MODULARCOMPRESSORSTATIONS

About us

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Kurgankimmash is one of the leading Russian businesses Manufacturing capabilities of the MCS assembly specializing in designing and manufacturing of compressor area.equipment for upstream and downstream sectors of the oil Facilities engaged in manufacturing of the modular and gas industry as well as for the energy sector and many compressor stations occupy a total production area of

2other industries. 6,000 m . The compressor station assembly workshop is equipped with stands (benches) for X-ray analysis, hydro-

Kurgankimmash is an officially certified distributor and testing as well as frequency inverters intended for testing packager of the Ariel Corporation, the largest global compressor stations equipped with electric motors. A manufacturer of piston compressors. natural gas supply system for testing the compressor

stations with gas reciprocating engines.We manufacture compressors in accordance with any and all requirements of the customer. Series-produced Standard applications:components are used during manufacturing. - disposal of oil-associated gas;The status of an official packager allows us to supply Ariel - gas piping;compressors with no limitations imposed as well as provide - gas re-injection into the reservoirs;aftermarket services, i.e. supply spare parts and provide - pumping gas out of the pipelines;maintenance for the equipment. - pipeline pressure testing;

- industrial-scale collection and compression of natural We can help you choose the most suitable equipment and and oil-associated gas;will manufacture a compressor station for the given - boosting of the fuel gas;conditions. - gas processing and various applications in the

petrochemical industry;We can provide: - gas lift.- equipment design and manufacturing;- modernization and repairs of technological equipment; Our design engineers develop compressor stations in full - supervised installation and startup; compliance with all the regulations, rules, and standards of - personnel training. the Russian Federation. The list of parts and accessories is

subject to approval of the Customer in the course of Among our regular customers are: implementation of the design stage.PJSC "Lukoil", OJSC "RITEK", PJSC "Gazprom neft", OJSC "NK "Rosneft", OJSC "NOVATEK", OJSC "Surgutneftegaz", Our service engineers are constantly improving their skills PJSC "Gazprom", and others. and regularly undergo training at plants engaged in

manufacturing main pieces of equipment for compressor stations.

Turn-key modular compressor stations

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Modu l a r compresso r s t a t i ons (MCS) a r e f u l l y condensate collection reservoirs, dryers with a dew autonomous and automated stations which can be point of up to -70°C, gas cooling or heating equipment operated at temperatures between -60°C and +50°C. (air-cooling units, chillers, shell-and-tube and plate-

type heat exchangers), etc.Depending on the size and arrangement of the main technological equipment, the compressor stations can Gas MCS include a gas content control system and a be manufactured as a modular container or be placed forced ventilation system. Equipment units which are within a quickly erectable shed. The stations can be not explosion-proof (e.g., control cabinets, etc.) are t ransported by any means of t ransport over a l l installed in a pre-provided explosion-proof section. distances.

The structure, size and equipment of the station ensure The s ta t ions are equ ipped wi th no ise and heat that instal lat ion and repairs can be implemented insulation as well as all the necessary life support and comfortably all year round. MCS are supplied with pre-f i re f ight ing sys tems, and thus are in comple te equipped life support systems, including lighting, fire compliance with the acting regulations of the Russian fighting, gas analysis, heating, ventilation, and other Federation. systems.

The modular compressor stations (MCS) are intended All stations are developed in accordance with individual for compression of various gases, e.g. oil-associated requirements of the Customer. They are constantly gas, flare gas, dry stripped gas, atmospheric air, upgraded and modernized.nitrogen, hydrogen, etc.The stations can be driven by an electric motor or a gas Complete automation of the MCS and related processes reciprocating engine. allows conducting pre-start operations (turnaround),

start ing and stopping the compressor as well as For the purposes of gas preparation, the MCS is ensuring control over main parameters, emergency equipped with the following additional equipment: gas protection as well as light and sound alarms.separators, ventilation chambers, filtration devices,

Modular compressor stations based on piston compressors

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Piston compressor options. Engineering analysis and research.Air and gas piston compressors manufactured by Ariel can In the course of development of compressor packages, the be supplied in two main variants: with lubrication or with experts of Kurgankhimmash always perform a torsional non-lubricated cylinders and seals ("dry") analysis of the shaft assembly as well as a vibroacoustic

analysis of the piping.Compressor drives. The experts of Kurgankhimmash also designed the Depending on the requirements of the Customer, the framework of the unit. They employ the finite element compressor package can be driven by: analysis to calculate the rigidity and the natural vibration - an electric motor frequency of the frame.- a gas reciprocating engine

Cooling systems.If a gas reciprocating engine needs to be used as a drive Gas intercooling and aftercooling can be implemented by for the compressor, Kurgankhimmash can create a fuel means of using an air-cooling unit or shell-and-tube heat gas preparation system that will provide gas with exchangers.parameters specified by the manufacturer of the gas Modern high-speed cylinders manufactured by Ariel do not reciprocating engine. require water cooling, which was necessary for past-

generation cylinders.Main ways to regulate the output of the MCS based Absence of the water cooling jackets allows increasing the on piston compressors: size of gas ducts, reducing pressure losses, increasing The main ways to regulate the output of the MCS based on efficiency of the cylinders as well as facilitating the piston compressors are: p rocesses o f manufac tu r ing and opera t ing the - changing the drive rotation speed; compressors.- changing the dead space volume;- using constant-volume and variable-volume output Advantages of the ARIEL compressors:controllers - no water cooling required;- eliminating the compression space for cylinders - easy maintenance;- bypassing - can compress gases with high hydrogen sulfide content;- regulating the inlet pressure - a rigid frame;

- high-strength bolted joints;- durable pistons.

Modular compressor stationsbased on piston compressors

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Supply pressure: up to 53.8MPaPower: up to 6 MW

JGT/6 3900 HP2908 KW

1500 RPM

JGK/2 1270 HP947 KW

1200 RPM

JGK/4 2540 HP1894 KW

1200 RPM

JGK/63810 HP2841 KW

1200 RPM

JGT/2 1300 HP969 KW

1500 RPM

JGT/4 2600 HP1939 KW

1500 RPM

JGJ/6 1860 HP1387 KW

1800 RPM

JGR/2 430 HP321 KW

1200 RPM

JGR/4 860 HP641 KW

1200 RPM

JGJ/2 620 HP462 KW

1800 RPM

JGJ/4 1240 HP925 KW

1800 RPM

JGA/6 840 HP626 KW

1800 RPM

JG/2 252 HP188 KW

1500 RPM

JG/4 504 HP376 KW

1500 RPM

JGA/2 280 HP209 KW

1800 RPM

JGA/4 560 HP418 KW

1800 RPM

JGN/1 126 HP94 KW

1500 RPM

JGQ/2 280 HP209 KW

1800 RPM

JGQ/1 140 HP104 KW

1800 RPM

JGN/2 252 HP188 KW

1500 RPM

JGP/2 170 HP127 KW

1800 RPM

JGM/1 84 HP63 KW

1500 RPM

JGM/2 167 HP125 KW

1500 RPM

JGP/1 85 HP63 KW

1800 RPM

KBB and KBV SeriesCylinders with a max. allowable operatingpressure of 6700 psi (462 bar)

KBV/610000 HP7427 KW750 RPM

KBB/46667 HP4972 KW900 RPM

KBB/610000 HP7427 KW900 RPM

KBV/46667 HP4972 KW750 RPM

KBZ and KBU SeriesCylinders with a max. allowable operatingpressure of 7800 psi (538 bar)

KBU/6 7800 HP5817 KW

1200 RPM

KBZ/22600 HP1939 KW

1000 RPM

KBZ/4 5200 HP3878 KW

1000 RPM

KBZ/6 7800 HP5817 KW

1000 RPM

KBU/2 2600 HP1939 KW

1200 RPM

KBU/4 5200 HP3878 KW

1200 RPM

JGF SeriesCylinders with a max. allowable operatingpressure of 7800 psi (538 bar)

JGF/2 2070 HP1544 KW

1200 RPM

JGF/4 4140 HP3087 KW

1400 RPM

JGF/6 6210 HP4631 KW

1400 RPM

JGK and JGT SeriesCylinders with a max. allowable operatingpressure of 7800 psi (538 bar)

JGR and JGJ SeriesCylinders with a max. allowable operatingpressure of 6100 psi (421 bar)

JG and JGA SeriesCylinders with a max. allowable operatingpressure of 6100 psi (421 bar)

JGN and JGQ SeriesCylinders with a max. allowable operatingpressure of 6100 psi (421 bar)

JGM and JGP SeriesCylinders with a max. allowable operatingpressure of 6100 psi (421 bar)

Type (series) of the baseName [model] of the base. The number of rows is specified in the denominator

Rated powerRated rotation speed

JGC/2 2070 HP1544 KW

1000 RPM

JGC/4 4140 HP3087 KW

1000 RPM

JGC/6 6210 HP4631 KW

1000 RPM

JGD/2 2070 HP1544 KW

1200 RPM

JGD/4 4140 HP3087 KW

1200 RPM

JGD/6 6210 HP4631 KW

1200 RPM

JGC and JGD SeriesCylinders with a max. allowable operatingpressure of 7800 psi (538 bar)

Bases for Ariel piston compressors

Screw MCS are supplied as a modular container equipped The compressor module includes:with l i fe support systems (heating, gas analysis, - the compressor unit;firefighting, lighting, and ventilation). - the bearing framework;

- a drive;The stations are intended for outdoor operation in an open - a coupling;area with ambient temperature between -60°C and +45°C. - an oil system;

- heat exchange equipment;- oil separation system and piping.

Modular compressor stations basedon screw (threaded) compressor packages

Important advantages of Kurgankhimmash LLC are experience Main applications of the screw compressors:

in working with moist gases, heavy gases, and gases with high - disposal of oil-associated gas;

H S (hydrogen sulfide) content as well as experience of - gas fuel installations for gas-fueled turbines;2

- petrochemical industry;application of modular compressor stations based on oil-filled - air compression in drilling, railroad, and other industries.compressor units in severe climatic conditions.

Distinctive features of the screw blocks:Personnel training is an integral part of equipment supplies.- stepless output regulation in a wide range;

- low loads on the bearings;Moreover, the company provides a possibility to undergo - high-strength star rotor seals;training at the plant where the MCS was manufactured.- low vibration level.

Screw (threaded) gas blocks

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Service

* The management system used at Kurgankhimmash is in compliance with the requirements of ISO 9001:2008 and STO Gazprom 9001-2012. The company has a Certificate of Compliance with the Technical Regulations of the Customs Union for modular compressor stations.

Automobile gas-filling compressor stations

As of now, automobile gas-filling compressor stations compressor stations (an inlet valve section, a gas (AGFCS) are the only viable alternative to liquid-fuel preparation section, a compressor unit, an adsorption automobile filling stations. Several thousand AGFCS have dehumidifier for gas, a priority filling section intended for already been set globally. About 200 of those are located implementation of the "quick filling" system, and a filling in Russia. station).

Range of AGFCS manufactured by Kurgankhimmash Vast experience of Kurgankhimmash in designing and includes block-type modular compressor stations (MCS), manufacturing of non-standard MCS allows our employees which have all the components necessary to ensure the to configure an AGFCS model in a way that satisfy your correct funct ion ing of an automobi le gas-f i l l ing demand for compressed natural gas.

Kurgankhimmash Service Centre can offer technical support, taking into account the specifics of operation.maintenance, and repairs of various pieces of equipment: In case of emergency, service engineers are promptly compressors as well as instrumentation and control systems, deployed to the emergency site, tasked with localizing the air-cooling units, gas reciprocating engines, and auxiliary emergency, conducting diagnostics and high-quality repair devices. of the installation.Prompt and high-quality maintenance allows minimizing risks When conducting maintenance and repairs of compressor of emergencies, and, as a result, reduce costly downtime. equipment, we use spare parts supplied from our own Experts of the Service Centre, who have undergone training warehouse.at the manufacturer's facility, develop regulations and work We are ready to solve all your problems related to faultless schedules (plans) in cooperation with the customer, while equipment operation.

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Sales of products within the territory of the Russian Federation:

LLC "Torgovy Dom Kurgankhimmash" [Kurgankhimmash Firm]

5, Moldavskaya street, Moscow, 121467Compressor Technologies Department(engineering and sales of modularcompressor stations)

Tel./Fax: +7 (495) 651-67-20e-mail: compressor@td-khm.ru www.td-khm.ru