PEAK-AUTOLIFT

10,000 Lbs TWO-COLUMN AUTOMOTIVE LIFT

Model: TPO310-C MANUAL

2739 W 79th St #16 AutoTool

Hialeah, FL 33016

Phone: (305) 825-9600

www.autotool.net

Rev. 2010

CONTENTS

Product Features and Specifications ............................................................1 Installation Requirement ...............................................................................3 Steps of Installation ………………………………………………………………4 Exploded View .............................................................................................11 Test Run ......................................................................................................13 Operation Instruction ...................................................................................14 Maintenance ................................................................................................15 Trouble Shooting .........................................................................................16 Parts List ………..........................................................................................17

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Ⅰ. PRODUCT FEATURES AND SPECIFICATIONS MODEL: 209C / 310C (See Fig.1)

·Dual hydraulic direct-drive cylinders, designed and made on ANSI standard, utilizing NOK oil seal for cylinder.

·Super-symmetric arms design, make lifts easily find the lift point of the car. ·Single-point safety release, and dual safety design.

·Self-lubricating UHMW Polyethylene sliders and bronze bush.

·Clear floor design, provide unobstructed floor space. ·Overhead safety shut-off device. ·Adjustable height.

Fig. 1

CLEARFLOOR MODEL SPECIFICATIONS

Model Style Lifting Capacity

Lifting Time

Lifting Height I

Lifting Height II

Overall Height

Overall Width

Width Between

Posts Minimum

Pad Height Motor

310C Clear floor Direct-drive

10,000 lbs 55 S 70” 80” 150” 134” 112" 120mm 3.0HP

2

Arm Swings View

Fig. 2

3

Capacity 10,000 lbs Lifting Time 45 Seconds Overall Height 142-1/2" Overall Width (excluding Power Unit ) 134” Between Columns 110-1/4" Drive Through 92-1/4 Height Shut-Off 134-1/2"

Fig. 2

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Ⅱ. INSTALLATION REQUIREMENT A. TOOLS REQUIRED Rotary Hammer Drill (Φ18)

Hammer

Foot Level English Spanner (12") Ratchet spanner with socket

(13#, 14#, 15#, 17#, 19#, 24#)

Carpenter’s Chalk

Screw Sets

Tape Measure(50ft) Pliers

Lock Wrench

B. SPECIFICATIONS OF CONCRETE (See Fig. 3)

SPECIFICATIONS OF CONCRETE MUST BE ADHERED TO THE SPECIFICATIONS AS FOLLOWING. FAILURE TO DO SO MAY RESULT IN LIFT AND/OR VEHICLE FALLING. 1. Concrete must be thickness 4 inches minimum

2. Concrete must be in good condition (3000 PSI) 3. Floors must be close to level and no structural cracks.

Fig. 3

C. POWER SUPPLY Electrical power: 220 volt…1 phase...30 amp service. Recommend 8 gauge wire.

Ⅲ. STEPS OF INSTALLATION A. Location of Installation

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Check and insure the installation location (concrete, layout, space size etc.) is suitable

for lift installation.

B. Use a carpenter’s chalk line to establish installation layout of base plate (See Fig. 4). Need the mm measurements below to be in inches

Fig. 4

C. Check the Parts Before Assembly 1． Check the parts according to the shipment parts list. 2．Open the carton of parts and check the parts according to parts box list (see picture 1) 3．Check the parts of the parts bag according to parts bag list (see picture 2)

Picture 1

Picture 2

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D. Assembly 1. Position Posts Lay down two posts on the installation site parallel. It is suggested to install Power side

post on the front-right side. (Passenger side) This lift is designed with 2-Section columns and adjustable height according to ceiling

height. When the ceiling height is less than 3850mm (12’ 8”), connect the column extensions with the upper holes. If ceiling is higher than 12’ 8”, connect the column extensions with the lower holes to make the post taller.

2. Install Overhead Beam, Oil Hose Assy. Note: The direction of Hydraulic Cylinder Fitting and the connection of the Oil Hose Assembly should be in accordance with the sketch maps of Hydraulic System

(See Fig. 5). Otherwise, the Oil Hose would be damaged by the Lifting Head.

Fig. 5

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3. Install Cable (see Fig. 6) There are two way of cable connection on ceiling height and the assembly of 2-Section

columns. a: Install the cable as following when the ceiling height is less than 3850mm.

Fig. 6

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b: Install the cable as following if the ceiling height is more than 3850mm and the outer

columns are connected the inner columns with the lower hole.

Fig. 7

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4. Install Safety Device and Safety cable (See Fig. 8)

Fig. 8

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5. Fix the two Posts Position posts, making sure their positions align with the chalk line. Using the prescribed

rotary hammer drill, and drill all the anchor holes and install the anchor bolts. Make the posts level with each other using shims, and tighten the Anchor Bolts (See Fig. 9).

Drilling Bolting Expanding Tighten

Fig. 9 6. Install Lifting Arms and Pads

Install the Lifting Arms, Lift Pads and Snap Rings (See picture 3, 4); Attach the Power

Unit to the Power side Post, connect the Oil hoses and tighten all the hydraulic fittings, and fill the tank with Hydraulic oil.

(Note: In consideration of Power Unit’s durability and keep the equipment running in the perfect condition, please use Hydraulic Oil 46#)

Picture 3

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7. Install Electrical System (See Fig.10)

Connect the power source as per the data plate of the Power Unit. Make sure the

connection of the two Limit Switches are correct (See Picture 5, Picture 6).

Picture 5

Picture 6

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Fig. 10 IV. EXPLODED VIEW

Fig. 11

13

Cylinders

Fig. 12 Hydraulic Power Unit

Fig. 13

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V. TEST RUN 1. Adjust Synchronous Cable (See Picture 7)

Press button UP to raise the lift to the first safety lock and then push lowering handle to lower the both carriage to the first safety lock. Use 14# Ratchet Spanner to hold the cable fitting, meanwhile use 24# Ratchet spanner to tighten the cable nut. Make sure two cables are at the same tension so that two carriages lift together. Fit the plastic hole cover on the carriage.

Picture 7 2. Adjust Safety Cable…single point release lever and cable Lift the carriages and lock at the same height. Put tension on the Safety Cable and then

release a little. Tighten the cable screw. Make sure the Safety cable can release both locks at the same time and that the cable holds the locks out of the locking ladder.

3. Test with load

After finishing the above adjustment, test running the lift with load. Run the lift up to the lower lock position several times. Make sure the lift locks engage simultaneously. Adjust accordingly to make locks engage at the same time. This means the carriages are raising at the same time. Make sure all four arms are level.

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Fig. 21 Hydraulic System

Fig.14 Hydraulic System

Ⅵ.OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of environment near the lift.

2. Position lift arms to the lowest position. 3. To shortest lift arms.

4. Open lift arms.

5. Position vehicle between columns. 6. Move arms to the vehicle’s lifting point.

Note: The four lift arms must at the same time contact the vehicle’s lifting point where manufacturers recommended

7. Press the UP button until the lift pads contact underside of vehicle totally. Recheck to

make sure vehicle is secure.

8. Continue to raise the lift slowly to the desired working height, ensuring the balance of vehicle.

9. Push lowering handle to lower lift onto the nearest safety. The vehicle is ready to repair.

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To lower vehicle 1. Be sure clear of around and under the lift, only leaving operator in lift area. 2. Press the button of UP to raise the vehicle slightly, and then release the safety device,

lower vehicle by pushing lowering handle.

VII.MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 80-117 Nm; 2. Check all fittings, connectors, bolts and pins to insure proper mounting;

3. Lubricate cable with lubricant

4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; 5. Check Safety device and make sure proper condition;

Note: All anchor bolts should take full torque. If any of the bolts does not function for any reason, DO NOT use the lift until the bolt has been replaced. Every six months: 1. Make a visual inspection of all moving parts for possible wear, interference or damage.

2. Check and adjust as necessary, equalizer tension of the cables to insure level lifting.

3. Check columns to make sure they are plumb to each other. 4. Check Rubber Pads and replace as necessary.

5. Check Safety device and make sure proper condition.

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Ⅷ.TROUBLE SHOOTING TROUBLE CAUSE REMEDY

Motor does not

run

1. Button does not work

2. Wiring connections are not in good condition

3. Motor burned out

4. Height Limit Switch is damaged 5. AC Contactor burned out

1. Replace switch

2. Repair all wiring connections

3. Repair or replace motor

4. Replace the Limit Switch 5. Replace AC Contactor

Motor runs but

the lift is not raised

2. Gear Pump out of operation

3. Release Valve in damage 4. Relief Valve or Check Valve in

damage

5. Low oil level

2. Repair or replace

3. Repair or replace 4. Repair or replace

5.Fill tank

Lift does not

stay up

1. Relief Valve broken

2.Relief Valve or Check Valve leakage 3. Cylinder or Fittings leaks

Repair or replace

Lift raises

slowly

1. Oil line is restricted

2. Motor running on low voltage 3. Oil mixed with Air

4. Gear Pump leaks

5. Overload lifting

1. Clean the oil line

2. Check electrical system 3. Fill tank…bleed lines

4. Replace Pump

5. Check load

Lift cannot lower 1. Safety device are engaged

2. Relief Valve in damage 3. Safety cable broken

4. Oil system restricted

1. Release the safeties

2. Repair or replace 3. Replace

4. Clean the oil system

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IX. Parts List for Model 209C / 310C

Item. Part No. Description Qty. Note

1 206001 Power side Post 1

2 206002 Power Unit 1

3 211045 Hex Bolts 8

4 206004 Rubber Ring 4

5 211044 Nylok Nut 4

6 206006 Safety Pin 2

7 211040 Safety Spring 2

8 206008 Handle Protective Rubber 1

9 206009 Power side Safety Lock 1

10 211030 Hair Pin 2

11 211038 Cup Head Bolt 4

12 206012 Power side Safety Cover 1

13 206013 Hex Bolts 26

14 211033 Lock Washer 38

15 211010 Washer 38

16 206016 Washer 22

17 206017 Socket Bolts 2

18 206018 Outer Post 2

19 206019 Washer 4

20 211035 Snap Ring 5

21 211048 Plastic Roller (White) 5

22 206022 Pulley Bracket 2

23 206023 Cup Head Bolt 2

24 206024 Limit Switch Bracket 1

25 206025 Limit Switch 2

26 206026 Wire Cable 1

27 206027 Wire Cable 1

28 206028 Connecting Bracket 1

29 211043 Nylok Nut 8

30 206030 Hex Bolt 8

31 206031 Top Beam Connecting Assy. 2

32 206032 Snap Ring 6

33 206033 Pulley 6

34 206034 Pin For Pulley 2

35 206035 Top Pulley Tube 2

36 206036 Nylok Nut 12

37 206037 Hex Bolt 8

38 206038 Control Bar 1

39 206039 Offside Safety Lock 1

40 206040 Offside Safety Cover 1

41 206041 Cup Head Bolt 20

42 206042 Retainer 10

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Item. Part No. Description Qty. Note

43 206043 Offside Post 1

44 211023 Rubber Pad 4

45 206045 Inner Screw 4

46 206046 Snap Ring 4

47 206047 Snap Ring 8

48 206048 Outer Screw 4

49 206049 Lifting Arm Pin 4

50 206050 Hair Pin 12

51 206051 Lifting Arm Assy. – Rear Right 1

52 206052 Inner Arm – Rear Right 1

53 206053 Inner Arm – Rear Left 1

54 206054 Lifting Arm Assy. – Rear Left 1

55 206055 Hex Bolt 4

56 206056 Control Bar Bracket 2

57 206057 Cylinder 2

58 206058 Slider 16

59 211005 Carriage Plastic Cover 2

60 206060 Protective Rubber 2

61 206061 Bolt 4

62 206062 Arm Lock Bar 4

63 206063 Socket Bolt 12

64 206064 Gear 4

65 206065 Spring 4

66 206066 Teeth 4

67 206067 Lifting Head 2

68 206068 3-Stage Arm Assy. – Front Right 1

69 206069 Mid. Arm – Front Right 1

70 206070 3-Stage Arm Assy. – Front Left 1

71 206071 Mid. Arm – Front Left 1

72 206072 Inner Arm – Front 2

73 206073 Socket Bolt 2

74 206074 Washer 2

Parts For Oil Hose, Fitting & Cable 75 211093 90°Fitting for Hydraulic Power Unit 1

76 206076 Oil Hose 1

77 206077 Oil Hose 2

78 206078 T - Fitting 2

79 206079 Straight Fitting 2

80 206080 Straight Fitting 2

81 206081 Fitting for Oil Hose 2

82 206082 Cable 2

83 206083 Hex Bolt 4

84 206084 Safety Cable 1

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Item. Part No. Description Qty. Note

85 206085 Cup Head Bolt 2

86 206086 Anchor Bolts 10

Parts For Hydraulic Cylinder 57-1 211058 Head Cap 1

57-2 211057 Dust Ring 1

57-3 211059 O-Ring 1

57-4 206090 Bore Weldment 1

57-5 206091 Piston Rod 1

57-6 206092 O-Ring 1

57-7 211065 O-Ring 1

57-8 211064 Y-Ring 1

57-9 211063 Support Ring 1

57-10 206096 Piston 1

57-11 206097 Hex Nut 1

Parts For Hydraulic Power Unit 2-1 206098 Motor 1

2-2 206099 Motor Connecting Shaft 1

2-3 206100 Valve Body 1

2-4 206101 Relief Valve 1

2-5 206102 Spring Washer 4

2-6 206103 Socket Bolt 4

2-7 206104 Inlet Pipe 1

2-8 206105 O-Ring 1

2-9 206106 Filter 1

2-10 206107 Hex Bolt 4

2-11 206108 Tank 1

2-12 206109 Bolt 2

2-13 206110 Cover of Capacitor 1

2-14 206111 Capacitor 1

2-15 206112 Rubber Ring 1

2-16 206113 Hex Bolt 1

2-17 206114 Cover of Motor Terminal Box 1

2-18 206115 Push Button 1

2-19 206116 Oil Outlet 1

2-20 206117 Release Valve 1

2-21 206118 Handle For Release Valve 1

2-22 206119 Washer 1

2-23 206120 Hex Nuts 1

2-24 206121 Check Valve 1

2-25 206122 Gear Pump 1

2-26 206123 Oil Return Pipe 1

2-27 206124 Filler Cap 1

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X. Special Notes:

• Safety Switches must be installed, connected and tested by an electrician. • Electrical connection must be done by qualified electrician. • No Cash Return, Only store credit. • Once installed, the equipment is not considered new. • Damages by wrong installation are typical and are not covered by the warranty. • Autotool would recommend a mechanical installation specialist, but is not

responsible for the installation. • Following the Maintenance schedule is the solely responsibility of the owner/user

of the lift. • Damage on Protective Rubber in the post and rubber pad of the arm are not

covered by the warranty. XI. Safety Switches Wiring