model buster v (ce) beef splitting band saw - jarvis canada · parts diagram and list model buster...

TABLE OFCONTENTS Page. . . . . . . . . . . . . . . . . . . . . . . . .

Buster V Band Saw

Shower Head 4006049. . . . . . . . . .

Shower Head and Starter 4006072

Spray Tube 4006096. . . . . . . . . . . .

Sanitizer and Starter 4006077. . . .

Auto Sanitizer and Starter 4006086

Spring Balancer 4042023. . . . . . . . . . . . . .

Blade (127 inch) 1023159. . . . . . . . . . . . .

• Notice to Employer and Safety

Director 2. . . . . . . . . . . . . . . . . . . . . . . . .

• Notice to Operators, Maintenance

and Cleanup Personnel 3. . . . . . . . . . . .

• Parts Diagram and List 4. . . . . . . . . . . .

• Specifications 12. . . . . . . . . . . . . . . . . . .

• Installation Instructions 12. . . . . . . . . . .

• Operation Instructions 13. . . . . . . . . . . .

• Maintenance Instructions 14. . . . . . . . .

Model Buster V (CE)Beef Splitting Band Saw

EQUIPMENTSELECTION Ordering No.. . . . . . . . . . . . .

JARVIS

6206019.

PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926

UNITED STATES OF AMERICA

TEL. 860-347-7271 FAX. 860-347-6978

notice to employerand safety director

Model Buster V (CE) page 2 of 16

JARVIS

6206019.



TEL. 860-347-7271 FAX. 860-347-6978

NOTICE TO EMPLOYER AND SAFETY DIRECTORAVOID INJURY

1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any mal-functioning equipment.

2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware ofthe dangers that may arise if they do not follow the procedure outlined in this brochure.

3. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PER-SONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s); give onecopy to the maintenance foreman; and give one copy to the sub–contract cleanup / internal cleanup fore-man. Additional copies will be provided upon request.

4. The tool is designed and intended to be powerful. This fact should be obvious to your employees, butyou must emphasize it to them.

5. Never make modifications or alterations to the tool. Replace any missing or illegible labels.

6. Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures(29 CFR 1910.147) to prevent accidental startup or release of stored energy.

7. Follow our installation and maintenance instructions for proper installation and care of the tool.

8. Avoid injury. Do not permit the tool to be misused.

9. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safetysheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided uponrequest.

Keep hands clear.

notice to operators, maintenanceand cleanup personnel

Model Buster V (CE)page 3 of 16

JARVIS

6206019.



TEL. 860-347-7271 FAX. 860-347-6978

NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNELREMOVE ANY MALFUNCTIONING TOOL FROM SERVICE

REPORT ANY PROBLEMS TO YOUR SUPERVISOR

1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR1910.147) before making any blade changes.

2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR1910.147) before performing any repair or maintenance.

3. Disconnect the power supply – or have the power supply disconnected – in accordance with OSHA’slockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.

4. Disconnect the power supply when the tool is not in use.

5. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of thetool when it is connected to the power supply.

6. Test the tool prior to use or daily. Depress each trigger separately and the tool should not start. Depressboth triggers simultaneously and the tool should start. Release either trigger and the tool should stop.If the tool malfunctions, remove it from service and report or repair it immediately.

7. Test the door interlocks prior to use or daily. Open both the idler and drive end doors individually beforedepressing both triggers simultaneously. The tool should not start with either or both doors open. If thetool malfunctions, remove it from service and report or repair it immediately.

8. Never depress the trigger(s) unless you want to use or test the tool.

9. Never make modifications or alterations to the tool. Report or replace any missing or illegible labels.

Keep hands clear.

parts diagram and listModel Buster V (CE) page 4 of 16

JARVIS

6206019.



TEL. 860-347-7271 FAX. 860-347-6978

1 1055338 Flat Head Socket Screw 52 1055277 Flat Head Socket Screw 23 1002365 Idler Wheel Cover 14 1061201 Door Catch 15 1039063 Switch Plunger, Idler End 16 1038011 Grease Fitting 17 1007176 Lock Nut 18 1055536 Socket Head Cap Screw 19 1042127 Support Bracket 1

(includes item 8)10 1021235 Roller Bearing Cone 211 1021234 Roller Bearing Cup 2

3021006 Bearing Cup and Cone12 1057023 Idler Wheel 113 1013141 Internal Retaining Ring 114 1055363 Flat Head Socket Screw 415 1042126 Slide Plate 116 1055021 Socket Head Cap Screw 817 1061220 Slide Rail 218 1029194 Slide Rail Spacer 219 1020146 Idler Wheel Shaft 1

ITEM PART NO. PART NAME QTY


Figure AIdler End

20 1005047 Door Interlock Switch 121 1016371 Idler End Hsg with Sanitizer 1

1016426 Idler End Hsg w/o Sanitizer 122 1055862 Flat Head Screw 223 1004275 Washer 224 1060030 Hex Head Threaded Insert 125 1055026 Socket Set Screw, Cup Pt. 226 1004154 Plain Washer 627 1055488* Hex Head Screw 628 1006025 Door Knob 129 1013122 Internal Retaining Ring 130 page 7 Torque Knob Assembly 131 1042342 Switch Mounting Bracket 132 1055010 Pan Head Screw 233 1010145 Dowel Pin 234 page 7 Guide Assembly, Idler End 135 1055457 Socket Hd Shoulder Screw 236 1036127 Bushing (spare part only) 137 1032155 Guide Mounting Plate 138 1002224 Guide Plate Cover 139 1055270 Socket Head Cap Screw 240 1036103 Torque Knob Thrust Bushing 141 1055486 Hex Head Screw 242 1007177 Taper Nut 543 1067008 Hinge (includes item 44) 144 1010214 Hinge Pin 145 1029195 Hinge Spacer 146 1055361 Flat Head Socket Screw 447 1002221 Hinge Cover 1

* Tighten to 50 N–m** Use grease gun 8038001

**

*

parts diagram and listModel Buster V (CE)page 5 of 16

JARVIS

6206019.



TEL. 860-347-7271 FAX. 860-347-6978

1 Hose Connector 1050484 1 1050484 1 1050484 22 Ball Valve 1022173 1 1022173 1 1022173 23 Nipple 1050489 1 1050489 1 1050489 24 Elbow 1050457 15 Manifold 1061203 1 1061616 1 1061516 1 3022049 16 Hex Head Screw 1055287 2 1055287 2 1055333 2 1055333 27 Fitting 1050242 1 1050497 1 1050497 1 1050497 18 Fitting 4 1050486 4 1050486 49 Tube 1059030 1 1061521 1 1061521 1 1061521 1

10 Tee 1050260 1 1050488 1 1050488 1 1050488 111 Reducer 1050483 1 1050483 1 1050483 112 Tube 1061238 1 1061526 1 1061526 1 1061526 113 Elbow 1050496 1 1050496 1 1050496 114 Tube 1061522 1 1061522 115 Tee 1050487 1 1050487 116 Reducer 1050494 1 1050494 117 Manifold 1061517 1 1061517 118 Hex Head Screw 1054128 2 1054128 219 O–Ring 1035210 4 1035210 420 Washer 1004207 2 1004207 221 Tube 1061523 1 1061523 122 Sealing Washer 1004238 1 1004238 123 Hex Head Screw 1055464 1 1055464 124 Water Block 1061519 1 1061519 125 Sealing Washer 1004237 1 1004237 126 Hex Head Screw 1055335 1 1055335 127 Gasket 1035365 1 1035365 128 Tube 1061524 1 1061524 129 Pan Head Screw 1055756 2 1055756 230 Knob Extension 3006007 1 3006007 131 Nozzle 1050485 4 1050485 432 Manifold 1061518 1 1061518 133 Fitting 1050255 134 Elbow 1050579 135 Nipple 1050731 136 Bracket 1012054 137 Reducer 1050259 138 Shower Head 1061239 1

ITEM A QTYPART NAME B QTY C QTY D QTY

Figure BInternal Spray

A (4006049 and 4006072) = Shower head (cold)B (4006096) = Rail spray tube (cold)C (4006077) = Rail spray tube (cold) and sanitizer (hot)D (4006086) = Rail spray tube (cold) and auto sanitizer (hot)

Hot

Cold


JARVIS

6206019.



TEL. 860-347-7271 FAX. 860-347-6978

1 page 8 Top Handle Assembly 12 1013122 Internal Retaining Ring 13 1006025 Door Knob 14 1004051 Internal Lock Washer 15 1004093 Internal Lock Washer 16 1055304 Hex Head Screw 17 1055358 Hex Head Screw 18 page 8 Hanger Assembly 19 1011307 Strain Relief Connector 2

10 1017081 Danger Label 111 1055482 Pan Head Slotted Screw 412 1055485 Flat Head Screw 113 1004154 Plain Washer 514 1055498* Hex Head Screw 615 3063137 Conduit Assembly 116 1055331 Hex Head Screw 217 1035208 O-ring 118 1044043 Bearing Retaining Flange 119 1021424 Ball Bearing 120 1002213 Bearing Retaining Cover 121 1026078 Driven Gear, 86 Teeth 122 1055027 Socket Head Cap Screw 423 1055344 Hex Head Screw 124 1016370 Drive End Hsg w/ Sanitizer 1

1016425 Drive End Hsg w/o Sanitizer 125 1011217 Drain Coupling 126 1055049 Socket Head Cap Screw 427 1004275 Washer 228 1055862 Flat Head Screw 2

29 1055499 Pan Head Screw 130 1061621 Adjustable Nozzle 131 1061614 Internal Water Manifold 132 1035207 Oil Seal 133 1029187 Spacer 134 1055338 Flat Head Socket Screw 535 1010214 Hinge Pin 136 1055296 Hex Head Screw 437 1004049 Split Lock Washer 438 1067007 Hinge (includes item 35) 139 1032156 Nut Cover Plate 140 1002366 Drive Wheel Cover 141 1055277 Flat Head Socket Screw 242 1055459 Socket Head Cap Screw 243 1039064 Switch Plunger, Drive End 144 1002209 Guide Plate Cover 145 1061201 Door Catch 146 1010145 Dowel Pin 247 1032155 Guide Mounting Plate 148 1036127 Bushing (spare part only) 149 1007173** Bearing Locknut 150 1057043 Drive End Wheel 151 1055025 Flat Head Socket Screw 352 1002219 Rail Cover, Drive End 153 1058061 Blade Guide 154 1055490 Pan Head Screw 355 1035210 O-ring 156 1005047 Door Interlock Switch 157 1042342 Switch Mounting Bracket 158 1055010 Pan Head Screw 259 1061659 Saw Frame Rail 160 1061525 Spray Tube 161 1002218 Rail Cover, Idler End 162 1055361 Flat Head Socket Screw 363 page 7 Guide Assembly, Drive End 164 1024063 Blade Guide Guard 165 1055255 Flat Head Socket Screw 4


ITEM PART NO. QTY

* Tighten to 50 N–m** Use wrench 8039120 to tighten to 109 N–m

Figure CDrive End

PART NAME

**

*

parts diagrams and listModel Buster V (CE)page 7 of 16

JARVIS

6206019.



TEL. 860-347-7271 FAX. 860-347-6978

1 1036103 Thrust Bushing 12 1514009 Internal Retaining Ring 13 1020144 Torque Knob Shaft 14 1519137 Woodruff Key 15 1021259 Flanged Bearing Race 16 1035163 O-ring 17 1007041 Hex Lock Nut 18 1006026 Torque Knob 19 1021106 Roller Bearing 1

10 1039024 Ball Plunger 811 1002239 Torque Knob Cover 112 1055482 Pan Head Screw 2

3006005 Torque Knob Assembly(includes items 1-12)

13 1006022 Lock Pin Knob 214 1513012 Socket Set Screw, Cup Pt. 215 1036124 Drive End Lock Pin Bushing 1

1036131 Idler End Lock Pin Bushing 116 1014059 Compression Spring 217 1010213 Drive End Lock Pin 1

1010219 Idler End Lock Pin 118 1016246 Drive End Guide Housing 1

1016247 Idler End Guide Housing 119 1061202 Guide Plug 220 1055494 Socket Set Screw 421 1055502 Socket Head Cap Screw 222 1058078 Back-up Blade Guide 223 1014083 Compression Spring 224 1061231 Blade Guide Mounting Plate 225 1058061 Blade Guide Insert 426 1055490 Pan Head Slotted Screw 12

3058057 Drive End Guide Package(includes items 13-26) 1

3058056 Idler End Guide Package(includes items 13-26) 1

27 1035209 O-ring 128 1021139 Ball Bearing 129 1055437 Socket Head Cap Screw 330 1016227 Bearing Retaining Flange 131 1513185 Socket Head Cap Screw 432 1004069 Split Lock Washer 433 1010215 Locater Pin 234 1016225 Gear Housing 135 1035009 O-ring 136 1560842 Square Key 137 page 11 Electric Motor, 42V/50Hz 138 1055357 Hex Head Screw 839 1004032 Flat Washer 840 1513662 Hex Socket Pipe Plug 241 1035206 Oil Seal 142 1055467 Socket Set Screw, Cup Pt. 143 1026087 Drive Gear, 30 Teeth 1

pg. 6 1026078 Driven Gear, 86 Teeth 144 1055468 Socket Set Screw, Flat Pt. 1

Motor Accessories, Finned: 11035214 Gasket Seal1021240 Ball Bearing (Front)1021241 Ball Bearing (Rear)1063163 Rotor1035216 Oil Seal1063176 Electrical Access Plug


Figure DTorque Knob Assembly

Figure EBlade Guide Assembly,Idler and Drive End

Figure FMotor and Gear Cover

Set to release at 81–88 N–mTorque wrench nut adapter 8030054Torque wrench 8039138

parts diagrams and listModel Buster V (CE) page 8 of 16

JARVIS

6206019.



TEL. 860-347-7271 FAX. 860-347-6978

Figure HSaw HandleAssembly

Figure ITop HandleAssembly

1 1055721 Socket Set Screw, Cup Pt. 22 1042125 Hanger Bracket 13 1511610 Cylindrical Bearing 24 1028040 Pin and Shackle Link Assy. 15 1055469 Socket Set Screw, Cup Pt. 16 1055455 Socket Hd. Shoulder Screw 17 1050243 Handle and Plug 18 1016226 Bearing Retaining Housing 19 1055471 Thumb Screw 1

10 1061855 Cylindrical Insert 211 1028061 Hanger Link 112 1055367 Socket Head Cap Screw 2

3061080 Hanger Assy (items1-11)13 1018085 Right Hand Trigger Lever 114 1010145 Dowel Pin 215 1019162 Switch Housing and Handle 116 1011182 Strain Relief Elbow 117 1005114 Switch 218 1016354 Switch Housing with item 19 219 1035012 O–ring 220 1055629 Round Head Screw 421 1004423 External Lock Washer 822 1013198 External Retaining Ring 223 1039051 Plunger 224 1014119 Spring 225 1013197 Internal Retaining Ring 226 1035507 Gasket 127 1002376 Housing Cover 128 1017085 Electric Danger Label 129 1055943 Hex Head Screw 730 1007242 Hex Nut 431 1042240 Switch Mounting Bracket 132 1055033 Button Head Screw 433 1529260 Toggle Switch 134 1011174 Strain Relief Connector 135 1011307 Strain Relief Connector 236 1063148 Switch Boot 137 1011203 Strain Relief Connector 138 1018086 Left Hand Trigger Lever 1

3019159 Saw Handle Assembly(incls items 13-33 & 36–38

3019183 for Autosanitizer with Starter39 1055328 Hex Head Screw 140 1018113 Trigger Lever 141 1010273 Threaded Pin 242 1014096 Spring 143 1013181 External Retaining Ring 144 1042164 Handle Bracket 145 3005017 Switch Assembly 146 1035282 O–ring 147 1002270 Switch Cover 148 1055592 Flat Head Phillips Screw 349 1063220 Electrical Connector 150 1010274 Threaded Pin 151 1001049 Wire with Molded Plug 152 1055358 Hex Head Screw 153 1042176 Handle Mounting Bracket 154 1007022 Hex Lock Nut 155 1007059 Hex Lock Nut 156 1019128 Switch Handle 157 1004182 Washer 158 1055296 Hex Head Screw 1

3019115 Top Handle Assemblyincludes items 39-58)


Figure GHanger Assembly

parts diagram, listand wiring diagram


JARVIS

6206019.



TEL. 860-347-7271 FAX. 860-347-6978

1. 1001014 Electrical Cord 4 ft2. 1011052 Strain Relief Connector 33. 1560761 Seal Ring 34. 1007130 Locking Nut 35. 1063296 ATD Circuit Board 16. 1016346 Electric Enclosure 17. 1032265 Panel 18. 1055484 Pan Head Screw 49. 1017258 Wiring Diagram Label 1

10. 1017085 Electric Danger Label 111. 1063208 Electrical Outlet 112. 1063209 Electrical Plug (not shown) 113. 1063312 Pigtail Fuse 1

3063148 Electrical Control Box Assy(includes items 1-11 and 13)


Figure JElectric Control Box Assemblywithout Starter

Figure 1a


JARVIS

6206019.



TEL. 860-347-7271 FAX. 860-347-6978

Figure KElectric Control Box Assemblywith Starter

1 1016418 Electrical Enclosure 12 1042338 Terminal Rail 13 1032391 Mounting Plate 14 1063390 Fuse Terminal Block 15 1063389 Fuse 16 1063494 Gray Terminal Block 37 1063363 Terminal Marker 78 1055803 Pan Head Screw 29 1004247 Washer 2

10 1063495 Blue Terminal Block 111 1063496 Yellow/Green Terminal Block 212 1055910 Pan Head Slotted Screw 213 1004227 Internal Lock Washer 214 1011262 Strain Relief Connector 115 1007266 Locking Nut 116 1011249 Strain Relief Connector 117 1007256 Locking Nut 1

ITEM PART NO. PART NAME QTY18 1063655 Heater Pack 119 1063385 Magnetic Starter 120 1063296 ATD Circuit Board 121 1063080 Terminal Ring 1022 1011248 Strain Relief Connector 223 1063312 Pigtail Fuse 124 1007249 Locking Nut 225 1029302 Plastic Spacer 426 1004244 Washer 427 1017085 Electric Danger Label 128 1017259 Wiring Diagram Label 129 1001014 Electric Cord 3 ft30 1063208 Electrical Outlet 131 1063209 Electrical Plug (not shown) 1

3063149 Electrical Control Box Assy3063184 Electrical Control Box Assy

for Autosanitizer with Starter


wiring diagram,parts diagram and list


JARVIS

6206019.



TEL. 860-347-7271 FAX. 860-347-6978

1 1055321 Socket Head Cap Screw 62 1002342 Motor Cover 13 1035456 O–ring 14 1021240 Ball Bearing 15 3064001 Rotor Assembly 16 1013211 Retaining Ring 17 1021302 Ball Bearing 18 1014141 Wave Spring 19 1016406 Motor Housing 1

10 1017158 Information Label 111 1055039 Drive Screw 412 1063712 Stator, 42V–50Hz 113 1051151 Threaded Fitting 214 1055849 Socket Set Screw 215 1035214 Gasket 116 1035216 Seal 1

3016343 Housing and Stator, 42V(includes items 9–14)

1008079 Electric Motor, 42V/50Hz(includes items 1–16)


Figure LElectric MotorSmooth Housing

Figure 1bElectric Control Box Assemblywith Starter

specifications andinstallation instructions


JARVIS

6206019.



TEL. 860-347-7271 FAX. 860-347-6978

SPECIFICATIONS

Model Buster V

Motor Power 3.3 hp 2500 W

Operating Voltage 42V, 3 phase, 50 Hz

Capacity 180 head / hour

Control Handles Electric Dual Anti-tie Down

Distance between guides 19.75 in 502 mm

Blade Length 127 in 3226 mm

Overall Length 57 in 1448 mm

Weight 196 lbs 88.9 kg

Vibration under 128 dB under 2.5 m/s2

Noise (1 meter from tool) 85 dB

INSTALLATION INSTRUCTIONS

IMPORTANT: ALWAYS DISCONNECT THE POWER SUPPLY

IN ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT PRO-

CEDURES (29 CFR 1910.147) BEFORE PERFORMING ANY

MAINTENANCE OR REPAIRS. ALL WIRING MUST BE DONE

IN ACCORDANCE WITH NATIONAL, STATE AND LOCAL

ELECTRICAL CODES.

1 Install the electrical control box in a dry location thatwill not be subject to wash downs.

2 Wire the electrical control box (without starter). Re-fer to Figure 1a on page 9, and Figure 2 on page 12.

2.1 Attach wires numbered 2, 3 and ground to a220V/50Hz AC power supply.

2.2 Attach wires numbered 4 and 5 to a starter coil(supplied by the customer). Disconnect any oth-er source of power to the starter coil. The coil op-erating voltage must be 220V.

2.3 The connection between the Buster V and thecontrol box is pre–wired and is approximately 22feet long.

3 Wire the electrical control box (with starter). Referto Figure 1b on page 11.

3.1 Attach wires numbered L1, L2, L3, N and PE toa five wire, 380V/50Hz AC power supply.

Power Supply

Power Supply

Figure 2

To Starter CoilSupplied By Customer

To 220V 50HzAC Supply

Rear Handles

Top Handle

20 ft.

Safety Kill Switch

2 ft.

4 Wire the motor (without starter). Refer to figure 2 onpage 12.

4.1 Motor is designed to operate on 42V/50Hz pow-er. Starter coil signal (220V) will usually operatea 380V starter with a 380V/42V transformer lo-cated between motor and starter.

installation and operation instructions


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6206019.



TEL. 860-347-7271 FAX. 860-347-6978

4.2 Ensure drive end wheel (item 50, figure C, page6) rotates counterclockwise.

Note: Power supply must be connected to perform theabove test.

5 Wire the motor (with starter). Refer to Figure 1b onpage 11.

5.1 Install 4.5 kva 380V/42V transformer betweenmotor and control box.

5.2 Ensure drive end wheel (item 50, figure C, page6) rotates counterclockwise.

Note: Power supply must be connected to perform theabove test.

6 Install the balancer above the work station on atrolley.

Note: The trolley should have sufficient travel to allowthe operator to reach the entire work area. Refer to Fig-ure 3 for dimensions.

12.75

19.75

Rail thickness 1.00Overall length 57.00

Figure 3

Frame Thickness 1.75

7 Suspend the Buster V from the balancer.

7.1 Adjust the balancer to the operators’ preference.

8 Adjust the hanger. Refer to Figure 4 for steps 8.1-8.2.

Safety Kill Switch

WaterHookup

Oil Drain

Adjustment “A”

Figure 4

Adjustment “B”

Water Drain

8.1 Adjustment “A” to alter the tilt of the saw:

8.1.1 Move hanger bracket (item 2, Figure G,page 8) toward the rear of the Buster V to tipthe nose of the saw downward.

8.1.2 Move the hanger bracket (item 2, Figure G,page 8) toward the front of the Buster V totip the nose of the saw upward.

8.2 Adjustment “B” to position the saw to cut straightdown the backbone:

8.2.1 Turn handle and plug (item 7, Figure G,page 8) clockwise to cut more to the right.

8.2.2 Turn the handle and plug (item 7, Figure G,page 8) counter-clockwise to cut more to theleft.

9 Attach water hookup and drain hoses:

9.1 Attach cold and/or hot water to hose connector(item 1, Figure B, page 5).

9.2 Attach a drain hose (supplied by customer) to thedrain coupling (item 25, Figure C, page 6).

OPERATION INSTRUCTIONS

PRIOR TO USE OR DAILY:

1 Turn on the power.

2 Perform the following test:

2.1 Ensure that the dual anti-tie down control han-dles (the top and the rear handles) are workingcorrectly:

2.1.1 Depress each trigger separately. The toolshould not start. Depress both triggers si-multaneously (within one second of eachother). The tool should start. Release eitheror both trigger(s) and the tool should stop.If the tool malfunctions, remove it fromservice and report the problem to your su-pervisor immediately.

2.2 Ensure that the door interlock switches are work-ing correctly:

operation andmaintenance instructions


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6206019.



TEL. 860-347-7271 FAX. 860-347-6978

2.2.1 Open both the idler and drive end doors in-dividually before depressing both triggerssimultaneously. The saw should not startwith either or both doors open. If the toolmalfunctions, remove it from service andreport the problem to your supervisor im-mediately.

2.3 Ensure the Buster V moves freely on its balancer.

3 Making the cut:

Note: If an elevating platform is used, the operatorcan keep the Buster V in a horizontal position duringmost of the split.

Always avoid using pressure; instead, guide the Bust-er V.

3.1 Mark the center of the backbone of the carcasswith a knife. This step is necessary only duringthe operators’ learning period.

3.2 Start the Buster V.

3.3 Saw through the tail bone using the knife mark asa guide. The idler end of the Buster V should bepointing upward while sawing through the tailbone.

3.4 When the tail bone hits the saw frame rail (item59, Figure C, page 6), continue to saw until thetail bone breaks apart and you can follow a pathdown the backbone of the carcass. The drive endof the Buster V should be lower than the idler endwhile sawing through the tail bone.

3.5 After the tail and aitch bones have been split, sawthrough the loin area. The Buster V should be ina horizontal position during this cut. Do notpressure the Buster V; guide the saw to ensure astraight cut.

3.6 Saw through the shoulder and neck of the car-cass. The idler end of the Buster V should bepointing downward while sawing through theshoulder and neck.

MAINTENANCE INSTRUCTIONS

IMPORTANT: ALWAYS DISCONNECT THE POWER SUPPLY

IN ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT PRO-

CEDURES (29 CFR 1910.147) WHEN INSTALLING OR RE-

MOVING A BLADE. ALWAYS DISCONNECT THE POWER

SUPPLY IN ACCORDANCE WITH OSHA’S LOCKOUT/TAG-

OUT PROCEDURES (29 CFR 1910.147) BEFORE PERFORM-

ING ANY MAINTENANCE OR REPAIRS.

water manifold

torqueknob

greasefitting

bladeguide

bladeguide

tooth direction

Figure 5

1 DAILY:

Note: the power supply must be connected to performthe following operation:

1.1 The Buster V is equipped with dual anti-tie downcontrol handles (the top and the rear handles) anddoor interlock switches. Prior to use, check forthe correct operation of these features:

1.1.1 Depress each trigger separately. The toolshould not start. Depress both triggers si-multaneously (within one second of eachother) and the tool should start. Release ei-ther or both trigger(s) and the tool shouldstop. If the tool malfunctions, repair or re-move it from service immediately.

1.1.2 Open both the idler and drive end doors in-dividually before depressing both triggerssimultaneously. The saw should not startwith either or both doors open. If the toolmalfunctions, repair or remove it from ser-vice immediately.

1.2 Clean and inspect the blade guide assemblies:

Refer to Figure E on page 7 for referenced items.

Note: the backup blade guides can be replaced or ro-tated without removing the blade guide mounting platefrom the saw.

1.2.1 Turn off power to Buster V.

maintenance instructionsModel Buster V (CE)page 15 of 16

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1.2.2 Turn door knob (item 28, Figure A, page 4)one quarter turn to unlock idler wheel cover(item 3, Figure A, page 4).

1.2.3 Turn door knob (item 3, Figure C, page 6)one quarter turn to unlock drive wheel cover(item 40, Figure C, page 6).

1.2.4 Remove (2) screws (item 20) from both thedrive end and idler end guide housings (item18).

1.2.5 Slide the blade guide mounting plates (item24) out of the guide housings (item 18).

1.2.6 Remove (6) screws (item 26) that secureblade guide inserts (item 25) to blade guidemounting plates (item 24).

1.2.7 Rotate or replace blade guide inserts (item25) as required.

1.2.8 Insert a 0.022 feeler gage between the bladeguide inserts (item 25).

1.2.9 Apply a light pressure to the outside of theblade guide inserts.

1.2.10 Tighten the (6) screws (item 26).

1.2.11 Remove screws (item 21).

1.2.12 Rotate or replace the back–up blade guides(item 22) as required.

1.2.13 Tighten the screws (item 21).

1.3 Check the rear wheel:

Refer to Figure C on page 6 for referenced items.

1.3.1 Turn door knob (item 3) ninety degrees tounlock drive wheel cover (item 40).

1.3.2 Tighten bearing locknut (item 49) to 109N–m. Jarvis wrench 8039120 is available.

1.4 Check the front bearings:

Refer to Figure A on page 4 for referenced items.

1.4.1 Turn door knob (item 28) ninety degrees tounlock idler wheel cover (item 3).

1.4.2 Inspect condition of roller bearing cone(item 10) and roller bearing cup (item 11).

1.4.3 Grease the front wheel bearings throughgrease fitting (item 6) with food grade wheelbearing grease.

1.5 Check the oil in the gear housing:

1.5.1 Check the oil level in the gear housing (item34, Figure F, page 7).

1.5.2 Change the oil if these conditions exist:• Oil contains water.• Oil is dark or gritty.• Any bearing is being replaced.

1.5.3 The saw should be tilted rearward and filledwith approximately 1.5 liters of ISO 68 EPhypoid gear lube.

1.6 Check the cord and plug assemblies:

1.6.1 Check the cord and plug assembly (items 1,11 and 12, Figure J, page 9, or items 29, 30and 31, Figure K, page 10) for wear and re-place if necessary.

2 WEEKLY:

2.1 Clean torque knob:

Refer to Figure D on page 7 for referenced items.

2.1.1 Remove the torque knob assembly (items1–12) from the Buster V.

2.1.2 Remove (2) screws (item 12).

2.1.3 Remove torque knob cover (item 11).

2.1.4 Turn the torque knob over.

2.1.5 Remove internal retaining ring (item 2).

2.1.6 Remove torque knob shaft (item 3).

2.1.7 Clean all grease out of the torque knob.

2.1.8 Turn the torque knob so that ball plungers(item 10) are visible.

2.1.9 Pour oil onto the ball plungers.

2.1.10 Work each ball plunger up and down with awooden dowel to lubricate the springs.

2.1.11 Apply Jarvis 1315 White Grease to the ballplunger top surfaces and to the bearing (item9).

2.1.12 Install the shaft assembly.

maintenance instructionsModel Buster V (CE) page 16 of 16

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2.1.13 Rotate the shaft assembly slightly until youcan feel the balls fall into their holes.

2.1.14 Install internal retaining ring (item 2).

2.1.15 Tighten the ball plungers so that the torqueknob releases (clicks) at 81–88 N–m.Torque wrench nut adapter 8030054 andtorque wrench 8039138 are available.

2.1.16 Install the cover (item 11).

2.1.17 Install the (2) screws (item 12).

2.1.18 Install the torque knob assembly back ontothe Buster V.

3 WHEN NECESSARY:

3.1 Replace the blade:

3.1.1 Open idler wheel cover (item 3, Figure A,page 4) and drive wheel cover (item 40, Fig-ure C, page 6).

3.1.2 Loosen the blade torque knob (item 30, Fig-ure A, page 4) by turning it fully counter–clockwise.

3.1.3 Raise the blade guide assemblies (item 34,Figure A, page 4 and item 63, Figure C, page

6) so that both guide assemblies are parallelto the floor.

3.1.4 Remove the blade.

3.1.5 Install the new blade (1023159) with teethpointing inward, toward the frame.

3.1.6 Tighten the blade torque knob until it“clicks”.

3.1.7 Twist the blade so that the teeth point down-ward and set the blade guide assembliesdown over the blade.

3.1.8 Close the wheel covers.

3.1.9 Tighten the blade torque knob after the sawhas run a few minutes.

3.2 Tighten the front wheel:

Refer to Figure A, page 4 for referenced items.

3.2.1 Open idler wheel cover (item 3).

3.2.2 Turn locknut (item 7) counter–clockwise toloosen idler wheel (item 12).

3.2.3 Turn locknut (item 7) clockwise until handtight.

model buster v (ce) beef splitting band saw - jarvis canada · parts diagram and list model buster...

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