model ux0t011znae5 - ams technologies€¦ · dc controller model : sbmc1 spec. no : ss - 00696...
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COMPRESSOR
APPLICATION
RATED PERFORMANCE
ROTARY COMPRESSOR SPECIFICATION
SPEC. NO : SS - 00696
MODEL : UX0T011ZNAE5
RATING CONDITION
HBP LBP
Condensing Temperature ....................... 130 ℉ (54.4 ℃) 130 ℉ (54.4 ℃) Evaporating Temperature ......................45 ℉ ( 7.2 ℃) -10 ℉ ( -23.3 ℃) Return Gas Temperature .......................95 ℉ (35.0 ℃) 90 ℉ (32.2 ℃) Liquid Temperature ............................... 115 ℉ (46.1 ℃) 90 ℉ (32.2 ℃) Ambient Temperature ...........................95 ℉ (35.0 ℃) 90 ℉ (32.2 ℃) Compressor Cooling ............................. 1 m/s air cooling
Controller ............................................... Samsung Inverter
Type Hermetic motor compressor
Compression Type Rotary type (Rolling 2 piston type)
Displacement 2.40 cc/rev
Oil Type POE
Oil Charg Amount 50 cc
Painting Black Color
Net Weight 1.2 ㎏ (Including Oil)
Suction Tube I.D 6.54 ㎜
Discharge Tube I.D 4.95 ㎜
Conditions HBP LBP Note
Revolution (rps) 3,480 3,480
Capacity (Btu/h) 1,100 275 ±7%
Input (W) 113 74 ±7%
Current (A) 6.30 4.40 ±7%
EER (Btu/Wh) 9.7 3.7 COP : HBP 2.85, LBP : 1.12
Noise (dBA) Less than 42dB(A) Max. Nosie of 4 Point measurement with 90cm from compressor surface
Vibration (μm) Less than 20 μm Max. tangential vibration displacement
Type Cooling & Heating Type with Inverter System
Refrigerant R-134a
Electrics Source Inverter for BLDC motor
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SPECIFICATION
ROTARY COMPRESSOR
MODEL : UX0T011ZNAE5
SPEC. NO : SS - 00696
MOTOR TYPE
ELECTRICAL COMPONENTS
POWER SUPPLY OF DRVIER
CHARACTERISTICS
Motor Type DC Brushless Motor
Starting Type DC Inverter Starting
Pole Number, Phase Number 6 Pole 3 Phase
Insulation Class E Class
Winding Resistance 0.220Ω ± 7%
Winding Type -
Hydrostatic Strength Pressure (No Leakage)
High Pressure Side : 16.2MPa (165㎏/㎠)
Low Pressure Side : 7.45MPa (76㎏/㎠)
Residual moisture / Residual impurities
80mg Max / 50mg Max
Insulation Resistance 50 MΩ min. (with 500V D.C mega tester)
Withstand Voltage at 1800 V/sec (1250 V/min) Leakage current is less than 2.5 mA
Protective Device
N/A
Operation Inverter Driver, D.C. voltage 24V (refer.)
Rated Voltage 3Ph BLDC, DC 24V (Driver input)
Rated Frequency -
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ROTARY COMPRESSOR APPLICATION
SPEC. NO : SS - 00696
MODEL : UX0T011ZNAE5
No Item Operational standards and limits
1 Rated frequency range 20 ~ 100 rps
2 Refrigerant charging amount Max. 100 g (Need to discuss with engineer in case of the additional refrigerant charging)
3 Operating range
at standards condition
Discharge Pressure : Less than 1.37MPa (13.96 ㎏/㎠) Discharge Temp. : Less than 100℃ Motor Winding Temp. : Less than 100℃
4
Operating range
at overload condition
Refer to pressure guarantee range (Page 5~6 ) Discharge Temp. : Less than 115℃ Motor Winding Temp. : Less than 130℃
5 ΔT(Comp bottom Temp. -
condening Temp.)
Continuous Running : more than 5℃ Intermittent Running(On/Off) : more than 0℃ When the outdoor temp is below 0℃, compressor should be operated at revolution over about 26rps.
6
On-Off operating cycle
Over 30rps : Operating more than 5 min. for each cycle (On : 2minutes Min. Off : 1minutes Min.)
Under 30rps : Operating more than 8 min. for each cycle (On : 5minutes Min. Off : 1minutes Min.)
7 Liquid flood back (Suction Gas Temp.)
No liquid refrigerant back and strange noise (Superheat 1℃ min.)
8 Vibration of tubing Tubing vibration displacement : 0.8mm Max
9 Tube Stress (Operation) Less than 15MPa (1.5㎏ f/㎟)
10 Tube Stress (Starting & Stop) Less than 29.5MPa (3㎏ f/㎟)
11 The allowable tilt of compressor in operation
Less than 30º
12 Length of tubing 2.0m Max. between indoor and outdoor unit
13 Height difference of tubing 1.0m Max. between indoor and outdoor unit
14 Residual moisture in the system 100ppm Max.
15 Residual air in the system 0.1% Max for the internal volume of unit
16 Refrigerant charing Inject from the outlet of condenser
17 Impact at the time of transportation
Do not impact over 60G during transportation
18 Storage Do not open Compressor plugs more than 10 minutes before use Maximum allowable storage period : 1 year from production date
19 Terminal Cover & Nut Fasten Torque
15±5 kgf-㎝
20 Pressure at start-up Pressure should be balanced between high & low pressure side
21 (Recommend) defrost revolution Less than 80 rps when defrosting
22
Pump Down
Running time when temperature of compressor middle body is over 130℃: Max. 3min Temperature of compressor middle body : Max 135℃
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ACCORDING TO ROTATION NUMBER
PRESSURE GUARANTEE RANGE
MODEL : UX0T011ZNAE5
SPEC. NO : SS - 00696
Rotation Number (rps) 20 30 80 100
High Pressure (Kgf/㎠·G) Max 14 Max 21.5 Max 21.5 Max 16.1
Low Pressure (Kgf/㎠·G) 1.45~5.75 0.05~5.0 0.05~5.0 0.05~4.15
Compression Rate Min 1.5 2 ~ 13 2 ~ 13 2 ~ 13
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APPLICATION ENVELOPE
ROTARY COMPRESSOR
MODEL : UX0T011ZNAE5
SPEC. NO : SS - 00696
☞ Range "A" : Starting at soaking out. (limit 5 min)
☞ Range "B" : Pressure range at transient condition like as starting, defrost running etc.
☞ Surface temperature of the compressor necessarily must be maintained below 115 degrees.
☞ When applied to the freezing and refrigerating systems of using the evaporation temperature of
-5 degrees or less, compressor suction temperature is kept below 20 degrees out.
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PERFORMANCE CURVE
ROTARY COMPRESSOR
MODEL : UX0T011ZNAE5
SPEC. NO : SS - 00696
BASED ON
SUPER HEAT TEMP 27.8℃
SUB COOL TEMP. 8.3℃ REVOLUTION 24V, 3480 rpm
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OIL LEVEL IN OPERATION
ROTARY COMPRESSOR
MODEL : UX0T011ZNAE5
SPEC. NO : SS - 00696
Oil level test should be checked about abnomal conditions through sight glass which is installed on compressor (Overload & Low load running, refrigerant soaking starting, defrost starting, long line reliabiltiy test)
UPPER CYLINDER
LOWER CYLINDER
3m A
B
BOTTOM FLANGE
A : Above 3㎜ from the bottom plane of a upper cylinder
B : The center of a lower cylinder
1. Normal operating condition : Oil level should be higher than A line.
2. Within 5min. after starting under soaking-out condition : Oil level should be higher than B line.
3. Within 3min. On defrosting and after change from defrosting to heating mode : Oil level should be higher than B line
4. Operating below 30 rps : Oil level should be higher than A line
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ROTARY COMPRESSOR INVERTER AND CONTROL RELATION (1)
SPEC. NO : SS - 00696
MODEL : UX0T011ZNAE5
1. Variation of speed
Rising speed of the number of rotations must be 1 rps/s or more slowly In case the rising speed is fast, a lubricating part will be not good. Descend speed of the number of rotations must be 1 rps/s or more slowly. In case the descend speed is fast, it can be easily an excess current, then the compressor is stopped.
2. Low rotation frequency The vibration of compressor is so large at low rps operation, that we recommend the device of vibration protector like torque control.
3. Start control
① If it reaches the target number of rotations, it must keep the 30~58 rps , number of rotation over 1 minute.(see below graph)
② After operation, restarting needs over 1 minutes for pressure balance between high and low side ③ Try to start over 3 times.
( 30~58Hz )
4. Stand-by control In case an small electric current flows to motor and heat compressor, it must consider the following points.
① Don't make a rotation in the compressor.
② Keep below 80℃ at shell and below 100℃ at coil in compressor.
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INVERTER AND CONTROL RELATION (2)
ROTARY COMPRESSOR
MODEL : UX0T011ZNAE5
SPEC. NO : SS - 00696
5. Carrier frequency
Carrier frequency and resonance frequency of compressor part must be differently controlled each other, that is , both of them have different value of frequency.
6. Excessive current control
Motor coil temperature must be set below 130℃ by the electricity current control. (Phase current or total current control)
7. Reduction of magnetic intensity
It can be reduction magnet current if the current flow is over 340A at the high temperature (130℃, 3% Demagnetized Level). It must protect against momentary heavy current. (DC Peak current control)
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SPECIFICATION
MOTOR
MODEL : UX0T011ZNAE5
SPEC. NO : SS - 00696
-. Resistance & Inductance : Measured by U-V phase (line to line) at 20℃ -. Number of motor Poles : 6, Direction of Rotation : Clockwise -. Demagnetized current is measured at -10℃
ITEM MODEL UX0T011ZNAE5
DC rink V 24V
Resistance (L-L) Ω (at 20℃) 0.22
Winding Spec Turn -
Flux MMx.t 2.40
Ke Vps/rad/s 0.007
Kt N·m/Arms 0.039
B-EMF
(At 1,000rpm)
Line to Neutral(Vrms) 1.56
Line to Line (Vrms) 2.7
Inductance [Ld / Lq]
60Hz 7A (mH)
0.41/0.43
Demagentized Current At 130℃, 3% 340
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WINDING DIAGRAM
ROTARY COMPRESSOR
MODEL : UX0T011ZNAE5
SPEC. NO : SS - 00696
[ CIRCUIT DIAGRAM ]
※ The controller is available upon the customer's request.
Discharge Tube
U V
W
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OUTLINE DRAWING
ROTARY COMPRESSOR
MODEL : UX0T011ZNAE5
SPEC. NO : SS - 00696
UNIT: mm
MODEL NO. DIMENSIONS Accum (O.D)
F
TUBE (I.D)
UX0T011ZNAE5
A B(±3.0) C D E J K G(±0.15) H(±0.15)
101.3 48.4 111.3 34.8 5.0 5.0 24.3 31.8 4.95 6.54
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ACCESSORIES
ROTARY COMPRESSOR
MODEL : UX0T011ZNAE5
SPEC. NO : SS - 00696
ITEM COVER TERMINAL PART NO. DB63-03584A Q'TY 1 REMARK
- Material : SABIC N1250 - Color : Black - UL 94, 5VA
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ACCESSORIES
ROTARY COMPRESSOR
MODEL : UX0T011ZNAE5
SPEC. NO : SS - 00696
ITEM NUT PART NO. 6021-001142 Q'TY 1 REMARK
-Material : SWCH10A
Trichrom-Chromate
ITEM GASKET PART NO. DB63-03580A Q'TY 1 REMARK
- Material : EPDM - Hardness : 80~85 - Thickness : 0.8 ± 0.2
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ACCESSORIES
ROTARY COMPRESSOR
MODEL : UX0T011ZNAE5
SPEC. NO : SS - 00696
ITEM GROMMET ISOLATOR PART NO. DB63-03589A Q'TY 3 REMARK
- Material : RUBBER CB - Hardness : 35/50±4°
ITEM MOUNTING TYPE PART NO. Q'TY 1 REMARK
A 18.0 mm
B 0.5 ~ 1.5 mm
C 23.7 mm
D 6.6 mm
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SPECIFICATION
DC CONTROLLER
MODEL : SBMC1
SPEC. NO : SS - 00696
Sort Unit Specification
Power Supply
Rated Voltage V DC 24
Voltage Range V DC 16 - 32
Frequency Hz -
Inverter Control
Position Sensing - Sensorless & Estimation
Current Sensing - 1-Shunt Sensing
Carrier Frequency kHz 16
Max. Input Power W 250
Operating Range rps 20 ~ 100
Dimension
PBA type
Length
mm
104
Width 58.2
Height 34.9
Weight g 140.9
Case type
Length
mm
107.6
Width 62.4
Height 39.6
Weight g 200.6
Interface
Square-wave pulse frequency Input 40Hz ~ 200Hz
Variable Resistor input Input 2kΩ ~ 10kΩ
Open Collector Output Output Fault indicator(Refer to 3. CONNECTION & INTERFACE DIAGRAM)
Protection
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Comp. locking & abnormal , Comp connection loss, Over Current , Under/over Voltage, Over Heat ref) 5. TYPE OF ERRORS
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OUTLINE DRAWING
DC CONTROLLER
MODEL : SBMC1
SPEC. NO : SS - 00696
ITEM PBA PART NO. DB92-03104A Q'TY 1 REMARK
Reference : The controller must be away from corrosion or moister place with ideal temperature. In addition, there should be distance between controller and heat sink to ensure sufficient ventilation .
ITEM - PART NO. - Q'TY - REMARK
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DC CONTROLLER
CONNECTION & INTERFACE DIAGRAM
SPEC. NO : SS - 00696
MODEL : SBMC1
U V
W
Speed Signal Outer LED GND
W V U Battery_GND Battery_+24V
The supply volatge is +24V and fuse is 15 A Connector for communication uses Speed Signal and GND terminal pin. As Table 1 showes, it can apply the digital(square wave) signal and veriable resitstor. If digital signal apply, duty rate is 50%.
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SPECIFICATION UNDER OPERATION
DC CONTROLLER
MODEL : SBMC1
SPEC. NO : SS - 00696
[Hz] [RPS]
250 Maximum 125 Target Speed Rotating
Rotating Speed Speed 200 100
150 75
100 50 Oil Pump Oil Pump
50 25 Comp
Re-starting Stop
Time 0 0
1mi 0 60 120 180 240 300 360 420 480 540 600 6601mi720 780 840 900Time960
n n
Reference ① Target Speed : Digital(square wave) signal over 40[Hz] need to be inserted to run compressor Target Speed [RPS] = Digital(square wave) Signal Frequency[Hz]×1/2
② Oil Flow Rate :
When compressor start to run, compressor should run for 1 minute due to reliable oil flow. ③ Maximum Rotating Speed: Maxium rotating speed is 100[RPS]. Maximum speed is not over 100 RPS even if 220[Hz] is inserted
④ Decelerate/Accelerate rate :
When new digital(square wave) signal is inserted to SBMC1 during compressor is runing, rotating speed is changed to new target speed at ± 1[RPS] per a second ⑤ Automatical Compressor Stop : Compressor will stop if the digital(square wave) signal frequency is below 34[Hz].
⑥ Restarting Time :
If compressor stop, pressure balance between suction and discharge is needed for starting Re-starting time of SBMC1 is 1 minute
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ERRORS & BATTERY PROTECTION SETTING
DC CONTROLLER
MODEL : SBMC1
SPEC. NO : SS - 00696
5. TYPE OF ERRORS
LED Outer LED source in Molex 53426-0310 #2 Pin
Compressor will stop if the errors occur Errors can be checked up by the Counts of LED flashes Through Molex Housing #2 pin, SBMC1 can suppy the outer LED.
6. BATTERY PROTECTION SETTING(Under Development)
STANDARD BATTERY PROTECTION SETTING
Over voltage
Cut out VDC 38
Cut in VDC 35
Under voltage
Cut out VDC 8.2
Cut in VDC 9
Counts of LED-flashes
Type of Errors
1 Comp. locking or overload
2 Disconnection of Comp. line or an error of sensing current
3 Short-circuit on motor parts or over- current
4 Abnormal DC voltage
5 Overheat of the controller
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PORWE LEAD WIRE ASSY
DC CONTROLLER
MODEL : SBMC1
SPEC. NO : SS - 00696
ITEM WIRE HARNESS-POWER PART NO. DB39-01351A Q'TY 1 REMARK
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SIGNAL LEAD WIRE ASSY
DC CONTROLLER
MODEL : SBMC1
SPEC. NO : SS - 00696
ITEM WIRE HARNESS-SIGNAL PART NO. DB39-01350A Q'TY 1 REMARK
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STANDARD EXPORT PACKING IN 20 FEET CONTAINER
SPEC. NO : SS - 00696
MODEL : UX0T011ZNAE5
Total Compressor Q’ty = ① * ③ + ② * ④ = ⑥ (5,460 pcs)
TYPE 2 PACKING
TYPE 1 PACKING
H630mm
(added pallet)
Pallet packing is covered with paper cover and plastic bags. (Low Density Polyethylene) There are air holes at each side.
H418mm
(added pallet)
FRAME
Compressor Q’ty / Carton
Carton Q’ty (20Ft)
Accessory
Box ⑤ (Carton)
Loading
Quantity ⑥ (pcs)
20F
Unit
Packing (Included Driver )
Type 1 ① (pcs)
Type 2 ② (pcs)
Type 1 ③ (Carton)
Type 2 ④ (Carton)
182 182
364 364
6 1
12 0
42 2
5,460 182
182 364 0 1 3 364