modular clamping technologycent.mas.bg.ac.rs/nastava/statut99/ma/tehnedusis/... · oping a complete...
TRANSCRIPT
LET
OU
REX
PER
IEN
CE
WO
RK
FOR
YO
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MODULAR CLAMPING TECHNOLOGY
You can rely on us.We offer you the service that you canexpect from the leader in technology.Selling good products is not enough.We also provide our customers withfast and efficient support so they areable to run their production withoutdelays. Our technical support team is alwaysthere for you and will answer yourmost difficult and complex questions.You find local hotline support in oursales offices all around the world andour main office in Lengenwang is alsoprepared to help you:
Call: OTT-JAKOB/Lengenwang: +49 83 64/98 21- 0 · www.Ott-Jakob.de
II
III
CONTENTSINHALTPower drawbars for steep taper tools SK• SK-30 gripper / Inside spindle intensifier 3 - 5• SK-40 gripper / Inside spindle intensifier 7 - 11• SK-50 gripper / Inside spindle intensifier 13 - 18• SK-50 reinforced design 19• SK-60 gripper / Inside spindle intensifier 20 - 21• Technical data 22 - 23
HSK-clamping units for tools according to DIN 69893 HSK• HSK-clamping units for form A / Inside spindle intensifier 2 - 3• Inner contour for form A 4• Technical data for inner contour 5• HSK-clamping units for form B / Inside spindle intensifier 6 - 7• Inner contour for form B 8• Technical data for inner contour 9• HSK-clamping units for form E / Inside spindle intensifier 10 - 11• Inner contour for form E 12• Technical data for inner contour 13• HSK-clamping units for form F / Inside spindle intensifier 14 - 15• Inner contour for form F 16• Technical data for inner contour 17• HSK-clamping units for form AB / Inside spindle intensifier 18 - 19• Inner contour for form AB 20• Technical data for inner contour 21• Technical data 22 - 23• Inner contour for medium transfer 4 24
Unclamp units (LE) and rotary unions (DDF) LE/DDF• LE 60 - hydr. LE with air blast connection 2• LE 92 - hydr. LE with air blast connection 3• LE 95 - hydr. LE with connection for single-passage rotary union 4• LE 95-B - hydr. LE with connection for single-passage DDF incl. air blast connection 5• LE 95 - hydr. LE with longer grippers (position indication) 6• LE 102-B - hydr. LE with connection for single-passage DDF incl. air blast connection 7• LE 133 - hydr. LE with connection for single-passage DDF incl. air blast connection 8• LE 95-F - hydr. LE with connection for single passage DDF (fixed flange) 9• LE 115 - hydr. LE with connection for single passage DDF (fixed flange) 10• LE 124-F-B - hydr. LE with connection for single passage DDF (fixed flange) 11• LE 150-P - pneumatic LE 12• LE 150-PA - pneumatic LE with connection for single-passage rotary union 13• LE 119-P - pneumatic LE (connection for single-passage rotary union optional) 14
• DDF for hydraulic unclamping 15• Dual-passage DDF for hydr. unclamping and cleaning of the tool interface with air 16• Dual-passage DDF for hydr. unclamping and air for cleaning and during rotation 17• Dual-passage DDF for hydr. unclamping, coolant supply and cleaning with air blast 18• Dual-passage DDF for hydr. unclamping, coolant supply, air blast and signal ring 19• Single-passage DDF (36.000 RPM) for OTT-JAKOB LE - radial connection 20• Single-passage DDF (36.000 RPM) for OTT-JAKOB LE - axial connection 21• Single-passage DDF (16.000 RPM) for OTT-JAKOB LE - radial connection 22• Single-passage DDF (16.000 RPM) for OTT-JAKOB LE - axial connection 23
IV
SEIT 1873 HISTORY
1998 - We are celebrating 125 years of world-renowned capability in precisionmechanics and tool clamping technology.A small company made its way tobecome the leading manufacturer ofautomatic tool clamping systems.
In 1974 we developed the powerdrawbar, which has been continuouslyimproved to meet new applicationrequirements. Today, 250,000machines worldwide are operating withthe Ott power drawbar.
On March 1, 1993 the company Ott-Spanntechnik merged with the Jakob Group.OTT-JAKOB Spanntechnik was born.
Innovative competence is an OTT-JAKOBtradition.Our company goes back to 1873 whenAlbert Ott founded the Mathematical-Mechanical Institute in Kempten
1880 - World exhibition in Melbourne
1897 - Exhibition in Chicago
We combine traditional values likestriving for perfection and precisionwith our commitment to innovation.New inventions and patents in allareas are the results.
SINCE 1873
V
UNSER DENKEN PHILOSOPHY
In the past years OTT-JAKOB could further develop its leading position in tool clampingtechnology.
Out of this position we entered the followingcommitments:
1. Our highly motivated and trained employeesproduce customer oriented high-tech productsin best quality. Know-how, team spirit andinnovative power are the most importantcomponents for developing high-end clampingtechnology products for mechanical engineering
2. All OTT-JAKOB product lines guarantee the optimum in system safety on the highest levelof technological development.
OUR THINKING
VI
TRENDSERKENNEN
A shorter Time-to-Market ratio securesyour investments. But first one has torecognize the trends.Our Research & Development department cooperates with universitiesand research teams to develop customeroriented system solutions, which buildtrends for the future.
Sensational test results:Our plant in Lengenwang tested severalclamping units. The units were successfully clamped andreleased up to 9 million times with aspeed of 0.13 seconds.
RECOGNIZING
VII
PERFEKTIONFERTIGEN
The employee and his knowledge are the center of attention
Ott employees have years ofexperience and are innovative.They are familiar with complexspeed calculations and limitations thereof for machinetool applications, necessaryunclamp forces and other parameters.High-tech manufacturingmachines and latest CADsoftware are employed withperfection.
Years of experience,
cooperation with leadingmachine and spindle manufac-turers, internationally recog-nized competence and coopera-tion with universities in thedevelopment of standardsmaximise our performance.OTT-JAKOB maintains a closecontact with engineers inresearch and development. This guarantees user-specificproducts, which work efficientlyin practical applications.OTT-JAKOB –Success through perfection.
FINISHING
VIII
COMPLETESYSTEMS
Several variations of power drawbars with or withoutcoolant, with hydraulic or pneumatic unclamp unitscan be built into the same spindles.Rotary unions and unclamp units are compatible andexchangeable.
We offer high performance at a fair price.
Standardization requires meeting the needs of theuser. The Ott universal inside spindle contour is animportant step towards modular tooling.It offers the manufacturer of machines and/or spindleunits the ability to clamp different steep taper tools(taper/retention knob standard) simply by exchangingthe gripper unit. We would like you to benefit from this advantage.
IX
The impressive number of different moduleswith all necessary adaptations to customersand standards show the advantages ofcustomer and user oriented product development.Take advantage of our professional designand engineering department to optimize yourproducts and minimize your cost.
Due to recent innovations, we cannow offer a complete program ofHSK- and steep taper power drawbars. This makes OTT-JAKOBthe only manufacturer who offerscomplete tool clamping systems.
X
Minimalmengenschmierung:
External minimum volume lubricationUsing external MMKS, the aerosol is produced ina special mixing device outside the spindle.Like coolant, the mixture is fed through a rotaryunion. OTT-JAKOB offers three variations of rotaryunions to be used for external minimum volumelubrication for OTT-JAKOB HSK-clamping units:
• Dual-passage rotary union(max. 10.000 RPM – mixed externallypmax = 5 bar)
• Single-passage rotary union GDR forOTT-JAKOB unclamp units (max. 16.000RPM – mixed externally pmax = 5 bar)
• Single-passage rotary union GD forOTT-JAKOB unclamp units (max. 36.000RPM – mixed externally pmax = 5 bar)
Internal minimum volume lubricationUsing internal MMKS, the air-lubrication mixtureis produced inside the spindle. Air and minimumamounts of lubrication are fed separately intothe spindle through the OTT-JAKOB HSK-clampingunit.They are mixed directly in front of the toolinterface. Changing the mixture ratio allows for a quick adjustment of the aerosol doses.
You can rely on us - in every situation!
Both systems can be integrated as modules intoexisting as well as new HSK-clamping units.
The latest technique of using minimum volumes ofcoolant for dry operations has become a focal point inthe manufacturing industry. Ott-Jakob offers two variations for all HSK-clamping units:
ExternalInternal
MINIMUM VOLUME LUBRICATION
HSC - High Speed Cutting:
XIWe are happy to answer your questionsregarding HSC.
Accelerated machining in the machine tool and moldmaking industry and in the cutting industry through High-Speed-Cutting (HSC) requires solutions for faster tool change.OTT-JAKOB's new clamping units, rotary unions andunclamp units meet these requirements.
A shorter tool changingtime represents a con-stant challenge, whicheven increased withHSC-manufacturing.Fast working automaticclamping systems arenecessary which haveto be more accurate,rigid and universal thanconventional systems.OTT-JAKOB met theserequirements by devel-oping a complete newHSC-clamping unit.
OTT-JAKOB has the necessary know-howThe table below shows the maximum RPM and the minimum length for HSK power drawbars:
HSK E 25
HSK A/E 32 B 40
HSK A/E 40 B/F 50
HSK A/E 50 B/F 63
HSK A/E 63 B/F 80
HSK A 80 / B 100
HSK A 100 / B 125
HSK A 125 / B 160
HSK E 160 451 mm
320 mm
232 mm
252 mm
211 mm 80.000 min-1
60.000 min-1
45.000 min-1
24.000 min-1
6.000 min-1
50.000 min-1
40.000 min-1
18.000 min-1
200 min-1
208 mm
222 mm
229 mm
575 mm
HSK Power Drawbar(Revision 01/01)
Size Length from RPM up to
POWERCHECK
XII
Conventional gages measurein accordance to the nominalcomponent dimension. Themanufacturing related toler-ance range of the compo-nents could cause a falsemeasuring result. The powercheck offers the possibilityto take these tolerances intoconsideration during themeasuring process!
Display of the measuringresults in Newton andKilopound.
The LCD-display shows theactual clamping force.
All SK work holders fromSK30 to SK60(DIN/ISO/ANSI) and all HSKwork holders according to DIN69893 (HSK-A 32/B 40 toHSK-A 125/B 160) can beused.
The critical guard The pull force gage "PowerCheck" minimizes the downtimes for your machines.It is a compact unit with powersupply and adjustable tolerancerange, which should not bemissing in any production facility.The Power Check measures thepull force of your machines fastand reliable and prevents toolbreaking and down times.
Rely on OTT-JAKOB for the safetyof your production!
KÜRZESTER SK-50 SPANNER
XIII
Highest Precision in smallest SpaceOTT-JAKOB has been designing andmanufacturing Power Drawbars for the machine tool industry for over 25 years.In the area of Steep Tapers, thetraditional manufacturer from Bavariahas just developed a SK-50 PowerDrawbar with a sensational shortspindle of 298 mm lenght.
Because of these new dimensions,new manufacturing methods becamefeasible of which machine tooldesigners in the past could onlydream. This short spindle length of298 mm allows for optimum flexibilityand space saving.
5-axis heads, as well as nutatingheads, can now be built more compact.As spindle speed of 6,000 RPMand a pull force of 15,000 N(3,370 Ibs)are features which can be advantageously utilized for extreme applications.Secure tool retention at extreme cutting conditions at any angle position can be realized.
The coolant/air supply is possible through single or double passage rotary unions.
The assembly of the OTT-JAKOB PowerDrawbars can be done easily andquickly by average personnel.
SHORTEST SK-50 GRIPPER
Thanks to the OTT-JAKOB universalcontour....
.... the use of the most known standardtooling ist guaranteed:
• DIN 61871 / 69872
• ANSI B5.50
• ISO 7388/1/2 Typ A
• ISO 7388/1/2 Typ B
• MAS 403-1982 BT/PT 2 (30°)
• MAS 403-1982 BT/PT 1 (45°)
XIV
unclamping positionE.M. ±0,1
l1
OTT-JAKOB HILFSGERÄTE
Steep taper assembly tool forgripper units
The OTT-JAKOB steep taperassembly tool allows for an easygripper change or adjustment tothe setting dimension. This toolis available in all steep tapersizes from SK30 to SK60.
HSK assembly tool for clampingunits
The assembly tool facilitates themounting of the clamping unit. It is available in all HSK sizes fromHSK E 25 to HSK A 160.
Gage for HSK spindle edge
The OTT-JAKOB gage for HSKspindle edge enables an easydetermination of the dimensionl1. The gage is available in allHSK sizes from HSK E 25 toHSK A 160.
ACCESSORIES
XV
4–I S 0 – 1 –A 2 – G – 0 0 2 5 – 0 5 5 0 , 0
1HI F 0 0 K –A 4 V K – 0 5 2 1 – 1 0 8 2 , 5
We developed a new nomenclature system to be able to define complete tool clamping systems beforethe actual design process. This system characterizes the single modules and assembly units:
The following pages describe the different variations. All other forms are special designs and not part of this standard catalog:
Example: Nomenclature for steep taper power drawbars• Spindle integrated steep taper power drawbar for steep taper tooling size ISO-40 (DIN 69871/2) SK 7 - 11• Central coolant supply• Position indication with signal ring at the diameter of the spindle shaft• Without unclamp unit• Dual-passage rotary union for hydraulic unclamping of power drawbars and central coolant DDF 20
supply or cleaning of the tool interface with air during tool change• Spindle length: 550.0 mm
Example: Nomenclature for HSK-clamping units• HSK-high speed units for tooling size HSK-A100 (DIN 69893) HSK 2 - 5• Central coolant supply / radial air blast for cleaning the interface HSK 24• One-piece drawbar shaft extension• LE 95 with longer grippers - hydraulic unclamp unit with connection for single-passage rotary union LE 6
position indication• Single-passage high speed rotary union GD with closed seal unit to be used in DDF 22
OTT-JAKOB unclamp units (max. 36,000 RPM - 80 bar KSM-pressure)• Spindle length: 1.082,5 mm
Nomenclature - Information
-> Form of the power drawbar
-> High-speed unit
-> Nominal size of the interface
-> Code of the interface standard
-> Medium transfer
-> Extension
-> Position indication
-> Unclamp unit
-> Rotary union
-> Spindle length (mm)
➨ ➨ ➨ ➨ ➨ ➨ ➨➨ ➨ ➨ ➨
–
➨
1 2
A SE SI S
I F
Nomenclature position
Power drawbar for steep taper tools
Power drawbar
Inside spindle drawbar
Spindle integrated power drawbar
HSK-clamping units
Spindle integrated spring loaded power drawbar
A S Power Drawbar
E S Inside spindle drawbar
XVI
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Form of the power drawbar
The complete power drawbar (spring stack, patented intensifying mechanism, piston, etc) is built into anadded-on cylinder outside the spindle shaft to accomodate a short and narrow spindle:
Intensifying mechanism and piston are built into an added-on cylinder outside the spindle shaft. The spring stack is built inside the spindle shaft. A signal ring enables position indication at the end of the spindle:
I S Spindle integrated power drawbar
I F Spindle integrated spring loaded power drawbar
XVII
Function:
During clamping of the hollow shaft taper (HSK), the clamping cone of the clamping unit presses the gripper segments radially to the outside. The spindle and the tool support the gripper segments. Theypull the oversize hollow shaft taper into the spindle and clamp it against the axial face of the spindle.The patented design of the OTT-JAKOB HSK-clamping units amplifies the spring force of the intensifier. The friction between the taper and the face contact as well as the keyways transmit the torque.Spring stack or special springs generate the pull force.
The complete power drawbar is built into the spindle shaft. This form is used mainly for higher RPM:
Function:
Grippers with preloaded spring stacks or special springs and standard retention knobs pull the cuttingtools into the spindle. A special intensifying mechanism amplifies the spring force of OTT-JAKOB steeptaper power drawbars. The clamping system is locked at the same time. The pull force is a measure for the transmittable horsepower or torque of the motor. The compact design of the Ott-Jakob powerdrawbars offers high pull forces and system safety in the smallest installation spaces.
HSK-clamping units use only one form, similar to the IS-form for steep taper power drawbars:
High-speed unit
Nominal size of the interface
Nomenclature position
High-speed unit
3H
4 5
2 0S KS KS KS KS KS KS K
2 53 04 04 5
6
DIN ANSI MAS
DIN ANSI MAS
DIN ANSI
DIN ANSI MAS
DIN ANSI
5 06 0
Nomenclature position
Power drawbar for steep taper tooling
4 5
2KSHKSHKSHKSHKSHKSHKSHKSHKSH
53 24 05 06 3
6
8 01 0 01 2 51 6 0
Nomenclature position
HSK-clamping units
Form of the hollow shaft taper
A
X
X
X
X
X
X
X
X X
X
X
X
X
X
X X
X
X
X
X
X
X
X
B E F AB
X
X
X
X
X
X
XVIII
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
,
Attention:
Please note that high-speed units can only be designed after technical consultation and discussion ofthe intended application. Complex calculations are necessary to determine the RPM limit of the powerdrawbar. We will also give you all necessary parameters like unclamp pressure, clamping force, etc. withthe drawing. Contact us!
7 8
A 1
C 1
E 1F 1
Nomenclature position
Power drawbar for steep taper tooling
DIN 69871/2
ISO 7388 / 1 / 2 Typ A
ANSI B.5.50 - 78
ISO 7388 / 1 / 2 Typ B
MAS 403-1982 BT/PT 30-degree
MAS 403-1982 BT/PT 45-degree
Code for steep taper tool standards
XIX
SK-standards
øA
DIN 69872ISO/DIS7388/2 Typ A
DIN 69871ISO/DIS7388/1
B+/-0,25
C+/-0,25
A
A0,02
øA
J +/-0,3
K
A
A0,05
45°
30°
øA
MAS 403-1982 PT-1
MAS 403-1982 BT
MAS
403-1
982 P
T-2
F +/-0,25
E +/-0,25
A A0,02
tool standard code
DIN 69871/69872
A1ISO 7388/1/2 Typ A
A B C
+/-0,25 +/-0,25
SK 30 31,75 71,65 66,65
SK 40 44,45 94,25 88,25
SK 50 69,85 135,60 126,60
SK 60 107,95 201,65 191,65
tool standard code
ANSI B5.50-78
C1ISO7388/1/2 Typ B
A J K
+/-0,3 +/-0,3
SK 30 31,75 59,30 55,65
SK 40 44,45 84,50 79,25
SK 50 69,85 127,00 119,40
SK 60 107,95 199,95 189,45
tool standard code
MAS 403-1982 BT/PT30° E1
MAS 403-1982 BT/PT45° F1
A E F
+/-0,25 +/-0,25
SK 30 31,75 71,35 66,35
SK 40 44,45 100,35 93,35
SK 50 69,85 146,75 136,75
SK 60 - - -
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
7 8
A K
B K
Nomenclature position
HSK-clamping units
DIN 69893 - part 1 - form Awith gripper grove
A B DIN 69893 - part 1 - form Awith gripper grove - black
DIN 69893 - part 2 - form Bwith gripper grove
E K DIN 69893 - part 5 - form Ewith gripper grove
F K DIN 69893 - part 6 - form Fwith gripper grove
Code for HSK-standards
XX
HSK-standardshollow shaft tapers DIN 69893; Form A
features• central, axial coolant supply with
KSM-tube• keyways at the taper end
application• machining centers,
milling machines
features• decentralized coolant supply
over the flange or centralcoolant supply through coolant tube
• enlarged flange• keyways at the flange
application• machining centers,
heavy milling machines
features• rotational symmetry
without keyways
application• HSC-spindles
features • enlarged flange
application• HSC-spindles e. g. machining
of wood and plastic
hollow shaft tapers DIN 69893; Form B
hollow shaft tapers DIN 69893; Form E
hollow shaft tapers DIN 69893; Form F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
10
1
2
3
4
Nomenclature postition
Power drawbar for steep taper tooling
Without medium transfer
With centralmedium transfer
With radial medium transfer
With radial mediumtransfer and
central air blast transfer
XXI
1
without transfer
2
3
4
axial transfer
radial transfer
axial transfer: air
radial transfer:coolant
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Medium transfer for steep taper power drawbars
Medium transfer for HSK-clamping units
10
1
2
3
4
5
Nomenclature position
HSK-clamping units
Without medium transfer
With centralmedium transfer
With radial medium transfer
With central mediumtransfer and
radial air blast transfer
With central medium transferand radial air blast transfer
(special passage)
XXII
without transfer
axial transfer for closed HSK-tool axial transfer for open HSK-tool
radial transfer (with bushing) radial transfer (without bushing)
radial/axialtransfer
axial transfer;air transfer through springlocation
1
2
3
4
5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Position indication12
G
Nomenclature position
Thread in clamping body
HSignal ring
KIndication through piston position
OWithout thread / without elongated hole
XXIII
signal ring
spindle or intensifier
clamped positionunclamped position
clamping bodyor unclamp body
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Please note that the position indication of the threepossible settings, clamped position with tool,unclamped position, and clamped position withouttool, can be done in different ways. Contact us!
Example LE102 – with analogsensor for integrated clampingstroke monitoring
Example rotary union 2KA-SR Example LE95 - with longer grippers
Unclamp unit14 15
0 0
2
1
6
0
3
85
Nomenclature position
LE 60 - hydraulic unclamp unitwith air blast connection
LE 92 - hydraulic unclamp unitwith air blast connection
LE 95 - hydraulic unclamp unitwith connection for single-passage rotary union
LE 95-B - hydr. unclamp unit with connection for sin-gle-passage rotary union incl. connection for air blast
50LE 95 with longer grippers - hydr. unclamp unit withconnection for single-passage rotary union (position indication)
30LE 102-B hydraulic unclamp unit with connection forsingle-passage rotary union incl. connection for air blast
21LE 133 - hydraulic unclamp unit with connection forsingle-passage rotary union incl. connection for air blast
40LE 95 - (fixed flange) - hydr. unclamp unit with connection forsingle-passage rotary union
01
11
LE 115 - (fixed flange) - hydr. unclamp unit with connectionfor single-passage rotary union
LE 124 - (fixed flange) - hydr. unclamp unit with connectionfor single-passage rotary union
12LE 119-P1 - pneumatic unclamp unit(release force 3,1 kN)
22LE 119-P2 - pneumatic unclamp unit (release force 6,2 kN)
32LE 119-P3 - pneumatic unclamp unit(release force 9,2 kN)
13LE 150-P1 - pneumatic unclamp unit
(release force 5,5 kN)
23LE 150-P2 - pneumatic unclamp unit(release force 10,9 kN)
33LE 150-P3 - pneumatic unclamp unit(release force 16,4 kN)
14LE 150-PA1 - pneum. LE (with connection for single-passage rotary union / release force 5,5 kN)
24LE 150-PA2 - pneum. LE (with connection for single-passage rotary union / release force 10,9 kN)
34LE 150-PA3 - pneum. LE (with connection for single-passage rotary union / release force 16,4 kN)
Without unclamp unit
31LE 133 - hydraulic unclamp unit with connection forsingle-passage rotary union incl. connection for air blast
0
XXIV1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Rotary union
Spindle length
1716
0 0
11
41
52
Nomenclature position
Rotary union for hydraulic unclamping of power drawbars
Dual-passage rotary union for hydraulic unclamping ofpower drawbars and cleaning of the tool interface with
air during tool change
Dual-passage rotary union for hydraulic unclamping ofpower drawbars and central coolant supply or cleaning
of the tool interface with air during tool change
62
Dual-passage rotary union for hydraulic unclamping ofpower drawbars and central coolant supply or cleaning
of the tool interface with air during tool change; including position indication with signal ring and
proximity switch
82Dual-passage rotary union for hydraulic unclamping of
power drawbars and cleaning of the tool interface withair during operation and tool change
12
Single-passage high speed rotary union GD -radial connection with closed seal unit to be used in
OTT-JAKOB unclamp units(max.36.000 RPM - 80 bar KSM-pressure)
22
Single-passage high speed rotary union GD -axial connection with closed seal unit to be used in
OTT-JAKOB unclamp units(max.36.000 RPM - 80 bar KSM-pressure)
32
without rotary union
19 20 21 22 23 240 0 0 0 , 0
Nomenclature position
Spindle length
XXV
Single-passage high speed rotary union GDR - radial connection with closed seal unit to be used in
OTT-JAKOB unclamp units(max.16.000 RPM - 50 barKSM-pressure)
42
Single-passage high speed rotary union GDR - axial connection with closed seal unit to be used in
OTT-JAKOB unclamp units(max.16.000 RPM - 50 barKSM-pressure)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
,
XXVI
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Fax-Cover
Sender
Nomenclature:
Technical data:
Tool interface: Steep taper tooling HSK-tooling
Size of the interface:
Tool standard:
Form of the power drawbar:
Spindle diameterat the front bearing:
Spindle diameterat the rear bearing:
RPM range: from RPM to RPM
Pull force: N
Spindle length: mm
mm mm
Desired medium supply
medium transferCoolant:
Cleaning air:
Compressed air during rotation:
Spindle orientation: horizontal
yes no
Available release pressure:
Available pneumatic releasepressure:
Mechanical release force
Position indication:
Quote: Order: Request for tech.information:
AS
vertical tilting spindle overhead spindle
ES IS IF
bar
1 2 3 4 5bar
bar
bar
bar
kN
with signal ring indication with piston indication
Please do not use the catalog drawings as manufacturing drawings.Contact us for complete manufacturing drawings.
Ott-Jakob GmbH & CoSpanntechnik KGIndustriestraße 3 -7D-87663 LengenwangTel.: +49 83 64/98 21- 0Fax: +49 83 64/98 21- [email protected]
SK-GrippersSK-Inside spindle intensifier
SK
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
SK30
Gauge dimension to be adjusted only inunclamped position of the gripper
M10-5
H
23
l1
k1±0,2
k2±0,15ejection path
E.M.±0,1
stroke
rated quantity SK 30
1 / 2 / 3
6000 5500
code A1 C1 E1 F1
medium transfer
pull in force
stroke 5,5 5,5 5,5 5,5
0,95 1,6 0,95 0,95
70,7 57,7 70,4 70,4
11,2 11,2 10,6 10,6
11,7 -1,3 11,4 11,4
57,5
95.101.280.9.2 95.101.280.9.2 95.101.280.9.2 95.101.280.9.2
72 57,5 57,5
ejection path
reference gauge
k1
k2
l1mounting tool
[N]
[mm
]or
der
no.
tool standard
DIN 69871/69872 ISO 7388/1/2 Typ A A1
C1
E1
F1
1
ANSI B 5.50 - 78 ISO 7388/1/2 Typ B
MAS 403-1982 BT/PT 2 (30°)
MAS 403-1982 BT/PT 1 (45°)
medium transfer
without transfer
code
2axial transfer
3radial transfer
Gripp
er S
K 3
0
3
ES30
(ø31,75)
X
harden to60+2HRCdepth min. 1
+0,4
R0,2
0,8
(ø22,5G7)Y
61325
94
ø50
SW
36
ø60ø42
22,5
unc
lam
ped
26,7
min
. w
ith
tool
28,2
max
wit
hout
too
l
A -B0,02
15°
ø36H6
11
8+0,2
leng
th o
f sp
indl
em
in. 260
*
*only atspindle length>350
M35x1,5
ø35,5
6
3
17
ø30
ø29H8*
7*
30°
ø31,75
ø19,5+0,1
ø27+0,2
ø22,5G7ø23
X
Y
30°
8°17'50"
22°
15°
59
+0
,191+
0,5
76
+0
,2
ø20,2+0,2
ø19H6
5
A
0,4
A -B0,01
A-B0,01
BA
-B0,0
05 A
-B0,0
3
138
+1
ø19+0,5
Technical data for the combination inside spindle intensifier-rotary union/unclamp unit in ES/IS-power-drawbar page 22/23
Insi
de s
pind
le d
raw
bar
ES 3
0
4
Not a spindle manufacturing drawing!
IS30
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
A-B0,02
A-B
0,0
1
A-B
0,0
05 A-
B0,0
3
0,2
Rp0
,5
B
A
0,4
A-B0,01
leng
th o
f sp
indl
em
in.
36
0
30°
2x180°
15,8
+0
,2
8,5
ø38,2+0,2
1,5
11,2
+0
,1
1,5
1,5
1
10,5
74+
0,1
ø38H8
M42x1,5
ø42,2+0,2
M4
-3x1
20
°4
-0,1
only atindicating position
14
5+0,1
15°
ø35+0,1
ø34,5H8*
7*
**only atspindle length>460
ø31,75
ø19,5+0,1
ø27 +0,2ø22,5G7ø23
X
Y
30°
8°17'50"
22°
59
+0
,191+
0,5
76
+0,2
ø20,2+0,2
ø19H6
5
edge rounded to amax. of 0,5 and polished
(ø31,75)
X
harden to60+2HRCdepth min 1
+0,4
R0,2 (59
+0
,1)
15
°
0,8
A-B0,01
(ø22,5G7)Y
138
+1
ø19+0,5
only at medium transfer 3Z
edgerounded
only at medium transfer 3
ø3
Z
105
Spi
ndle
inte
grat
ed
pow
er d
rwab
ar I
S 3
0
5
Not a spindle manufacturing drawing!
Gripp
ers
SK
30/40/50/60
6
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
SK40
ejection path
E.M.± 0,1
k2±0,15
stroke
k1±0,2 l1
24,5
M14x1
,5-5
H
Gauge dimension to be adjusted only inunclamped position of the gripper
rated quantity SK 40
12000
5,5
93,6
14,1
95.101.281.9.2 95.101.281.9.2 95.101.281.9.2 95.101.281.9.2 95.101.281.9.2 95.101.281.9.2
14,1 3,4 3,4 20,2 20,2
93,6 82,9 82,9 99,7 99,7
0,65
11,1
67,1 66,4 78,3 77,6 60,3 60,3
11,1 11,1 11,1 14,1 14,1
0,65 1,6 1,6 0,65 0,65
5,5 5,5 5,5 5,5 5,5
code A1
1medium transfer
pull in force
stroke
ejection path
reference gauge
k1
k2
l1mounting tool
[N]
[mm
]or
der
no.
10500
2 1 2 1 / 2 1 / 2
A1 C1 C1 E1
tool standard
DIN 69871/69872 ISO 7388/1/2 Typ A A1
C1
E1
F1
1
2
ANSI B 5.50 - 78 ISO 7388/1/2 Typ B
MAS 403-1982 BT/PT 2 (30°)
MAS 403-1982 BT/PT 1 (45°)
medium transfer
without transfer
axial transfer
code
F1
Technical data for the combinationinside spindle intensifier - rotary
union/unclamp unit in ES/IS-powerdrawbar
page 22/23
Gripp
er S
K 4
0
7
SK40tool standard
DIN 69871/69872 ISO 7388/1/2 Typ A A1
C1
E1
F1
3
ANSI B 5.50 - 78 ISO 7388/1/2 Typ B
MAS 403 - 1982 BT/PT 2 (30°)
MAS 403 - 1982 BT/PT 1 (45°)
medium transfer
radial transfer
code
rated quantity SK 40
3
12000 10500
code A1 C1 E1 F1
medium transfer
pull in force
stroke 5,5 5,5 5,5 5,5
0,65 1,6 0,65 0,65
93,6 82,9 93,6 93,6
11,1 11,1 11,1 11,1
14,1 3,4 14,1 14,1
67,4
95.101.281.9.2 95.101.281.9.2 95.101.281.9.2 95.101.281.9.2
78,3 67,4 67,4
ejection path
reference gauge
k1
k2
l1mounting tool
[N]
[mm
]or
der
no.
ejection path
E.M.±0,1
k2±0,15
k1±0,2
stroke
l1
24,5
M14x1
,5-5
H
Gauge dimension to be adjusted only inunclamped position of the gripper
Gripp
er S
K 4
0
8
SK40
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
rated quantity SK 40
4
12000 10500
code A1 C1 E1 F1
medium transfer
pull in force
stroke 5,5 5,5 5,5 5,5
0,65 1,6 0,65 0,65
93,6 82,9 93,6 93,6
11,1 11,1 11,1 11,1
14,1 3,4 14,1 14,1
67,4
95.101.281.9.2 95.101.281.9.2 95.101.281.9.2 95.101.281.9.2
78,3 67,4 67,4
ejection path
reference gauge
k1
k2
l1mounting tool
[N]
[mm
]or
der
no.
tool standard
DIN 69871/69872 ISO 7388/1/2 Typ A A1
C1
E1
F1
4
ANSI B 5.50 - 78 ISO 7388/1/2 Typ B
MAS 403 - 1982 BT/PT 2 (30°)
MAS 403 - 1982 BT/PT 1 (45°)
medium transfer
radial / axial transfer
code
ejection path
E.M.±0,1
k2±0,15
k1±0,2
stroke
l1
24,5
M14x1
,5-5
H
Gauge dimension to be adjusted only inunclamped position of the gripper
Technical data for the combinationinside spindle intensifier - rotary
union/unclamp unit in ES/IS-powerdrawbar
page 22/23
Gripp
er S
K 4
0
9
ES40
A
ø44,45
ø27,6+0,1
ø40+0,2
ø34 G7
ø34,5
ø27 H8
edge rounded to a max.of 0,5 and polished
0,4
A-B0,01
X
only at medium transfer03/04
Z
Y
ø36H6
ø33+0,2
ø27+0,5
ø32H8*
6*
226,5
+0
,2
spin
dle
leng
thm
in. 415
A-B
0,0
05 A-
B0,0
3
B30°
A-B0,02 *
*only atspindle length >520
M35x1,5
ø 35,5
163
18
8°17'50"
10°
25°
79
,5+0,1
7
117+
1139 -
0,5170
(ø 44,45)X
harden to60+2 HRCdepth min. 1
R0,2 (79,5
+0
,1)
15
°
0,8
A-B0,01
(ø34 G7 )
Y
edgerounded
only at medium transfer03/04
ø4
Z
6
13
25
118 ø65
ø75
ø55,5 f7
24,5
unc
lam
ped
28,9
min
. w
ith t
ool
31,3
max
. w
ithou
t to
ol
SW
50
+0,4
Insi
de s
pind
le d
raw
bar
ES 4
0
10
Not a spindle manufacturing drawing!
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
IS40
A
ø44,45
ø27,6 +0,1
ø40+0,2
ø34 G7
ø34,5
ø27H8
edge rounded to a max.of 0,5 and polished
0,4
A-B0,01
X
only at medium transfer03/04
Z
Y
ø38,2 +0,2
1,5 1
1,2
+0
,1
1,5
1,5
110,5
74
+0
,1
ø38H8
M42x1,5
ø35+0,1
ø27+0,5
ø34,5H8*
7*
156,1
+0
,1
spin
dle
leng
thm
in. 4
20
A-B
0,0
1A-
B0,0
05 A-
B0,0
3
0,2
Rp0
,5
B30°
15,8
+0
,2
8,5
2x180°
ø42,2+0,2
A-B0,02 *
*only atspindle length >520
M4
-3x1
20
°4
-0,1
only atindicating position
8°17'50"
10°
25°
79,5
+0
,17
117
+1139
-0,5170
(ø44,45) X
R0,2 (79,5
+0
,1)
15
°
0,8
A-B0,01
(ø34 G7)
Y
edge rounded
only atmedium transfer03/04
ø4
Z
harden to60+2HRCdepth min. 1+0,4
Spi
ndle
inte
grat
ed p
ower
draw
bar
IS 4
0
11
Technical data for the combination inside spindle intensifier-rotary union/unclamp unit in ES/IS-power drawbar page 22/23
Not a spindle manufacturing drawing!
Gripp
ers
SK
50
12
SK50
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
rated quantity SK 50
1 / 2
25000 23000
code A1 C1 E1 F1
medium transfer
pull in force
stroke 6 6 6 6
1 1 1 1
134,6 126 145,75 145,75
14,75 14,75 14,7 14,7
18,1 9,5 29,25 29,25
79,7
95.101.337.9.2 95.101.337.9.2 95.101.337.9.2 95.101.337.9.2
87,9 68,8 68,8
ejection path
reference gauge
k1
k2
l1mounting tool
[N]
[mm
]
tool standard
DIN 69871/69872 ISO 7388/1/2 Typ A A1
C1
E1
F1
1
2
ANSI B 5.50 - 78 ISO 7388/1/2 Typ B
MAS 403 - 1982 BT/PT 2 (30°)
MAS 403 - 1982 BT/PT 1 (45°)
medium transfer
without transfer
axial transfer
code
orde
rno
.
ejection path
E.M.±0,1
k2±0,15
k1±0,2
l1
stroke
31,5
M1
6x1
,5-5
H
Gauge dimension to be adjusted only inunclamped position of the gripper
Technical data for the combinationinsider spindle intensifier - rotary
union/unclamp unit in ES/IS-powerdrawbar
page 22/23
Gripp
er S
K 5
0
13
SK50rated quantity SK 50
3
25000
code A1
medium transfer
pull in force
stroke 6
1
134,6
14,75
18,1
79,7
95.101.337.9.2
ejection path
reference gauge
k1
k2
l1mounting tool
[N]
[mm
]
tool standard
DIN 69871/69872 ISO 7388/1/2 Typ A A1
3
medium transfer
radial transfer
code
orde
rno
.
ejection path
E.M.±0,1
k2±0,15
k1±0,2
l1
stroke
31,5
M16x1
,5-5
H
Gauge dimension to be adjusted only inunclamped position of the gripper
Technical data for the combinationinside spindle intensifier - rotary
union/unclamp unit in ES/IS-powerdrawbar
page 22/23
Gripp
er S
K 5
0
14
SK50
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
rated quantity SK 50
4
25000 23000
code A1 C1
medium transfer
pull in force
stroke 6 6
1 1
134,6 126
14,75 14,75
18,1 9,5
79,7 87,9
95.101.337.9.2 95.101.337.9.2
ejection path
reference gauge
k1
k2
l1mounting tool
[N]
[mm
]or
der
no.
tool standard
DIN 69871/69872 ISO 7388/1/2 Typ A A1
C1
4
ANSI B 5.50 - 78 ISO 7388/1/2 Typ B
medium transfer
radial / axial transfer
code
ejection path
E.M.± 0,1
k2±0,15
k1±0,2
31,5
l1
stroke
M16x1
,5-5
H
Gauge dimension to be adjusted only inunclamped position of the gripper
Technical data for the combinationinside spindle intensifier - rotary
union/unclamp unit in ES/IS-powerdrawbar
page 22/23
Gripp
er S
K 5
0
15
ES50
(ø69,85)X
R0,2 (116,5
+0
,1)
15
°
0,8
A-B0,01
(ø49 G7)
Y
edgerounded
only atmedium transfer03/04
ø4Z
6
13
25
118 ø65
ø75
ø55,5 f7
24,5
unc
lam
ped
28,9
min
. w
ith t
ool
31,3
max
. w
ithou
t to
ol
SW
50
ø69,85
ø43 +0,1
ø56+0,2
ø49G7
ø49,5
ø40H8
X
only atmedium transfer03/04
Z
Y
ø41,5+0,2
ø41H8*
6*
*
*only atspindle length >615
8°17'50"
10°
25°
11
6,5
+0,1
7163
+1192 -
0,5
230
ø30
A
0,4
edge rounded to a max.of 0,5 and polished
A-B0,01
A-B0,02
ø48H6
30°
M45x1,5
ø46
163
20
B
A-B
0,0
3
A-B
0,0
05
257+
0,2
leng
th o
f sp
indl
em
in. 500
harden to60+2HRCdepth min. 1+0,4
Insi
de s
pind
le d
raw
bar
ES 5
0
16
Not a spindle manufacturing drawing!
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
Technical data for the combination inside spindle intensifier - rotary union/unclamp unit in ES/IS-power drawbarpage 22/23
IS50
Spi
ndle
inte
grat
ed p
ower
draw
bar
IS 5
0
17
30°
(ø69,85)X
harden to60+2HRCdepth min. 1+0,4
R0
,2 (11
6,5
+0,1)
15
°
0,8
A-B0,01
(ø49 G7)
Y
edgerounded
only atmedium transfer03/04
ø4
Z
A
0,4
A-B0,01
0,2
Rp0
,5
B
A-B0,02
A-B
0,0
1
A-B
0,0
3
A-B
0,0
05
ø 69,85
ø43 +0,1
ø56+0,2
ø49 G7
ø49,5
ø40 H8
X
only atmedium transfer03/04
Z
Y
ø48,2 +0,21
,5
16+
0,1
2,5 1
114
10
0,5
+0,1
ø48H8
M52x1,5
ø41,5+0,2
6*
16
,5+0,2
8,5
2x180°
ø52,2
*
*only at spindle length>700
M5
-3x1
20
°5 -0,1
only atindicating position
ø30
8°17'50"
10°
25°
11
6,5
+0,1
8
16
3+119
2 -0,5
edge rounded to a max.of 0,5 and polished
ø41H8*
27
1+0,1
leng
th o
f sp
indl
em
in.
61
02
30
Not a spindle manufacturing drawing!
IS50G
(ø69,85)X
harden to60+2HRCdepth min 1+0,4
R0,2 (116,5
+0
,1)
15
°
0,8
A-B0,01
(ø49G7)
Y
edge rounded
only atmedium transfer03/04
ø4
Z
A
0,4
A-B0,01
0,2
Rp0
,5
B
A-B0,02
A-B
0,0
1
A-B
0,0
3
A-B
0,0
05
ø69,85
ø43+0,1
ø56+0,2
ø49G7
ø49,5
ø 40 H8
X
only atmedium transfer03/04
Z
Y
8°17'50"
10°
25°
116,5
+0
,1
8
163
+11
92
-0,5
edge rounded to a max.of 0,5 and polished
30°
ø60,2+0,21,5
17
+0
,1
2,5 1
115
102+
0,1
H8
M62x1
ø60
ø55,5 +0,2
ø55H6*
5*
23
+0
,2
2x180°
11,5
ø62,1 +0,2
*
*only at spindle lenght >700
M6
-3x1
20
° 6
-0,1
only at indicating position
ø35
151+
0,1
leng
th o
f sp
indl
e m
in. 510
230
Spi
ndle
inte
grat
ed p
ower
draw
bar
IS 5
0 G
18
Not a spindle manufacturing drawing!
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
SK50
tool standard
DIN 69871/69872 ISO 7388/1/2 Typ A A1
C1
1
ANSI B 5.50 - 78 ISO 7388/1/2 Typ B
medium transfer
without transfer
code
2axial transfer
rated quantity SK 50 inreased
1 / 2 / 3
35000
code A1 C1
medium transfer
pull in force
stroke 9 9
1 1
134,6 134,6
14,75 14,75
18,1 9,5
94,6 103,2
95.101.336.9.2 95.101.336.9.2
ejection path
reference gauge
k1
k2
l1mounting tool
[N]
[mm
]or
der
no.
3radial transfer
ejection path
E.M.±0,1
k2±0,15
stroke
k1±0,2
l1
32,5
M25x1
,5-5
H
Gauge dimension to be adjusted only inunclamped position of the gripper
Power drawbar and spindle contour forreinforced design upon request
Gripp
er S
K 5
0in
crea
sed
19
SK60
tool standard
DIN 69871/69872 ISO 7388/1/2 Typ A A1
C1
1
ANSI B 5.50 - 78 ISO 7388/1/2 Typ B
medium transfer
without transfer
code
2axial transfer
tool standard SK 60
1 / 2
65000 60000
code A1 C1
medium transfer
pull in force
stroke 8,5 8,5
1,15 0,95
200,5 199
19,5 19,2
19,2 17,7
130,5 132,2
95.101.284.9.2 95.101.284.9.2
ejection path
reference gauge
k1
k2
l1mounting tool
[N]
[mm
]or
der
no.
ejection path
E.M.±0,1
k2±0,15
stroke
k1±0,2
l1
52
M30x1
,5-5
H
Gauge dimension to be adjusted only inunclamped position of the gripper
Technical data for the combinationinside spindle intensifier - rotary
union/unclamp unit in ES/IS-powerdrawbar
page 22/23
Gripp
er S
K 6
0
20
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
ES60
Insi
de s
pind
le d
raw
bar
ES 6
0
21
Not a spindle manufacturing drawing!
(ø107,95)X
harden to60+2HRCdepth min.1+0,4
R0,2 (181,3
+0
,1)
15
°
0,8
A-B0,01
(ø65G7)
Y
Z R0,6
R0,6
R0,2
R0,2
0,8
ø62,5 H8
45°
45°
3
70
58
158
ø106ø118
ø94f7
uncl
ampe
d m
in. w
ith t
ool
max
. w
ithou
t to
ol
A
A-B0,01
B
A-B0,02
A-B
0,0
05 A-
B0,0
3
*only at spindle length>850
ø107,95
ø65+0,1
ø78+0,2
ø65G7
ø66,2
ø52H8
0,4
X
Y
30°
30°
1fittin
g le
ngth
15*
ø66,2
Z
ø56+0,5
ø55H8*
ø76H6
leng
th o
f sp
indl
em
in. 780
30°
*
M75x1,5
ø75,5
110
2,5
ø73
ø76,5
2,5
8° 17'50"
25°
181,3
+0,12
30
235,9
-0,1
39
2
90
26
396+
0,2
255+
0,5
29,3
27,3
20
ESES 30
spindle speed max. [min-1] 10000
10,78
17,0
120
[cm2]
[cm3]
[bar]
[min-1]
[cm2]
[cm3]
[bar]
[bar]
[bar]
18,1
160
–
17,15
160
–
17,3
160
–
17,3
160
10
[bar]
31,7
–
–
55
–
80
55
10
–
55
10
–
10000 8000 8000 8000
1K-Oil
piston area
oil volume
release pressure max.
ES 40 1K-Oil 2KA 2KL 2KLR
spindle speed max.
piston area
oil volume
release pressure max.
cleaning air; n=0; max.
air pressure max.
coolant pressure max.
[min-1]
[cm2]
[cm3]
[bar]
[bar]
[bar]
18,1
160
–
17,15
160
–
17,3
160
–
17,3
160
10
[bar]
31,7
–
–
55
10
80
55
10
–
55
10
–
siehe Diagramm
ES 50 1K-Oil 2KA 2KL 2KLR
spindle speed max.
piston area
oil volume
release pressure max.
cleaning air; n=0; max
air pressure max.
coolant pressure max.
[min-1] 8000 8000 8000
[cm2]
[cm3]
[bar]
[bar]
[bar]
50,26
160
–
43,3
160
80
43,5
160
–
106
–
104
10
104
10
ES 60 1K-Oil 2KA 2KL
spindle speed max.
piston area
oil volume
release pressure max.
cleaning air; n=0; max
coolant pressure max.
For the combination inside spindle intensifier-rotary union / unclamp unit in ES-power drawbar
Dav Dah
Max
. sp
indl
e sp
eed
in r
elat
ion
to D
avat
rele
ase
pres
sure
= 1
50 b
ar
120
115
110
105
100
95
90
6000 7000 8000 9000
Dav
n-1
2KA / 2KL / 2KLR
1K-OilGraphic fortype ES 50
Tech
nica
l dat
a
22
Gripp
er S
K 3
0
23
120
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
ISIS 30
spindle speed max. [min-1] 10000 10000 10000
11,34 10,39 10,56 10,56 19,36 19,36 16,5 ➔ data sheet
20,4 45 45 38 –
120 100 100 100 –
10 10 10 10 10
10 5 5 – –
– 80 50 – –
20,4 23,5 20,4
120
–
–
–
120
10 10
– –
–80
[cm2]
[cm3]
[bar]
[bar]
[bar]
[bar]
[cm2]
[cm3]
[bar]
[bar]
[bar]
11,34
160
–
10,39
160
–
10,56
160
–
[bar]
20,4
–
–
23,5
10
80
23,9
10
–
10000 10000 10000
1K-Oil 2KA 2KL 2KLR
on request
HSC-module
on request
LE 95+GD LE 95+GDR LE 92 LE 150P
2KLR LE+GD LE+GDR LE 92 LE 150P
piston area
oil volume
release pressure max.
cleaning air; n=0; max.
air pressure max.
coolant pressure max.
IS 40 1K-Oil 2KA 2KL
spindle speed max.
piston area
oil volume
release pressure max.
cleaning air; n=0; max
air pressure max.
coolant pressure max.
10,56 19,36 19,36 16,5 ➔ data sheet
23,9 45 45 38 –
160 160 160 160 –
10 10 10 10 10
10 5 5 – –
– 80 50 – –
on request
2KLR LE+GD LE+GDR LE 150P
on request
2KLR LE 150P
17,3 19,36 19,36 ➔ data sheet
55 45 45 –
160 160 160 –
10 10 10 10
10 5 5 –
–
17,3
55
160
10
10
–
80 50 –
➔ data sheet
–
–
10
–
–
[cm2]
[cm3]
[bar]
[bar]
[bar]
18,1
160
–
17,15
160
–
17,3
160
–
[bar]
31,7
–
–
54,5
10
80
55
10
–
see diagram
IS 50 1K-Oil 2KA 2KL
spindle speed max.
piston area
oil volume
release pressure max.
cleaning air; n=0; max
air pressure max.
coolant pressure max.
[cm2] 28,3 27,4 27,5
10000 10000 10000
[cm3]
[bar]
[bar]
[bar]
[bar]
55
–
–
53
10
80
54
10
–
160
–
160
–
160
–
IS 50 G 1K-Oil 2KA 2KL
piston area
spindle speed max.
oil volume
release pressure max.
cleaning air; n=0; max.
air pressure max.
coolant pressure max.
For the combination inside spindle intensifier-rotaryunion/unclamp unit inIS-power drawbar
Max
. sp
indl
e sp
eed
in r
elat
ion
to D
avat
rele
ase
pres
sure
= 1
50 b
ar
120
115
110
105
100
95
90
6000 7000 8000 9000 10000
Dav
n-1
2KA / 2KL
1K-Oil
Graphic fortype IS 50
Tech
nica
l Dat
a
23
Dav
Dah
24
HSK-Grippers HSK-Inside spindle intensifier
HSK
HSK
-Cla
mpi
ng-U
nit/
Form
A
2
spindelHollow-shaft-taper
drawbar shaft
lock screwSW2
d1
E.M.=reference gauge
A=ejection
a1
SW
1
H0
H1Hmax.A
FSp
Hollow-shaft-tapers Form A
DIN 69893 - 1 ISO 12164-1 AK
code
[kN]
[mm
]
d1 32 40 50 63 80 100 125 160
FSp 5 6,8 11 18 28 45 70 115
A 0,5 0,5 0,5 0,5 0,5 0,5 0,5 1
E.M. ±0,1 8,5 8,5 10,5 10,5 13 13 16,5 17
Hmax. 7,5 8 9 10 11 12,5 15,8 24,5
H1 5,1 5,6 6,4 7,4 8,3 9,15 10,8 17,5
SW1 12 15 18 22 27 36 46 55
SW2 3 4 4 5 6 6 14 16
a1 19,5 27 26,5 31,5 29 34,5 40,5 56
95.6
01.1
11.3
.1
95.6
01.1
12.3
.1
95.6
01.1
13.3
.1
95.6
01.1
15.2
.1
95.6
01.1
16.2
.1
95.6
01.1
17.2
.1
mounting tool
95.6
01.1
14.3
.1
95.6
01.1
18.2
.1
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
HSKAK
Insi
de s
pind
le In
tens
ifier
with
Cla
mpi
ng U
nit
HSK
-AK
3
spring stack
drawbar shaft
bushing for radial medium transfer
spacer
gripper
clamping cone
pulling head
spin
dle
insi
de c
onto
ur A
K
4
45°
d4
l 6
X
0,4
A-B
0,0
1
30°±
3'
R0,2
Whe
n dr
ive
keys
are
inse
rted
the
tap
er h
ole
0,4
l 2 l 50,4
d2
d1
l 3
l 11
l 10
1:1
0 A
30°
l 8l 9
beid
3
l 1 l 4
(2°51'45") WA-B
0,0
02
not
conv
ex
X
A-B
A-B
0,0
2
-0,5
Y R1
R0,2
1,6
l 25
d3
d5
d6
d7
d8
t
20°Y
0,5
r tangent with band b and d1
b1 0,05
W
d23
l 23
l 31
l 30d30
l 21
l 27
l 26l 2
0
l 22
d22
G
d24
d25
d19
l 19
l 24
leng
th o
f sp
indl
e
A-B
0,0
1A-
B0,0
05 A-
B0,0
3
0,2
Rp0
,5
B30°
2x180°
d21
A-B
0,0
1
A-B
0,0
1
hardened to700 HV 100depth min. = 0,8 +0,4
+100
may
be
conc
ial o
ver
the
tota
l len
gth
l 1
d5
l 7
1 4
Dim
ensi
ons
not
appr
oved
for
spi
ndle
man
ufac
turin
g! S
ubje
ct t
o m
odifi
catio
n du
e to
tec
hnic
al a
dvan
ce!
spin
dle
insi
de c
onto
ur A
K
5
* see updated standard!!** see ISO 1101 and ISO 3040
l11 -0,2 62,5 78 84 94 98 124 149 188
at position indication C:
[mm
][m
m]
[mm
]
clam
ping
uni
tin
side
spi
ndle
inte
nsifi
erD
IN 6
9063-1
1996-0
1 b
zw.
ISO
/ W
D 1
2164-2
*
d1 32 40 50 63 80 100 125 160
b1+0,05-0,05 6,8 7,8 10,3 12,3 15,8 19,78 24,78 29,78
d2 23,998 29,998 37,998 47,998 59,997 74,997 94,996 119,996
d3 H10 17 21 26 34 42 53 67 85
d4 +0,1 23,28 29,06 36,85 46,53 58,1 72,6 92,05 116,1
e1 8,91 11,08 14 18,11 22,07 27,56 35,58 44,54
e2 4,9 5,9 7,65 9,15 11,9 14,89 18,39 22,89
l1 +0,2 16,5 20,5 25,5 33 41 51 64 81
l2 3,2 4 5 6,3 8 10 12,5 16
l3 +0,2 11,4 14,4 17,9 22,4 28,4 35,4 44,4 57,4
l4 +0,2 13,4 16,9 20,9 26,4 32,4 40,4 51,4 64,4
l5 0,8 0,8 1 1 1,5 1,5 2 2
l6l7 ±0,1 2,0 2,0 2,0 2,5 3,0 3,0 4,0 4,0
+0,1 1 1 1,5 1,5 2 2 2,5 2,5
r1+0,025-0,025 1,5 2 2,5 3 4 5 6 8
t** 0,0015 0,0015 0,0020 0,0020 0,0025 0,0030 0,0035 0,0035
d5 +0,2 22,5 26,5 33 41,6 50 63 79 104
d6 H6 17 21 26 34 42 53 67 85
d7 +0,1 10,3 13,2 15,2 20,4 22,4 24,2 32 37,2
d8 +0,1 6,6 8,6 10,6 14,6 16,6 18,4 25,4 32,4
l8 ±0,1 43 58 61 69 72 93 112,5 148
l9 js8 at d3 30 44 45 52 56 70 86 113
l10 +0,2 3 3,6 3,6 4,2 4,2 4,2 4,7 4
G
d21
d22
d23
d24
d25
l20
l21
l22
l23
l24
l25
l26
l27
d19
l19
H8
d30
M42x1,5 M42x1,5 M42x1,5 M52x1,5 M52x1,5 M85x1,5
+0,2
H8
+0,2
+0,2
+0,2
+0,2
+0,1
-0,2
-0,5
42,2 42,2 42,2 52,2 52,2 85,5
38 38 38 48 48 80
on r
eque
st
38,2 38,2 38,2 48,2 48,2 80,2
32 32 35 41,5 44 72
20 20 27 27 36 57
10,5 10,5 10,5 14 14 17
1,5 1,5 1,5 1,5 1,5 2,5
65,5 65,5 65,5 86,5 86,5 118
1,5 1,5 1,5 1,5 1,5 2
100 100 158 167 298 405,5
85 95 105 110 135 160
1 1 1 1 1 2
1,5
350 450
1,5 1,5 2,5 2,5 1,5
31,5
8,5 8,5 8,5 8,5 8,5 13
19 20 20 21 22,5 32
2,5 2,5 2,5 2 2 7
31,5 34,5 41 43,5 71,5
6 7
at a spindle length of more than:
l30 +0,2
l31 +0,1
on r
eque
st
HSK
HSK
-Cla
mpi
ng-U
nit/
Form
B
6
Hollow-shaft-tapers Form B
DIN 69893 - 2 BK
code
[kN]
[mm
]
d1 40 50 63 80 100 125 160
FSp 5 6,8 11 18 28 45 70
A 0,5 0,5 0,5 0,5 0,5 0,5 0,5
E.M. ±0,1 8,5 8,5 10,5 10,5 13 13 16,5
Hmax. 7,5 8 9 10 11 12,5 15,8
H1 5,1 5,6 6,4 7,4 8,3 9,15 10,8
SW1 12 15 18 22 27 36 46
SW2 3 4 4 5 6 6 14
a1 19,5 27 26,5 31,5 29 34,5 40,5
95.6
01.1
11.3
.1
95.6
01.1
12.3
.1
95.6
01.1
13.3
.1
95.6
01.1
14.3
.1
95.6
01.1
15.2
.1
95.6
01.1
16.2
.1
95.6
01.1
17.2
.1
mounting tool
spindleHollow-shaft-taper
drawbar shaft
lock screwSW 2
E.M.=reference gauge
A=ejection
a1
SW
1
H0
H1H max.A
d1
FSp
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
HSKIn
side
spi
ndle
Int
ensi
fier
wit
h C
lam
ping
Uni
t H
SK-B
K
7
BK
spring stack
drawbar shaft
spacer
gripper
clamping cone
pulling head
BK
spin
dle
insi
de c
onto
ur B
K
8
e 1e 1
b1
b2 all around
W
relie
f pe
r m
anuf
actu
er's
req
uest
0,4
2
30,4
d2
d1
7
10
1:1
0 A
30°
8
9be
id 3
f 1
WA-B
0,0
025
not
conv
ex
X
A-B
0,0
2
-0,5
Y R1
R0,2
1,6
25
d3
d5
d6
d7
d8
1
0,2
(2°51'45")
td23
23
31
30
d30
21
27
l
ll
l
l
ll
l
ll
l
ll
l
l
l
l
l
262
0
22
d22
G
d24
d25
d19
19
24
leng
ht o
f sp
indl
e
A-B
0,0
1
0,2
Rp0
,5
B
2x180°
d21
A-B
0,0
1
A-B
0,0
1
30°
A-B
0,0
05 A
-B0,0
3
X
0,4
A-B
0,0
1
30°±
3'
R0,2
20°
Y
0,5
Only for spindle with RPM max. <10.000 min-1
Not a spindle manufacturing drawing !
hardened to700 HV 100depth min. = 0,8 +0,4
+100
hard
ened
to
700
HV 1
00
dept
h m
in.
= 0
,8+0,4
+100
spin
dle
insi
de c
onto
ur B
K
9
at position indication G:
[mm
][m
m]
[mm
]
clam
ping
uni
tin
side
spi
ndle
inte
nsifi
erD
IN 6
9063-2
1996-0
1 *
d1 40 50 63 80 100 125 160
b1+0,05-0,05 11,9 15,9 17,9 19,9 24,9 31,9
b2 1 1 1 2 2 2
d2 29,998 37,998 47,998 59,997 74,997 94,996
d3 H10 21 26 34 42 53 67
62,7e1 +0,2
9,9
20,2 25,2 31,7 40,2 50,2
30,5f1 max.
1
25,5 25,5 25,5 28,5 28,5
64l1 +0,2
23,998
20,5 25,5 33 41 51
12,5l2
17
4 5 6,3 8 10
2l3
16,2
0,8 1 1 1,5 1,5
0,0035t**
19,5
0,0015 0,0020 0,0020 0,0025 0,0030
79d5 +0,2
16,5
26,5 33 41,6 50 63
67d6 H6
3,2
21 26 34 42 53
32d7 -0,1
0,8
13,2 15,2 20,4 22,4 24,2
25,4d8 +0,1
0,0015
8,6 10,6 14,6 16,6 18,4
149l7 -0,2
22,5
78 84 94 98 124
112,5l8 ±0,1
17
58 61 69 72 93
86l9 js8 at d3
10,3
44 45 52 56 70
4,7l10 +0,2
6,6
3,6 3,6 4,2 4,2 4,2
M85x1,5-5HG
62,5
M42x1,5 M42x1,5 M42x1,5 M52x1,5 M52x1,5
85,5+0,2
43
42,2 42,2 42,2 52,2 52,2
80H8
30
38 38 38 48 48
80,2+0,2
3
38,2 38,2 38,2 48,2 48,2
72
d21
d22
d23
d24
d25
l20
l21
l22
l23
l24
l25
l26
l27
l24
d19
l19
d30
+0,2 32 32 35 41,5 44
57+0,2
+0,2
+0,1
-0,2
-0,5
-0,2
20 20 27 27 36
1710,5 10,5 10,5 14 14
2,5
on r
eque
st
1,5 1,5 1,5 1,5 1,5
11865,5 65,5 65,5 86,5 86,5
21,5 1,5 1,5 1,5 1,5
405,5100 100 158 167 298
16085 95 105 110 135
21 1 1 1 1
1,52,52,51,51,51,5
71,543,54134,531,531,5
350 450
8,5 8,5 8,5 8,5 8,5 13
19 20 20 21 22,5 32
2,5 2,5 2,5 2 2 7
6 7
l30 +0,2
l31 +0,1
at a spindle length of more than:
Dim
ensi
ons
not
appr
oved
for
spi
ndle
man
ufac
turin
g! S
ubje
ct t
o m
odifi
catio
n du
e to
tec
hnic
al a
dvan
ce!
* see updated standard!** see ISO 1101 and ISO 3040
HSK
HSK
-Cla
mpi
ng U
nit/
Form
E
10
Hollow-shaft-tapers Form E
DIN V 69893 - 5 EK
code
[kN]
[mm
]
d1 25 32 40 50 63
FSp 2,8 5 6,8 11 18
A 0,5 0,5 0,5 0,5 0,5
E.M. ±0,1 6,5 8,5 8,5 10,5 10,5
Hmax. 7 7,5 8 9 10
H1 4,6 5,1 5,6 6,4 7,4
SW1 10 12 15 18 22
SW2 3 3 4 4 5
a1 5,5 19,5 27 26,5 31,5
95.6
01.1
10.3
.1
95.6
01.1
11.3
.1
95.6
01.1
12.3
.1
95.6
01.1
13.3
.1
95.6
01.1
14.3
.1
mounting tool
spindelHollow-shaft-taper
drawbar shaft
lock screwSW 2
d1
E.M.=reference gauge
A=ejection
SW
1
H0
H1H A
F Sp
a1
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
HSKEK
Insi
de s
pind
le I
nten
sifie
rw
ith
Cla
mpi
ng U
nit
HSK
-EK
11
spring stack
drawbar shaft
spacer
gripper
clamping cone
pulling head
EKsp
indl
e in
side
con
tour
EK
12
0,4
l 2
l 30,4
d2
d1
l 7
10
1:1
0 A
30°
l
8
l 9be
id 3
A-B
0,0
025
not
conv
ex
X
A-B
0,0
2
-0,5
Y R1
R0,2
1,6
l
l
25
d3
d5
d6
d7
d8
l 4 l 1
(2°51'45")
t
d23
l 23
l 31
30 d30
21
l 27
l 262
0
l
l
ll
22
d22
G
d24
d25
d19
l 19
l 24
leng
th o
f sp
indl
e
A-B
0,0
1A-
B0,0
05 A-
B0,0
3
0,2
Rp0
,5
B
2x180°
d21
A-B
0,0
1
A-B
0,0
1
30°
X
0,4
A-B
0,0
1
30°±
3'
R0,2
20° Y
0,5
Only for spindles with RPM of max. <10.000 min -1
Not a spindle manufacturing drawing !
hardened to700 HV 100depth min. = 0,8 +0,4
+100
hard
ened
to
700
HV
100
dept
h m
in.
= 0
,8+0
,4
+100
EK
spin
dle
insi
de c
onto
ur E
K
13
[mm
][m
m]
[mm
]
clam
ping
uni
tin
side
spi
ndle
inte
nsifi
erD
IN V
69063-5
1996-0
1*
d1 25 32 40 50 63
d2 23,998 29,998 37,998 47,998
l1 16 20 25 32
l2 3,2 4 5 6,3
l3 0,8 0,85 1 1
l4
18,998
16,5 20,5 25,5 33
t**
13
0,0015 0,0015 0,0020 0,0020
d3 H10
2,5
17 21 26 34
d5 +0,2
0,5
22,5 26,5 33 41,6
d6 H6
13,5
17 21 26 34
d7 +0,1
0,001
10,3 13,2 15,2 20,4
d8 +0,1
14
6,6 8,6 10,6 14,6
l7 -0,2
18
62,5 78 84 94
l8 ±0,1
14
43 58 61 69
l9 js8 at d3 30 44 45 52
l10 +0,2
6,6
3 3,6 3,6 4,2
G
40
M42x1,5 M42x1,5 M42x1,5
d21 +0,2
25,5
42,2 42,2 42,2
d22 H8
18,5
38 38 38
d23 +0,2 38,2 38,2 38,2
+0,2 32 32 35
+0,2 20 20 27
+0,2 10,5 10,5 10,5
d24
d25
l20
l21
l22
l23
l24
l25
l26
l27
at a spindle length of more than:
d19
l19
l24
d30
l30
1,5 1,5 1,5
+0,1
-0,2
-0,5
H8
-0,2
+0,2
l31 +0,1
65,5 65,5 65,5
1,5 1,5 1,5
on r
eque
st
100 100 158
85 95 105
1 1 1
1,5 1,5 1,5
350 450
31,5 31,5 34,5
76
8,58,58,5
202019
2,52,52,5
at position indication G:
Dim
ensi
ons
not
appr
oved
for
spi
ndle
man
ufac
turin
g! S
ubje
ct t
o m
odifi
catio
n du
e to
tec
hnic
al a
dvan
ce!
* see updated standard!** see ISO 1101 and ISO 3040
HSK
HSK
-Cla
mpi
ng-U
nit/
Form
F
14
spindelHollow-shaft-taper
drawbar shaft
lock screwSW 2
E.M.=reference gauge
A=ejection
a1
SW
1
H0
H1Hmax.A
d 1
F Sp
Hollow-shaft-tapers Form F
DIN V 69893 - 6 FK
code
[kN]
[mm
]
d1 50 63 80
FSp 6,8 11 18
A 0,5 0,5 0,5
E.M. ±0,1 8,5 10,5 10,5
Hmax. 8 9 10
H1 5,6 6,4 7,4
SW1 15 18 22
SW2 4 4 5
a1 27 26,5 31,5
95.6
01.1
12.3
.1
95.6
01.1
13.3
.1
95.6
01.1
14.3
.1
mounting tool
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
HSKFK
Insi
de s
pind
le I
nten
sifie
rw
ith
Cla
mpi
ng U
nit
HSK
-FK
15
spring stack
drawbar shaft
bushing for radial medium trans
spacer
gripper
clamping cone
pulling head
FKspin
dle
insi
de c
onto
ur F
K
16
relie
f pe
r m
anuf
actu
rer'
s re
ques
t
0,4
2
30,4
d2
d1
7
10
1:1
0 A
30°
8
9be
i d3
A-B
0,0
025
not
conv
ex
X
A-B
0,0
2
-0,5
Y R1
R0,2
1,6
25
d3
d5
d6
d7
d8
1
(2°51'45")
td23
23
31
30 d30
ll
l
ll
ll
l
ll
ll
l
ll
l
l
l
21
27
262
0
22
d22
G
d24
d25
d19
19
24
leng
th o
f sp
indl
e
A-B
0,0
1A-
B0,0
05 A-
B0,0
3
0,2
Rp0
,5
2x180°
d21
A-B
0,0
1
A-B
0,0
1
30°B
X
0,4
A-B
0,0
1
30°±
3'
R0,2
20° Y
0,5
Only for spindles with RPM of max. <10.000 min -1
Not a spindle manufacturing drawing !
hardened to700 HV 100depth min. = 0,8 +0,4
+100
FK
spin
dle
insi
de c
onto
ur F
K
17
[mm
][m
m]
[mm
]
clam
ping
uni
tin
side
spi
ndle
inte
nsifi
erD
IN V
69063-6
1996-0
1*
d1 50 63 80
d2 37,998 47,998
d3 H10 26 34
l1 +0,2 25,5 33
l2 5 6,3
l3 +0,2
29,998
1 1
t**
21
0,0020 0,0020
d5 +0,2
20,5
33 41,6
d6 H6
4
26 34
d7 +0,1
0,8
15,2 20,4
d8 +0,1
0,0015
10,6 14,6
l7 -0,2
26,5
84 94
l8 ±0,1
21
61 69
l9 js8 at d3
13,2
45 52
l10 +0,2
8,6
3,6 4,2
G
78
M42x1,5 M42x1,5
d21 +0,2 42,2 42,2
58
42,2
d22 H8 38 38
44
38
d23 +0,2 38,2 38,2
3,6
38,2
d24 +0,2 32 32
M42x1,5
35
+0,2 20 20 27
+0,2 10,5 10,5 10,5
1,5 1,5 1,5
d25
l20
l21
l22
l23
l24
l25
l26
l27at a spindle lenght of
more than:350 450
d19 31,5 31,5 34,5
l19
at position indication G:
d30
l30
l31
+0,1 65,5 65,5 65,5
1,5 1,5
-0,2 100 100
-0,5 85 95
1 1
1,5 1,5
6
8,5 8,5 8,5
+0,2 19 20
+0,1 2,5 2,5
65,5
158
105
1
15
7
20
2,5Dim
ensi
ons
not
appr
oved
for
spi
ndle
man
ufac
turin
g! S
ubje
ct t
o m
odifi
catio
n du
e to
tec
hnic
al a
dvan
ce!
* see updated standard!** see ISO 1101 and ISO 3040
HSK-Grippers HSK-Inside spindle intensifier
HSKH0
H1 Hmax.A
A = ejection
E.M. = reference gauge
drawbar shaft
spindel
lock screwSW2
Hollow-shaft-taper
d 1
SW
1
a1
FSp
HSK
-Cla
mpi
ng-U
nit/
For
mA
Ser
ies
B
18Hollow-shaft-tapers Form A / Series B
DIN 69893 - 1 ISO 12164-1 AB
code
[kN]
[mm
]
d1 32 40 50 63 80 100
FSp 5 6,8 11 18 28 45
A 0,5 0,5 0,5 0,5 0,5 0,5
E.M. ±0,1 8,5 8,5 10,5 10,5 13 13
Hmax. 7,5 8 9 10 11 12,5
H1 5,1 5,6 6,4 7,4 8,3 9,15
SW1 12 15 18 22 27 36
SW2 3 4 4 5 6 6
a1 19,5 27 26,5 31,5 29 34,5
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
HSKAB
spring stack
drawbar shaft
bushing for radial medium transfer
spacer
gripper
clamping cone
pulling head
Insi
de s
pind
le I
nten
sifie
rw
ith
Cla
mpi
ng U
nit
HSK
-AB
19
45°
d4
l 6
X
0,4
A-B
0,0
1
30°±
3'
R0,2
Whe
n dr
ive
keys
are
inse
rted
the
tap
er h
ole
0,4
l 2 l 50,4
d2
d1
l 3
l 11
l 10
1:1
0 A
30°
l 8l 9
beid
3
l 1 l 4
(2°51'45") WA-B
0,0
02
not
conv
ex
X
A-B
A-B
0,0
2
-0,5
Y R1
R0,2
1,6
l 25
d3
d5
d6
d7
d8
t
20°Y
0,5
r tangent with band b and d1
b1 0,05
W
d23
l 23
l 31
l 30d30
l 21
l 27
l 26l 2
0
l 22
d22
G
d24
d25
d19
l 19
l 24
leng
th o
f sp
indl
e
A-B
0,0
1A-
B0,0
05 A-
B0,0
3
0,2
Rp0
,5
B30°
2x180°
d21
A-B
0,0
1
A-B
0,0
1
hardened to700 HV 100depth min. = 0,8 +0,4
+100
may
be
conc
ial o
ver
the
tota
l len
gth
l 1
d5
l 7
1 4
spin
dle
insi
de c
onto
ur A
B
20
Dim
ensi
ons
not
appr
oved
for
spi
ndle
man
ufac
turin
g! S
ubje
ct t
o m
odifi
catio
n du
e to
tec
hnic
al a
dvan
ce!
l11 -0,2 62,5 78 84 94 98 124
[mm
][m
m]
[mm
]
clam
ping
uni
tin
side
spi
ndle
inte
nsifi
erD
IN 6
9063-1
1996-0
1 b
zw.
ISO
/ W
D 1
2164-2
*
d1 32 40 50 63 80 100
b1+0,05-0,05 6,8 7,8 10,3 12,3 15,8 19,78
d2 23,998 29,998 37,998 47,998 59,997 74,997
d3 H10 17 21 26 34 42 53
d4 +0,1 23,28 29,06 36,85 46,53 58,1 72,6
e1 8,91 11,08 14 18,11 22,07 27,56
e2 4,9 5,9 7,65 9,15 11,9 14,89
l1 +0,2 16,5 20,5 25,5 33 41 51
l2 3,2 4 5 6,3 8 10
l3 +0,2 11,4 14,4 17,9 22,4 28,4 35,4
l4 +0,2 13,4 16,9 20,9 26,4 32,4 40,4
l5 0,8 0,8 1 1 1,5 1,5
l6l7 ±0,1 2,0 2,0 2,0 2,5 3,0 3,0
+0,1 1 1 1,5 1,5 2 2
r1+0,025-0,025 1,5 2 2,5 3 4 5
t** 0,0015 0,0015 0,0020 0,0020 0,0025 0,0030
d5 +0,2 22,5 26,5 33 41,6 50 63
d6 H6 17 21 26 34 42 53
d7 +0,1 10,3 13,2 15,2 20,4 22,4 24,2
d8 +0,1 6,6 8,6 10,6 14,6 16,6 18,4
l8 ±0,1 43 58 61 69 72 93
l9 js8 at d3 30 44 45 52 56 70
l10 +0,2 3 3,6 3,6 4,2 4,2 4,2
G
d21
d22
d23
d24
d25
l20
l21
l22
l23
l24
l25
l26
l27
d19
l19
H8
d30
M42x1,5 M42x1,5 M42x1,5 M52x1,5 M52x1,5
+0,2
H8
+0,2
+0,2
+0,2
+0,2
+0,1
-0,2
-0,5
42,2 42,2 42,2 52,2 52,2
38 38 38 48 48
38,2 38,2 38,2 48,2 48,2
32 32 35 41,5 44
20 20 27 27 36
10,5 10,5 10,5 14 14
1,5 1,5 1,5 1,5 1,5
65,5 65,5 65,5 86,5 86,5
1,5 1,5 1,5 1,5 1,5
100 100 158 167 298
85 95 105 110 135
1 1 1 1 1
1,5
350
1,5 1,5 2,5 2,5
31,5
8,5 8,5 8,5 8,5 8,5
19 20 20 21 22,5
2,5 2,5 2,5 2 2
31,5 34,5 41 43,5
6
at position indication G:
450
7
l30 +0,2
l31 +0,1
on r
eque
st
at a spindle length of more than:
spin
dle
insi
de c
onto
ur A
B
21
Tech
nica
l dat
a
22
E 25
pull force [N]
[min-1]
[cm2]
[cm3]
[bar]
[bar]
[bar]
[bar]
[N]
[min-1]
[cm2]
[cm3]
[bar]
[bar]
[bar]
2.800
on request
LE 60
5,8
–
– –
8100
➔ data sheet
12
10 10
LE 150 P
LE95+GD LE95+GDR LE 60 LE 92 LE 150 P
2.800
➔ data sheet
5.000
on request
5,819,3619,36 16,5
–
– –
100 8
5 5
160100100
80 50➔ data sheet
12 38
10 10 10 10 10
➔ data sheet
HSC-Module
spindle speed max.
piston area
oil volume
release pressure max.
coolant pressure max.
cleaning air; n=0; max.
air pressure max.
A 32 / B 40 / E 32
pull force
spindle speed max.
piston area
oil volume
release pressure max.
cleaning air; n=0; max.
air pressure max.
[bar]coolant pressure max.
10
– –
[min-1]
[cm2]
[cm3]
[bar]
[bar]
10.000
9
–
10.000
8,2
10
10.000
8,3
10
[bar]
11,34
100
–
10,39
100
–
10,56
100
–
6.800
A 40 / B 50 / E 40 / F 50
[N]
1K-Öl 2KA 2KL
pull force
spindle speed max.
piston area
oil volume
release pressure max.
cleaning air; n=0; max.
air pressure max.
[bar] – 80 –coolant pressure max.
[cm2] 11,34 10,39 10,56
[min-1] 10.000 10.000 10.000
[cm3]
[bar]
[bar]
[bar]
[bar]
10,2
–
–
9,4
10
80
9,5
10
–
160
–
160
–
160
A 50 / B 63 / E 50 / F 63 1K-Öl 2KA 2KL
piston area
spindle speed max.
[N] 11.000pull force
oil volume
release pressure max.
cleaning air; n=0; max.
air pressure max.
coolant pressure max.
4545
2 KLR LE95+GD LE95+GDR LE 92 LE 150 P
6.800 6.800
on request
19,3619,3610,56 16,5
– –
100 8
510 5
100100100
80– 50
–➔ data sheet
38
1010 10 10 10
➔ data sheet45458,3
2 KLR LE95+GD LE95+GDR LE 92 LE 150 P
11.000 11.000
on request
19,3619,3610,56 16,5
– –
8
510 5
160 160160160
80– 50
–➔ datasheet
38
1010 10 10 10
➔ datasheet45459,5
–
Technical datafor the combination HSK-rotary union/unclamp unit inIF-tool clamping units
Tech
nica
l dat
a
23
A 63 / B 80 / E 63 / F 80
pull force [N] 18.000
10.000 10.000 10.000
11,34 10,39 10,56
11,4 10,4 10,6
160 160 160
– – –
– 10 10
– 80 –
[min-1]
[cm2]
[cm3]
[bar]
[bar]
[bar]
[bar]
[N] 28.000
18,1 17,15 17,3
160 160 160
– – –
[min-1] 10.000 10.000 10.000
20 18,9 19
– 10 10
– 80 –
[cm2]
[cm3]
[bar]
[bar]
[bar]
1 K-Öl 2 KA 2 KL 2 KLR
18.000 18.000
on request
LE95+GD LE95+GDR
19,3619,3610,56 16,5
160 160 160
–
160 8
10 5 5
– 80 50
–➔ data sheet
10,6 45 45 38
10 10 10 10 10
LE 92 LE 150 P
1 KLR LE95+GD LE95+GDR LE 92 LE 150 P
➔ data sheet
28.000 28.000
on request
19,3619,3617,3 16,5
160
–
160 8
10 5 5
160160
– 80 50
–➔ data sheet
38
10 10 10 10 10
➔ data sheet
HSC-Module
spindle speed max.
piston area
oil volume
release pressure max.
coolant pressure max.
cleaning air; n=0; max.
air pressure max.
A 80 / B 100 1 K-Öl 2 KA 2 KL
pull force
spindle speed max.
piston area
oil volume
release pressure max.
cleaning air; n=0; max.
air pressure max.
[bar]coolant pressure max.
[min-1]
[cm2]
[cm3]
[bar]
[bar]
10.000
22,6
–
10.000
21,4
10
10.000
21,6
10
[bar]
18,1
160
–
17,15
160
–
17,3
160
–
45.000
A 100 / B 125
[N]
1K-Öl 2KA 2KL
pull force
spindle speed max.
piston area
oil volume
release pressure max.
cleaning air; n=0; max.
air pressure max.
[bar] – 80 –coolant pressure max.
[cm2] 50,2 49,25 49,4 49,4
160
10
[min-1] 9.500 9.500 9.500 9.500
78
10
–
[cm3]
[bar]
[bar]
[bar]
[bar]
79,3
–
–
77,8
10
80
78
10
–
160
–
160
–
160
A 125 / B 160 1 K-Öl 2 KA 2 KL 2 KLR
piston area
spindle speed max.
[N] 70.000pull force
oil volume
release pressure max.
cleaning air; n=0; max.
air pressure max.
coolant pressure max.
454519
2 KLR LE95+GD LE95+GDR
45.000
on request
19,3619,3617,3
510 5
160160160
80– 50
1010 10
454521,6
–
Subject to modification due to technical advance!
4M
ediu
m t
rans
fer
4
24
A-B
0,0
2
1,6
15°
15°
41
d41
Edges roundedand polished
l 7
l 40
leng
th o
f sp
indl
e leng
th o
f sp
indl
es- l 4
7
30°
15°
d42
d43
lll
l
45
434
4
(l4
6)
l 42
Z
Y
Y
Z
l40 l41 l42 l43 l44 l45 l46 l47 d40 d41 d42 d43
120±0,2 7 53,1+0,1 1,1H13 1 1,5 82,9 201,5 2 21+0,2 20H8 21+0,15
A32/B40/E32
A40/B50/E40/F50
A50/B63/E50/F63
A63/B80/E63/F80
A80/B100
A100/B125
A125/B160
A160
on request
125±0,2 8 55,3+0,1 1,3H13 1 1 88,7 209,5 3 25+0,2 24H8 25,7H12
135±0,2 8 55,3+0,1 1,3H13 1 1 98,7 219,5 3 33+0,2 32H8 33,7H12
142±0,2 9 58,3+0,1 1,3H13 1 2 102,7 247,5 3 33+0,2 32H6 33,7H12
178±0,2 9 66,8+0,1 1,85H13 1 1 134,2 287,5 4 47+0,2 46H6 49,5H12
on request
Unclamp UnitsRotary Unions
LE60
M10x1
32 -0,2
18 -0
,316,5
+0
,2
M10x1
L
S
79,5
120°
70+0,1
72
12
stroke max. 17,9
68
ø6,6
2,516,5
37
ø60
H7
pilo
tm
eter
unclamping
maximum actingaxial force=300N
clamping
gripper contour
4±0,1
R1
R1
R0,5
10°
ø25
-0,2ø2
9-0
,2
1x45°Z
Z hydraulikunclamping "L"(M10x1)
air orhydraulicclamping "S"(M10x1)
Unc
lam
p U
nit
LE 6
0
2
features
• passage for air cleaning in unclamped position• low bearing load• easy to assemble• RPM independant
code
20
technical data
piston area “L“ [cm2] 5,8
5,8
160
5
piston area “S“ [cm2]
hydraulic pressure “L“ max. [bar]
air or hydraulic pressure “S“ min. [bar]
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
LE92
Unc
lam
p U
nit
LE 9
2technical data
piston area “L“ [cm2] 16,5
16,5piston area “S“ [cm2]
160hydraulic pressure “L“ max. [bar]
5air or hydr. pressure “S“ min. [bar]
features
• passage for air cleaning in unclamped position• low bearing load• easy to assemble• RPM independant
105+0,211
812
0°
M48tief
M10x1
M10x1
L
S
28
+0
,225
2222
50
17
17
14
84
2,518
¯ø6,6
54
M6
stroke max. 20
99 ± 1
ø92
H7
pilo
tdi
amet
er
unclamping
maximum actingaxial force=300N
clamping
Z
gripper contour
5±0,1
R1
R1
R 0,8
30°10°
ø44
-0,2ø5
0-0
,2
1,5Z
hydraulicunclamping "L"(M10x1)
air orhydraulicclamping "S"(M10x1)
G1/8
code
10
3
LE95
Unc
lam
p U
nit
LE 9
5 technical data
piston area “L“ [cm2] 19,36
17piston area “S“ [cm2]
160hydraulic pressure “L“ max. [bar]
5air or hydr. pressure “S“ min. [bar]
features
• low bearing load• easy to assemble• RPM independant• suitable for holding 1K-rotary unions
gripper contour
5,5±0,1
R1
R1
R0,8
30°10°
ø40 -0
,2
ø46 -0
,2
1,5Z
M10x1
ø107
ø120
±0,1
M10
x1
68±0,1
45°
120°
120°
L
S
Z
stroke max. 23
133
14
94
ca.24,8
ø6,6
ø11
M6
ø83
ø95
H7
pilo
tdi
amet
er
unclampingmaximum actingaxial force=2100N
clamping
A-B0,05
32
hydraulic unclamping(M10x1)
air or hydraulicclamping "S"(M10x1)
code
63
4
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
LE95B
Unc
lam
p U
nit
LE 9
5-B
features
• purge passage• low bearing load• easy to assemble• RPM independant• suitable for holding 1K-rotary unions
technical data
piston area “L“ [cm2] 19,36
17piston area “S“ [cm2]
160hydraulic pressure “L“ max. [bar]
5air or hydr. pressure “S“ min. [bar]
gripper contour5,5±0,1
R1
R1
R0,8
30°10°
ø40
-0,2ø4
6-0
,2
1,5Z
M10x1
ø107 ±
0,1
M10
x1
68±0,1
45°
120°
120°
L
S
Z
stroke max. 23
133
14
94
ca.24,8
ø6,6
ø11
M6
ø120ø8
3
ø95
H7
pilo
tdi
amet
er
unclampingmaximum actingaxial force=2100 N
clamping
hydraulic unclamping "L"(M10x1)
air or hydraulicclamping "S"(M10x1)
A-B0,05
32
code
85
5
Unc
lam
p U
nit
LE 9
5fo
r in
dica
ting
pos
itio
n
LE95
features
• Drehdurchführung zum hydraulischen Lösen desWerkzeugspanners
features
• suitable for indicating position at spindle end• low bearing load• easy to assemble• RPM independant• suitable for holding 1K-rotary unions
technical data
piston area “L“ [cm2] 19,36
17piston area “S“ [cm2]
160hydraulic pressure “L“ max. [bar]
5air or hydr. pressure “S“ min. [bar]
gripper contour
5,5±0,1
R1
R1
R0,8
30°10°
ø40 -0
,2ø46 -0
,2
1,5Z
M10x1
ø107
0,1
M10
x1ø68
±0,1
45°
120°
120°
L
S
Z
stroke max. 23
92,5
14
117
ca.24,8
ø6,6
ø11
M6
ø120ø8
3
ø95
H7
pilo
tdi
amet
er
unclamping
clamping
hydraulic unclamping "L"(M10x1)
air or hydraulicclamping "S"(M10x1)
proximityswitch
slotwith 10
A-B0,05
maximum actingaxial force=2100 N
32
code
50
6
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
Unc
lam
p U
nit
LE 1
02-B
LE102B
M10x1
ø115
±0,1
M10
x168
±0,1
45°
120°
120°
S
L
ø52
5,5
62,2 324,8
ca.2
ø11
M6
ø128
ø83
ø6,6
ø102
H7
pilo
tdi
amet
er
A-B0,03
unclamping
clamping
maximum actingaxial force=2100 N
Z
hydraulicunclamping "L"(M10x1)
air orhydraulicclamping "S"(M10x1)
gripper contour
5,5±0,1
R1
R1
R0,8
30°10°
ø72
-0,2ø7
8-0
,2
1,5Z
code
30
features
• purge passage• low bearing load• easy to assemble• RPM independant• suitable for holding 1K-rotary unions• optional with analog clamping stroke scan
technical data
piston area “L“ [cm2] 19,36
17piston area “S“ [cm2]
160hydraulic pressure “L“ max. [bar]
5air or hydr. pressure “S“ min. [bar]
7
Unc
lam
p U
nit
LE 1
33
LE133
air
clamp
leakage
uncl
amp
2,5
max. 17* / 25**
max. 36,5* / 46**
clamping optionalposition scanning release stroke
11
only one connector forall contacts
182* / 190,5**
Ø133
Ø159
cleaning airG 3/8
air orhydraulic clamping G 1/2min. 5 bar
hydraulicunclamping G 1/2max. 160 barleakage G 1/4
unclamping
little radialrunoutthroughsolid housingconnection
optional: position scan relief stroke
spindle bearing releasewith integrated leakage connection
optional: analog signalfor stroke clamping
code
2
3
1
1
features
• purge passage• spindle bearing release• easy to assemble• RPM independant• leakage connection• suitable for holding 1K-rotary unions• no moving or extended parts• optional position scan for release stroke and relief
stroke and analog signal for clamping stroke
technical data
release pressure at 160 bar [kN] 80
50,27piston area “unclamping“ [cm2]
40,06piston area “clamping“ [cm2]
160
5
hydraulic pressure “unclamping“ max. [bar]
air or hydr. pressure “S“ min. [bar]
*
**
8
Sub
ject
to
mod
ifica
tion
due
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echn
ical
adv
ance
!
Unc
lam
p U
nit
LE 9
5-F
LE95F
technical data
piston area “L“ [cm2] 19,36
17piston area “S“ [cm2]
160hydraulic pressure “L“ max. [bar]
5air or hydr. pressure “S“ min. [bar]
features
• easy to assemble• suitable for holding 1K-rotary unions• RPM independant
M10x1
ø68 ±0,1
ø98 ±0,1
L
S
M10x1
M8/4x90°
45° 45°
ø9/4x90°
stroke max. 23
ø115
h5
ø70 h5
1615
13
ø46
ø83
121,5
hydraulic unclamping "L"
air or hydraulicclamping "S"
unclamping
clamping
code
40
9
LE115
Unc
lam
p U
nit
LE-1
15
L
S
ari
M8
ر0
,198 Ø
70
h5
Ø33
f7
139,5
2
18
105,5
13,5
adjustment disc unclamping
clamping
ø115 g5
airG 1/4
GD-threaded connection M6 hydraulic/air
clampingG 1/4
hydraulicrelease G 1/4
GD-threaded connection M6
Proximity switchnot included
technical data
piston area “L“ [cm2] 50,6
42,9piston area “S“ [cm2]
120hydraulic pressure “L“ max. [bar]
5air or hydr. pressure “S“ min. [bar]
features
• easy to assemble• suitable for holding 1K-rotary unions• RPM independant
code
01
10
Unc
lam
p U
nit
LE 1
24 F
-B
LE124F-B
features
• short design• easy to assemble• RPM independant• leakage connection• purge passage• suitable for holding 1K-rotary unions
clamp
unclamp
air
taper cleaningG 1/8
124-0,2
hydraulic unclamping G 1/4 leackage (4x) G 1/8
air or hydraulicclamping G 1/4 10
53
2
6+ 0,2
stoke max. 22,5
117
-0,1
85
g6
44G5
ø
ø øø
code
11
technical data
release pressure at 120 bar [kN]
piston area “clamping” [cm2]
air or hydr. pressure “S” min. [bar]
38,5
19,55
5
32,11
120
piston area “unclamping” [cm2]
hydraulic pressure “unclamping” max. [bar]
11
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
Unc
lam
p U
nit
LE 1
50-P
LE150P
features
• low bearing load• enclosed housing• modular• RPM independant
technical data
“L“ [mm]
piston area [cm2]
max. piston stroke [mm]
max. stroke volume [cm3]
unclamp force at pe = 5 bar [kN]
unclamping: max. allowable pressure [bar]
clamping: max. allowable pressure [bar] (hold pressure while spindle is rotating!)
LE 150 - P1
80
119
21
250
5,5
8
1 - 8
LE 150 - P2
125
238
21
500
10,9
8
1 - 8
LE 150 - P3
170
357
21
750
16,4
8
1 - 8
taper cleaningG1/8" clamping
G1/4"
unclampingG3/8"
45
53,4
38,8
ø22 ø1
50
-0,2
20
L17
3,5 ±0,3
2
2
stroke 16,75
unclamping
clamping
FSpring= 400 N±100N
code
13 23 33
12
Unc
lam
p U
nic
LE 1
50-P
A
LE150PA
features
• low bearing load• enclosed housing• modular• RPM independant• suitable for holding 1K-rotary unions
technical data
“L“ [mm]
piston area [cm2]
max. piston stroke [mm]
max. stroke volume [cm3]
unclamp force at pe = 5 bar [kN]
unclamping: max. allowable pressure [bar]
clamping: max. allowable pressure [bar] (obliga-tory while spindle is rotating!)
LE 150 - P1A
80
119
21
250
5,5
8
1 - 8
LE 150 - P2A
125
238
21
500
10,9
8
1 - 8
LE 150 - P3A
170
357
21
750
16,4
8
1 - 8
S
L
Ø22
Ø48
G538,8
F = 800 N Spring ±10 0 N
45
53,4 52,5
L
37-0,2
2
stroke 16,75
clampingG 1/4
clamping
unclamping
unclampingG 3/8
ø150
-0,2
13
code
14 24 34
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
LE119P
Unc
lam
p U
nit
LE 1
19-P
features
• low bearing load• enclosed housing• modular• RPM independant• optional suitable for holding 1K-rotary unions
technical data
“L“ [mm]
piston area [cm2]
max. piston stroke [mm]
max. stroke volume [cm3]
unclamp force at pe = 5 bar [kN]
unclamping: max. allowable pressure [bar] (dry or oil lubricated air)
clamping: max. allowable pressure [bar] (dry or oil lubricated air)obligatory while spindle is rotating!
LE 150 - P1A
80
119
21
250
5,5
8
1 - 8
LE 150 - P2A
125
238
21
500
10,9
8
1 - 8
LE 150 - P3A
170
357
21
750
16,4
8
1 - 8
16,4
14,4
47,75 39,5
unclampingG 3/8
taper cleaningG 1/8
clampingG 1/4
clampunclamp
Ø22 Ø
119
- 0,2
F = 400 N Spring ±10 0 N
20
L
2
stroke 16,75
clamping
unclamping
14
code
12 22 32
Sub
ject
to
mod
ifica
tion
due
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echn
ical
adv
ance
!
features
• rotary union for hydraulic unclamping of power drawbar
technical data
spindle speed max. (min-1) 10.000
160hydr. pressure max.; n=0 min-1 [bar]
features
• rotary union for hydraulic unclamping of power drawbar
15
Rot
ary
Uni
on 1
K-O
il
1KÖLconnection M12x1,5
hydraulic
only at standstill - no pressurewhile spindle is rotating
¯ ø6,1
¯ ø8,2
M12x1
,5
24
°
28
10
ø4 ø14
SW12
7
ø12
g5
¯ ø4,3
5
14-0,1
32
2,8-0,1
ø9,1
7/1
6”2
0U
NF
37°
5,5
SW10
connection 7/16”
code
11
code
21
2KL
technical data
spindle speed max. (min-1) 10.000
160
10
hydr. pressure max.; n=0 min-1 [bar]
air pressure max.; n=0 min.-1 [bar]
hydraulic
only at standstill - no pressurewhile spindle is rotating
air
SW22
only atstandstill
47,5
20
G1/4
101
ø28
ø55
15
2
features
• cleaning air during tool changing • hydraulic unclamping of power drawbars
code
41
Rot
ary
Uni
on 2
KL
16
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
2KLR
features
• due to aluminium housing, hybrid bearing and air blast during rotation especially suitable for HSC-operations on wood, plastic, light alloy and other dryoperations
• hydraulic unclamping of HSC-power drawbars
technical data
spindle speed max. (min-1) 20.000
160
10
hydr. pressure max.; n=0 min-1 [bar]
air pressure max. [bar]
Rot
ary
Uni
on 2
KLR
17
57,5
hydraulic
M10x1; radial or axialonly at standstill - no pressurewhile spindle is rotating
ø45
ø55
h11
air
air blast while spindle is rotating;cleaning air during standstill
101
90
47,5
code
82
2KA
technical data
spindle speed max. (min.-1) 10.000
80coolant pressure max. [bar]
160hydr. pressure max.; n=0 min.-1 [bar]
10air pressure max.; n=0 min.-1 [bar]
-/16/13<50
required media purity according to ISO 4406 filter grade [µm]
features
• suitable for dry operation• hydraulic unclamping of power drawbars• central coolant supply• cleaning air during tool changing
88,5
75
64
29
29
Ø59
Ø60
e8M10x1
8 drain coolant M10x1; 2 x 180°hydraulic
drain hydraulicM5; 2 x 180°
(printed with a 30° offset)
106,5
G1/4
19,5
30°
coolantcleaning air during standstill
flow volumeat orifice ø5
(bar)80
60
40
20
02010 30 40 50 60 70 80
pressure
(l/min)
code
52
Rot
ary
Uni
on 2
KA
18
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
2KASR
features
• suitable for dry operation• hydraulic unclamping of power drawbars• central coolant supply• cleaning air during tool changing• signal ring for position indication
12,5stroke of signal ring max. [mm]
technical data
spindle speed max. (min-1) 8.000
80coolant pressure max. [bar]
160hydr. pressure max.; n=0 min.-1 [bar]
10air pressure max.; n=0 min.-1 [bar]
-/16/13<50
required media purity according to 4406filter grade [µm]
114
100,5
89,5
29
29
Ø59
M10x1
8 drain coolant M10x1; 2 x 180°hydraulic
drain hydraulicM5; 2 x 180°
132
G1/4
19,5
30°
coolant
signal ringfor position indivation
cleaning air during standstill
Ø60
e8
flow volumeat orifice ø5
(bar)80
60
40
20
02010 30 40 50 60 70 80
pressure
(l/min)
code
62
Rot
ary
Uni
on 2
KA
-SR
19
1KGD
features
• hybrid bearing• closed sealing surface• balanced design• coolant• minimum volume lubrication
(mixed externally) pmax = 5 bar
• dry operation
technical data
spindle speed max. (min-1) 36.000
80coolant pressure max. [bar]
10cleaning air max.; n=0 min-1 [bar]
5pressure air max.; n<10000 min-1 [bar]
-/16/13<50
required media purity according to ISO 4406 filter grade [µm]
ø68
2xM
6,1
0 d
eep
stroke max. 15
32,5
19,5
G1/8
G1/4
ø16
22
drain hole
coolant / air
max.8 deep
51,5
10
ø48
h7
88
37-0,1
flow volumeat orifice ø5
(bar)80
60
40
20
02010 30 40 50 60 70 80
pressure
(l/min)
code
12
Rot
ary
Uni
on 1
K-G
D
20
1KGDA
features
• hybrid bearing• closed sealing surface• balanced design• coolant• minimum volume lubrication
(mixed externally) pmax = 5 bar
• dry operation
technical data
spindle speed max. (min-1) 36.000
80coolant pressure max. [bar]
10cleaning air max.; n=0 min-1 [bar]
5pressure air max.; n<10000 min-1 [bar]
-/16/13<50
required media purity according to ISO 4406 filter grade [µm]
code
22
G1/8drain hole
coolant / air
max. 8 deep
G5 h7
stroke max. 15
51,5
37-0,1
32,5
115
57,8
20
Ø68
Ø16
Ø481
8
G 1
/4
2x
M6, 10 d
eep
flow volumeat orifice ø5
(bar)80
60
40
20
02010 30 40 50 60 70 80
pressure
(l/min)
Rot
ary
Uni
on 1
K-G
DA
21
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
1KGDR
features
• closed sealing surface• coolant• minimum volume lubrication
(mixed externally) pmax = 5 bar
• dry operation
technical data
spindle speed max. (min-1) 16.000
50coolant pressure max. [bar]
10cleaning air max.; n=0 min-1 [bar]
5pressure air max.; n<10000 min-1 [bar]
-/16/13<50
required media purity according to ISO 4406 filter grade [µm]
ø68
2xM
6,
10 d
eep
stroke max. 15
32,5
19,5
G1/8
G1/4
ø16
22
drain hole
coolant / air
max. 8 deep
51,5
10
ø48
h7
88
37-0,1
flow volumeat orifice ø5
(bar)80
60
40
20
02010 30 40 50 60 70 80
pressure
(l/min)
code
32
22
Rot
ary
Uni
on 1
K-G
DR
1KGDR
Afeatures
• closed sealing surface• coolant• minimum volume lubrication
(mixed externally) pmax = 5 bar
• dry operation
technical data
spindle speed max. (min-1) 16.000
50coolant pressure max. [bar]
10cleaning air max.; n=0 min-1 [bar]
5pressure air max.; n<10000 min-1 [bar]
-/16/13<50
required media purity according to ISO 4406 filter grade [µm]
code
42
G1/8drain hole
coolant / air
max. 8 deep
G5 h7
stroke max. 15
51,5
37-0,1
32,5
115
57,8
20
Ø68
Ø16
Ø481
8
G 1
/4
2x
M6, 10 d
eep
flow volumeat orifice ø5
(bar)80
60
40
20
02010 30 40 50 60 70 80
pressure
(l/min)
Sub
ject
to
mod
ifica
tion
due
to t
echn
ical
adv
ance
!
Rot
ary
Uni
on 1
-K-G
DR
A
23
Our international market share hasincreased considerably during thepast several years.Companies in over 30 countries relyon OTT-JAKOB power drawbars.Please call us, if you need detailsabout service availability or distributors in your area;or visit our web site:http://www.Ott-Jakob.de
WORLDWIDE
Our own sales team assistscustomers directly in Germany,Switzerland and Austria.
Lengenwang
Existing Ott-Jakobsales organizations
Ott-Jakobsales territories
USA
Brazil
Argentina
Turkey
Israel
Australia
England
Spain
Italy
France Czech Republic / Slovakia
India Taiwan
Korea
Japan
Canada
Sweden
Ott-Jakob GmbH & Co. Spanntechnik KG Industriestr. 3 -7 · 87663 LengenwangTel. +49 83 64 / 98 21 - 0 · Fax +49 83 64 / 98 21 [email protected] · www.Ott-Jakob.de
The world we are working inLengenwang, the site of our plant, is situated in the middle of the beautiful Allgäu, where in the spring time the dandelions shine on the deep green
meadows and the eyes are following the outlines of the Alps on the horizon.The landscape forms the people living there and it is also reflected in our company.The yellow of the dandelionmeadows symbolizes human warmth and sunny friendliness in today's high-tech world.