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BREWMA T IC j---~---------u-

SERVICE MANUAL

MODELS:

1033063 & 1030556

PAMASCO SERVICE CENTER14315 S. HALSTED STREET

RIVERDALE, IL 60827

BICAAUTO~TIC BUILT-IN COFFEEAPPLIANCE

'rnESE Ml'\CHINES SIDUID BE SERVICED OOLY BY QUALIFIED SERVICE P~. IF YOURMl'\CHINE OOES WI' FUNcr'IOO PROPERLY, UNPUX; AND CALL YOUR I1JCAL BREHo12\TICREPRESENTATIVE rn THE BREHo12\TICCUSTCHR SERVICE DIVISIOO AT 213-233-8204rn 'lULLFREE AT 800-421-6860.'l"H.mE ARE lID USER-SERVICFABLE PARTS INSIDE. 00 WI' OPEN THE

Ml'\CIUNE. FAILURE 'ID OBSERVE 'rnESE RESTRIcrIOOS WILL mID3 - 91 REV. AA I THE WARRANTYAND

PAMASCO SERVICE CENTER

14315 S. HALSTED STREET

RIVERDALE, IL 60827

BREWMATIC COMPANY

IMPORTANT NOTICEFOR SERVICE PERSONNEL

1. ONLY BREWMATIC AUTHORIZED REPLACEMENT PARTS SHOULD BEUSED. Part substitutions could create a fire hazard andthe danger of personal injury. Disconnect unit beforeservlclng.

2. DO NOT BY-PASS ANY SAFETY MECHANISMS, such as theautomatic temperature limit control with reset button.Brewmatic Company requires that safety devices be inplace and functioning at all times to guard against afire rlsk.

3. when replacing electrical wiring, in part or in whole,use only like rated terminals and wires of the samegauge and insulation covering.

4. Any modification or alteration to the unit will resultin voiding the safety listings. Brewmatic Company willnot approve of any unauthorized changes to its basicdesign.

5. BREWMATIC COMPANY DOES NOT RECOMMEND, AND WILLFURNISH ANYONE WITH INFORMATION FOR CHANGINGELECTRICAL RATING OF ANY EQUIPMENT MANUFACTUREDBREWMATIC COMPANY.

NOTTHEBY

6. When calling with service questions have model number,serial number, voltage, wattage, phase and date ofpurchase available. Electrical information may beobtained from the nameplate located on the side, backor bottom of the unit.

7. This manual is furnished only to qualified servicepersonnel for the repair of Brewmatic equipment.

Information, parts and specifications are subject tochange without notice.

Qualified service personnel should be acquainted withall Brewmatic equipment. Service manuals andinformation on any unit are available upon request.

Customer Service Department. 213-233-8204 or toll free800-421-6860.

PAMASCO SERVICE CENTER·


RIVERDAlE,ll 60827

MODEL:DESCRIPTION,:DIMENSIONS:SHIPPING WEIGHT:SHIPPING CUBE:

, VOLTS:AMPS:WATTS:POWER CORD:

RECEPTACLE REQUIRED:WATER CONNECTION:LISTINGS:

MODEL:DESCRIPTION:DIMENSIONS:SHIPPING WEIGHT:SHIPPING CUBE:VOLTS:AMPS:WATTS:POWER CORD:

RECEPTACLE REQUIRED:WATER CONNECTION:LISTINGS:

MODEL:DESCRIPTION:DIMENSIONS:SHIPPING WEIGHT:SHIPPING CUBE:VOLTS:AMPS:WATTS:POWER CORD:

LISTINGS:

SPECIFICATIONS

1033063, (Household Use Only)B.I.C.A., (W/Decanter & Warmer)12-1/2"w X 4"h x 8-1/2"d13 lbs.1 •3 cu. ft.120141675

3 ft.,' 3 W·ire, grounded with polarizedstraight blade terminal cap furnished andattached. NEMA Standard 5-15P.NEMA Standard 5-15R. Not furnished.1/4" Compression. Nut & ferrule suppliedUL, NSF

1030556, (Commercial Model)B.I.C.A., (W/O Decanter & Warmer)12-1/2"w X 4"h x 8-1/2"d10 lbs.1 • 3 cu. ft.120141675

3 ft., 3 Wire, grounded with polarizedstraight blade terminal cap furnished andattached. NEMA Standard 5-15P.NEMA Standard 5-15R. Not furnished.1/4" Compression. Nut & ferrule suppliedUL, NSF

1800508, (Household Use Only)Countertop Warmer7-3/4"w X 1-1/2"h x 6-1/2"d2 lbs. (Box of 5 Ea. 8 lbs.).1 cu. ft.120.780

5 ft., 2 Wire with polarized straight bladeterminal cap furnished and attached.UL, NSF

BREWING INFORMATION (APPROX. WITH WATER ONLY)

BREWING TEMP.THERMOSTAT:HI-LIMIT:TIMER:VALVE:

1870 to 1940 Maximum. Adjustable.Adjustable. +Manual Reset. Not Adjustable.Not Adjustable.Not Adjustable.


14315 S. HALSTED STREETRIVERDALE, IL 60827

FINAL ASSY.,

BUILT-IN COFFEE APPLIANCE

(D.I.C.A.)CEBUENG 8166

PAMA-SCO SERVICE CENTER

14315S.HALSTEDSTREET . PARTS LISTRIVERDALE,IL 60827 BUILT-IN COFFEE APPLIANCE

ITEM PART NO.

lo

1030280')

1040137.....•3 .

92031054 .

99064495 .

92051026.

99222447.

99034908.

99203839 .

900112610.

992032111.

920115212.

990317613.

103093914.

992041615.

992042916.

99,0425217.

991824518.

990345819.

900710620.

900112221.

930310422.'

920110423.

901210724.

920212025.

103061726.

990641327.

900111028.

991942529.

991425430.

991428631.

991622732.

104012933.

990353134.

180050835.

950007036.

991515837.

990613838.

9907212

NOT SHOWN: 39.

990643140.

103070341.

9600031 DESCRIPTION

Top CoverBracket, SupportNut, Wing, #8-32Fitting, Nut, Hose Reducer, (WID Fitting)Nut, Dampener, #8-32Valve, SolenoidClamp, SIS,Silicone Tube, 6-1/2"Screw, #6-32 x 5/16"Hi-limit ThermostatNut, Hex, #6-32'c Iamp, S IS, 2"Tank Assembly, (W/Element)ThermostatTimerKnob, (12 Cup) JJLA 1\-'05RelayClamp, CableScrew, #8 x 1/4"Screw, #8-32 x 3/8"Washer, Lock, #8Nut, Hex, #8-32Screw, Fillister Head, #8-32 x 5/16"Nut, Hex, JamSpray Head, SISFitting, HoseScrew, #8-32 x 1"Switch, Toggle, (On-Off-Fill)Nut, Push-onNameplatePilot LightBrew Cone, Plastic,(Black)Cord, Power SupplyCountertop Warmer, (1033063 Only)SIS Decanter, (1033063 Only)"0" RingFitting, Elbow, 1/4" CompressionGasket, Copp,er

Flow Washer, .06 G.P.M., CADInstallation KitTag, Warning, Dial

PARTS FOR OLDER MODEL BICA'S:

42.43.44.45.46.

99022711030308103030999034069919374

Strain Relief Bushing, (BICA WIOutlet Box)Outlet Box, (BICA WIOutlet Box)outlet Box Cover, (BICA WIOutlet Box)Power Supply Cord, (BICA WIOutlet Box)Switch, Toggle, (On-Fill), (O/S BICA)

PAMASCO SERVICE CENTER14315 S. HALSTED STREET

RIVERDALE, Il 60827 WIRE DIAGRAMS

SOLENOO"'LUE9922244

'"_J10

REl.AY9918245

RED

H

GII)UN)SCREW

IIIII

--Ei E~NTITANK-ASSY1030939

EK-K

GRN

310

BlK

'"-'II)

HI-LMT9920321

D

OLDER STYLE WITH OUT BREWING LIGHTAND WITH 9919374 2 POSITION FILL SWITCH.

PILOT UeHT9916221 BLK)

J

SOLENOIDVALVE9822244

NEW STYLE WITH 9919425 3 POSITION FILL SWITCH.

SERVICE



,_/' This machine should be serviced only by qua Iified serVlcepersonnel. If your machine does not function properly,unplug and call your local Brewmatic Representative or theBrewmatic Customer Service Division at 213-233-8204 or tollfree at 800-421-6860. There are no user-serviceable partsinside. Do not open the machine. Failure to observe theserestrictions will void the warranty and could cause risk ofinjury or damage ..

Disconnect machine and allow to cool before servlclng.

WARNING:

This machine is equipped with an automatic temperature limitcontrol designed to turn off the machine if it overheats. Inthat event, do not reset until a qualified serVlcerepresentative has inspected and repaired the unit. Under nocircumstances should the temperature limit control bebypassed or an alternate control used, as a fire risk couldresult.

This machine must be electrically grounded to avoid possibleelectrical shock. If an adaptive plug must be used, anelectrical ground must be provided.

CLEANING INSTRUCTIONS

As necessary, the area between the cone sIides and abovebrew cone should be wiped clean with a damp cloth as coffeeoils will gradually collect on the surface directly abovebrew cone.

The brew cone should be rinsed with water after each brewand, occasionally, washed by hand with a mild detergent.Rinse well after washing.

Spray head should be cleaned regularly to prevent blockage.Use cleanout spring regularly to keep fittings and tubesclear.

CAUTION:

DO NOT USE CLEANSING POWDERS, HARSH DETERGENTS, CHEMICALS ORANY OF THE "SUPER" CLEANERS. SOME OF THESE CLEANERS ARECAPABLE OF DAMAGING THIS PRODUCT.

READ INSTALLATION INSTRUCTIONS CAREFULLY FOR PROPER CLEANINGPROCEDURES.

TROUBLE SHOOTING GUIDEBUILT-IN COFFEE APPLIANCE

UNPLUG AND ALLOW TO COOL BEFORE SERVICING UNLESS ELECTRICAL TESTING ISREQUIRED.

UNDER NO CIRCUMSTANCE SHOULD THE HI-LIMIT THERMOSTAT BE BY-PASSED. INTHE EVENT OF FAILURE THE HI-LIMIT THERMOSTAT SHOULD BE REPLACED. USEONLY ORIGINAL REPLACEMENT PARTS.

INSPECT WIRING CAREFULLY FOR DAMAGE. DAMAGED WIRING MAY CAUSEMALFUNCTIONS AND PREMATURE COMPONENT FAILURE. REPLACE ANY WIRES THATHAVE LOOSE CONNECTIONS, DAMAGED INSULATION OR SHOW EVIDENCE OF OVERHEATING. WHEN REPLACING WIRES OR TERMINALS USE ONLY LIKE RATEDTERMINALS AND WIRES OF THE SAME GAUGE AND INSULATION COVERING.

CHASSIS MUST BE GROUNDED TO PREVENT POSSIBLE ELECTRIC SHOCK.

BE CERTAIN POWER SUPPLY IS OF THE CORRECT RATING AND POLARITY BEFORECONNECTING POWER SUPPLY CORD. FAILURE TO HEED THIS WARNING MAY DAMAGETHIS UNIT AND MAY CAUSE INJURY.

BEFORE CONNECTING TO POWER SUPPLY READ INSTALLATION INSTRUCTIONSCAREFULLY. THERMOSTAT MAY BE DAMAGED IF THE TANK IS NOT FILLED WITHWATER BEFORE THE POWER SWITCH IS TURNED ON.

1. EQUIPMENT WILL NOT OPERATE:

A. Is power cord connected to proper, working power supply?B. Has power-fill switch been turned on?C. Check main circuit breaker in building.D. Test hi-limit thermostat. Replace if necessary.E. Test power cord. Replace if necessary.F. Test power-f~ll switch. Replace if necessary.G. Inspect for correct wiring or loose or damaged Wlres or

terminals.H. Test Timer. Replace if neoessary.I. Have installation instructions been followed completely.

2. UNIT WILL NOT HEAT. ON LIGHT IS ON:

A. Test thermostat. Replace if necessary.B. Test tank heating element. Replace if necessary.C. Inspect for correct wiring or loose or damaged Wlres or

terminals.

3. BREWS ONLY COLD WATER:

A. Test thermostat. Replace if necessary.PAMASCO SERVICE CENTER




RIVERDALE, Il 60827

4. BREW CYCLE WILL NOT START. UNIT HEATS:

A. Test power-fill switch. Replace if necessary.B. Test solenoid valve. Replace if necessary.C. Test optional in-line water filter, check valve or shut off

valve for blockage.D. Inspect, clean or replace flow control washer and flow

control screen.E. Inspect for correct, ·loose or damaged wires or terminals.F. Test thermostat. Replace if necessary.

5. WATER FLOW STARTS AND STOPS DURING BREW CYCLE:

A. Test solenoid valve. Replace if necessary.B. Test relay. Replace if necessary.C. Test power-fill switch. Replace if necessary.

6. BREW CYCLE CONTINUES AFTER KNOB HAS REACHED OFF:

A. Test timer. Replace if necessary.B. Test solenoid valve. Replace if necessary.C. Test for correct water pressure. Water pressure should be

between 30 and 80 p.s.i.

7. WATER IS TOO HOT OR TOO COLD:

A. Adjust or replace thermostat. (To increase temperature turnadjustment shaft in a counter-clockwise direction. Todecrease temperature turn adjustment shaft clockwise. Turnadjustment shaft 1/8 turn maximum per adjustment. Retest andadjust again if necessary. Recommended temperature isbetween 187° and 194°. Test below brew cone with wateronly.) If correct temperature cannot be reached replacethermostat.

B. Test for correct water pressure. Water pressure should bebetween 30 and 80 p.s.i.

C. Flow washer should be .06 GPM.

WA.RN I NGIF THE THERMOSTAT CANNOT BE ADJUSTED PROPERLY IT SHOULD BE REPLACED.THE THERMOSTAT IS CALIBRATED AT THE FACTORY AND NO ATTEMPT SHOULD BEMADE TO RECALIBRATE IT. USE ~Y

PAMASCO SERVICE CENTeR14315 S. HALSTED STREET

RIVERDAlE,ll 60827

9. CONSISTENTLY HIGH OR LOW BEVERAGE LEVEL:

A. Inspect, clean or replace flow control washer and flowcontrol screen.

B. Test for correct water pressure. Water pressure should bebetween 30 and 80 p.s.i.

c. Flow washer should be .06 GPM.

10•. INCONSISTENT BEVERAGE LEVEL:

A. Inspect and clean spray head and silicone tubing.B. Test water supply for inconsistent. water pressure.C. Test timer. Replace if necessary.D. Inspect, clean or replace flow control washer and flow

control screen.E. Test solenoid valve for leakage. Replace if necessary.F. Inspect tank for leakage. Replace if necessary.G. Test optional in-line water filter, check valve or shut off

valve for blockage. Replace if necessary.

11. HI-LIMIT THERMOSTAT KEEPS ACTIVATING:

A. Test hi-limit thermostat. Replace if necessary.B. Check brewing temperature. Adjust if necessary. (see item

#7A)C. Test thermostat. Replace if necessary.D~ Is hi-limit thermostat too tight against tank? Hi-limit

should be snug only.E. Inspect hi-limit thermostat for correct, loose or damaged

wires or terminals.

WARNINGUNDER NO CIRCUMSTANCE SHOULD THE HI-LIMIT THERMOSTAT BE BY-PASSED. INTHE EVENT OF FAILURE THE HI-LIMIT THERMOSTAT SHOULD BE REPLACED. USEONLY ORIGINAL REPLACEMENT PARTS.

12. DRIPPING FROM SPRAY HEAD WHEN KNOB IS OFF:

A. Inspect and clean spray head, silicone tubing and fittings.B. Test solenoid valve for leakage.C. Test water supply for correct water pressure. Water pressure

should be between 30 & 85 PSI.'

13. BREWER WILL NOT SHUT OFF OR BREWER STARTS BY ITSELF:

A. Test power-fill switch. Replace if necessary.B. Test timer. Replace if necessary.C. Test solenoid valve for leakage.D. Inspect for correct, loose or damaged wires or terminals.E. Test water supply for correct water pressure. Water pressure

should be between 30 & 85 PSI.

14. WATER LEAKING FROM BOTTOM OF UNIT:

A. Inspect and clean spray head and silicone tubing.B. Inspect tank, silicone tubing and fittings for leakage.



15. SOLENOID VALVE CHATTERING OR HOWLING:

A. Brewer should be connected to cold-water line only.B. Copper tubing should not touch coffee brewer, counter top or

wall.C. Water pressure should not exceed 85 PSI.D. Water hammer. Contact plumber to correct this problem.

16. TRIPS BUILDING CIRCUIT BREAKER:

A. Too many appliances on one circuit.B. Circuits amperage rating too low. Contact an electrician to

correct this·problem.C. Test and inspect wiring for shorting.

17. COMPONENTS FAILING REGULARLY:

A. Inspect for correct, loose or damaged wires or terminals.B. Test wall receptacle for correct voltage and polarity.

18. POOR TASTING COFFEE:

A. Inspect and clean brew cone, area above brew cone and sprayhead.

B. Incorrect filter paper being used. Try another brand offilter.

C. Change amount or brand of coffee being used.D. Test brewing temperature. Adjust if necessary. (See\#7A)E. Spray head must be in place for proper coffee extraction.

19. WATER OVERFLOWS FILTER PAPER. GROUNDS IN COFFEE:

A. To much coffee being used. Use less coffee.B. Incorrect filter paper being used. Try another brand of

filter.C. Two filters used. Use one filter per brew cycle.D. Fine grind coffee may cause overflows. Use less coffee.E. Inspect brew cone for damage.

20. WARMER WILL NOT HEAT:

A. Is warmer plugged in?B. Test warmer switch. Replace if necessary.C. Test warmer element. Replace if necessary.D. Inspect for correct, loose or damaged wires or terminals.

-------------



RIVERDALE, Il 60827

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