modular protection systems - satech · modular protection systems a safe factory is a productive...
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ModularProtection Systems
A Safe factory is a Productive one.
Safety StandardsEN ISO 14120 - ISO 14122-3 - EN ISO 12100-1 EN ISO 13857 - EN 349 - ISO 13854 - EN ISO 10218-2 EN ISO 14119 - 2006/42/EC Machinery Directive
EN ISO 14120 General requirements for the design and
5.2.4 - Viewing
5.9 - Machine viewing
ISO 14122-3
EN ISO 12100-1
EN ISO 13857
EN 349 - ISO 13854
EN ISO 10218-2
EN ISO 14119
2006/42/EC
EN Standards for safety in working environments
We produce and distribute solutions for the safety of machinery and industrial plants in accordance with EU and international (ISO) directives. Modular steel barriers and accessories that become customized solutions for our clients all over the world.
ensures a high quality that you can see in every detail.
We are always innovating throughout the industry with our
your reference for safety in working environments.
We take care of every single detail.
A Safe factory is a Productive one.
4
Sr for regular
“e
EN ISO 13857, 4.2.4.1: Reaching through regular openings
e 4
a
Hand
shoulder
Table 4 Dimensions in millimeters
Table 2 Dimensions in millimeters
IllustrationSlot Square Round
Safety distance Sr
sr
e
sr
e
sr
e
sr
e
EN ISO 13857, 4.2.2:Reaching over protective structures
Height of dangerous
area a
b
c
abc
Protectivestructure
Dangerousarea
Reference plane
a b
c
Safety distances the reaching of dangerous areas
- - - - - - - - - -
The dimension “e” of
EN ISO 13857, 4.3: Safety distances to prevent access by lower limbs
Table 7 Dimensions in millimeters
Illustration
Slot Square or roundSafety distance Sr
Toe
Foot
e 5
5 < e 15
15 < e 35
35 < e 60
80 < e 95
95 < e 180
180 < e 240
60 < e 80
0
a
c
c
not admissible
b
0
0
b
c
c
sr
e
sr ee
sr
e
sr
h0 m 3,060 h1 m 1,420
2060
1640
h0 3060
h1 1420
EP1608 J
Speed20,45 Km/h h
h
5010
100 Kg
Impact TestEN ISO 14120
Series BASIC, STRONG and
dynamic resistance tests from the inside outwards
Note: Slot openings with e>180mm and square or round openings with e>240mm will allow access for the
Disegna 2.0free design software
DISEGNA 2.0 is the free design software dedicated to our clients and distributors
starting from a blank page or importing your existing layout
in just 3 steps!
Ask for it now! [email protected]
From the client needs to customized design
customized protection solutions for all the industry sectors
Autocad® maximum optimization choosing the modular components STEP and PDF-3D
Autocad® and Inventor®design
CUSTOMER LAYOUT AUTOCAD DESIGN 3D VIEW
9
High quality materials and total control of
Manufacturing qualityand european standards
DIRECTIVE 2006/42/EC - Machinery Directive and EN ISO Standard 14120 “General requirements for the
manufactured within Satech’s plant
maximum protection and durability
Satech Systemsto each his own
Framed panels
A resistant and light
accessories
and at each intersection of
frame
Easy to handleLight and robust
Ready to usePlug and play versatility
Resistant20 or 30 mm frame?
the installation of the fence
SafetyEN ISO 13857
Anti-climbingEN ISO 14120-5.18
the machinery
VisiblityEN ISO 14120-5.9
2860 (T30)
2460
2100 (T30)
1900
1500
1260
960
200 300 700 800 1000 1200 1500 mm
FRAMEmm
20FRAME
mm
30
mm
Panels
Transparent Sheet Mixed
MATERIAL:
transparent sheet
FRAMEmm
30
Sheet Metal Sheet metalwith viewing port
MATERIAL:
metal sheet
FRAMEmm
20FRAME
mm
30MATERIAL:
metal sheet
FRAMEmm
20FRAME
mm
30
MATERIALS:
drawn steel mesh
metal sheet
transparent sheet
FRAMEmm
20FRAME
mm
30
Satech Modularity
900 mm
700 mm 200 mm
200200300
700800
1000
1200
1500
1000
1200
1500
Panels Composition
300
700800
i
Modular Protection Systems
SeriesBASIC
BASIC 40x40 uprights and 20x20 panels 20x20 frames
ISO 14120
Solid Practical Versatile
POSTmm
40FRAME
mm
20Protection Height: 1100 ~ 2600 mm
Fastenings
PATENTEDCLAMP
NUTSAND BOLTS
CAPTIVE FASTENERSi
140mm
2640
2060
1660
1420
1120
mm
PATENTEDCLAMP
NUTSAND BOLTS
Modular Protection Systems
SeriesSTRONG and HEAVY
STRONG is the guarding system consisting of 60x60 mm posts 20x20 frame
30x30 mm
ISO 14120
Robust Practical Versatile
140mm
Protection Height: 1100 ~ 3000 mm
STRONG
POSTmm
60FRAME
mm
20FRAME
mm
30
Fastenings
CAPTIVE FASTENERSi
3035
2640
2260
2060
1660
1420
1120
mm
140mm
CAPTIVE FASTENERSi
Modular Protection Systems
SeriesGREEN FAST and GREEN FAST DP
GREEN FAST is the patented guarding system without posts features self-supporting panels with 30x30 or 20x20 GREEN FAST is designed to
easy and fast assembly
Extra-Fast Simple Versatile
Fastenings
FORKBASEPLATE
UPPERCOUPLING
Protection Height: 1100 ~ 2600 mm
GREEN FAST GREEN FAST DP
FRAMEmm
30FRAME
mm
20
2600
2040
1640
1400
1100
mm
Frameless panels
A resistant and light
on site
Easy to handleLight and robust
AdaptableReady for all eventualities
Resistant3 or 4 mm wire?
SafetyEN ISO 13857
the machinery
VisiblityEN ISO 14120-5.9
WIRE Ømm
4WIRE Ø
mm
3
210 300 720 810 1020 1200 1500 1980 mm
196 292 676 772 996 1188 1476 1988 mm
2408mm
1860
2348mm
1876
Modular Protection Systems
SeriesADAPTA
ADAPTA a frameless 4 mm steel wire panel connected to 60 mm posts . ADAPTA installation and
allows panel sizes to be adjusted speedily on site
Robust Practical Adaptable
Fastening
CAPTIVE FASTENERSi
POSTmm
60WIRE Ø
mm
4Protection Height: 2020 and 2570 mm
160mm
2610
2060
mm
Modular Protection Systems
SeriesADAPTA DP
ADAPTA DP a frameless 3 mm steel wire panel connected to 40 mm posts. ADAPTA DP
adjustable assembled baseplates
Practical Adaptable
POSTmm
40WIRE Ø
mm
3Protection Height: 2026 and 2498 mm
Fastening
CAPTIVE FASTENERSi
150mm
2530
2060
mm
Doors
Folding DoorsHinged Doors
OPENING:from 700 to 3.000 mm
OPENING:from 1.400 to 6.000 mm
A folding-hinged door designed to reduce the dimension of Standard single leaf hinged door. The movement is achieved
with a new generation supermagnet.
Door in a box
POSTmm
40POSTmm
60POSTmm
80POSTmm
40POSTmm
60POSTmm
80
i
AVAILABILITY: AVAILABILITY:
Sliding Doors
With guides With open passage
OPENING:from 700 to 3.000 mm
Sliding doors suspended on upper guides or with lower guides compatible with the pressure loads exerted by the forklift tires.
Sliding doors with low-friction telescopic guides or with sliding panels suspended on robust structures. The absence of any upper or lower guide leaves the passage totally free.
AVAILABILITY:
• •
• •
• •
POSTmm
40POSTmm
60POSTmm
80POSTmm
40POSTmm
60POSTmm
80
AVAILABILITY:
• •
• •
• •
OPENING:from 700 to 6.000 mm
OPENING:15
Satech hybrid doors combine a rotation and a sliding movement of the panels. They
the plants where is required a large opening and a reduced overall dimension in open position.
The multistage doors are available in manual or pneumatic drive versions and
very large openings.
Special Doors
Hybrid and multistage
Vertical and up-and-over
Satech doors can
electromechanical or
Powered Doorsi
POSTmm
40POSTmm
60POSTmm
80
MECHANICAL with integrated Safety Switch
INTERLOCKED
MECHANICAL
Locks
Lock: durability and reliability
Satech Lock entirely made of metal
self-centering system panic release
and a padlockable hold-open device
plate
Simplicity and functionality
superior quality components
Maximum protection for operators and processes
prevents the start of the dangerous machinery functions until the door is closed
MICROSWITCHES AND DEDICATED BRACKETS
COMPLEMENTARY FITTINGS
FINISHINGS
Accessories
Fall Prevention System
SeriesBODYGUARD
two horizontal tubes and a kick plate
EN ISO 14122-3.
Versatile Practical Modular
TUBESmm
40mm
2Protection Height: 1100 mm
Anchorage
CAPTIVE FASTENERS
on requesti
FLOOR FRONT
h 495 mm
h 373 mm
h 10 mm
1000 1500 mm
1100mm
design and manufacture customized solutions special dimensions and shapes vertical and up-and-over doors
CustomizedProduction
design in both standard and custom colors
ready to be installedsignificant time savings for
Pre-assembly Service
After salesservice and support
All the assistance you need for the installation of your perimeter guard
a theoretical stage in our Training Centre and some practical assembly tests
of
assemble your perimeter guards worldwidemounting experts are trained at Satech Technical Centre
EDUCATION PROGRAMME FOR INSTALLERS
ASSEMBLY AND INSTALLATION SERVICE
Our vertical optimization of shipments and the containment of their costmeticulously packed
traceable control system for shipmentshigh-resolution cameras generate a photographic documentation of the pallets linking the images to the order codes
Stockand shipping
Maximum care in packingand photographic documentation of shipments
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reliable relationships
product brochures, real-time updates on order status and shipping, administrative documents and advice on the products or on the maintenance
For more information about our
Customer Care
Satech Safety Technology SpA
I-23885 Calco (LC)Phone +39 039 99.11.811Fax +39 039 99.11.870
[email protected] www.satech.it
Safety of personnel working in production environments has been our specialty for nearly 20 years. Our strengths are
stock ready modular products and special attention to customer needs. Our Technical Department designs solutions for the safety and conformity
day and a powder coating unit allow us to provide you with a product that is superior in quality. We are located with 4 subsidiaries and a global distribution network. You can call on us for a new project or a simple integration of an existing one. Satech guarding systems enable machine operators to work safely and are built to last over time. In our warehouse of
requirements are met with professional
Product Department is always ready to design solutions tailored for your every need.
variety of accessories and quotations provided with 2D and 3D AutoCad® and Inventor® drawings. Our commitment is to make your company safer and more productive.
R 05
2018