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Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied or distributed in whole or in part, without prior written permission of the copyright owner. Concentrated Solar Power Modular Power Tower November 7, 2012 Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied or distributed in whole or in part, without prior written permission of the copyright owner.

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Page 1: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

Concentrated Solar Power Modular Power Tower

November 7, 2012

Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

Page 2: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

2Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

Today’s agenda

• GE & eSolar

• Our scalable approach

• Direct steam experience

• Hybrid power plants

• Thermal storage development

• Summary

Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

Page 3: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

3Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

• Leading-edge GT technology

• 100+ year ST experience

• Strategic equity investment

• Proven solar technology

• Unique modular, scalable

design

• Rapid installation

• Advanced control/

optimization software

GE alliance with eSolarIntegrated solar combined cycle and concentrated solar plants

Working to deliver integrated technology solutions

Page 4: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

4

Modular CSP Tower Technology

Page 5: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

5Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

eSolar CSP Technology – Overview

1 Solar Collection System (SCS) – Two sub-fields of dual axis heliostats (~25,000/ tower)

2 Solar Receiving System (SRS) –collects energy from SCS to generate superheated steam in receiver on 65m tower

3 Steam turbine generator or combined cycle power island

4 Cooling towers or air cooled condensers

5 Control & Optimization System “SPECTRA”

5

Page 6: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

6Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

50MWe reference field layout

For 2400 Annual DNI/ 1.1 solar multiple

• 2 subfields of 84 rows, 133 heliostats

per row

• 22,340 heliostats per tower

• 10m perimeter around field

• 18.3 acres (7.4 hectares) per tower

• 10 towers

• 223,400 total heliostats

• 183 acres (74 hectares)

• 3.7 acres/MWe

meters

Page 7: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

7Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

• Scalability … single module size for multiple configurations− Capacity factor (20 - 30%)− Solar multiple (1.0 - 1.3)− Overall plant size (up to ~100MW)

• Lower tower heights (versus single tower plants)

• Fault tolerance (no single point tower failure)

• Standardized design … reduces project specific engineering cost/risk

Differentiating featuresModular tower technology

Page 8: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

8Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

• Large heliostats can be

greater than 100m2

Large heliostats … high material & construction cost requirements

• Size drives higher wind loads … requires robust structure and foundation

• Large, powerful actuators required for aiming accuracy

• Heavy lifts in the field required to set heliostats

Page 9: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

9Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

eSolar uses small, flat mirrors about the size of a

flat screen TV

Smaller profile heliostats … lower costs

Heliostats are small and low to the ground … much lower wind forces result in less steel and complexity

Actuator designed for reliable, accurate operation

and cost

Page 10: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

10Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

• Low profile installation (requiring

much less steel & no ground

penetration)

• Rapid field deployment (one

subfield in ~2-3 weeks w/o heavy

equipment)

• Breakthrough software control of

mirror calibration and tracking

• Semi-automated cleaning

Heliostat Technology

Before calibration After calibration

Cleaning unit

Page 11: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

11Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

• 11’x11’x20’, 45 tons

• Factory assembled, lifted in one piece

• Natural circulation vertical drum

• 440oC, 60bar outlet steam

External direct steam receiver

Page 12: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

12

Operating eSolar Technology

Page 13: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

13Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

5MWe Sierra Plant B&W External Receiver

• Proven technology demonstrated at scale

• On-line since 2009 in Lancaster, CA.

Page 14: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

14Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

Acme Bikaner, India Project

• Located approximately 40km north of Bikaner, Rajasthan

• Construction began early in 2010 … Commissioning completed in April of 2011

Page 15: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

15

Integrated Solar Combined Cycle

Page 16: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

16Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

Modular tower CSP offering … application flexibility

5MWe Module

50MW plant

Multi-plant CSP Farm

ISCC

• Initial offerings 10%-15% of plant rating … driving for greater solar fraction

• ~8% increase in fuel efficiency with solar contribution

Hybrid Fossil

• Initial offerings 10%-15% of plant rating … driving for greater solar fraction

• Solar integrated into feedwaterheating

• ~8% increase in fuel efficiencyStand Alone

• Direct steam without storage available today

• 100MWe maximum per power block

• Molten Salt storage available for strategic pilot

Page 17: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

17Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

Integrated Solar Power Plants … hybrid approach

• Stronger financial viability … leverages capex investment in power block• Mitigates concerns over generation volatility of solar• Complex technical integration … requires deep equipment/plant expertise• Enhances fuel efficiency of host plant when solar is available

Projects drive volume on standard components … cost maturity

Page 18: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

18

Thermal Storage

Page 19: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

19Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

Modular Molten Salt TechnologyThermal module• 92,568 heliostats in a hexagonal field

• 100m monopole tower

• 50 MWt shippable molten salt receiver generating 565ºC steam

Reference 100-MW plant• 10 to 14 thermal modules

(depending on desired Capacity Factor)

• Two 39m by 17m tanks to store up to 13 hours of hot and cold salt

• 275 MWt steam generator powered by hot salt to drive a conventional 100MW steam turbine, when power is needed

10 vs.14 towers50 vs. 75% capacity factor

Page 20: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

20

Localization Opportunity

Page 21: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

21Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

CSP localization considerations• Material/components

• Heliostat Frame

• Cables/general electronics

• Receiver towers

• Mirrors- would require significant volume and possibly a vendor JV

• Construction and assembly labor

• EPC scope/installation/civil work

• On-site reflector assembly (mirrors adhered to frames in controlled environment)

• Localization- needs to be cost competitive or factored into evaluation

• Volume of projects is essential

• Sustainable pipeline needed to support localized vendors

Page 22: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

22Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

Summary• Ready to serve growing demand for solar generation

• GE & eSolar bring a unique, scalable, modular solution to the CSP industry

• Hybrid solar plants … a catalyst for the CSP deployment

• Components support strong localization potential

Page 23: Modular Power Tower - ESMAP · PDF fileTitle: Microsoft PowerPoint - World Bank 11.7.  Author: gradoimi Created Date: 11/6/2012 1:42:53 PM

Copyright 2012 General Electric Company. All Rights Reserved. This material may not be copied

or distributed in whole or in part, without prior written permission of the copyright owner.

Powering the World Responsibly…

Thank You!

GE Energy