
on
s:
Ext
ern
al C
om
bust
ion
F
ire
Bo
ilers
(P
ro-6
)
NO
X/
SO
X 5
to
ns
per
ye
ar
Yes
N
o
No
No
S
Air
Qual
ity
Rule
, Per
mit
s to
O
per
ate
No
ise/
Od
or/
Rad
iati
on
: N
/A
N/
A
Wast
es:
N/
A
N
/A
Wa
ter
Dis
cha
rges
:
Stea
m C
on
den
sate
C
on
den
sate
Tra
ps
(Out-
2)
100
gals
p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
Dis
char
ge
Sto
rmw
ate
r D
isch
arg
es:
N/
A
N
/A
Sp
illa
ge
an
d O
ther
:
Oil
Spill
s F
uel
Tra
nsf
ers
(Pro
-2),
(P
ro-4
) 10
0 ga
ls
per
yea
rY
es
Yes
N
oN
o
S
Co
mp
any
No
Sp
ill P
olic
y
Example 5-18: Flow Diagram and Aspects Form for Supply Management
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-59
Incoming Materials and
Supplies
Received on-site
Identify and
Inspect
Segregate and
Placed in
Inventory
Release to
Authorized Craft
Transport to Craft
or Work Area
Stage Materials as
Required
Utilize Materials and
Supplies in Required
Process
Customer
Furnished or
Government
Furnished
Materials
Shipyard
Furnished
Materials
Transportation
EquipmentPackaging Waste
Excess
Materials?
Package Excess
Materials for
Return
ReturnablePackage Waste for
TransportUn-Returnable
Transport to
Shipping
Transport to
Waste
Management Area
Reorder as
Required
No
Packaging
Materials
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"Decision
Product
"Prod"
Example 5-18: Flow Diagram and Aspects Form for Supply Management (continued)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-60 Environmental Aspects
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith,
En
vir
on
men
tal
En
gin
eer
Are
a/P
roce
ss:
Su
pp
ly M
anag
emen
t D
ate:
5
/17
/01
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Ca
teg
ory
/Asp
ect
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
tro
l o
r m
ain
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Die
sel F
uel
/F
ork
lifts
M
ater
ial m
ove
men
t (P
ro-
3), (
Pro
-7),
(P
ro-1
0)
1,00
0 ga
ls p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
Pac
kagi
ng
Mat
eria
ls
Pac
kage
fo
r dis
po
sal o
r re
turn
(P
ro-8
), (
Pro
-9)
2,00
0 lb
s p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
, So
me
mat
eria
ls a
re R
ecyc
led
Ch
emic
als
: N
/A
N/
A
Air
Em
issi
on
s:
N/
A
N
/A
No
ise/
Od
or/
Rad
iati
on
: N
/A
N/
A
Wast
es:
Pac
kagi
ng
Was
te
Op
enin
g p
acka
ges
for
insp
ecti
on
an
d s
tora
ge
(Pro
-2),
(P
ro-6
)
1,00
0 lb
s p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Wa
ter
Dis
cha
rges
: N
/A
N/
A
Sto
rmw
ate
r D
isch
arg
es:
N/
A
N
/A
Sp
illa
ge
an
d O
ther
:
Spill
age,
Dry
an
d L
iquid
D
amag
ed C
on
tain
ers
(Pro
-1),
(P
ro-5
),
500
lbs
& 1
00
gals
per
ye
ar
No
N
o
No
No
N
L
ow
Vo
lum
e U
sage
Example 5-19: Flow Diagram and Aspects Form for Bilge ManagementTreatment & Discharge
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-61
Spec Bilge and Tank
Cleaning Services
Transport
Equipment at
Work Area
Lay Hoses from
Ship to Holding
Tanks Ashore
Stage Pumps in
Work Area
Transfer Free
Liquids from
Tanks/Bilges to
Holding or
Transport Tanks
Clean Bilges/
Tanks of
Residuals
Maintain Space
free of Liquids
Secondary
Containment
Holding Tank
Vacumn Tanker
Is Treatment
Required?
Yes
No
Where will
Waste be
Treated?
Transfer Liquids to
Treatment Facility
On Site
Conduct
Treatment Process
Sludges WaterOil/Petroleum
Liquids
Dispose, Reuse,
Recycle - Off-Site
Dispose, Reuse, Recycle
- On-Site
Cleaning
Disposals
Equipment
Clean Bilge/Tank
Certified for Men
and/or Hot Work
Off-Site
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"Decision
Product
"Prod"
Example 5-19: Flow Diagram and Aspects Form for Bilge Management Treatment &Discharge (continued)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-62 Environmental Aspects
Per
son C
om
ple
ting F
orm
: Jo
hn S
mit
h,
En
vir
on
men
tal
En
gin
eer
Are
a/P
roce
ss:
Bil
ge
Man
agem
ent
Dat
e:
5/1
7/0
1
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Ca
teg
ory
/Asp
ect
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
tro
l o
r m
ain
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Die
sel F
uel
/F
ork
lifts
T
ran
spo
rt E
quip
men
t an
d
Mat
eria
ls t
o W
ork
Are
a
(Pro
-1)
1,00
0 ga
llon
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
Usa
ge
Ele
ctri
city
O
per
atio
n o
f T
ran
sfer
p
um
ps
(Pro
-4)
500
kw
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Wa
ter
Usa
ge:
Wat
er
Tan
k cl
ean
ing
(In
p-3
) 50
,000
ga
ls p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e U
sage
Su
pp
lies
/Dis
po
sab
les:
Rag
s D
isp
osa
ble
s (I
np
-1)
500
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Glo
ves
Dis
po
sab
les
(In
p-1
) 1,
000
pai
rs
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Tyv
ex S
uit
s D
isp
osa
ble
s (I
np
-1)
2,00
0 su
its
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Filt
er C
arts
D
isp
osa
ble
s (I
np
-1)
600
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Ch
emic
als
: N
/A
N/
A
Air
Em
issi
on
s:
N/
A
N
/A
No
ise/
Od
or/
Rad
iati
on
: N
/A
N/
A
Example 5-19: Flow Diagram and Aspects Form for Bilge Management Treatment &Discharge (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-63
bb
ls p
er
year
Wat
er
Was
te W
ater
Res
idual
(O
ut-
3)
100,
000
gals
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Oil/
Pet
role
um
Liq
uid
s O
il/P
etro
leum
Liq
uid
s (O
ut-
4)
500
bb
ls p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Wa
ter
Dis
cha
rges
: N
/A
N/
A
Sto
rmw
ate
r D
isch
arg
es:
N/
A
N
/A
Sp
illa
ge
an
d O
ther
: W
aste
Wat
er/O
ily W
ater
Sp
illag
e Sp
illag
e duri
ng
tran
sfer
s (P
ro-4
), (
Pro
-8)
500
gals
p
er y
ear
No
N
o
No
N
o
N
Spill
age
is m
ain
tain
ed w
ith
in
seco
nd
ary
con
tain
men
t
Wast
es:
Tyv
ex S
uit
es, G
love
s, F
ilter
C
arti
gate
s an
d R
ags
Co
nta
min
ated
D
isp
osa
ble
s (O
ut-
1)
1,00
0 cu
ya
rds
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Sludge
s T
reat
men
t Sl
udge
(O
ut-
2)50
0 N
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
T
reat
men
t Sl
udge
(O
ut-
2)Sl
udge
s
Example 5-20: Flow Diagram and Aspects Form forWastewater Treatment & Discharge
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-64 Environmental Aspects
Process Waste Water
Control and
Collect Waste
Stream
Transfer Waste
Stream to Holding
or Transport Tanks
Secondary
Containment
Holding Tank
Vacuum Tanker
Is Treatment
Required?
Yes
No
Where will
Waste be
Treated?
Transfer Liquids to
Treatment Facility
On Site
Conduct
Treatment Process
Sludges WaterOther Process
Treatment Wastes
Dispose, Reuse,
Recycle - Off-Site
Dispose, Reuse, Recycle
- On-Site
Off-Site
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"Decision
Product
"Prod"
Example 5-20: Flow Diagram and Aspects Form for Wastewater Treatment & Discharge (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-65
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith
, E
nv
iro
nm
enta
l E
ng
inee
r A
rea/
Pro
cess
: W
aste
wat
er T
reat
men
t &
Dis
char
ge
Dat
e:
5/1
7/0
1
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Ca
teg
ory
/Asp
ect
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
tro
l o
r m
ain
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Die
sel F
uel
T
ran
sfer
pum
ps
(Pro
-3),
(P
ro-4
)
1,00
0 ga
ls p
er
year
N
o
No
N
o
No
N
L
ow
vo
lum
e usa
ge
Ele
ctri
city
T
ran
sfer
pum
ps
(Pro
-3),
(P
ro-4
)
1,00
0 K
W p
er
year
N
o
No
N
o
No
N
L
ow
vo
lum
e usa
ge
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
Rag
s D
isp
osa
ble
s (P
ro-3
) 10
0 cu
ya
rds
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Glo
ves
Dis
po
sab
les
(Pro
-3)
250
pai
rs
per
yea
rN
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
Tyv
ex S
uit
s D
isp
osa
ble
s (P
ro-3
) 10
cu
yard
s p
er y
ear
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Filt
er C
arts
D
isp
osa
ble
s (P
ro-3
) 80
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
or
Usa
ge
Ch
emic
als
:
Tre
atm
ent
Ch
emic
als
Wat
er T
reat
men
t C
hem
ical
s (I
np
-5)
2,50
0 ga
ls p
er
year
N
o
No
N
o
No
N
L
ow
Vo
lum
e o
r U
sage
, No
n-
Haz
ardo
us
chem
ical
s
Air
Em
issi
on
s:
N/
A
N
/A
No
ise/
Od
or/
Rad
iati
on
: N
/A
N/
A
Wast
es:
Sludge
s T
reat
men
t sl
ud
ges
(Pro
d-
1)
50 b
bls
p
er y
ear
Yes
N
o
No
No
S
Per
mit
to
Op
erat
e W
aste
Wat
er
Tre
atm
ent
Fac
ility
Was
te W
ater
W
aste
Wat
er d
eriv
ed
250,
000
Yes
N
o
No
No
S
Per
mit
to
Op
erat
e W
aste
Wat
er
fr
om
Tre
atm
ent
(Pro
d-2
) ga
ls p
er
year
Oth
er T
reat
men
t W
aste
W
aste
Ch
emic
als,
etc
. 2
bb
ls
per
yea
rY
es
No
N
o
S W
aste
Dis
po
sal r
egula
tio
ns
Wa
ter
Dis
cha
rges
: N
/A
N/
A
Sto
rmw
ate
r D
isch
arg
es:
N/
A
N
/A
Sp
illa
ge
an
d O
ther
:
Was
te w
ater
/o
ily w
ater
Sp
illag
e duri
ng
tran
sfer
s (P
ro-2
), (
Pro
-4)
100
gals
p
er y
ear
Yes
N
o
S
Po
ten
tial
fo
r Sp
illag
e in
to S
urf
ace
Wat
ers
Tre
atm
ent
Fac
ility
No
No
No
Waste Generation
Perform Waste
ClassificationHazardous Hazardous Waste
Non-Hazardous
WasteNon-Hazardous
Is Waste
Recyclable?
Containerize or
Package Non-
Recyclable
Wastes as
Appropriate for
Transport
Some
Containerize or
Package
Recyclable
Wastes as
Appropriate for
Transport
All
Separate &
Segregate
Waste
Streams
Transport Containers
to Non-Hazardous
Waste Management
Area(s)
Transport
Containers Waste
Management
Area(s)
Process Waste
Streams for
Disposal
Transport Waste
Streams to
Appropriate Non-
Hazardous Waste
Disposal Facilities
Non-Recyclable
None
Process Waste
Streams for
Recycling
Transport Waste
Streams to
Appropriate
Recycling
Facilities
Is Waste
Recyclable?
Some
None
Separate &
Segregate
Waste
Streams
Non
Recyclable
Transport
Containers to Waste
Management
Area(s)
Recyclable
All
Process Waste
Streams for
Disposal
Transport Waste
Streams to
Appropriate
Hazardous Waste
Disposal Facilities
Universal Waste
Recycled WasteRecycled
Hazardous Waste
Disposed
Hazardous WastesDisposed Non-
Hazardous Wastes
Containers
On Site
Transportation
Equipment
Waste Processing
Equipment
Recyclable
Off Site Transport
Equipment
Universal
Containers
On Site
Transportation
Equipment
Waste Processing
Equipment
Off Site Transport
Equipment
Containerize or
Package Non-
Recyclable
Wastes as
Appropriate for
Transport
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"Decision
Product
"Prod"
Example 5-21: Flow Diagram and Aspects Form for Waste Management
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module5-66 Environmental Aspects
Example 5-21: Flow Diagram and Aspects Form for Waste Management (continued)
Plan · Do · Check/Act
ModuleEnvironmental Aspects 5-67
Per
son
Co
mp
leti
ng
Form
: Jo
hn
Sm
ith
, E
nv
iro
nm
enta
l E
ng
inee
r A
rea/
Pro
cess
: W
aste
Man
agem
ent
D
ate:
5
/17
/01
AS
PE
CT
ID
EN
TIF
ICA
TIO
N
SIG
NIF
ICA
NC
E D
ET
ER
MIN
AT
ION
O
BJ
EC
TIV
ES
&T
AR
GE
TS
Ca
teg
ory
/Asp
ect
Inp
uts
, P
roce
sses
,
Ou
tpu
ts,
Pro
du
cts
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
Community Concern
Pollution Prevention
Potential
Potential Impact to the
Environment
N or S
Ra
tio
na
le f
or
Sig
nif
ica
nce
(S
)
or
No
n-s
ign
ific
an
ce (
N)
Ob
ject
ive
& T
yp
eC
= c
on
tro
l o
r m
ain
tain
S =
stu
dy
or
inv
esti
ga
te
I =
im
pro
ve
Targ
et
En
erg
y U
sag
e:
Die
sel F
uel
/F
ork
lifts
M
ater
ial m
ove
men
t (P
ro-
7), (
Pro
-8),
(P
ro-9
), (
Pro
-13
), (
Pro
-14)
, (P
ro-1
5)
21,0
00
gals
per
ye
ar
No
N
o
No
N
o
N
Lo
w V
olu
me
Usa
ge
Wa
ter
Usa
ge:
N
/A
N/
A
Su
pp
lies
/Dis
po
sab
les:
Co
nta
iner
s D
rum
s, S
up
er S
acks
, etc
.(I
np
-4)
800
dru
ms
per
yea
rY
es
No
N
o
No
S
Was
te p
acka
gin
g re
quir
emen
ts
Ch
emic
als
: N
/A
N/
A
Air
Em
issi
on
s:
N/
A
N
/A
No
ise/
Od
or/
Rad
iati
on
: N
/A
N/
A
Wast
es:
Solid
Was
te D
isp
osa
l N
on
-Haz
ardo
us
Was
te
(Out-
1)
5,00
0 cu
ya
rds
per
yea
rY
es
Yes
N
o
No
S W
aste
Dis
po
sal R
equir
emen
ts
Rec
ycle
d N
on
-haz
ard
ous
Was
te
No
n-H
azar
do
us
Was
te
(Out-
2)
25,0
00
lbs
per
ye
ar
Yes
Y
es
No
N
oS
Was
te D
isp
osa
l Req
uir
emen
ts
Rec
ycle
d H
azar
do
us
Was
te
Haz
ardo
us
Was
te (
Out-
3)20
to
ns
per
yea
rY
es
Yes
N
o
No
S W
aste
Dis
po
sal R
equir
emen
ts
Haz
ardo
us
Was
te
Haz
ardo
us
Was
te (
Out-
4)60
,000
lb
s p
er
year
Y
es
Yes
N
o
No
S W
aste
Dis
po
sal R
equir
emen
ts
Wa
ter
Dis
cha
rges
: N
/A
N/
A
Sto
rmw
ate
r D
isch
arg
es:
Co
nta
min
ated
Run
off
E
xpo
sure
of
was
te
Les
s Y
es
Yes
N
o
No
S
Sto
rmw
ater
Reg
ula
tio
ns
man
agem
ent
area
s to
ra
infa
ll (P
ro-4
), (
Pro
-10)
, (P
ro-1
2)
than
1,
000
gals
per
ye
ar
Sp
illa
ge
an
d O
ther
:
Was
te S
pill
age
Spill
s d
uri
ng
tran
spo
rt
(Pro
-7),
(P
ro-1
3), (
Pro
-9),
(P
ro-1
4), (
Pro
-9),
(P
ro-1
5)
200
gals
p
er y
ear
Yes
Y
es
No
N
o
S H
azar
do
us
Mat
eria
ls a
nd
Was
te
Spill
Req
uir
emen
ts